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Received: 23 November 2010 / Accepted: 24 January 2011 / Published online: 15 February 2011
Akadémiai Kiadó, Budapest, Hungary 2011
123
252 D. S. Petrovič et al.
the case of the primary solidification to austenite, since, in The thermal analysis was performed using DSC in a
this case, the amount of accumulated impurities in the final STA-449 C Jupiter, Netzsch instrument. In dynamic mea-
melt is greater. It has been reported that the much stronger surements, the furnace was linearly heated above the liq-
effects of the impurities are due to their interphase uidus temperature to 1550 C at heating rates of 5, 10, and
segregation and the accumulation of inclusions [9, 10]. 25 K/min. The solidification (cooling) scans from 1550 C
For austenitic stainless steels, the solidification mode involved the same selected cooling ramps. The DSC
involving Creq./Nieq. is normally used to simplify a multi- experiments were conducted under a static atmosphere of
component system into the Fe–Cr–Ni ternary system. It is nitrogen of 99.999 vol.% purity to prevent both the
divided into four types: austenitic (A), austenitic–ferritic or de-nitrogenation of the steel and to minimize the surface
primary austenitic (AF), ferritic–austenitic or primary fer- oxidation. The empty corundum crucible was taken as a
ritic (FA), and ferritic (F). But, the proposed sets of reference. The approximate sample dimensions were
expressions for Cr-equivalent and Ni-equivalent vary from 3 9 3 9 3 mm3, with the sample weighing approximately
one author to another [11]. In particular, in some of the 200 mg.
Ni-equivalent formulae the effects of different chemical The thermodynamic calculations of the phase diagram
elements are valued differently. When using Creq./Nieq., were performed using TCW5.
difficulties can arise in predicting the solidification mode, For the metallographic examinations a Microphot FXA-
e.g., of the primary precipitated phase. Nikon light microscope equipped with a Hitachi HV-C20
Solidification, from a thermal point of view, is a non- AMP 3CCD video camera was used. The etching was
linear heat-conduction problem, expanded with a heat performed using Murakami’s and Beraha’s etchants. The
source corresponding to the released latent heat of solidi- Vickers microhardness HV0.1 was measured using an
fication. This latent heat of solidification is one of the most Instron Wilson-Wolpert Tukon 2100B hardness tester in
important parameters for characterizing the solidification accordance with ISO 6507-1:2006.
of cast iron [12].
The solidification sequence of austenitic stainless steels
can also be predicted with thermodynamic calculations. Results and discussion
Here, the equilibrium solidification conditions are
assumed, whereas during solidification under industrial Thermodynamic calculations
conditions, non-equilibrium conditions prevail. One of the
aspects that plays an important role is the solidification The thermodynamic calculations were performed with
rate, which is normally not uniform during the solidifying TCW5 for the prediction of the solidification process of the
of the steel, e.g., in continuous casting or welding. steel. The chemical composition of the selected austenitic
Thermal analysis is one of the methods appropriate for stainless steel AISI 304LN is given in Table 1.
metallurgical process control and an investigation of the Phase equilibria were calculated in the temperature
kinetics of solidification. The obtained cooling curves can range 500–2000 C. In Fig. 1 mass-fraction of equilibrium
be used for the interpretation of the solidification mecha- phases in the selected temperature range is presented.
nisms [12]. Using thermal analysis, the magnitude of the According to the equilibrium phase diagram presented
undercooling during solidification can also be measured in Fig. 1 the selected AISI 304LN steel solidifies with the
[13]. Differential scanning calorimetry (DSC) is a powerful primary formation of d-ferrite, which has a b.c.c. crystal-
technique that measures the enthalpy change of a sample lographic structure. The solidification proceeds in the
under controlled conditions, e.g. in solidification or phase three-phase region (L ? d ? c) with the formation of the
transformation studies [14, 15]. c-phase, an austenite with the f.c.c. crystallographic
The aim of this study was to determine the effect of the structure. Under equilibrium cooling conditions d-ferrite
cooling rate on the solidification and the microstructural will transform into austenite and this phase will remain
evolution of the selected austenitic stainless steel AISI down to room temperature.
304LN.
123
Differential scanning calorimetry study 253
Mass-fraction of phases
0.6 7
0.5
6
6
1
0.4
0.3
0.2
6
0.1 55
32 4 4 2354 22 2 6 2 2
0
500 1000 1500 2000
Temperature/°C
For austenitic stainless steels, the solidification mode using The aim of our investigation was to determine the effect of
Creq./Nieq. to simplify a multicomponent system into the the cooling rate on the solidification of austenitic stainless
Fe–Cr–Ni ternary system is normally used. steel using DSC. Steel samples were first linearly heated
One of the models predicting the solidification mecha- above the liquidus temperature at various heating rates (5,
nism using the Creq./Nieq. ratio of austenitic stainless steels 10, and 25 K/min) to enable monitoring of their solidifi-
is presented in Table 2. cation behaviour.
