PROFILE:

KPCL is established in 1958 under the Visionary Leadership of Mr. S. L. Kirloskar. Initial production
started with Air Compressors and subsequently Transmission & Air Conditioning Divisions were
established to rollout the high technology products. Transmission division was established in 1964
with the aim to provide quality products in Industrial / Rail and Marine field. Today with, 52+ years of
experience in gear design and manufacturing, KPCL remains the leading solution provider for
challenges in the field of Power Transmission. Powered by state of the art Engineering &
Manufacturing tools, and high tech. infrastructure, KPCL remains in the league of its own when it
comes to creating Power Transmitting Solutions. Our stringent Quality norms and the Integrated
Management System (ISO 9001, ISO 14001, OHSAS 18001-2007) and superior workmanship have
made us the leaders in Helical Reduction Gear Boxes in industries.

The modular design and construction of this new series of gearboxes, offer many engineering and
performance advantages using the fabricated casing to suit any type of Power Transmitting Solutions.
These Gear Units are available in parallel shaft helical & bevel helical units from single to four stage,
o/p torque upto 10000kNm. The modified center distances and vertical shaft types also available on
request , as a special gearbox design to suit customer requirements.

Every Product is optimized in its design parameters for most favourable ratio distribution , CD
distribution , the number of teeth, module, helix angle,etc..for the rated torque. All gears are designed
by expert team according to DIN standard, and design validation for API / ISO / AGMA standards also
computed on request. Design validations are carried out on latest software, mainly with ROMAX
Designer, KISSsoft, KISSsys, ANSYS, PRO-Engineer - Creo Advanced Simulation, etc.. Tooth
modifications , Tooth Stress Analysis , Balanced Specific Sliding and Contact Pattern Analysis also
done to ensure Appropriate Load Distribution.
GEARBOX CONSTRUCTION:

Gears:

Case hardened and profile ground Single helical gears, with optimum tip relief and face crowning-
assures the finest DIN quality 6 or better , assures the highest accuracy to achieve quiet running
characteristics and maximum torque transmission in lower Center distances(high power density).

Gear casing:

Fabricated Gear casings , made of E250 (IS 2062) steels - designed with 3D modelling software and
analysed with FEA software to ensure rigidity and stiffness. Split Casing design is adopted for easy
maintenance , and the additional features also included like Inspection cover, dipstick, breather with
magnetic drain plugs . The supporting ribs, Oil pockets, foot and vertical wall thickness are designed
accordingly to ensure vibration dampening properties. Cast Iron casings also supplied on request ,
when the order quantity is high.

Shaft:

The shaft diameters are sized based on DIN 743, and the subsequent diameter reductions-
undercuts/ fillet radius- are analysed for stress concentrations. The input and output shafts are
designed to suit most of the standard applications, considering the connections and the additional
loads in radial and axial directions. For any specific overhanging load conditions (OHL) - additional
shaft extensions- Splined shafts, please contact KPCL R&E for design verifications.

Bearings:

All bearings are selected for optimal L10 life , to take radial and axial loads from the gear pair and the
deflection of the shafts using the in-house /supplier software. The taper roller bearings are preferred
in smaller unit sizes, and spherical roller bearings are used in higher unit sizes. Contact KPCL R&E
for any special needs.

Lubrication:

Sump Lubrication is the default method of lubrication. Integrated mechanical pumps and external
FLS also utilised according to the application needs. The common use of the mineral oil will be ISO
VG 320 / ISO VG 460 grades. Synthetic oils are suggested for high reliability and critical
applications. Refer the quantity of oil, grades, suggested brands in the respective tables. Gearboxes
are always supplied without any lubricant and mounting bolts unless agreed specifically.

Sealing:

Sealing arrangements provided on Industrial Gearboxes are unique in sense that combines Radial Lip
Seals with Labyrinth Arrangement to increase reliability and life of Seals. Seal seating areas are
normally Ground for achieving high surface finish to avoid leakage paths during running.

Accessories:

Hold backs, Base plates, Motor mounting adaptors, Couplings, Motorised units, Over running
clutches, Hollow shaft shrink discs, External Lub. systems , etc...are supplied on specific request ,
when informed to KPCL during enquiry process.
GEARBOX RATED CAPACITY:

Mechanical Rating:

The Mechanical Gear rating is computed according to DIN 3990 -Method B. The safety factos for
Pitting and Tooth root strength are calculated using KissSoft/Romax.The scuffing and micropitting
calculations also computed, based on the optimal values of tooth corrections , geometrical /
manufacturing tolerances and oil properties.

Thermal Rating:

Thermal rating is done based on ISO TR 14179 guidelines, and the different thermal ratings are
tabulated for

• Only Normal cooling by convection-by gear case.

• Fan - on motor side / high speed shaft ..
• Cooling coil - dipped in the oil sump- to circulate water.
• Combined Fan and cooling coil.

Forced lubrication system with external tank, Separate oil cooler - Shell& Tube heat exchanger also
available on request.

Safety factors :

Even though built with modular design, the standard gearboxes when used in different applications,
the needed safety factors differ between two applications based on the end user operating
conditions and application needs. Hence the customer is advised to provide maximum input about the
gearbox fit/form/functional/safety/regulatory requirements during the RFQ process to select the
gearbox rightly. Refer KPCL whenever assistance required .

Varients / Special Needs:

Horizontal -Foot mounted- Solid shaft - Helical and bevel helical gear units with single or double
extension is the basic version of the design. Due to the modular design and unique layout concept ,
the internals are interchangeable to other varients, and our design and supply includes ,

• Horizontal -Foot mounted - Hollow output with key connection

• Horizontal -Foot mounted - Hollow output with "Shrink Disc" connection
• Horizontal -Shaft mounted - Hollow output with key connection
• Horizontal -Shaft mounted - Hollow output with "Shrink Disc" connection
• Horizontal -Foot mounted - Solid output with Spline connection
• Vertical -Wall mounted - Solid output with keyed/spline connection

Note :

For any special requirements, where the values are intermediate or exceeds from the tabulated value
contact KPCL R&E . Specify whether the reducer should rotate in both directions or not. If Holdback
is to be supplied then specify direction of rotation for proper selection of Hold Back assembly.

