GREAVES COTTON LTD

6G11TA Diesel Engine

SPARE PARTS CATALOGUE

GREAVES COTTON LTD.

Industrial Engines Business
Chinchwad, Pune- 411019, India,
Tel: (91) – 20 – 67308200
Fax: (91) – 20 – 27472276
gensetcare@greavescotton.com
 GREAVES COTTON LTD

6G11TA Diesel Engine

SPARE PARTS CATALOGUE

GREAVES COTTON LTD.

Industrial Engines Business
Chinchwad, Pune- 411019, India,
Tel: (91) – 20 – 67308200
Fax:(91)–20–27472276
gensetcare@greavescotton.com
Parts Ordering
Guidelines:
Genuine Greaves Cotton Limited Parts and
service facilities are available all over India. There
are Greaves Cotton Limited appointed sales and
service locations giving service support to the
engines owned by you. Each distribution outlet is
thoroughly equipped with technical data, factory
trained mechanics, modern equipments and a full
adequate stock of Genuine Greaves Cotton
Limited Parts.
For quicker and better service, your parts
requirements should be ordered from your
nearest Greaves Cotton Limited Distributer or
Dealer. At any of the locations prompt, intelligent,
courteous service is a basic trade-mark. Each is
ready and eager to help in every possible way
through personal contact or through the mail-at
your convenience.
The satisfactory ordering and receiving of parts
by the purchase is greatly dependent upon the
proper use of available information. In order that
all avoidable errors may be eliminated, the
following instructions are offered as the
purchaser's guide:
1. Write your order clearly, using a soft
media if possible.
2. Be sure to list the correct part number. If
in doubt as to the correct part number,
state the model and serial number of
the engine on which the part is to be
used. Part numbers are usually located in
various places on the part itself.
3. When possible, arrange your purchase
order in part number numerical
sequence.
4. Please specify shipping instructions, if
any, preferable to you.
5. State your company name and shipping
address clearly.
Genuine Greaves Cotton Limited means
QUALITY: They’re designed and engineered to fit
best in your Greaves Cotton Limited. Each part is
made of the highest quality and accuracy-by the
top craftsman of the trade.
You can be sure a Genuine Greaves Cotton
Limited Part will fit better-do the job better-lessen
the chances of costly breakdown. When you
buy replacement parts, buy quality. Buy Genuine
Greaves Cotton Limited.
YOU OWN BEST...REPAIR WITH THE BEST
No part of this manual may be copied,
photocopied, reproduced, translated or stored in a
retrieval system by any means electronic,
mechanical or otherwise without prior permission
in writing of Greaves Cotton Limited.
Visit us at:
www.greavescotton.com
Customer Service Information
This parts catalog contains parts information.

Please add following information from this parts catalog. This will help you while ordering.

Engine Model ________________________Engine Serial No._____________________________________

MFG Make___________________________Model_________________Chassis No.___________________

Fuel Pump Assembly No._____________________________Injector No.____________________________

Belt, Fan________________________Belt, Water

Pump________________________________________________________________________________

Belt, Gen______________________Element, Fuel Filter_________________________________________

Full Flow Lub. Filter ______________________________________________________________________

_____________________________________________________________________________________

Air Cleaner____________________________________________________________________________

Special Equipment_______________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

______________________________________________________________________________________

Greaves Cotton Limited Distributor__________________________________________________________

Since improvements are made from time to time the contents, in the parts catalog are subject to
change without notice
About part indentation used in the
Parts Catalog
The subject parts catalog uses parts indentation method to break sub level parts under their
corresponding top assembly.

By placing an order on corresponding top level assemblies / Bills of material the individual parts under that
top assemblies / Bills of material can be obtained

Indentation can be explained as under -

Example-

Level Part Number Part Name Quantity

.1 P21101700016 Cam Shaft 1
..2 P21103250014 Tappet 8
..2 P21101700024 Chilled Camshaft Finish 1
...3 P21101700023 Semi-Finish Chilled Camshaft 1
....4 P21101700022 Camshaft Chilled Casting 1
..2 P21106730014 Segment for Camshaft 1
..2 602000500825 Hex screw (M8x1.25x25 Cl8.8) 6
..2 P21103710034 Gear, Camshaft 1
..2 602201000614 Solid Dowel Pin M6x14mm 1
..2 602150100084 Washer (M8x17x1.6) 6

Level '1' assembly P21101700016 in above example is a top Bill of Material / Assembly.
Level '2' items namely P21103250014, P21101700024, are included in P21101700016. Hence these
items are shifted to the right of P21101700016 by one space.

P21101700024 is also a Bill of Material which includes parts, namely P21101700023. As P21101700024
is of level '2' here, these parts are of level '3'. Hence these are shifted to the right of P21101700024 by
one space.

