Page no.

SanS Sant Muktai Sugar & Energy Ltd. Ghodasgaon

Ta. Muktainagar, Dist. Jalgaon (M.S.) 425306

Hon. Hon.
Sau.Rohinitai Khadase-Khewalkar Shri. Shivajirao Bhagwanrao
Jadhav
(VICE CHAIRMAN) (CHAIRMAN)

Tel/Fax : 020-67088899 Phone Nos (Factory) :- (02583)

234700/01/02
E-Mail :- santmuktaisugar@yahoo.com Pune Head Office :- 020-67088899,
25535711
Pune Head Office E-Mail :- jadhav_shraddha@yahoo.co.in 25535712,
25512892

Ref :-SMSEL/MFG/ /2018-19 Date:- /

/2019

SUBJECT :- FINAL MANUFACTURING REPORT IN THE FORM R.T. 8 (C) FOR THE
SEASON 2018-19

Dear Sir,
Please find enclosed here with our final manufacturing report in the form
R.T.8 (C) for the season 2018-19 for your Kind information and kindly arrange to
send similar report of your factory for our reference.

Thanking you.

Yours Faithfully,

AJAY S. JADHAV
MANAGING DIRECTOR
Sant Muktai Sugar & Energy Ltd.
 Page no. 2

Central Excise Series No. 76

Form R.T.8 (C) – S.A.1 Range : Jalgaon
(for central sugar factories) Division :- Jalgaon
(Central – Excise rule 83) Commissionrate- Nasik

Final manufacturing report for the season 2018-19

Name and address of the factory :- Sant Muktai Sugar & Energy Ltd. Ghodasgaon
Tal.- Muktainagar, Dist- Jalgaon (M.S.) Pin – 425
306.
Reg. No. of Factory :- IEM.No. 878/SIA/IMO/2014 Dt-6/6/2014
Clarification Process used :- DOUBLE-SULPHITATION.
ECC No. : - AASCS9601AEM001
SR. Particulars This Season 2018- Last Season 2017-
No. 19 18
1 Time-Account
01/11/2018 at 4.00 am 04-11-2017 at 16.00
Date of Start
Hrs.
16/03/2019 at 3.15 am 22-02-2018 at 3.00
Date of finish
Hrs.
Gross Season days (F) 136 111
Duration of season day (G) 112.86 53.32
Total Hrs actually crushing 2483.00 1173.00
Total Hrs Lost 780.25 1478.00
i) Cane –Shortage 413.50 1478.00
ii) Mechanical & Electrical 287.50 Nil
iii) Process Nil Nil
iv) General Cleaning 69.00 Nil
v) Rains Nil Nil
vi) Miscellaneous 10.25 Nil
2 Cane Crushed (Qntls)
Excluding Binding material
i) Own estate Cane 9039 2690.700
ii) Gate cane 1425189.060 703417.560
iii) Members Cane Nil Nil
iv) Own Area Cane 1444695.980 638567.830
v) Out Station Cane Nil Nil
vi) Total Cane Crushed 2878924.040 1344676.090
3 Juice & Added water
i) Average Gross Mixed Juice % 101.81 98.56
Cane
ii) Correction % Mixed Juice 0.40 0.40
iii) Average Net Mixed Juice % 101.41 98.16
Cane
iv) Total Net Mixed Juice Obtained (Qntls) 291951.687 132005.575
v) Average added water % cane 31.76 28.31
4 Sugar
Total Sugar bagged
i) No. of Bags
 Page no. 3
a) White (100Kg) Nil Nil
(50 Kg) 590042 250940
SR. This Season 2018- Last Season 2017-
Particulars
No. 19 18
b) Brown (100Kg) Nil Nil
(50 Kg) Nil Nil
ii) Quantity (Qntls) 295021 125470
iii) Sugar in Process if any (Qntls) Nil Nil
iv) Total Sugar made (Qntls) 295021 125470
v) Sugar recovered from Nil 604.330
Previous Season’s Process (Qntls)
vi) Sugar recovered from season 731.750 500.650
2015-16 reprocess (Qntls)
vii) Total Net Sugar Made (Qntls) 294289.250 124365.020
5 Molasses
i) Total Molasses sent out (Qntls) 151777.600 74870.000
ii) Molasses in process if any (Qtls) Nil Nil
iii) Total Molasses produced (Qntls) 151777.600 74870.000
iv) Molasses recovered from Nil 116.660
Previous season process (Qntls)
v) Molasses from previous season’s 31.490 26.350
2015-16 Remelted sugar or other
sources
vi) Total Net Molasses Produced 151746.110 74726.990
(QT)
6 Recovery
(Excluding Binding Material)
i) Average recovery of sugar % 10.22 9.25
Cane
ii) Average production of final 5.27 5.56
molasses % Cane
7 Bagasse% Cane 29.95 29.75
(e) Filter Cake % Cane 3.22 3.37
8 Store Used
i) Coal % Cane
a) Trial & Season Nil Nil
ii) Fire wood % Cane
a) Trial & Season Nil 0.223
iii) Lime % Cane 0.157 0.161
a) Process 0.147 0.124
b) Spray & E.T.P 0.010 0.037
iv) Lime stone (b) % cane Nil Nil
v) Coke (b) % cane Nil Nil
vi) Lubricants
a) Grease Kgs/100Qntls Cane 0.036 0.044
b) Oil Liters/100Qntls Cane 0.122 0.164
vii)Sulphur % Cane 0.049 0.054
viii) TRO kgs/100 Qtls cane 0.023 0.029
ix) Bags For sugar Nos/ 100 Qtls Cane 20.50 18.66
50 kg PP bags
x) Washing soda kg/100 Qtls cane 0.0243 0.022
 Page no. 4

