Académique Documents
Professionnel Documents
Culture Documents
in
Submitted by
DRISHTI MALIK
1715306
Batch: 2015-2019
Department of
Electronics &
Communication
Engineering
Yours faithfully
Drishti Malik
LIST OF FIGURES
CHPTER –1: INTRODUCTION TO OLED TECHNOLOGY
1.2 (i)HISTORY…………………………………………………...…...9
1.2 (ii)COMPONENTS OF OLED……………………………………..14
CHAPTER -2: FABRICATION TECHNOLOGY OF OLED………16
CHAPTER -3: WORKING TYPES & OF OLED………..............….22
3.2 WORKING………………………………………………….....23
4.1 ADVANTAGES……………………………………………….37
4.2 DISADVANTAGES……………………………..…………….38
4.3 APPLICATIONS……………………………………………….39
CONCLUSIONS………………………………………….……….44
REFERENCES.................…............................................................…45
CHAPTER-1: INTRODUCTION
1.1 INTRODUCTION TO OLED TECHNOLOGY
Based on these advantages, OLEDs have been proposed for a wide range of display
applications including magnified micro displays, wearable, head-mounted
computers, digital cameras, personal digital assistants, smart pagers, virtual reality
games, and mobile phones as well as medical, automotive, and other industrial
applications.
1.2 HISTORY & COMPONENTS OF OLED
1.2(i) HISTORY
There are four major application areas: displays; lighting; photovoltaics and
integrated smart systems. While OLAE technology is currently used in many
manufacturing processes, new applications are entering the marketplace rapidly.
While organic light- emitting diodes (OLEDs) are already used commercially in
displays of mobile devices and significant progress has been made in applying
organic photovoltaic cells to light-weight flexible fabrics to generate low-cost solar
energy, a brand new range of applications is possible such as biomedical implants
and disposable biodegradable RFID packaging tags.
In addition, low cost organic solar cells have the potential to drive down the cost of
photovoltaics to levels, which are not achievable with mono or poly-crystalline
solar cells. Similarly, organic light emitting diodes will revolutionize current
lighting applications, significantly reducing CO2 impact. Also, smart devices
incorporating organic and printed circuits, sensors and energy sources will enable
new approaches in logistics and consumer packaging, and new flexible displays
with exceptionally low energy consumption will be used anywhere and anytime.
1. An emissive layer
2. A conducting layer
3. A substrate
4. Anode and cathode terminals.
SUBSTRATE- The substrate supports the OLED.
Example: clear plastic, glass, foil.
ANODE- The anode removes electrons when current flows through the
device. Example: indium tin oxide
ORGANIC LAYERS- These layers are made of organic molecules or
polymers.
Preparing the ITO surface for coating simply consists of sonicating the
substrates in a sodium hydroxide (NaOH) solution to remove the photoresist,
followed by a rinse in de-ionized (DI) water and blow dry. The first step is to load
the substrates into the cleaning rack such that they all have the same orientation.
The loaded substrate rack is then placed in a beaker and submerged in a 10%
solution of NaOH in water. The substrates are then sonicated to remove the
photoresist. Depending upon the power and temperature of the sonicator the
photoresist may either dissolve or de-laminate as sheets. The time that it takes for
this to occur will depend on the ultrasonic bath used as well as the temperature.
After sonication the substrates should be thoroughly rinsed with water to wash
away the photoresist. To ensure that they is no residual layer of photoresist present
they should be put back in the ultrasonic bath in a fresh NaOH solution for about
the same time again. Following this second sonication, the substrate should be
again rinsed thoroughly with water and keep immersed in water until ready to blow
dry to avoid contamination by dust.
2.1.(ii) APPLYING PEDOT: PSS
PEDOT: PSS is a common hole injection layer material The chemical name
of it is poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate). Getting a high
quality PEDOT:PSS film is critical for effective device performance.