In above example if you order on Cam Shaft P21101700016 of level '1', you will receive all the parts of
level '2', '3'.& level ‘4’.
If you order on sub assembly P21101700024 of level '2', you will receive all the parts of level '3' listed
below this level '2' subassembly.
If required, parts of level '2' & level '3' can be ordered individually.
Introduction

This spare parts Catalogue comprises the purchasable and replaceable engine parts shown on diagrams

and grouped according to their belongings.

On account of continuous technical development the figures and part lists are not binding.

Ordering of Spare Parts:

To enable us to supply correct spares please furnish following details:

1. Engine - Type (engraved on name-plate).

2. Engine Number (engraved on name-plate and crankcase).

3. Quantity, Description, Part No., and item No. of the Spare Part(s) required.

4. Mode of dispatch you wish.

5. Your address (please specify post or railway station if necessary).

Table of Contents

Air Filter
Air Inlet Manifold Assembly Alternator Arrangement

Camshaft

Centrifugal Filter Connecting Rod & Piston

Assembly

Crank Case Assembly Crankshaft Cylinder Head Assembly

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To be continued…

Electrical and Sensors

Damper
Engine Bearers

Exhaust Manifold
Flywheel Assembly Front Cover Assembly

Fuel Pump with drive

Gear end Casing Gear Train Assembly

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To be continued…

Oil Header with filter Oil Sump Assembly

Housing Flywheel

Radiator Starter Turbocharger

Water Inlet Pipe

Water Manifold Water Separator(Optional)

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Air Filter Assembly

Ref
Level Part No. Part Name Qty Remark
No.
Air Filter Assembly
1 . .1 105413100106 Air Filter Dry Type 1 6G11
2 ..2 141103400044 Plain Washer 6 M10 200HV
3 ..2 602000501020 Hex Screw 6 M10X1.5X20 8.8CL
4 ...3 141108616044 Hose Air Filter 1 6G11
5 ...3 105761010002 Restriction Indicator 1
6 ...3 141106236085 Bracket Air Filter 1 6G11
7 ...3 602000501240 Hex. Screw 2 M12X40 CL/8.8
- ...3 602150611251 Disc 2
8 ...3 104015150104 T Bolt Clamp 1 TB104
9 ...3 104015150134 T Bolt Clamp 1 TB134

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Air Inlet Manifold

Ref
Level Part No. Part Name Qty Remark
No.
Air Inlet Manifold
.1 141109206017 Air Inlet Manifold Assembly 1
1 ..2 141109206014 Air Inlet Manifold 1
2 ..2 602000101050 Hex Bolt 12
3 ..2 602150100105 Plain Washer 12
4 ..2 P21108510014 Gasket, Air Intake Manifold 6

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Alternator Charging

Ref
Level Part No. Part Name Qty Remark
No.
Alternator Charging
.1 101106300018 Charging alt. Assly 1
1 ..2 000767530321 Battery Charging Alternator 1 12V/35amps
2 ..2 141106236035 Alternator bracket 1
3 ..2 602000111215 Bolt hex 1 M12 1.75P 150MML
4 ..2 602150100130 M s washer 4 13X24X2.5
5 ..2 602000500825 Hex screw 4 M8X1.25X25 CL8.8
6 ..2 602150100084 Washer 5 M8X17X1.6
7 ..2 141103516014 Swivel bolt 1 6G11
8 ..2 602100540100 Hex. Nut 4 M10 DIN 934M-10
9 ..2 P21103510055 Tension bolt- fabricated for lucas 1
10 ..2 103460211168 Cogged belt 2 AX46
11 ..2 602000100885 Hex bolt 1 M8X1.25X85-8.8CL
12 ..2 602150100105 Plain washer 1 A10.5 (M10)
13 ..2 602100540120 Hex. Nut 1 M12
14 ..2 P21103300064 Spacer chrg alt 1

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Camshaft

Ref
Level Part No. Part Name Qty Remark
No.
Camshaft
.1 141101706016 Cam Shaft 1 6G11
1 ..2 141101706024 Camshaft Finish 1
2 ..2 P21103250014 Tappet 12
3 ..2 602201000614 Solid Dowel Pin 1 M6x14mm
4 ..2 602000500825 Hex Screw 6 M8x1.25x25 Cl8.8
6 ..2 P21103710034 Gear, Camshaft 1
5 ..2 602150100084 Washer 6 M8x17x1.6
7 ..2 P21106730014 Segment For Camshaft 1