Technology, Design Standards & Process Standards are continually being improved ,hence details
pertaining to dimensions and rating capacities are subject to alteration without notice. This is a
reference document for selection, hence ask for Certified PD drawing from R&E with every Purchase
Order.
Mechanical Capacities PN in kW H1 Series - Single Stage Helical Gear Units
Nom. Speed (rpm)
Gear Unit Sizes
Ratio Input Output
iN n1 n2 80 90 100 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560
1500 1200 64 84 126 149 216 273 416 523 746 1018 1428
1.25 1000 800 41 59 83 102 144 214 288 414 509 672 957
750 600 33 45 64 79 125 158 229 315 392 509 785
1500 1071 58 83 120 139 201 263 403 497 696 966 1386
1.4 1000 714 43 54 78 93 139 200 273 375 466 668 970
750 536 31 44 62 76 117 151 210 294 360 492 731
1500 938 56 78 106 139 205 242 355 456 636 950 1295 1754 2398 3132
1.6 1000 625 39 56 75 95 142 184 256 329 435 608 869 1230 1620 2205 3120
750 469 32 43 60 76 114 153 210 263 324 469 721 956 1271 1669 2484 3605 4635
1500 833 50 73 100 126 187 224 337 420 567 835 1154 1596 2226 2968
1.8 1000 556 35 51 69 93 135 170 241 321 395 578 801 1188 1534 2014 2884 4207
750 417 28 40 55 69 108 134 205 238 296 456 639 886 1230 1544 2344 3402 4346
1500 750 43 62 90 113 166 212 310 410 541 770 1091 1466 2009 2730
2 1000 500 31 46 62 85 118 164 223 297 400 540 760 1009 1373 1820 2762 3927 4908
750 375 23 36 49 62 95 125 180 227 291 436 643 811 1092 1452 2081 3178 4017 5505
1500 670 40 58 75 103 152 194 294 385 523 707 1037 1404 1890 2592
2.24 1000 446 29 38 53 72 108 147 209 278 340 477 724 1003 1283 1785 2592 3578 4481
750 335 22 29 41 56 90 119 165 216 265 389 562 780 1020 1361 1945 2975 3823 4823
1500 600 34 50 67 97 139 184 273 354 491 657 927 1272 1716 2376
2.5 1000 400 22 36 46 62 107 129 189 250 335 486 698 880 1206 1642 2375 3392 4388
750 300 18 27 34 47 84 109 155 196 256 375 525 707 948 1263 1883 2722 3575 4579
1500 536 30 46 61 77 131 173 247 346 437 599 863 1199 1545 2180
2.8 1000 357 21 31 41 54 87 128 178 243 310 428 604 821 1081 1452 2160 3150 4070
750 268 17 24 31 39 67 98 143 175 224 326 508 676 865 1166 1638 2502 3224 4360
1500 476 27 38 58 75 104 164 226 324 424 572 813 1090 1466 1998
3.15 1000 317 19 25 39 50 73 109 156 221 278 381 567 742 987 1331 1854 2889 3675 4968
750 238 15 20 29 37 54 86 125 169 215 316 454 614 824 1009 1530 2300 2884 3927
1500 423 24 33 49 68 101 130 207 322 410 525 763 1081 1472 1802 2415 3507
3.55 1000 282 15 23 34 44 67 96 144 208 305 364 524 785 1090 1218 1785 2604 3255 4738
750 211 12 17 26 33 51 74 108 173 240 289 403 594 872 1014 1455 2161 2682 4142
1500 375 20 28 40 54 85 118 177 246 349 489 689 922 1328 1597 2205 3325
4 1000 250 13 18 27 39 58 81 121 166 239 335 478 636 915 1177 1659 2375 3161 4644
750 188 10 14 21 29 43 61 89 118 182 265 387 535 710 907 1293 1947 2461 3682
1500 333 17 23 36 45 66 92 158 212 289 447 587 845 1177 1484 1957 2765
4.5 1000 222 11 16 26 31 45 62 104 151 205 305 425 615 894 1091 1417 1893 2707 4137
750 167 8 11 19 22 35 45 81 109 167 224 332 484 651 811 1049 1505 2180 3182
1500 300 14 22 29 41 58 80 135 171 236 392 534 741 1081 1391 1789 2668
5 1000 200 9 15 21 26 41 55 95 109 161 257 375 494 763 924 1293 1823 2482 3586
750 150 7 11 17 20 32 41 69 88 121 200 278 409 594 756 992 1452 1876 2735
1500 268 12 19 26 32 47 75 119 148 215 322 447 615 972 1254 1642 2205 2884
5.6 1000 179 8 12 18 22 33 51 77 93 149 229 302 454 641 872 1102 1552 1936 3024
750 134 6 9 14 17 26 38 58 72 117 167 229 349 497 676 859 1199 1463 2290
1500 238 9 15 20 30 45 59 92 128 172 257 362 536 752 1030 1378 1957 2287
6.3 1000 159 6 11 13 21 33 43 64 87 125 185 256 396 504 731 981 1321 1596 2353
750 119 5 7 10 15 25 33 47 69 98 140 193 294 391 572 706 1018 1241 1770
* Gear units with ratings in red colour (bold fig.) needs Force Lubrication.
Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 80 90 100 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560
Thermal Capacities P G1 For Gear Units Without Cooling in kW
1.25 1500 24 31 39 52 61 79 95 124 161 196 234 305 371 478
to 1000 22 31 38 50 59 77 92 125 158 180 233 299 369 486 588 742 877 1082
3.15 750 21 27 37 45 57 73 92 118 143 176 221 302 361 453 572 738 920 1113
3.55 1500 20 28 37 45 58 74 89 114 144 184 238 294 371 458 610 752
to 1000 19 25 31 42 50 67 87 110 140 175 229 294 371 452 556 728 901 1091
6.3 750 17 23 28 40 48 62 82 109 134 164 208 265 356 458 557 717 865 1071
Thermal Capacities P G2 For Gear Units With Fan Cooling in kW
1.25 1500 45 55 70 88 107 137 166 221 286 335 420 541 678 883
to 1000 38 48 60 77 92 117 139 185 234 300 367 471 594 721 896 1218 1498 1890
3.15 750 32 44 53 65 80 103 130 175 221 283 335 447 551 666 834 1124 1362 1802
3.55 1500 41 47 62 77 100 125 164 204 256 312 395 524 663 830 1049 1350 1607
to 1000 30 39 48 65 81 103 129 171 214 270 351 437 557 725 899 1134 1442 1838
6.3 750 25 33 43 57 72 90 117 157 198 262 313 383 494 647 801 1060 1373 1733
Thermal Capacities P G3 For Gear Units With Cooling coil in kW
1.25 1500 109 128 157 182 223 265 310 358 431 503 594 689 832 975
to 1000 105 116 145 184 211 259 311 353 391 567 589 691 813 983 1134 1323 1607 1924
6.3 750 98 118 150 175 212 246 294 356 405 473 583 672 803 943 1124 1325 1586 1851
Thermal Capacities P G4 For Gear Units With Fan & Cooling Coil in kW
1.25 1500 126 146 182 218 278 321 380 433 541 665 788 931 1103 1310
to 1000 116 139 168 206 254 305 353 432 512 616 676 814 1038 1195 1460 1830 2279 2678
6.3 750 114 130 167 196 238 273 329 413 491 589 672 798 986 1166 1420 1776 2182 2629
Mechanical Capacities PN in Kw H2 Series - Two Stage Helical Gear Units
Nom. Speed (rpm)
Ratio Input Output
Gear Unit Sizes
iN n1 n2 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710 800
1500 238 47 62 88 135 188 257 360 482 672 984 1472 1936 2910 3945