PEDOT:PSS requires a pristine and hydrophilic surface in order to coat properly,
which should have been achieved with the cleaning routine above. It is also critical
to ensure that the active areas have not come into contact with any other surfaces as
this will affect how well the ITO will spin. For typical use in OLEDs, the
PEDOT:PSS are spin coated at 5000 rpm for 30 seconds to produce a film
thickness of around 40 nm. To minimise material use this can be done by pipetting
20 to 30 L into the middle of a spinning substrate. After spinning has completed
visually inspect the PEDOT:PSS films for defects and for best performance discard
any substrates with imperfections near the active pixels. After spin coating, the
PEDOT:PSS should be wiped off the cathode with a cotton bud soaked in DI water.
Then the substrates are placed either in a box with the lid closed to avoid dust
settling on devices, or if kept in air for more than a few minutes place directly on a
hotplate.
The active layer can be applied either in air or in a glovebox with little
difference in performance provided exposure time and light levels are minimised.
Pipetting 20 L of the solution onto a substrate spinning at 2000 rpm should provide
a good even coverage with approximately the desired thickness. The substrate
needs to be spun until dry, which is typically only a few seconds. Following spin
coating, the samples can be solvent or thermally annealed if desired. For the OLED
reference solution thermal annealing is recommended to be done at 80 C for 10
minutes. Before cathode deposition, the cathode strip needs to be wiped clean.
Finally, the substrates need to be placed face down in the evaporation shadow mask
with the cathode strip at the wide end of the apertures.
2.1.(iv) CATHODE EVAPORATION
2.1.6(vi)ENCAPSULATION
Encapsulating the devices protects them against degradation by oxygen and
moisture once removed from the glovebox. True encapsulation for lifetimes of
thousands of hours requires the use of glass welding technology and/or getter
layers of calcium.
PHYSICAL VAPOR DEPOSITION TECHNOLOGIES : There are two
technologies which are often used for physical vapor depo-sition (PVD).
Physical vapor deposition is done by thermal evaporator. Here, the
material is heated to attain gaseous state. Besides, Electron Beam
Evaporator is also used. Another method is Sputtering which is carried
out under high vacuum condition. Here plasma as the particle source is
used to strike the target.
THERMAL EVAPORATOR: Thermal evaporator uses an elec-tric
resistance heater to melt the material and raise its vapor pressure to a useful
range. This is done in a high vacuum environment.An electron beam
evaporator fires a high energy beam from an electron gun to boil a small spot
of the material
SPUTTERING: Sputtering is a physical process whereby atoms in a solid
target material are ejected into the gas phase due to bombardment of the
material by energetic ions.The ions for the sputtering process are supplied by
the plasma that is induced in the sputtering equipment. Sputtering relies on a
plasma (usually a noble gas, such as argon) to knock material from a surface.
2.2.2(ii)SCREEN PRINTING
Screen printing is a commonly used technique for fast, inexpensive
deposition of dye.
A variety of cloth types is available. Polyester is common; nylon cloth and metal
cloth are also made. The specific limits we have found to our process apply to
polyester cloth; however, nylon and metal cloth will give essentially similar results.
Mesh count is the number of threads per inch in the cloth. The Theoretical Ink
Volume is the volume of ink in all mesh openings per unit area of substrate. This
volume is the thickness of the ink deposit as if the ink were coating the substrate
below the open cloth as a uniform, continuous layer. A high tension is maintained
on the cloth to keep it from sagging in the screen. A higher mesh count cloth gives
both higher print definition and lower theoretical ink volume, but the mesh opening
and percent open area decrease. In general, the printed layers of light-emitting
polymer lamp construction need to be as thin as possible which entails using higher
mesh count screens with lower theoretical ink volume values.