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Centrifugal Filter

Ref. Leve
Part No. Part Name Qty Remark
No. l
Centrifugal Filter
. .1 141109406027 Centrifugal Filter Mtg. 1
1 ..2 602150100084 Washer 5 M8x17x1.6
2 ..2 602000500825 Hex Screw 5 M8x1.25x25 cl8.8
3 ..2 602011020825 Stud 4 M8x1.25x25mm 8.8/cl
4 ..2 141107406025 Centrifugal Filter 1
1 ..2 602150100084 Washer 4 M8x17x1.6
5 ..2 602100540080 Hex. Nut 4 M8 din 934
6 ..2 141108536016 Gasket Bent Adaptor & C' case 1
7 ..2 141109406024 Adaptor For Centrifugal Filter 1

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Connecting Rod Assemble

Ref. No. Level Part No. Part Name Qty Remark

Connecting Rod and Piston
.1 141101604029 Old Brg Con Rod + Piston Assly 6 G11TAG3
..2 P21101600018 Con Rod Assembly Complete 6
...3 P21101500017 Conn.Rod & Cap Assembly 6
1 ....4 P21101500026 Connecting Rod With Serrations 6
2 ....4 P21104310012 Bush Connecting Rod S/End 6
- ...3 P21104306017 Con Rod Brg Set (Top + Bottom) Leon 6
3 ....4 P21104306014 Conn. Rod Brg. (Top) 6
4 ....4 P21104306024 Conn. Rod Big End Brg (Bottom) 6
5 ..2 141101604056 Piston Assy + Pr Set 6 6G11TAg3
6 ...3 P21101600054 Piston 6 6G11TAg3 DIA.105
7 ...3 P05032111051 Trapezoidal Piston Ring 6
8 ...3 P05032111052 Tapered Piston Ring-Leon 6
9 ...3 P05032111053 Oil Cont. Piston Ring 6
10 ...3 P05020303801 Gudgeon Pin - Piston 6
11 ...3 603050100016 Circlip, Light 12 A 16 IS3075
12 ..2 P21108530134 Gasket, Piston Cooling Nozzle 6
- ..2 P21104650046 Piston Cooling Nozzle Assembly 6
13 ...3 P21103550024 Tip For Piston Cooling Nozzle 6
14 ...3 P21109010034 Tube, Piston Cooling Nozzle 6
15 ...3 P21104650044 Body Piston Cooling Nozzle(Ms) 6
16 ..2 604920100814 Copper Washer 6
17 ..2 602201000814 Piston Cooling Nozzle Dowel 6
18 ..2 P04043300826 Banjo Screw 6 M8x26

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Page 8 of 42
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Crank case Assembly

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Ref.
Level Part No. Part Name Qty Remark
No.
Crank case Assembly
.1 141101106018 Crank Case Assembly 1 6G11
..2 141101106017 Crankcase Sub Assembly 1
1 ...3 141101106016 Crankcase Machined 1 6G11
2 ....4 P21104320012 Cam Bush Semi Finish 1
3 ....4 P21101010012 Main Bearing Cap 1 Type 1 s/f
4 ....4 141101010032 Main Bearing Cap 6 Type 3 s/f
5 ....4 P21103500024 Main Bearing 14 Cap bolts G11
6 ....4 P21103400054 Washer For Mb Cap 14
7 ....4 620609760024 Brass Cap 5
8 ....4 620609760014 Cap Brass 7
9 ....4 632413270014 Stopper 10 10x11 alum plug
10 ....4 102041002020 Grub Screw 1 M20x20mm lg
11 ...3 602201500406 Spring Dowel Pin 7 4x6mm
12 ...3 141104306017 Main Bearing 7 G11
13 ....4 P21104300014 M Brg Half Top Shell 7
14 ....4 P21104300024 M Brg Half Bottom Shell 7
15 ...3 602201001020 Solid Dowel Pin 2 M10x20mm
16 ...3 602201001028 Solid Dowel Pin 2 M10x28mm
17 ...3 602060501415 Hex Plug 1 M14x1.5
18 ...3 604920101418 Cu. Washer 1 M14x18x1.5
19 ..2 141101320024 Cylinder Liner 6 (105 bore) G series
- ..2 104932111144 O Ring 12 (Liner)

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Crank Shaft Assembly

Ref.
Level Part No. Part Name Qty Remark
No.
Crank Shaft Assembly
.1 141101406017 Crank Shaft 1
..2 141101406016 Crankshaft Assembly 1
1 ...3 141101406014 Crankshaft Finished 1
2 ....4 141106706014 Balance Weight 8
3 ....4 102201501635 Hollow Dowel 8 M16x35mm
4 ....4 602007041260 Allen Screw 16 M12x1.75x60 12.9
5 ...3 P21103710014 Gear, Crankshaft 1
6 ...3 602201500416 Spring Dowel Pin 2 M4x16mm
7 ...3 602201001028 Solid Dowel Pin 1 M10x28mm
- ..2 141103400017 Thrust Washer Pair 2
8 ...3 P21103400014 Thrust Washer(Cr.Shaft)Top 2
9 ...3 P21103400024 Thrust Washer(C/S)Bottom 2
10 ..2 P21103300014 Crankshaft Sleeve 1