6.3 1000 159 31 45 60 91 127 176 234 337 462 649 984 1370 1934 2783 3970 5243 7405
750 119 24 32 48 72 97 136 180 250 362 514 763 1009 1519 2132 3021 4262 5908 8925
1500 211 41 56 80 121 159 221 338 431 626 834 1395 1901 2910 3543
7.1 1000 141 29 39 54 80 109 146 227 283 420 599 933 1283 1895 2451 3481 4836 6943
750 106 22 29 42 64 81 114 169 221 332 451 714 967 1481 1933 2771 3749 5061 7550
1500 188 37 49 71 105 146 196 286 381 556 746 1164 1607 2431 3412
8 1000 125 25 33 51 70 102 139 193 273 387 519 811 1156 1766 2247 3151 4263 6387
750 94 20 27 38 53 72 104 145 205 297 403 618 845 1352 1733 2470 3328 4742 6858
1500 167 34 47 66 98 139 198 258 364 489 697 1113 1432 2344 3082
9 1000 111 24 31 44 65 92 130 177 244 339 464 742 1037 1635 1988 2814 4007 5305
750 83 18 24 34 49 68 98 138 182 262 364 572 796 1186 1596 2267 3016 4221 6163
1500 150 31 41 59 86 116 170 234 322 445 608 965 1344 2084 2743
10 1000 100 21 28 40 57 76 118 163 208 299 416 649 942 1450 1789 2583 3484 5022
750 75 16 21 31 45 59 89 125 171 238 329 499 690 1050 1452 2030 2776 3822 5627
1500 134 28 36 53 76 101 151 218 276 414 562 899 1176 1836 2540
11.2 1000 89 19 25 35 52 72 105 143 198 283 403 599 793 1251 1649 2319 3059 4622
750 67 15 20 28 39 53 78 108 153 208 289 471 637 972 1257 1830 2348 3574 4748
1500 120 23 32 45 66 95 124 180 251 360 512 803 1068 1544 2194
12.5 1000 80 16 22 30 45 64 83 124 185 232 330 546 700 1039 1505 2101 2814 4186
750 60 12 17 23 33 48 64 97 140 175 262 407 567 762 1143 1626 2119 3106 4548
1500 107 21 29 42 60 82 118 168 218 307 455 730 950 1447 1875 2683 3578 5247
14 1000 71 14 19 28 40 56 80 119 156 218 302 493 659 984 1372 1806 2441 3715
750 54 11 15 22 30 42 60 89 122 163 238 366 484 746 988 1373 1937 2735 3989
1500 94 19 27 38 57 73 102 153 209 284 403 665 859 1241 1717 2371 3424 4806
16 1000 63 13 18 25 38 50 71 99 144 188 278 432 599 848 1199 1711 2333 3151
750 47 10 14 20 29 39 53 76 106 149 212 333 459 647 882 1257 1787 2394 3630
1500 83 17 24 34 50 66 95 134 190 259 375 541 762 1166 1642 2224 2979 4221
18 1000 56 12 16 23 32 45 63 91 128 179 256 369 556 790 1112 1526 2084 3030
750 42 9 12 18 25 33 48 71 95 133 198 292 406 603 814 1124 1588 2257 3328
1500 75 15 21 28 42 61 86 123 170 224 323 518 709 995 1431 1916 2558 3852
20 1000 50 10 14 19 29 40 57 80 111 158 225 340 485 674 948 1290 1820 2496
750 38 8 11 14 22 30 43 61 86 118 165 258 350 489 735 1049 1355 2054 2968
1500 67 14 18 24 35 53 71 107 147 196 276 480 637 882 1215 1597 2453 3339
22.4 1000 45 9 13 18 25 35 49 70 101 135 190 309 437 604 845 1092 1679 2290
750 33 7 10 13 19 26 36 56 77 107 148 244 326 464 676 842 1286 1782 2662
* Gear units with ratings in red colour (bold fig.) needs Force Lubrication.
Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710 800
Thermal Capacities P G1 For Gear Units Without Cooling in kW
6.3 1500 33 43 55 69 86 107 131 160 223 267 314 413 518 680
to 1000 28 37 47 59 76 97 127 159 203 252 310 407 503 657 801 1058 1274
12.5 750 25 33 44 56 70 95 117 152 194 244 311 400 493 647 828 1046 1264 1518
14 1500 27 36 46 58 80 102 124 162 198 247 312 395 503 659 783 1038 1286
to 1000 23 30 40 52 65 88 118 139 184 237 305 378 483 626 770 1008 1206
22.4 750 21 27 37 48 63 81 103 130 170 225 286 375 464 587 767 1015 1220 1530
Thermal Capacities P G2 For Gear Units With Fan Cooling in kW
6.3 1500 56 71 87 116 139 175 219 268 356 417 525 709 832 1050
to 1000 42 56 69 88 108 151 193 233 305 403 491 621 788 948 1248
12.5 750 35 46 61 80 105 135 175 223 273 350 458 562 728 959 1196
14 1500 46 63 78 104 124 163 212 260 337 427 505 687 850 999 1339
to 1000 35 46 58 73 98 133 172 225 281 371 466 621 763 954 1174
22.4 750 33 39 52 68 93 110 146 185 262 324 432 556 683 910 1112
Thermal Capacities P G3 For Gear Units With Cooling coil in kW
6.3 1500 157 173 197 206 239 268 281 310 359 421 491 578 728 888 959
to 1000 146 161 192 203 226 254 268 302 367 399 458 546 693 840 931
22.4 750 126 146 173 199 217 246 258 297 360 381 446 546 709 835 912
Thermal Capacities P G4 For Gear Units With Fan & Cooling Coil in kW
6.3 1500 184 205 235 270 294 329 371 420 501 583 689 824 1090 1296 1484
to 1000 158 185 208 245 270 316 336 392 452 530 654 756 975 1188 1417
22.4 750 138 164 185 229 247 286 322 375 447 494 610 704 920 1145 1325
Mechanical Capacities PN in kW H3 Series - Three Stage Helical Gear Units
Nom. Speed (rpm)
Ratio Input Output
Gear Unit Sizes
iN n1 n2 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710 800
1500 67 20 27 41 56 82 113 153 202 300 437 603 834 1305 1787 2516
22.4 1000 45 13 18 27 39 56 74 99 146 205 289 420 577 886 1231 1696 2245 3617
750 33 10 15 22 28 41 58 75 105 154 236 320 438 674 926 1330 1813 2720
1500 60 17 24 37 52 65 96 132 188 265 416 589 883 1156 1657 2311
25 1000 40 11 17 25 35 46 69 87 126 182 278 409 605 784 1124 1523 2090 3077
750 30 9 13 19 25 33 50 67 99 139 223 299 449 594 814 1188 1555 2374
1500 54 15 22 30 46 60 89 123 161 248 373 510 774 986 1461 1982
28 1000 36 11 15 21 31 42 58 82 112 166 244 365 499 702 975 1318 1876 2777
750 26.8 8 11 16 24 31 42 61 85 130 194 265 383 545 763 1048 1493 2140
1500 48 13 19 29 40 54 80 110 143 219 333 451 719 886 1318 1772
31.5 1000 32 9 13 20 28 36 54 73 102 146 221 310 467 614 905 1264 1717 2495
750 23.8 7 10 15 21 28 39 57 73 111 176 236 367 468 691 943 1269 1929
1500 42 12 18 26 37 49 69 96 132 202 294 427 597 845 1210 1622
35.5 1000 28.2 8 12 17 25 34 47 64 93 133 203 292 411 562 795 1102 1558 2247
750 21.1 6 10 13 19 25 36 48 67 100 155 213 315 422 610 845 1199 1717
1500 38 11 16 23 34 46 61 84 125 175 275 392 551 760 1050 1466
40 1000 25 8 10 15 22 30 42 58 78 124 182 252 369 514 724 986 1360 1988
750 18.8 6 8 12 16 24 32 46 59 89 139 194 270 392 530 728 1081 1529
1500 33 10 15 20 29 40 56 78 108 155 248 343 473 659 970 1257
45 1000 22.2 7 10 13 19 28 36 51 74 103 162 226 322 491 691 861 1269 1775
