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Input Parameters Units Values

Tan to Tan Length (L) Mtrs 2.6


Straight Face (SF) MM 50 Say
Diameter of Shell (ID) Mtrs 1.4 Inches 55.118112
Density 7.86 constant

Thickness :
Shell Thickness : t1 (mm) mm 10
Dish Thickness : t2 (mm) mm 10

Calculation :
Shell Height (H) : (TL - 2SF) Mtrs 2.55
Shell Circumference (C )= 3.14*(ID+t1) Mtrs 4.429646
Shell Weight Formula : Kg: H(mtrs) x C(mtrs) x t(mm) x 7.86
Shell Weight : 887.8339 KG

Calculation Of Menhole Weight :

24" #150 flange 115 kg


24" #150 Blind 185 kg
Neck Diameter 0.6 mt
Neck Height 0.4 mt
Neck Weight 59.263 kg
Menhole Weight : 359.263 KG

Exc 5.6
Quantity Material Constr Cost USD
steel 1700 1 1 3400
24" 1 450 180 630
14" 1 350 150 500
6" 2 65 45 220
4" 3 45 35 240
2" 4 30 20 200
Boya 4 m3 20 15 30 900
Boya 2.3 m3 15 15 30 675
USD 6765
TL 37884
Tank Weight (kg) 2200
Unit Price (TL/kg) 17.22
WEIGHT ESTIMATION

Calculation of Shell Thickness: t1 (mm) Meters To Inches


Internal Pressure : P 85.34004 PSIG (Design) Input Meter :
Shell Inside Radius : ID/2 : R 29.52755 INCH Output Inches:
Stress Value of Material: S* 20000 PSI
Joint Efficency : E 0.85
Corrosion Allowances : CA 3 MM
__P x R_
Formula : t1 : Note : * Stress Value (S) for SA516 Gr.70 is 1
SE - 0.6P
Shell Thickness : t1 (Inches) 0.1486762
Shell Thickness : t1 (mm) 6.7763751 MM

Calculation of Dish Thickness: t2 (mm)


Type : 2:1 Ellipsoidal Head
Internal Pressure : P 85.34004 PSIG (Design)
Shell Inside Diameter : ID 59.0551 INCH
Stress Value of Material: S* 20000 PSI Calculation of Blank Diameter :
Joint Efficency : E 0.85 Outside Diameter : OD
Corrosion Allowances : CA 3 MM Formula : BD :
__P x D_
Formula : t2 : Blank Diameter : BD :
2SE - 0.2P
Dish Thickness : t2 (Inches) 0.1489762
Dish Thickness : t2 (mm) 6.7839963 MM Dish Head Weight :
Dish Weight :
2 x Dish Weight :

Shell + 2*Dish Weight : 1270.8874 KG

Volume of Vessel : 4.6438067 Cu.Mtr


Calculation Of Vessel Leg Weight :
Total Surafce Area : 15.59 Sq.Mtr
Leg Width
Leg Height
Plate Thickness
Weight
Support Pieces %30
Total Weight
2 x Leg Weight :
Vessel Total Weight 1873.34 kg
%10 Margin 1967.0057 kg
Kg/cm2 TO PSI
1.6 Input Kg/cm2 6
62.99213 Output PSI 85.34004

Value (S) for SA516 Gr.70 is 17500 Psi @ -20 650 F.

Blank Diameter :
1.42 Mtrs
(1.17 x OD) + 2SF
1.7614 Mtrs

(3.1416/4) x BD x BD x t2 x 7.86
191.5267 KG
383.0535 KG

Vessel Leg Weight :

1.19 mt
1 mt
10 mm
93.534 kg
28.0602
121.5942 kg
243.1884 kg
2:1 Elliptical Dished End Devlopment Cylindric

Inside Dia Di = 1400 mm Shell Height (H) : (TL - 2SF)