xi) Caustic soda kg/100 Qtls cane 0.293 0.558

SR. Particulars This Season 2018- Last Season 2017-

19 18
No.
xii)Orthro phosphoric Acid/Alenzine 0.0174 0.011
Kgs/100 Qtls cane
xiii) Rodine Kgs/100 Qtls cane 0.004 0.006
xiv) Bleaching powder kgs/100 Qtls 0.0043 0.007
cane
xv)Settling Agent kgs/100 Qtls Cane 0.052 0.006
xvi) Mill sanitation chemical Ltrs/100 Qtls 0.031 0.039
Cane
xvii) PH Booster Kgs/100 Qtls cane Nil 0.059
xviii) Commercial HCL Acid kgs/100 0.499 1.245
Qtls Cane
xix) Viscocity reducing agent/100Qtls 0.033 0.026
cane
9 Analysis
Cane Sugar % 12.29 11.37
Fibre % 14.04 13.99
Primary Juice Sugar% 14.84 13.37
Brix % 17.87 16.10
Purity % 83.04 83.04
Mixed Juice Sugar % 11.44 10.93
Brix % 14.05 13.48
Purity % 81.42 81.08
Last Juice Sugar % 2.14 1.52
Brix % 2.95 2.10
Purity % 72.54 72.40
Clarified Juice Sugar % 12.17 11.60
Brix % 14.92 14.25
Purity % 81.59 81.40
Sulphured Syrup Sugar % 43.96 40.80
Brix % 53.84 50.00
Purity % 81.65 81.60
Masseculte (C)
A Brix % 93.40 92.20
Purity % 85.25 87.30
B Brix % 94.72 93.80
Purity % 72.50 73.10
C Brix % 99.10 98.70
Purity % 56.15 58.05
Molasses
A Heavy Brix % 85.42 84.50
Purity % 74.20 75.00
A Light Brix % 83.20 82.10
Purity % 90.10 90.00
B Heavy Brix % 85.10 84.30
Purity % 52.50 56.80
B Light Brix % - -
Purity % - -
SR. Particulars This Season 2018- Last Season 2017-
 Page no. 5
No. 19 18
C Heavy Brix % - -
Purity % - -
C Light Brix % 84.40 83.40
Purity % 61.00 59.50
D Light Brix % - -
Purity % - -
Sugar (Average) (d)
A i) White Sugar Sugar% 99.80 99.80
Moisture % 0.04 0.04
ii) Brown Sugar Sugar % Nil Nil
(End Product) Btix % Nil Nil
Purity % Nil Nil
iii) Final Molasses Sugar % 25.62 25.50
Brix % 85.80 86.00
Purity % 29.86 29.65
iv) Bagasse Sugar % 2.26 2.15
Water % 50.00 50.00
Fiber % 46.88 47.03
v) Filter Cake Sugar % 1.36 1.35
vi) Lime Kiln Gas Co2 - -
vii) Boiler water pH 9.50 9.50
viii) Clear Juice – Temperature 980C 980C
10 Sugar Balance
i) Sugar in Cane 12.29 11.37
ii) Sugar in mixed Juice 11.61 10.73
iii) Sugar in bagasse 00.68 0.64
iv) Sugar in filter cake 00.04 0.04
v) Sugar in final molasses 1.35 1.42
vi) Sugar in Sugar 10.20 9.23
vii)Sugar un – determined 0.02 0.04
viii) Total Losses (Bagasse, Filter
Cake, Final Molasses and un – 2.09 2.14
determined
11 Area & Yield of cane in factory farm
1) Total area of farm (Hects) 11.09 11.09
2) Area under cane (Hects) 2.00 5.04
3) Production of cane (Qntls) 9039 26907
Average yield per Hect (Qntls) 4519 5338
Cropping pattern
i) Plant (Hects) % 55 % 60%
ii) Adsali (Hects) % 15 % 15%
iii) Ratoon (Hects) % 30 % 25%
Varieties Planted – CO VSI 3102, CO 86032, COM 0265, MS 10001