In a typical single layer white OLED fabrication by screen printing method
ITO (Indium Tin Oxide) glasses are ultra-sonically cleaned, followed by rinsing
with deionized water, trichloroethylene, acetone and methanol. The cleaned ITO
glasses are patterned via a standard micro lithographic process. HCl (37%,
Aldrich) is used as the etchant for the ITO. For the surface treatment of the ITO,
the patterned ITO glasses were treated by oxygen plasma for some minutes as
RMS roughness is lower in plasma treated ITO than bare ITO glasses. The
pinholes are also reduced due to plasma treat-ment. For white OLED, DPVBi(4,4-
bis(2,2-diphenylvinyl)-1,1biphenyl, 99.95% purity, Gracel), -NPD (N,N-diphenyl-
N,N-bis(1-naphthyl)-1,1 biphenyl-4,4 diamine, 99.95% purity, Gracel) and
rebrene(99.96% purity, Gracel) are dissolved in a previously prepared solution of
polystyrene in chlorobenzene. The solution is then screen printed using mask.
Then LiF and Al layer is deposited to form OLED device.
2.2.(iii)INKJET PRINTING
Ink jet printing is another way to deposit the organic layers, especially
organic polymers. In this method we can use simply an inkjet printer. Organic
layers are sprayed onto substrates like ink sprayed on paper during printing. For
example, there may be three ink cartridges and three nozzles enabling the printer to
print three different colours simultaneously. As the printer head scans the page and
the piezoelectric materials are pulsed, ink is squirted from the nozzles onto the
page. The only modification to the ink-jet printer for printing OLEDs was to
replace the ink cartridges with polymer solutions. Different colors are achieved
with different layer materials. For example, if green is desired it is common to use
the combination Mq3, where M is a Group III metal and q3 is 8-hydroxyquinolate.
Blue is achieved by using Alq2OPh and red is done with perylene derivatives.
Organic solutions used here are a solution of hole transport layer
and emissive layer organic materials. When using polymers, ink-jet technology is
commonly used. We can use an electron transport material layer for better device
efficiency.
The organic light emitting diode (OLED) is a p-n diode, in which charge-carriers
(e-h pairs) recombine to emit photons in an organic layer. The thickness of this
layer is approximately 100 nm (experiments have shown that 70 nm is an optimal
thickness). When an electron and a hole recombine, an excited state called an
exciton is formed. Depending on the spin of the e-h pair, the excitation is either a
singlet or a triplet. An electron can have two different spins, spin up and spin down.
When the spin of two particles is the same, they are said to be in a spin-paired, or a
triplet state, and when the spin is opposite they are in a spin-paired singlet state.
Figure.3.1Triplet State
On the average, one singlet and three triplets are formed for every four electron-
hole pairs, and this is a big inefficiency in the operation of the diodes. A singlet
state decays very quickly, within a few nanoseconds, and thereby emits a photon in
a process called fluorescence. A triplet state, however, is much more long-lived (1
ms - 1 s), and generally just produce heat.
One method of improving the performance is to add a phosphorescent material to
one of the layers in the OLED. This is done by adding a heavy metal such as
iridium or platinum. The excitation can then transfer its energy to a phosphorescent
molecule which in turn emits a photon. It is however a problem that few
phosphorescent materials are efficient emitters at room temperature.
Passive-matrix OLED
Active-matrix OLED
Transparent OLED
Top-emitting OLED
Foldable OLED
White OLED
PASSIVE-MATRIX OLED (PMOLED)
PMOLEDs have strips of cathode, organic layers and strips of anode. The anode
strips are arranged perpendicular to the cathode strips. The intersections of the
cathode and anode make up the pixels where light is emitted. External circuitry
applies current to selected strips of anode and cathode, determining which pixels
get turned on and which pixels remain off. Again, the brightness of each pixel is
proportional to the amount of applied current.
PMOLEDs are easy to make, but they consume more power than other types of
OLED, mainly due to the power needed for the external circuitry. PMOLEDs are
most efficient for text and icons and are best suited for small screens (2- to 3-inch
diagonal) such as those you find in CELL PHONES,PDA’s and MP3 Players. Even
with the external circuitry, passive-matrix OLEDs consume less battery power than
the LCDs that currently power these devices.
Figure.3.7 OLED Passive Matrix
AMOLEDs consume less power than PMOLEDs because the TFT array requires
less power than external circuitry, so they are efficient for large displays.