750 16.7 5 7 10 14 20 29 39 55 80 125 170 254 350 508 676 981 1355
1500 30 9 12 18 26 36 48 71 94 139 225 310 412 587 814 1134
50 1000 20 6 8 12 18 24 33 46 66 96 153 211 289 407 567 792 1145 1617
750 15 5 7 9 14 18 25 36 48 71 118 158 229 322 433 594 859 1217
1500 26.8 8 11 16 23 30 46 61 87 124 198 258 398 530 767 1038 1519 2079
56 1000 17.9 5 8 11 15 21 29 41 59 86 130 185 263 361 504 670 1036 1452
750 13.4 4 6 9 12 16 23 32 45 65 101 137 201 281 392 525 785 1081
1500 23.8 7 10 14 20 26 37 56 74 113 176 229 338 464 691 896 1321 1918
63 1000 15.9 5 7 10 14 18 27 37 51 75 121 160 232 326 471 614 876 1251
750 11.9 4 5 7 10 13 20 29 40 58 90 124 183 244 350 474 666 965
1500 21.1 7 9 13 18 24 34 50 66 100 163 218 313 426 593 832 1154 1664
71 1000 14.1 4 6 9 13 16 24 35 45 65 106 148 216 286 406 551 788 1156
750 10.6 3 5 7 10 12 18 26 37 50 81 107 165 227 307 422 587 877
1500 18.8 6 8 12 16 21 32 43 59 90 149 184 281 378 520 749 1059 1534
80 1000 12.5 4 6 8 11 14 21 31 41 62 98 131 195 265 368 519 734 1037
750 9.4 3 4 6 9 11 17 24 32 47 77 101 142 191 278 405 551 767
1500 16.7 5 6 10 14 20 29 40 51 82 128 165 234 350 512 670 917 1352
90 1000 11.1 4 5 7 10 13 20 27 35 55 88 117 164 233 334 459 659 935
750 8.3 3 3 5 7 10 14 20 26 43 66 84 123 175 256 341 493 700
1500 15 5 6 9 13 18 26 34 47 68 111 153 209 307 435 588 835 1238
100 1000 10 3 4 6 8 12 17 23 32 49 80 107 148 215 281 404 572 861
750 7.5 3 3 5 7 9 14 19 24 36 59 77 112 168 217 304 433 670
1500 13.4 4 5 8 12 16 22 32 42 61 106 133 183 268 371 524 753 1124
112 1000 8.9 3 4 5 8 10 15 22 29 43 73 90 126 187 265 352 504 756
750 6.7 2 3 4 6 8 11 17 22 32 55 69 95 144 200 263 392 578
* Gear units with ratings in red colour (bold fig.) needs Force Lubrication.
Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710 800
Thermal Capacities P G1 For Gear Units Without Cooling in kW
22.4 1500 24 33 45 58 77 95 120 150 179 226 286 371 433 567 696
to 1000 21 30 43 52 68 89 108 138 183 216 268 347 443 556 659 842 1069
40 750 18 26 36 49 65 78 103 129 164 203 268 340 425 505 670 798 999
45 1500 21 29 43 54 67 89 109 134 177 221 268 356 435 525 685 803 1059
to 1000 18 27 36 47 65 78 105 132 160 203 265 331 402 515 639 806 1046
112 750 17 23 35 45 60 72 97 119 153 187 243 319 385 508 642 792 1025
Thermal Capacities P G2 For Gear Units With Fan Cooling in kW
22.4 1500 79 95 116 146 177 235 278 354 458 557 702 864
to 1000 70 85 109 134 165 223 263 333 410 519 637 788
40 750 66 80 100 130 166 212 252 320 382 508 604 753
45 1500 78 92 114 146 178 217 268 348 428 551 678 819
to 1000 66 87 102 134 165 205 260 317 371 484 599 767
112 750 63 77 98 127 146 196 242 313 354 472 589 697
Thermal Capacities P G3 For Gear Units With Cooling coil in kW
22.4 1500 105 131 144 182 218 265 302 389 460 589 691 803
to 1000 102 118 143 174 205 267 305 378 442 583 639 778
112 750 97 120 131 161 198 252 278 354 449 562 634 785
Thermal Capacities P G4 For Gear Units With Fan & Cooling Coil in kW
22.4 1500 144 162 196 231 278 367 404 515 625 788 915 1123
to 1000 129 155 187 223 278 351 371 479 589 763 859 1039
112 750 131 150 180 212 260 349 371 468 567 730 827 987
Mechanical Capacities PN in kW H4 Series - Four Stage Helical Gear Units
Nom. Speed (rpm)
Ratio Input Output
Gear Unit Sizes
iN n1 n2 180 200 225 250 280 320 360 400 450 500 560 630 710 800
1500 13.4 12 16 23 32 44 64 100 143 210 283 414 546 735 1145
112 1000 8.9 8 11 16 22 31 45 70 99 150 188 283 383 504 770
750 6.7 6 8 13 16 24 33 53 74 113 146 218 286 376 572
1500 12 11 14 21 29 39 57 90 126 190 247 358 478 662 1036
125 1000 8 7 9 14 20 28 40 64 90 127 174 244 336 443 709
750 6 5 8 12 15 21 31 48 68 99 127 187 262 348 525
1500 10.7 9 13 19 25 37 50 81 109 175 221 320 427 588 886
140 1000 7.1 6 8 13 17 25 35 57 78 116 147 223 308 403 577
750 5.4 5 7 10 14 19 26 41 59 92 119 172 228 308 460
1500 9.4 8 11 17 24 33 47 72 99 152 200 289 386 510 774
160 1000 6.3 6 8 12 16 22 32 51 65 108 133 190 263 367 515
750 4.7 4 6 9 12 17 25 37 51 84 107 149 211 278 403
1500 8.3 8 10 16 21 29 42 66 91 143 182 257 343 482 700
180 1000 5.6 5 7 11 14 20 28 44 63 98 125 171 236 326 464
750 4.2 4 5 8 11 16 21 35 46 73 95 135 185 244 373
1500 7.5 7 9 14 19 27 38 61 79 117 160 221 318 422 597
200 1000 5 5 6 10 13 18 26 41 52 85 113 159 219 291 411
750 3.8 4 5 7 10 14 20 31 41 64 86 121 167 234 326
1500 6.7 6 8 12 17 24 32 55 72 106 149 210 284 400 557
224 1000 4.5 4 5 9 12 16 23 36 50 74 97 145 197 273 389
750 3.3 3 4 7 9 13 18 29 38 57 79 110 144 205 297
1500 6 6 7 11 15 21 31 48 65 95 125 177 257 350 494
250 1000 4 4 5 8 10 15 20 33 45 66 86 126 171 240 343
750 3 3 4 6 8 11 16 25 33 50 69 98 137 177 275
1500 5.4 5 6 10 13 19 27 43 55 87 113 158 230 316 458
280 1000 3.6 3 5 7 9 13 18 29 38 60 81 111 162 215 316
750 2.7 3 3 5 7 10 14 23 29 46 61 85 124 164 236
1500 4.8 4 5 9 13 17 25 37 50 78 102 140 203 278 395
315 1000 3.2 3 4 7 9 12 16 27 37 52 75 101 143 193 278
750 2.4 2 3 5 6 9 13 21 27 39 56 77 111 153 219
1500 4.2 4 5 8 11 15 22 33 46 71 94 128 178 247 362
355 1000 2.8 3 4 6 8 11 15 23 32 46 66 89 129 171 265
750 2.1 2 3 4 6 8 11 18 25 36 51 73 97 133 195
1500 3.8 4 4 7 10 13 19 31 40 58 87 114 164 225 333
400 1000 2.5 2 3 5 7 9 14 21 28 40 59 76 110 156 232
750 1.9 2 2 4 5 7 10 17 22 32 47 57 83 123 181
1500 3.3 3 4 6 9 11 18 28 37 51 75 103 145 210 310
450 1000 2.2 2 3 5 6 8 12 20 27 37 53 67 99 144 211
750 1.7 2 2 3 5 6 10 15 20 27 41 56 81 111 166
1500 3 3 4 5 8 10 16 26 33 46 72 88 127 190 289
500 1000 2 2 3 4 6 7 11 19 24 32 47 63 94 126 199
750 1.5 1 2 3 4 5 9 14 19 24 37 46 73 100 156
1500 2.7 5 7 9 13 23 31 39 60 80 117 165 251
560 1000 1.8 3 5 6 10 17 22 29 43 57 81 119 173
750 1.3 3 4 5 7 13 17 22 34 42 63 91 134
1500 2.4 4 7 8 12 16 22 30 48 70 93 131 193
630 1000 1.6 3 5 6 9 11 15 19 32 46 60 89 130
750 1.2 2 3 5 7 8 11 15 24 36 47 68 93

Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 180 200 225 250 280 320 360 400 450 500 560 630 710 800
Thermal Capacities P G1 For Gear Units Without Cooling in kW
112 1500 26 35 44 58 73 94 118 139 180 225 286 374 460 600
to 1000 25 31 40 48 64 86 116 125 161 216 278 364 426 572
630 750 22 28 37 47 61 76 103 118 146 200 251 327 404 505
Mechanical Capacities PN in kW B2 Series - Single stage bevel with Single Stage Helical Gear Units
Nom. Speed (rpm)
Ratio Input Output
Gear Unit Sizes
iN n1 n2 80 90 100 112 125 140 160 180 200 225 250 280 320 360 400 450 500
1500 300 15 20 29 35 54 74 120 141 216 280 435 538 755 974 1554 2201 2266
5 1000 200 11 14 20 25 41 56 84 102 160 210 315 408 560 767 1187 1477 1893
750 150 8 11 15 20 30 44 68 84 124 167 241 332 455 583 906 1102 1558
1500 268 15 21 29 36 54 75 113 137 208 294 423 533 748 1012 1554 2119 2332
5.6 1000 179 11 14 19 25 40 57 88 100 159 208 309 420 560 767 1187 1463 1984
750 134 8 10 15 19 28 47 67 83 128 169 243 342 468 611 959 1155 1573
1500 238 15 21 29 34 55 78 116 141 214 283 440 564 728 1022 1525 2222 2332
6.3 1000 159 10 14 20 24 41 57 88 99 160 206 315 432 570 725 1133 1477 1966
750 119 8 10 15 19 29 46 66 81 125 172 232 329 463 595 959 1134 1529
1500 211 15 19 28 35 55 75 118 140 206 288 435 564 748 1012 1539 2180 2354
7.1 1000 141 10 13 20 24 39 55 80 98 147 202 310 408 565 760 1165 1477 1893
750 106 8 9 15 20 30 40 60 80 117 159 231 338 446 595 915 1124 1602
1500 188 12 15 24 34 49 68 101 134 185 270 381 524 709 924 1353 2002 2310
8 1000 125 8 11 16 24 34 44 72 97 125 193 278 364 560 709 1063 1442 1886
750 94 6 8 13 18 26 35 54 72 100 143 206 283 420 570 839 1145 1548
1500 167 12 14 22 31 43 59 88 119 173 215 344 483 623 793 1271 1830 2235
9 1000 111 8 9 15 20 31 42 60 86 119 166 251 322 476 618 939 1307 1654
750 83 6 7 11 16 25 30 45 61 88 131 193 251 343 501 709 937 1281
1500 150 10 12 19 26 39 53 76 108 151 200 312 428 555 739 1106 1687 2071
10 1000 100 7 8 14 18 27 34 52 77 100 149 218 284 427 538 824 1155 1439
750 75 5 7 10 13 21 28 39 53 83 117 166 235 335 450 618 894 1155
1500 134 8 11 17 23 35 49 69 93 134 178 272 403 526 676 1003 1423 1680
11.2 1000 89 6 8 12 15 25 32 48 73 96 144 194 263 374 508 772 967 1240
750 67 4 6 9 12 19 25 36 49 71 106 146 211 289 412 566 756 917
1500 120 7 10 16 21 31 42 62 87 126 159 258 337 450 606 869 1164 1378
12.5 1000 80 5 6 10 14 22 29 43 66 84 122 173 229 318 459 600 832 1092
750 60 4 5 8 10 16 22 34 41 64 86 135 178 244 332 446 643 842
1500 107 6 9 12 17 28 36 56 76 107 144 222 312 398 558 700 959 1155
14 1000 71 4 6 8 12 18 24 37 51 68 97 139 196 257 388 507 676 811
750 54 3 4 6 9 14 19 29 37 52 77 105 150 206 300 406 489 636
1500 94 5 7 9 14 20 27 43 58 71 123 174 241 321 458 589 765 945
16 1000 63 3 4 6 10 14 20 29 39 52 81 119 168 224 307 431 513 670
750 47 2 3 5 7 11 15 22 30 39 58 90 129 169 244 326 385 530
1500 83 4 5 7 10 15 21 30 42 58 83 143 193 265 412 593 693
18 1000 56 2 3 4 7 10 13 20 28 40 55 93 130 175 290 384 473
750 42 2 2 3 5 7 10 15 21 30 42 71 99 131 210 302 350
* Gear units with ratings in red colour (bold fig.) needs Force Lubrication.
Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 80 90 100 112 125 140 160 180 200 225 250 280 320 360 400 450 500
Thermal Capacities PG1 For Gear Units Without Cooling in kW
5 1500 11 16 23 27 33 41 55 68 95 136 146 180 231 294 383 447 600
to 1000 11 16 21 25 30 39 51 64 89 113 142 177 231 289 364 433 594
10 750 10 14 19 22 28 36 48 60 82 114 135 166 215 278 343 440 567
11.2 1500 11 16 19 25 30 37 51 66 93 116 148 179 224 284 367 433 567
to 1000 10 14 16 24 27 37 48 58 83 110 136 166 217 281 352 448 556
18 750 8 12 16 20 24 33 44 53 77 109 125 161 214 265 356 439 551
Thermal Capacities PG2 For Gear Units With Fan Cooling in kW
5 1500 29 37 48 60 76 96 124 155 212 265 350 421 536 663 848 1030 1284
to 1000 28 34 43 55 70 87 109 151 182 251 323 368 486 589 728 896 1155
10 750 23 33 39 49 61 80 104 130 159 223 283 324 436 530 676 811 988
11.2 1500 27 35 45 57 74 93 113 147 191 242 335 403 499 654 808 979 1196
to 1000 22 30 37 50 65 81 96 131 166 213 281 338 443 541 704 875 1112
18 750 17 25 31 43 53 72 88 113 144 191 246 305 407 514 618 770 986
Thermal Capacities PG3 For Gear Units With Cooling coil in kW
5 1500 21 27 34 59 64 74 134 148 180 311 335 382 431 481 689 798 1004