SR. Particulars This Season Last Season

No. 2018-19 2017-18
12 EFFICIENCY FIGURES - -
 Page no. 6

i) Mill Extraction 94.47 94.37

ii) Reduced Mill Extraction 95.16 95.05
iii) Boiling House Extraction 87.86 86.02
iv) Overall Extraction 83.00 81.18
v) Reduced Boiling House Extraction
a) Noel Deerr 90.62 89.44
b) Gundu Rao 90.03 88.36
vi) Actual Molasses % Cane to therotical
121.43 138.30
Molasses
vii) Reduced Overall Extraction
86.23 85.01
a) Noel Deerr
b) Gundu Rao 85.67 83.99

We hereby declare that the figures given in this return are complete and true to the
best of our knowledge and belief.

D.T.MORE K.V.PATIL T.D.SURWASE AJAY S. JADHAV

LAB –INCHARGE CHIEF CHEMIST CHIEF ENGINEER MANAGING DIRECTOR

Sant Muktai Sugar & Energy Ltd. Ghodasgaon

Ta. Muktainagar, Dist. Jalgaon (M.S.) 425306

Notes :-
a) Out-station cane is the cane weighed and purchased at the centre other than at
the factory gate.
b) For carbonation factories only.
c) In case of three massecuite system brix and purity of C-Heavy and D-Light
Molasses are not be given
d) Sugar means direct pol.
e) Bagasse percent Cane = 100 plus added water percent cane minus mixed juice
(gross) percent cane.
f) Gross season means the total number of days from the date of start to the date
of close both days inclusive.
g) Duration of season – This is calculated by dividing the total hours actually
crushing by 22 Hrs.

Sant Muktai Sugar & Energy Ltd. Ghodasgaon

Ta. Muktainagar, Dist. Jalgaon (M.S.) 425306
Additional information to be submitted along with R.T. 8 (C) for the season 2018-19
Sr.No. Particulars This Season Last Season
2018-19 2017-18
 Page no. 7
1 Mill extraction 94.47 94.37
2 Reduced Mill Extraction
a) Deerr 95.16 95.05
b) Mittal 95.07 94.97
3 Boiling House Extraction 87.86 86.02
4 Reduced Boiling House Extraction
a) Gundu Rao 90.03 88.36
b) Noel Deerr 90.62 89.44
5 Overall Exraction 83.00 81.18
6 Reduced Overall Extraction
a) Gundu Rao 85.67 83.99
b) Noel Deerr 86.23 85.01
7 Undiluted juice lost in bagasse % fiber 37.24 39.23
8 Virtual purity of final molasses 34.71 34.31
9 Sanctioned Capacity- 2500 T.C.D. 2500 T.C.D.
10 Installed Crushing capacity – 2500 T.C.D. 2500 T.C.D.
11 Crushing rate per 24 hrs. (in M.T.) - -
(Excluding binding material)
a) Including stoppages 2117.342 1217.360
b) Excluding stoppages 2782.689 2751.255
12 Capacity utilization % 84.69 48.69
13 Added water % fiber 226.211 202.358
14 Actual Molasses % Cane to Theoretical
Molasses 121.43 138.30
15 Percentage hours lost to hours available 23.91 55.75
16 E.R.Q.V. a) Mixed Juice/Primary Juice 96.24 95.44
b) last juice / primary juice 75.60 75.28
17 Clarification Factor 98.49 97.26
18 Clarification Efficiency 1.51 2.74
19 Jawa ratio 82.82 85.04
19 Added water extracted in mixed juice % added
water 68.26 56.42
20 Massecuite % cane
A Massecuite 25.05 24.05
B Massecuite 11.40 11.38
C Massecuite 8.75 8.79
Total massecuite % cane 45.20 44.22