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Cylinder Head Assembly

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Ref. No. Level Part No. Part Name Qty Remark

Cylinder Head Assembly
.1 P21101800018 Cyl head assmbly g a 6
..2 P21101800017 Cyl head sub assy 6
...3 P21101800016 Cyl. Head assly with inserts 6
1 ....4 P21101800014 Cylinder head-machined 6
2 ....4 P21103320012 Valve guide 12
3 ....4 P21103450022 Inlet valve seat insert s/f 6
4 ....4 P21103450012 Exhast valve seat insert s/f 6
5 ....4 602152180025 Core plug 36 25mm
6 ...3 P21104600014 Inlet valve 6
7 ...3 P21104600024 Exhaust valve 6
8 ...3 P02403101001 Valve spring outer 12
9 ...3 P02402201001 Valve spring inner 12
10 ...3 P21103420014 Spring cap 12
11 ...3 P21104620014 Valve collet 24
12 ...3 P04960650121 Valve stem seal 12
13 ..2 P21103210014 Push rod 12
- ..2 P21106100027 Integrated rocker assembly 6
14 ...3 P21106100024 Integrated rocker support 6
16 ...3 P21106450014 Rocker arm inlet 6
17 ...3 P21103270014 Plug al 12
18 ...3 P21106450024 Rocker arm exhaust 6 DIA. 4 x 3.5l
19 ...3 P21103580014 Setting screw 12
20 ...3 602100540080 Hex. Nut 12
21 ...3 603050100016 Circlip, light 12
22 ..2 102201501108 Hollow dowel 6 M8x1 Din934
23 ..2 602000100840 Hex bolt 6 A 16 is3075
24 ..2 602150100084 Washer 12 M11x8mm
25 ..2 P21108540024 Gasket cyl hd 6 M8x1.25x40 8.8/CL
26 ..2 P21103500014 Bolt, cyl. Head 24 M8x17x1.6
27 ..2 P21107960024 Pdc rocker cover 6 6G11TAg3mls
28 ..2 P21108530304 Gasket, for pdc rocker cover 6 M14x150
29 ..2 602000120860 Hex bolt 12
- ..2 P21103400104 Cu washer 6 M8x1.25x60 10.9CL

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Damper

Ref.
Level Part No. Part Name Qty Remark
No.
Damper
.1 141107036028 Damper 1 ASM 6G11
1 ..2 141107036027 Assembly damper 1 6G11 TV, GM32VA
3 ..2 602150100130 M s washer 6 13x24x2.5
2 ..2 602000501240 Hex. screw 6 M12x40 CL/8.8

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Electrical and Sensors

Ref. No. Level Part No. Part Name Qty Remark

Electrical and Sensors
- .1 100007761193 Temp. Sensor 1 120 deg cel=vdo
- .1 604920101420 Cu. Washer 1 M10x1.5
- .1 P21103550344 Adaptor LOP SW/SENSOR 1 M14x1.5,M10x1
- .1 105616000001 VDO make Pressure sensor 1
- .1 141190770586 Earthing link for plastic water 1 no.290020603
manifold
- .1 P21106370045 Instr Panel 1

Page 15 of 42
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Engine Bearers

Ref.
Level Part No. Part Name Qty Remark
No.
Engine Bearers
.1 141106016017 Engine bearers 1 6G11
1 ..2 102201501635 Hollow dowel 4 M16x35mm
2 ..2 P21106010014 Engine foot (gear end) 2
3 ..2 602150100130 M s washer 12 13x24x2.5
4 ..2 602000101250 Hex bolt 12 M12x1.75x50 8.8/CL
5 ..2 602000501030 Hex screw 4 M10x30 933 8.8
6 ..2 141106016024 Engine foot (flywheel end) 1 6G11
7 ..2 141106016034 Engine foot few (starter side) 1 6G11
8 ..2 141103516025 Lifting plate ge 1 6G11
9 ..2 141103516034 Lifting plate fwe 1 D/234
- ..2 602150611051 Disc 5 M10x40-933-8.8
- ..2 602000501040 Hex screw 1