In Table 3 some of the proposed sets of expressions for The DSC melting spectra obtained were characterized
the Creq. and Nieq. are summarized. by several endothermic peaks, whereas the DSC cooling
From the calculated results given in Table 3 and the spectra exhibited an exothermic peak. Typical examples of
fact that there are many models available for predicting the obtained DSC heating/cooling curves of AISI 304LN
the solidification mechanism of austenitic stainless steels, are presented in Figs. 2 and 3.
it is evident that some difficulties can arise when pre- The typical DSC melting spectrum obtained at a heating
dicting the solidification mode. It is evident that using rate of 10 K/min is characterized by sequential melting, as
different sets of formulae the results can be very scattered. confirmed by several endothermic peaks (Fig. 2). It is
Also, the presence of alloying elements other than Cr assumed that the endothermic peak involving 17.8 J/g of
and Ni limit the use of available phase diagrams for reaction enthalpy with a Tonset at about 798 C represents
assessing the solidification sequence [4]. Under non- the dissolving of precipitates (e.g., carbides, nitrides, and
equilibrium solidification conditions the segregations of r-phase) in the austenite. A minor exothermic peak was
elements alter the product of the evolved phases and their measured at around 1200 C. The transformation of the
composition [6]. retained d-ferrite to c is possible. The next endothermic
123
254 D. S. Petrovič et al.
Table 3 Set of formulae for calculating Creq. and Nieq. [4, 11, 16–18]
Set of formulae Author/Year Calculated (Creq./Nieq.)
of AISI 304LN
0
797.9 °C
1425.8 °C
–0.050
–0.100
–0.150
–0.200
1451.5 °C
–0.250
1444.3 °C
0.30
0.20
0.10 1452.7 °C
0
1456.7 °C
–0.10 51.88 J/g
123
Differential scanning calorimetry study 255
peak involving 15.8 J/g of enthalpy can be ascribed to the The width of the solidification interval increased with
c ? d transformation. The Tonset of the major endothermic the increasing cooling rate. The interval of solidification is
reaction(s) is around 1426 C (solidus temperature). The determined from the liquidus temperature to the peak
solidus temperature quantifies the point at which a material maximum in the last solidification stage. At 5, 10, and
is completely solidified. Above the solidus temperature the 25 K/min the values of solidification interval correspond to
melting two phases proceeds. First, the melting of austenite 7.2, 16.6, 27.2 C, respectively. The peak’s maximum in
and then the melting of d-ferrite (see Fig. 1). The two the last solidification rate corresponds to the temperature
endothermic reactions evolved 57.47 J/g of enthalpy. where most of the liquid phase has solidified. The peak’s
A typical DSC cooling curve is presented in Fig. 3, where maximum (1448.7, 1440.1 C and 1415.7 for 5, 10, and
the Tonset of the major exothermic reaction(s) corresponds to 25 K/min) also indicates that the remaining liquid (with
solidification. Ni-enriched) after primary solidification solidifies at lower
DSC solidification curves can be used for interpreting temperatures with faster cooling rates. From the peak’s
the solidification mechanisms, so we have compared the slope it can be assumed that the segregation of Ni increases
exothermic peaks evolved during cooling. The details are with the increasing cooling rate due to non-equilibrium
shown in Fig. 4. The liquidus temperatures were not conditions.
identical for the three scan rates, demonstrating that the
cooling rate has a significant effect on the solidification Metallographic analyses
reactions due to non-equilibrium conditions. The lowest
liquidus temperature was measured at the fastest cooling After the DSC experiments the effect of the cooling rate on
rate (1442.9 C) and, vice versa, the highest liquidus the solidification microstructures of the austenitic stainless
temperature was measured at slower cooling rates (1454.7 steel was examined metallographically.
and 1456.7 C). Figure 5 shows a representative micrograph of the
During solidification at the slowest cooling rate (5 K/ microstructure of the received industrial sample of AISI
min) two exothermic peaks were observed. The reaction 304LN. The steel solidified under non-equilibrium condi-
sequence of the solidification was confirmed with two other tions. The microstructure consists of austenite with some
cooling rates, i.e., 10 and 25 K/min. This event in the retained d-ferrite.
thermal behavior during solidification was even more Figures 6, 7, and 8 show the morphologies of the
pronounced at the fastest cooling rate (Fig. 4). as-solidified structures after the controlled solidification.
The assumed peritectic reaction was determined only at The controlled solidification with continuous cooling was
a cooling rate of 10 K/min, at a temperature of 1452.7 C. conducted at cooling rates of 5, 10, and 25 K/min.
However, peritectic reactions are difficult to determine, The relief-cell morphology was evident after the solid-
especially if this reaction starts close to the liquidus ification during cooling at 5 and 10 K/min. In the sample
temperature (5 and 10 K/min). that solidified at a cooling rate of 10 K/min the micro-
The value of reaction enthalpy in the solidification structure was composed of light- and dark-colored phases,
interval increased with an increasing cooling rate. assumingly austenite and d-ferrite (Fig. 7).
0.6 1444.3 °C
1440.1 °C
1448.7 °C
0.4 1447.5 °C 1454.7 °C
0.2
1442.9 °C [1.2]
[3.2]
[2.2]
0
1452.7 °C
–0.2 73.89 J/g 51.88 J/g 44.72 J/g 1456.7 °C
–0.4
1360 1380 1400 1420 1440 1460 1480 1500 1520
Temperature/°C
123
256 D. S. Petrovič et al.
Fig. 5 As-received structure of AISI 304LN (LM: 950; Etchant: Fig. 8 As-solidified structure of AISI 304LN (cooled at 25 K/min;
Murakami’s) LM: 950, Etchant: Beraha’s)
123
Differential scanning calorimetry study 257
123