Sr.No This Season Last Season

Particulars
. 2018-19 2017-18
19 Bagasse Data -
1 Bagasse Opning Balance (M.T ) (Bio-Mass) 216.799 221.720
2 Purchased (Bagasse -32.540 , Bio-Mass- 149.530 182.070 1665.895
( M.T )
3 Bagasse production during season (MT) 86223.775 40004.110
 Page no. 8
4 Total available 86622.644 41891.725
5 Boiler slow firing /line Blowing ( trial ) 400.00 700.00
6 Bagasse utilized as fuel in boilers of sugar mill 82876.880 40033.656
(MT)
7 Bagasse utilized for Press mud Oliver 1727.354 941.270
8 Bagasse saved during season (MT) - -
9 Bagasse used for own paper plant during the Nil Nil
season (MT)
10 Bagasse used as a fuel for Co-generation (MT) - -
11 Bagasse sold during the season (MT) 256.540 Nil
12 Bagasse balance at the end of the season (MT) 1618.410 216.799
13 Bagasse saved % Cane 0.513 Nil
14 Extra fuel in terms of std.bagasse% cane during
the season (Loose Bagasse, Soya Husk,Meise 0.139 1.404
Cobe Parhati Kutti )
15 Bio-Mass Balance ( M.T ) Nil Nil
20 Steam Generation -
1 Live steam production (MT) 159538 74462.600
2 Steam % cane 55.42 55.37
3 Pressure (Kg/cm2) 32kg/ 32kg/
4 Temp. (0C) 510 510
21 Electricity Data -
A Total unit generated by (KWH) - 19635800 8475440
i. T.G. Set 19462400 8475300
ii. D.G. Set 0 140
B Total units purchased from MSEB (KWH) 173400 389786
C Tatal Units Used by factory (KWH) 8452540 4394621.5
D Total Units used by colony & street lighting 46260 33255
(KWH)
E Tatal Units exported to MSEB by Co-generation 11137000 4437349.5
(KWH)

22. GRADEWISE SUGAR PRODUCTION -

Sugar Grade This Season 2018-19 Last Season 2017-18
QNTLS PERCENTAGE QNTLS PERCENTAGE
White L-30 Nil Nil Nil Nil
M-30 Nil Nil Nil Nil
SS-30 79121 26.82 81578 65.02
S-30 215900 73.18 43892 34.98
B.I.S.S. Nil Nil Nil Nil
Brown Nil Nil Nil Nil
 Page no. 9
Total 295021 100.00 125470 100.00

D.T.MORE K.V.PATIL T.D.SURWASE AJAY S. JADHAV

LAB–INCHARGE CHIEF CHEMIST CHIEF ENGINEER MANAGING DIRECTOR

Name of Important Functionaries

1 Chairman Hon .Mr. Shivajirao B. Jadhav
2 Vice Chairman Hon. Sau. Rohinitai khadase -
Khewalkar
3 Managing Director Mr. Ajay S. Jadhav
4 Chief Chemist Mr. K.V.Patil
5 Chief Engineer Mr. T.D.Surwase
6 Chief Accountant Mr. A.M. Deore
7 Chief Agri. Officer Mr. M.A.Patel
8 Chief Agri. Officer ( Development ) Mr. S.P.Deore

Sant Muktai Sugar & Energy Ltd. Ghodasgaon

Ta. Muktainagar, Dist. Jalgaon (M.S.) 425306