to 1000 20 25 33 54 60 70 131 139 166 286 312 354 399 474 698 777 1042
18 750 16 23 31 52 58 66 128 140 164 280 322 354 398 455 680 751 1010
Thermal Capacities PG4 For Gear Units With Fan & Cooling Coil in kW
5 1500 38 48 60 92 112 132 201 232 281 441 504 577 698 809 1123 1354 1635
to 1000 35 44 55 85 97 118 182 223 267 400 464 525 628 740 1071 1196 1526
18 750 31 41 52 81 87 108 165 185 221 378 416 502 578 676 959 1112 1458
Mechanical Capacities PN in kW B3 Series - Single stage bevel with Two Stage Helical Gear Units
Nom. Speed (rpm)
Ratio input Output
Gear Unit Sizes
iN n1 n2 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710
1500 94 18 27 39 55 78 104 150 198 282 377 576 743 972 1597 2281
16 1000 63 12 18 27 38 55 71 104 144 210 275 420 538 744 1236 1746 2342 2761
750 47 10 14 19 28 41 56 78 105 159 218 321 423 635 961 1461 1859 2516
1500 83 18 24 34 50 67 89 140 183 249 350 533 695 983 1582 2242 2625 2889
18 1000 56 12 16 23 34 47 59 90 130 187 252 416 528 698 1145 1674 2009 2657
750 42 9 12 18 25 36 46 73 94 139 193 310 423 589 848 1217 1577 2364
1500 75 16 21 31 46 58 82 126 168 240 335 525 646 933 1456 2162 2657 2730
20 1000 50 11 15 21 29 41 55 82 113 156 235 345 462 647 948 1386 1754 2624
750 38 8 11 15 24 31 42 62 85 118 170 268 377 552 760 1061 1439 2128
1500 67 14 19 27 40 57 74 105 148 203 308 485 630 886 1269 1848 2361 2704
22.4 1000 45 9 12 19 27 38 51 71 100 142 203 307 435 635 824 1231 1602 2226
750 33 7 10 13 20 29 38 54 74 104 155 234 335 469 662 917 1217 1864
1500 60 12 17 24 35 51 66 94 136 188 275 423 570 793 1155 1654 2174 2650
25 1000 40 8 12 16 24 34 44 66 92 124 182 281 385 553 807 1092 1442 2132
750 30 6 8 13 18 26 37 50 69 95 147 212 292 416 594 814 1134 1601
1500 54 11 15 22 31 43 57 85 118 166 236 378 499 711 1008 1421 1915 2616
28 1000 36 7 10 15 21 29 38 59 77 111 161 249 347 511 670 984 1271 1876
750 26.8 6 7 11 16 22 30 45 59 81 127 187 267 396 520 742 937 1480
1500 48 9 13 19 30 38 54 78 110 156 227 333 462 646 959 1373 1691 2463
31.5 1000 32 6 9 13 19 27 36 54 72 104 153 230 318 459 625 890 1166 1766
750 23.8 5 7 10 15 21 27 39 55 75 120 171 231 335 486 672 861 1305
1500 42 8 12 18 25 37 46 72 95 135 196 322 413 623 845 1154 1596 2290
35.5 1000 28.2 5 8 12 17 25 31 47 66 90 129 210 288 412 556 784 1101 1514
750 21.1 4 6 9 12 19 25 35 51 68 99 161 212 300 433 577 798 1143
1500 38 7 10 16 22 31 45 63 90 124 177 289 384 564 749 1070 1460 1978
40 1000 25 5 7 11 15 22 30 44 59 80 121 187 257 373 509 724 975 1399
750 18.8 4 5 8 12 17 22 32 45 62 91 147 187 272 380 525 731 1059
1500 33 7 9 13 21 29 37 55 79 108 161 257 332 485 655 981 1281 1806
45 1000 22.2 4 6 10 14 20 25 38 55 72 105 176 215 327 508 666 916 1325
750 16.7 3 5 7 10 16 19 29 42 58 83 128 170 258 340 508 668 924
1500 30 6 9 13 18 26 34 50 69 95 143 216 289 440 605 824 1155 1648
50 1000 20 4 6 8 12 17 23 37 48 64 98 150 194 286 408 583 792 1155
750 15 3 4 6 9 13 17 26 36 48 75 112 150 217 324 441 632 861
1500 26.8 5 7 10 15 23 30 43 64 81 126 200 265 376 525 760 979 1411
56 1000 17.9 4 5 7 10 16 20 30 42 54 87 142 184 254 364 540 683 1017
750 13.4 3 4 6 8 12 15 24 32 42 66 103 134 183 281 392 540 721
1500 23.8 5 7 9 14 21 26 38 53 75 111 174 231 334 491 655 894 1305
63 1000 15.9 3 5 7 10 14 18 27 37 50 75 124 165 218 326 471 625 899
750 11.9 2 3 5 7 10 14 20 28 39 58 91 120 170 249 360 488 659
1500 21.1 4 6 9 13 18 24 34 49 66 101 160 211 294 447 621 762 1090
71 1000 14.1 3 4 6 8 12 16 23 34 45 65 104 137 194 281 421 530 742
750 10.6 2 3 5 6 10 12 17 25 35 53 79 103 147 221 307 421 562
1500 18.8 4 5 8 11 15 21 30 42 58 82 131 180 244 392 519 651 918
80 1000 12.5 2 4 5 7 10 15 21 28 40 59 84 118 161 257 371 443 632
750 9.4 2 3 4 5 8 11 16 22 30 43 65 85 124 191 263 336 466
1500 16.7 3 4 6 9 13 20 28 39 52 76 113 158 212 326 480 541 864
90 1000 11.1 2 3 4 6 9 13 19 26 36 50 75 100 139 215 327 371 572
750 8.3 1 2 3 5 7 10 14 19 26 39 56 73 108 164 243 292 460
1500 15 2 3 5 8 11 17 26 31 43 65 100 137 190 302 407 516 702
100 1000 10 1 2 4 5 8 11 16 21 31 41 66 94 128 196 284 351 491
750 7.5 1 1 3 4 6 8 13 16 22 32 51 72 96 152 207 265 354
* Gear units with ratings in red colour (bold fig.) needs Force Lubrication.
Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 112 125 140 160 180 200 225 250 280 320 360 400 450 500 560 630 710