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Exhaust Manifold

Ref.
Level Part No. Part Name Qty Remark
No.
Exhaust Manifold
.1 141109316017 Exhaust Manifold With Bellow 1 6G11
1 ..2 123406520015 Flang Bellow 1
2 ..2 602000500825 Hex Screw 6 M8x1.25x25 CL8.8
3 ..2 602150100084 Washer 6 M8x17x1.6
4 ..2 P21108530104 Gasket, Exhaust Manifold 6
5 ..2 102011071050 Stud (Cu Coated) 12 M10x50l 10.9CL
6 ..2 602150100105 Plain Washer 12 A10.5 (M10)
7 ..2 602100700100 Hex Nut 12 M10 cu coated
8 ..2 123408530364 Shaped Gasket 2
9 ..2 141109316014 Exhaust Manifold 1 G e 6G11
10 ..2 141109316024 Exhaust Manifold 1 F. w. e 6G11
11 ..2 123203510264 Stud 4 M10

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Flywheel Assembly

Ref.
Level Part No. Part Name Qty Remarkc
No.
Flywheel Assembly
.1 141101456017 Flywheel Assembly 1 6G11
1 ..2 141101456015 Flywheel With Ring Gear 1 SAE 14''
- ...3 123503750014 Starter Gear Ring 1 Dl4,Sae2
2 ..2 602000501660 Hex Screw 6 M16x60
3 ..2 602150100170 M S Washer 6 17x30x3.0

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Page 19 of 42
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Front Cover Assembly

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Ref.
Level Part No. Part Name Qty Remarkc
No.
Front Cover Assembly
.1 141107806017 Front cover assembly 1 6G11
1 ..2 P21107800024 Front wall cover 1
2 ..2 P21108530024 Gasket, gear end cover 1
3 ..2 602000500825 Hex screw 15 M8x1.25x25 cl8.8
4 ..2 602000100860 Hex bolt 11 M8x1.25x60 8.8CL
5 ..2 104960650100 Oil seal 1 78-100-12
6 ..2 602007041660 Allen screw 4 M16x60-12.9
7 ..2 602150100084 Washer 26 M8x17x1.6
- ..2 602000100855 Hex bolt 2 M8x1.25x55 8.8CL
7 ..2 602150100084 Washer 2 M8x17x1.6
- ..2 P21106500074 Pointer 1
8 ..2 602201000512 Solid dowel pin 1 M5x12mm
9 ..2 602000500610 Hex screw 1 M6x10 8.8 CL
10 ..2 602150100064 Washer 1 M6
- ..2 141107356017 Fan drive assembly 1 6G11
12 ...3 P21103300114 Spacer between bearings. 1
13 ...3 603050100035 Circlip 1 35 mm external
14 ...3 P21106230074 Knob for fan drive 1
15 ...3 602000501030 Hex screw 4 M10x30 933 8.8
16 ...3 602150100105 Plain washer 4 A10.5 (m10)
4 ...3 602000500825 Hex screw 12 M8x1.25x25 cl8.8
7 ...3 602150100084 Washer 12 M8x17x1.6
17 ...3 141103306014 Fan drive spacer 1
- ...3 141109770104 Blanking plate for fan pulley 1
- ...3 141103300184 Spacer for fan bracket 1
19 ...3 603200746207 Ball bearing 2 SKF 6207-2rs1
20 ...3 141103810144 Fan pulley 1 PASVN
21 ..2 P21107870064 Plastic spout with plate 1
22 ..2 P21107870074 Plastic cap for spout 1
4 ..2 602000500825 Hex screw 5 M8x1.25x25 CL8.8
23 ..2 001700531019 Clip for conduit 1
25 ..2 141103816104 Crankshaft pulley plated 1
24 ..2 141109426044 Blow by pipe 1
- ..2 141106506067 Pointer assembly 1
8 ...3 602201000512 Solid dowel pin 2 M5x12mm
- ...3 602150100064 Washer 2 M6
- ...3 602000500615 Hex screw 2 M6x1.x16 8.8/CL

Page 21 of 42
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Fuel Pump with Drive Assembly

Page 23 of 42
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Ref. Level Part No. Part Name Qty Remark