AMOLEDs also have faster refresh rates suitable for video. The best uses for
AMOLEDs are computer monitors, large-screen TVs and electronic signs or
billboards.
Figure.3.8 OLED Active Matrix
TRANSPARENT OLED
Transparent OLEDs have only transparent components (substrate, cathode and
anode) and, when turned off, are up to 85 percent as transparent as their substrate.
When a transparent OLED display is turned on, it allows light to pass in both
directions. A transparent OLED display can be either active- or passive-matrix.
This technology can be used for heads-up displays.
Figure.3.9 OLED Transparent Structure
TOP-EMITTING OLED
Top-emitting OLEDs have a substrate that is either opaque or reflective. They are
best suited to active-matrix design. Manufacturers may use top-emitting OLED
displays in SMART CARDS
Figure.3.10 OLED Top-Emitting Structure
FOLDABLE OLED
Foldable OLEDs have substrates made of very flexible metallic foils or plastics.
Foldable OLEDs are very lightweight and durable. Their use in devices such as cell
phones and PDAs can reduce breakage, a major cause for return or repair.
Potentially, foldable OLED displays can be attached to fabrics to create "smart"
clothing, such as outdoor survival clothing with an integrated computer chip, cell
phone, GPS receiver and OLED display sewn into it.
The dimension of the panel Several-inches type in the It is produced to 28-inch type in
future to about 10-inch the future to 30-inch type.Goal
type.Goal
The thickness of the panel It is thin with a little over When back light is used it is
1mm thick with 5mm.
The mass of panel It becomes light weight With the one for the portable
more than 1gm more than telephone.10 gm weak degree.
the liquid crystal panel in
the case of one for
portable telephone
Better power efficiency: LCDs filter the light emitted from a back light
Response time: OLEDs can also have a faster response time than standard
LCD screens.
4.2 DISADVANTAGES
OLED seem to be the perfect technology for all types of displays;however, they do
have some problems, including:
Screen burn-in: Unlike displays with a common light source, the brightness
of each OLED pixel fades depending on the content displayed. The varied
lifespan of the organic dyes can cause a discrepancy between red, green, and
blue intensity. This leads to image persistence, also known as burn in
Lifetime - While red and green OLED films have longer lifetimes (46,000 to
230,000 hours), blue organics currently have much shorter lifetimes (up to
around 14,000 hours
Water damage: Water can damage the organic materials of the displays.
Therefore, improved sealing processes are important for practical
manufacturing. Water damage may especially limit the longevity of more
flexible displays.
4.3APPLICATIONS
Currently, OLEDs are used in small screen devices like cell phones, digital
cameras etc.
Some examples of OLED applications are as follows:
Mobile Phones- Mobile phones were the first to adopt AMOLED displays
and is the largest market for OLEDs today.
OLED TVs- OLED TVs had begun shipping in 2013 but their prices are still
very high.
Figure.4.2 Sony XEL-1, world’s 1st OLED TV
OLED Lamps- OLED lamps are currently very expensive, but already
several companies are offering these in the premium lighting category.
Figure. 4.4 Turn lights flaps
Other devices-OLEDs are also used in wrist watches, headsets, car audio
systems, remote controllers, digital photo frames and many other kinds of
devices.
1) http://impnerd.com/the-history-and- future-of-oled
2) http://jalopnik.com/5154953/samsung-transparent-oled-display-pitched-as-
automotive-hud
3) http://optics.org/cws/article/industry/37032
4) http://www.cepro.com/article/study_future_bright_for_oled_lighting_market/
5) http://www.oled-research.com/oleds/oleds- history.html
6) http://www.pocket-
lint.com/news/news.phtml/23150/24174/samsung-say-oled-not-
ready.phtml
7) http://www.technologyreview.com/energy/21116/page1/
8) http://www.voidspace.org.uk/technology/top_ten_phone_techs.shtml#k
eep-your-eye-on-flexible-displays-coming-soon