Thermal Capacities P G1 For Gear Units Without Cooling in kW
16 1500 22 27 35 43 58 71 91 112 137 181 219 270 346 424 525 676 828
to 1000 20 24 30 40 52 66 83 107 134 166 208 255 322 413 519 659 770
45 750 18 22 28 36 47 59 77 103 125 161 198 256 313 381 507 614 770
50 1500 20 25 32 39 51 64 80 101 128 163 208 253 326 410 507 623 828
to 1000 18 22 29 39 49 61 78 100 123 159 202 249 302 396 500 626 777
100 750 16 20 25 34 45 59 74 98 113 148 179 228 276 371 481 587 738
Thermal Capacities P G2 For Gear Units With Fan Cooling in kW
16 1500 52 64 83 107 131 164 201 257 312 395 502 603 783 965 1195
to 1000 50 62 81 103 118 143 180 223 281 355 454 556 676 869 1081
45 750 49 60 78 94 117 131 168 201 242 309 381 484 625 792 1004
50 1500 49 62 82 99 122 146 191 239 300 364 473 567 763 950 1199
to 1000 47 58 75 89 114 138 173 208 257 326 417 529 664 803 1053
100 750 46 54 69 85 104 125 162 194 238 281 354 441 572 768 961
Thermal Capacities P G3 For Gear Units With Cooling coil in kW
16 1500 77 91 105 127 152 177 216 257 338 334 385 519 567 698 719
to 1000 75 88 99 118 145 174 201 254 312 330 371 498 533 637 678
100 750 70 82 93 111 127 162 187 251 314 312 379 490 532 614 656
Thermal Capacities P G4 For Gear Units With Fan & Cooling Coil in kW
16 1500 107 128 151 187 221 258 349 385 494 551 649 840 1026 1195 1401
to 1000 102 125 146 185 216 254 302 378 453 515 627 744 861 1020 1215
100 750 105 120 143 171 196 229 292 348 445 475 557 696 828 946 1145
Mechanical Capacities PN in kW B4 Series - Single stage bevel with Three Stage Helical Gear Units
Nom. Speed (rpm)
Ratio Input Output
Gear Unit Sizes
iN n1 n2 160 180 200 225 250 280 320 360 400 450 500 560 630 710
1500 15 9 12 17 26 36 50 72 110 162 215 321 444 578 830
100 1000 10 6 9 12 18 24 33 53 78 104 156 221 313 385 578
750 7.5 4 6 9 14 18 25 42 57 77 111 170 242 292 407
1500 13.4 8 11 16 24 34 44 67 104 137 206 292 392 541 742
112 1000 8.9 5 8 11 16 23 30 46 69 93 139 204 286 366 504
750 6.7 4 6 8 13 17 24 36 53 70 105 162 210 278 391
1500 12 7 11 14 22 30 40 62 92 121 182 262 364 523 663
125 1000 8 5 7 10 15 20 28 42 62 80 119 189 252 335 433
750 6 4 6 7 11 16 21 32 47 61 87 144 187 257 333
1500 10.7 7 10 13 20 28 38 54 83 106 168 243 332 442 594
140 1000 7.1 4 7 9 14 18 26 39 58 70 106 163 229 312 390
750 5.4 3 5 7 10 14 20 29 44 53 79 130 171 240 291
1500 9.4 6 9 11 18 24 33 49 73 99 144 218 302 403 540
160 1000 6.3 4 6 8 12 16 22 32 51 67 92 147 203 276 354
750 4.7 3 4 6 8 12 17 26 39 50 69 113 152 207 278
1500 8.3 5 7 10 15 22 27 43 68 86 118 189 242 350 477
180 1000 5.6 3 5 7 11 14 19 30 46 57 84 132 167 234 321
750 4.2 2 4 5 8 11 14 23 34 44 62 100 130 176 241
1500 7.5 4 7 9 13 18 25 38 62 77 108 167 223 310 419
200 1000 5 3 5 6 9 13 18 26 40 52 74 112 150 211 278
750 3.8 2 4 5 7 10 13 21 31 39 56 86 118 165 217
1500 6.7 4 6 8 12 17 22 34 54 70 97 147 203 286 396
224 1000 4.5 3 4 6 9 11 16 24 38 45 67 96 137 185 262
750 3.3 2 3 4 6 8 12 19 29 34 49 76 105 150 191
1500 6 4 6 7 11 15 20 29 47 61 85 128 185 257 350
250 1000 4 2 4 5 7 10 14 21 33 42 61 87 118 173 240
750 3 2 3 4 5 8 11 17 24 31 45 68 90 133 173
1500 5.4 3 4 6 9 13 18 27 42 54 80 117 164 226 308
280 1000 3.6 2 3 4 6 9 13 19 29 37 55 82 110 150 207
750 2.7 2 2 3 5 7 10 14 22 28 39 60 82 117 158
1500 4.8 3 4 6 8 11 16 24 41 49 69 102 143 195 275
315 1000 3.2 2 3 4 6 8 11 16 26 32 48 73 97 133 185
750 2.4 1 2 3 4 6 8 13 20 25 35 56 72 96 142
1500 4.2 3 4 5 8 10 15 21 32 44 59 98 126 185 234
355 1000 2.8 2 2 4 5 8 10 15 21 29 40 65 88 122 155
750 2.1 1 2 3 4 5 7 11 16 22 30 49 66 89 120
1500 3.8 2 3 5 7 9 13 18 29 37 52 86 112 154 187
400 1000 2.5 1 2 3 5 6 8 13 19 25 35 58 79 106 129
750 1.9 1 2 2 4 4 6 10 14 18 26 45 62 75 99
1500 3.3 2 3 4 6 8 11 16 24 34 47 73 97 124 175
450 1000 2.2 1 2 3 4 6 7 11 16 22 30 50 70 86 122
750 1.7 1 1 2 3 4 5 8 12 17 23 37 54 63 89
1500 3 2 2 3 5 7 10 14 22 29 39 66 91 120 164
500 1000 2 1 2 2 4 5 7 10 15 19 27 45 62 76 109
750 1.5 1 1 2 3 4 5 7 11 14 20 34 47 57 82
1500 2.7 1 2 3 4 6 9 13 18 24 33 53 71 95 137
560 1000 1.8 1 1 2 3 4 6 8 12 16 23 38 48 64 92
750 1.3 1 1 1 2 3 4 6 9 12 18 28 36 47 67
1500 2.4 1 2 2 4 5 7 10 15 22 33 52 70 90 121
630 1000 1.6 1 1 2 2 3 5 7 10 15 22 34 46 58 83
750 1.2 1 1 1 2 3 4 5 7 11 16 26 36 44 61