No.
Fuel Pump with Drive Assembly
.1 141107256017 Fuel Pump With Drive Assembly 1
1 ..2 105200246008 Fuel Injection Pump 1 FOR 180KVA
2 ..2 P21108530174 Gasket, FIP 1
3 ..2 602012021030 Stud 4 M10 X 1.5 X30 8.8 Cl
4 ..2 602100540100 Hex. Nut 4 M10 Din 934m-10
5 ..2 602150100105 Plain Washer 4 A10.5 (M10)
6 ..2 P21104110014 Adaptor For FIP Drive 1
7 ..2 P21103710044 Gear, Fuel Pump 1
8 ..2 602000500825 Hex Screw 4 M8x1.25x25 Cl8.8
9 ..2 602150100084 Washer 4 M8x17x1.6
10 ..2 P21106370035 Bracket - Fuel Filter 1
11 ..2 602000501025 Hex Screw 2 M10x1.5x25 8.8Cl
5 ..2 602150100105 Plain Washer 2 A10.5 (M10)
12 ..2 001200240183 Double Bowl Fuel Filter 1
13 ..2 602000501235 Hex Screw 2 M12x1.75x35 8.8Cl
14 ..2 602150100130 M S Washer 2 13x24x2.5
15 ..2 602060501415 Hex Plug 1 M14x1.5
16 ..2 604920101418 Cu. Washer 1 M14x18x1.5
17 ..2 604043200008 Banjo Screw 2 M14x1.5x31lg.
16 ..2 604920101418 Cu. Washer 4 M14x18x1.5
17 ..2 604043200008 Banjo Screw 2 M14x1.5x31lg.
16 ..2 604920101418 Cu. Washer 4 M14x18x1.5
- ..2 141109066017 High Pressure Pipe 1 SET 6G11
19 ...3 141109066015 High Pressure Pipe 6
20 ..2 141109396005 Leak-Off Pipe 1 6G11
21 ..2 604920100610 Cu-Washer 6
22 ..2 P21109010055 Pipe, FIP Oil Supply 1
23 ..2 P21109390115 Plastic Fuel Filter To Feed Pump 1
24 ..2 P21109390125 Plastic Fuel Filter To Fuel Pump 1
25 ..2 P04043301022 Banjo Screw 1 M10x22
- ..2 604043200004 Banjo Bolt 2 (Din-7623)
26 ..2 604920101014 Cu. Washer 4
27 ..2 105302000077 Injector 6 FOR 180
KVA/160KVA/140KVA
- .1 P21100780017 Fuel Off Sol.12vdc With Fine 1

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Gear-end Casing

Ref.
Level Part No. Part Name Qty Remark
No.
Gear-end Casing
- .1 P21107880037 Gear end casing 1
- ..2 P21107800016 Gear end casing sub-assembly 1
1 ...3 P21107880036 Gear end casing 1
2 ...3 P21103550014 Sleeve for water connection 1
3 ..2 P21108530034 Gasket, gear end housing 1 M8x1.25x25 cl8.8
4 ..2 602000500825 Hex screw 8 M8x17x1.6
5 ..2 602150100084 Washer 8 M10x20mm
6 ..2 602201001020 Solid dowel pin 2

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Gear Train Assembly

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Ref.
Level Part No. Part Name Qty Remark
No.
Gear Train Assembly
.1 P21103710018 Gear train assembly 1
1 ..2 P21103000024 Idler shaft 1
2 ..2 P21103710026 Idler gear +bush assly 1
3 ...3 P21103710024 Gear, idler 1
4 ....4 P21104320024 Idler bearing 1
5 ..2 P21106500014 Idler plate 1
6 ..2 602000101060 Hex bolt 3 M10x60 931 8.8
7 ..2 602150100105 Plain washer 3 A10.5 (m10)
8 ..2 P21107310017 W / p with o ring & gear 1
9 ...3 P21107310016 Water pump sub assembly 1
10 ...3 104932117704 O ring water pump dia ( small) 1
11 ...3 104932119204 O ring water pump flange 1
12 ..2 602000500825 Hex screw 6 M8x1.25x25 cl8.8
13 ..2 602150100084 Washer 6 M8x17x1.6
14 ..2 P21107300017 Lub oil pump assembly 1
15 ...3 P21107300016 Shaft & rotor assembly 1
16 ...3 104932117802 O ring (oil pump) 1
17 ...3 P21103710064 Gear, lub oil pump 1
18 ..2 141109010035 Lub oil strainer 1
19 ..2 P21108530224 Gasket, oil strainer 1
20 ..2 602000500610 Hex screw 1 M 6x10 8.8 cl
21 ..2 602150100064 Washer 1 M6
22 ..2 P21104650025 Nozzle, gear lubrication 1
23 ..2 P04043300826 Banjo screw 1 M 8x26
24 ..2 604920100814 Copper washer 4

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Housing Flywheel

Ref.
Level Part No. Part Name Qty Remark
No.
Housing Flywheel
. .1 141107016017 Housing Flywheel 1 SAE 1 ASSY.GA
1 ..2 141107016014 Flywheel Housing 1 SAE-1
2 ..2 602000501240 Hex. Screw 8 M12X40 CL/8.8
3 ..2 602150100130 M S Washer 8 13X24X2.5
4 ..2 104960650160 Oil Seal 1 130-160-12
5 ..2 P21108530114 Gasket, Flywheel Hsg 1