Thickness t = 10 mm
Straight face f 50 mm
Outside Dia Do = 1420 mm Volume Shell
Outside Radius Ro = 710 mm Total Tank Volume
Crown / Dish Radius L = 0.9045 x Do = 1284.390 mm Surface Area shell
Knuckle Radius r = 0.1727 x Do = 245.234 mm Total Tank Surface
Inside Depth of Dish d = 350 mm

a = (Do - 2 r ) / 2 = 464.766 mm

a = Sin-1( a / L - r ) = 26.568 °

b = 90 - a = 63.432 °

b = Cos a r = 10.270 mm

c = L - Cos a L = 1274.120 mm

e = Sin a L = 574.448 mm

f = b/2 = 31.716 mm

Develop Diameter : D.L = 2 ( b / 180) p r + 2 ( a /180) p L + 2 f

D.L = 1834 mm

Weight : W = 207.40 Kgs

Surface Area : SA = 2185777.60 mm2 2.19 m2 SA :

Volume : V = 359188760.06 mm3


V = 0.3591887601 m3
Cylindrical shell Electrical

Shell Height (H) : (TL - 2SF) 2.55 Mtrs


1Kva 1 x 1.25 H.P
1Kva 0.746 KW
Volume Shell 3.925429 Cu.Mtrs
Total Tank Volume 4.284618 Cu.Mtrs
Surface Area shell 11.21551 Sq.Mtrs
Total Tank Surface 15.58707 Sq.Mtrs Torispherical Dished End Height

Internal height Hi = Cr - Γ( Cr-ID/2) * ( Cr+ ID /2 -2

1.084 x OD x OD
r - Γ( Cr-ID/2) * ( Cr+ ID /2 -2Kr )
May 21, 2003
Art Montemayor 2:1 Ellipsoidal Heads Rev: 1

Inches 37.80 Approximate area for nozzle attachment

Start of Knuckle Radius mm 960

Inside Depth
Knuckle Radius (= I.D./4)
Inches 8.16 11.811024 Inches
mm 207 300 mm

Tangent Line

Straight
Flange
15.46 Inches Dish Radius (Varies)
2" Nom.
Note: 42.73 Inches 51mm
Verify all dimension 393 mm 1085 mm
with vendor drawings

Key In the Head I.D. 47.2441 Inches

1200 mm

2:1 Elliptical Head


NOTE:
Ellipsoidal 2:1 heads are fabricated and measured using the Internal Diameter (ID) of the head.
Note that this measurement convention is opposite to that of the ASME F&D head.
Any cylindrical shell fabricated to fit these heads must conform to or match the ID dimension.

FileName: 416336394.xls
Page 10 of 17 Worksheet: Ellipsoidal Heads
ASME Flanged & Dished: Dish Radius = Head Diameter

Knuckle Radius = 6% of Head Diameter

Standard Flanged & Dished: Dish Radius = Head Diameter

Knuckle Radius = 3/4" to 2" depending on


Head Diameter

80:10 Flanged & Dished: Dish Radius = 80% of Head Diameter

Knuckle Radious = 10% of Head Diameter

Hemispherical: Dish Radius = 1/2 Head Inside Diameter

Knucle Radius = N/A

Elliptical: Dish Radius ≡ 90% of Head Diameter

Knuckle Radius ≡ 17.3% of Head Diameter

ASME: 10% Dish Radius = Head Diameter

Knuckle Radius = 10% of Head Diameter


Input Parameter :

Volume, V: Cu.f
Pressure, P : 12 PSIG
Corrosionallowances, C : 3 in
Allowable Stress, S : 2000 PSIG
Joint Efficiency, E : 1

Calculation :

Method 01 : Method 02 :
Vessel Ratio, F1 : Vessel Ratio, F2 :

F1 : 0.002 F2 :

1. caculate F1. 1. caculate F2.


2. From Fig 2-58, using F1 and vessel volume, V, 2. From Fig 2-59, using F2 and vessel vo
determine the vessel diameter, D determine the L/D
3. Use D and V to calculate the required length , L. 3. Use L/D to calculate D
4. Use D and V to calculate required len
Pressure (PSIG) L/D Ratio
0-250 3
250-500 4
>500 5

498.2 in.

Fig 2-59, using F2 and vessel volume, V,


rmine the L/D
L/D to calculate D
D and V to calculate required length, L.

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