Thermal Capacities PG in kW
Nominal Input
Ratio Speed
Gear Unit sizes
iN n1 160 180 200 225 250 280 320 360 400 450 500 560 630 710
Thermal Capacities PG1 For Gear Units Without Cooling in kW
100 1500 18 23 29 39 51 65 83 105 129 167 209 257 317 421
to 1000 16 19 25 37 45 60 81 103 116 147 193 251 305 387
630 750 14 17 24 34 42 54 73 95 109 134 170 226 305 376
MANUFACTURING SETUP:

Kirloskar Pneumatic is equipped with state of the art Gear manufacturing facilities including 3 /5 Axis
CNC Milling and Turning centres, Special purpose machines like Schiess Kopp Profile Milling
Machines, Hofler Gear Hobbing & Gear Grinding machines, which contributes for superior quality
gears . KPCL also has its own Foundry Shop and in-house Heat Treatment shop for the Volume
Hardening and Case Carburising & Hardening of gear components, which helps in achieving the
highest standard of quality. The brand new Wenzel gear profile testers and the Accurate 3 axis CMM
and the SCADA control on the manufacturing process- controls and ensures the Quality Level in all
aspects .

CUSTOM BUILT GEARBOXES FOR INDUSTRIES:

KPCL offers customized gearboxes for industry specific applications in -cement -sugar - steel –
sponge iron & rolling mill -rubber - chemical –paper –process industry – hydro-turbine- wind turbine-
marine applications.

All our custom built gearboxes can be supplied with identical principal centre distance, centre height
and mounting position of the existing gearbox of any make - for easy replacement, whilst increasing
power and reliability. KPCL has plenty of experience to supply special gearboxes used in Crane
applications, mainly for Hoisting, Long travel, and Cross travel applications.

KPCL manufacture speed increaser gearboxes for small Hydro and Wind turbine gear boxes in two
ranges, namely, sub mega watt (250 - 350 kW) & mega watt class.

KPCL also supplies interchangeable segmental gears to form Girth gears (Gear diameter above 2
meter) mainly used in kilns , rotary drums, mill drives in cement/steel/sugar industries .

Apart from direct head office (Pune) support, our Branch Sales Offices and network of spare parts
stockiest / dealers, throughout the country ensure upkeep of every single Kirloskar Pneumatic product
to justify company’s commitment to the total customer satisfaction.