- .1 100007760793 Mag.Pickup 1 5/8’’UNF,MS CO

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Oil Header Filter

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Ref.
Level Part No. Part Name Qty Remark
No.
Oil Header Filter
.1 141109406017 Oil Header With Filter 1
..2 141109406016 Header With Cartridge Assembly 1
1 ...3 141109406015 Oil Cooler Cartridge 1 10 plates
2 ...3 602000100855 Hex Bolt 4 M8x1.25x55 8.8cl
3 ...3 602150100084 Washer 14 M8x17x1.6
- ...3 P06962970002 Relief Valve Assembly 1
4 ....4 P06962970001 Relief Valve Body 1
5 ....4 P21102401504 Relief Valve Spring 1 G11
6 ....4 P03250100001 Steel Ball-Dia 1 17mm
7 ....4 P21103420024 Relief Valve Cap 1
8 ...3 602060501415 Hex Plug 2 M14x1.5
9 ...3 604920101620 Copper Washer 1 A/16-20x1.5
10 ...3 604920101420 Cu. Washer 2
11 ...3 604920102227 Cu. Washer 5 A22x1.5x27
12 ...3 604920102530 Cu. Washer 1
13 ...3 P02041002018 Allen Plug 2 M20x18 mm lg
14 ...3 P21108520014 Gasket Oil Cooler Oval 2
15 ...3 141109406014 Oil Header Machined 1
17 ..2 602000120860 Hex Bolt 10 M8x1.25x60 10.9cl
18 ..2 P21108530054 Gasket Bet Header And crankcase 1
16 ..2 P04041110001 Adaptor 1 M24x1"unf
19 ..2 605411880008 Lub Oil Filter 1 (232v12)

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Oil sump Assembly

Ref. No. Level Part No. Part Name Qty Remark

Oil sump Assembly
.1 141101156027 Oil sump assembly 1 6G11
1 ..2 141101156015 Sheet metal oil sump 1 6G11
2 ..2 602060501815 Hex hd plug 2 M18x1.5x17
3 ..2 604920101822 Copper washer 2 (1.5)
4 ..2 602000500815 Hex screw 34 M8x16 8.8/cl
5 ..2 602150100084 Washer 34 M8x17x1.6
6 ..2 141103296014 Dipstick (lub oil) 1

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Radiator

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Ref. Level Part No. Part Name Qty Remark

No.
Radiator
.1 141100526017 Assemble Radiator 1 6G11
1 ..2 141100526014 6G11 Radiator 1
2 ..2 141108616024 Hose 4 100IDx100 L
3 ..2 141109426024 CAC Outlet Pipe 1 (CAC-Inlet Bend)
4 ..2 141109426014 CAC Inlet Pipe 1 (From CAC)
5 ..2 141109210024 Elbow-CAC To Inlet Manifold Finish 1
6 ..2 141109210034 Adaptor Pipe 1 Comp.To CAC Inlet Finish
7 ..2 141109426034 Pipe Water (Thermo-Rad) 1
8 ..2 141108616034 Hose Water Outlet Thermo Side 1
9 ..2 141108610314 Hose Thermo 1 Rad 6G11
10 ..2 141106370265 Support Radiator & CAC Inlet Pipe 1
11 ..2 P21109770014 U Clamp For Engine Inlet Pipe 2
12 ..2 141109776014 U Clamp 2 Dia 105
13 ..2 141108616014 Hose 1 63.5idx65 L
14 ..2 141108516014 Gasket - Air Inlet Manifold 1
15 ..2 602150100084 Washer 8 M8x17x1.6
16 ..2 602100540080 Hex. Nut 8 M8 Din 934
17 ..2 602150100130 M S Washer 4 13x24x2.5
- ..2 602100540120 Hex. Nut 4 M12 Din 934m-10
18 ..2 141103510825 Flanged Bolt 16 M8x1.25x25 Cl8.8
- ..2 104015150065 Klip Co 1 SSW3/ Is 4762 /65
19 ..2 141106370105 Support CAC Inlet Pipe Turbo 1
20 ..2 141108610324 Hose Rad 1 C/Case In Pipe 6G11
21 ..2 141104010014 Fan 1 30" Plastic Pusher
- ..2 141109424127 Water Inlet Connection Assembly 1
22 ...3 141108614114 Hose-Water Inlet Connection 1
23 ...3 141108614124 Hose Water Inlet Connection 1
24 ...3 141109424125 Pipe –Water Inlet Connection 1
- ...3 604015300220 Hose 4 Clip 22 - 30 Dia
- ...3 602000500820 Hex Screw 2 M8x1.25x20 8.8CL
- ...3 141103400034 Plain Washer 2 M8 200HV
25 ..2 606500100006 A V Mountg 4 A2T/4030B
26 ..2 104015150104 T Bolt Clamp 8 TB104
27 ..2 104015150044 T Bolt Clamp 3 TB44
- ..2 104015150034 T Bolt Clamp 1 TB34
- ..2 104015150064 T Bolt Clamp 2 TB64

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Starter

Ref.
Level Part No. Part Name Qty Remark
No.
Starter
1 .1 105720520036 Starter 1 12V-ER 3SM 127A

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Turbocharger

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Ref.
Level Part No. Part Name Qty Remark
No.
Turbocharger
..1 141106036027 Turbocharger Attachment 1
1 ..2 P05292000121 Holset Turbo 1
2 ..2 141108536074 Gasket Turbo 1
3 ..2 602150100105 Plain Washer 4 A10.5 (M10)
4 ..2 602100700100 Hex Nut 4 M10 Cu Coated
5 ..2 141104113024 Adaptor 1 M16x1.5 - M12x1.5
6 ..2 604920101218 Cu. Washer 1
7 ..2 604920101824 Cu. Washer 1
8 ..2 P21108530194 Gasket 1 T/C Oil Drain
9 ..2 602000500825 Hex Screw 2 M8x1.25x25 Cl8.8
- ..2 602150100084 Washer 2 M8x17x1.6
10 ..2 P21103550084 Adapt. Turbo 1 In M18,M22
11 ..2 P21103550074 Adapt. Turbo 1 In M14,M16
12 ..2 604022110114 SS V Band 1
13 ..2 123299330666 Bellow Exh 1
14 ..2 141109016075 Pipe, Turbo Drain 1
15 ..2 141109016065 Pipe, Turbo Oil Supply 1
16 ..2 141109316064 Exhaust Bend 1
1

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Water inlet pipe

Ref.
Level Part No. Part Name Qty Remark
No.
Water inlet pipe
.1 141109426017 Water Inlet Pipe Assembly 1 6G11
1 ..2 602011020825 Stud 3 M8x1.25x25mm 8.8/Cl
2 ..2 602150100084 Washer 7 M8x17x1.6
3 ..2 602100540080 Hex. Nut 7 M8 din 934
4 ..2 141106370255 Support Water Inlet Pipe 1
5 ..2 141109776024 U Clamp 2 M8 din 934
6 ..2 602150100105 Plain Washer 3 A10.5 (m10)
7 ..2 602000501030 Hex Screw 3 M10x30 933 8.8
8 ..2 141108536084 Gasket Water Inlet Pipe 1 6G11
9 ..2 141109426005 Water Inlet Pipe 1

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Water Manifold Assembly

Ref.
Level Part No. Part Name Qty Remark
No.
Water Manifold Assembly
.1 141109106017 Water Manifold Assembly 1 6G11
1 ..2 141109106007 Assembly Plastic Mnifold 1
2 ..2 602000500825 Hex Screw 12 M8x1.25x25 Cl8.8
3 ..2 602150100084 Washer 12 M8x17x1.6
4 ..2 P05250100002 Thermostat Element 1
5 ..2 P21108610024 Hose 1 Dia 31.5 W/Bypass G11
6 ..2 104015150040 Klipco 2 Ss W3/ Is 4762/ 1x
7 ..2 604920101418 Cu. Washer 3 M14x18x1.5
8 ..2 602060501415 Hex Plug 1 M14x1.5
- ..2 141103400024 Special Cu. Washer 1

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Water Separator (Optional)

Ref.
Level Part No. Part Name Qty Remark
No.
Water Separator
1 .1 141107400014 Water Separator 1

- .1 123209390124 Flex hose assy 2 840MM LG.

2 .1 604043200008 Banjo screw 3 M14X1.5X31LG.

3 .1 604920101420 Cu.washer 6

4 .1 141106370275 Bracket Fuel Filter 1

5 .1 602000501015 Hex screw 2 M10x15l 8.8 Cl.

6 .1 602150100105 Plain washer 2 A10.5 (M10)

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Spare Parts Catalogue G Series – 6G11TA Engine__________________________

Index
Description Ref. Page No.
A
Air Filter and Mounting 11
Inlet Manifold 12
Alternator Arrangement 14

C
Cam Shaft 15
Centrifugal Filter 16
Connecting Rod and Piston 18
Crank Case Assembly 20, 21
Crankshaft Assembly 22
Cylinder Head Assembly 23, 24

D
Damper 25
E
Electrical and Sensors 26
Engine Bearers 27
Exhaust Manifold 28

F
Flywheel 29
Front Cover Assembly 31, 32
Fuel Pump with Drive 34, 35

G
Gear-end Casing 37
Gear Train Assembly 39, 40

H
Housing Flywheel 41

L
Lub Oil Header and Filter 42, 43
Oil Sump Assembly 44

R
Radiator 46, 47

S 48
Starter

T
Turbocharger Assembly 49, 50

W
Water Inlet Pipe (Assembly) 51
Water Manifold 52
Water Separator Assembly 53

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