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A Thesis Work Submitted to JNTUH in Partial Fulfillment of the Requirements for the Award of
BACHELOR OF TECHNOLOGY
IN
MECHANICAL ENGINEERING
By
CERTIFICATE
This is to certify that project entitled “HVAC PIPE DESIGNING AND DRAFTING ”
is a bonafide work carried out by SHAIK RAHEMAN(168R5A0340),V.MAHESH
KUMAR(158R1A03L0),S.PRASANNAKUMAR(158R1A03J5),Y.MALLIKARJUNA(158R
1A03M0) submitted to DEPARTMENT OF MECHANICAL ENGINEERING, CMR
ENGINEERING COLLEGE, HYDERABAD in partial fulfillment of the requirement for the
award of BACHELOR OF TECHNOLOGY IN MECHANICAL ENGINEERING at JNTUH,
under the guidance and supervision of NAME OF GUIDE AND DESIGNATION, during the
academic year 2018-2019.
The result embodied in this project report has not been submitted to any other
university/institute for the award of any degree.
External Examiner
DECLARATION
I hereby declare that the Project work entitled “HVAC PIPE DESIGNING
ANND DRAFTING ", recorded in this report is my own work and does not form
of any other thesis on which a degree has been awarded earlier.
I further declare that, this Project is my IV Year B.Tech Main Project and
submitted to DEPARTMENT OF MECHANICAL ENGINEERING, CMR
ENGINEERING
COLLEGE, affiliated to JNTU Hyderabad, in partial fulfillment of the
requirement for the award of Bachelor of Technology in Mechanical
Engineering.
Place: Hyderabad
Date:12-04-2019 SHAIK RAHEMAN 168R5A0340
V.MAHESH KUMAR 158R1A03L0
S.PRASANNA KUMAR 158R1A03J5
Y.MALLIKARJUNA 158R1A03M0
ACKNOWLEDGEMENT
The satisfaction that accompanied the successful completion of any task would be
incomplete without the mention of the people who made it possible and whose constant
encouragement and guidance has been a source of inspiration throughout the course of
completion of this project work.
I express my heartfelt thanks to Dr. A. Srinivasula Reddy, Principal, CMREC for
his encouragement and support for doing the project.
My sincere thanks to Dr.K.Srinivas Reddy, Professor & Head of the Department
Mechanical Engineering, for permitting me to do the project work.
My heartfelt regards and thanks to GUIDE NAME & Designation for the valuable
guidance and encouragement in carrying out the work.
I also thank all the staff members and Lab Technicians of Mechanical Engineering
Department who guided and encouraged me throughout the completion of this dissertation.
I express my sincere gratitude to my parents for their moral support and love
rendered during the course of my dissertation work.
At last I would like to thank all the people who are involved directly or indirectly in
the completion of my dissertation work.
SHAIK RAHEMAN
V.MAHESH KUMAR
S.PRASNNA KUMAR
Y.MALLIKARJUNA
Abstract iv
List of figures vi
List of tables vii
CHAPTER 1
Introduction
1.1Brief History Of HVAC 1
1.2Defining HVAC
1.3 Need for HVAC System
1.4 Need for Ventilation 1
CHAPTER 2
Literature Review 14
Latest Developments In HVAC
CHAPTER 3
HVAC System Design Procedure
3.1 Study of civil drawing 40
3.2 Project considerations
3.3 Survey of the building
3.4 Heat load calculations
3.5 Diffuser sizing
3.6 Diffuser location
3.7 Single line diagrams
3.8 Duct sizing
3.9 Double line drawings
3.10 Static pressure calculations
3.11 Ducting boq
3.12 AHU selection
3.13 Piping
3.14 Chiller Selection
3.15 Head loss calculations
3.16 Pump Selection
3.17 Piping BOQ
3.18 Car parking ventilation
3.19 Master BOQ
41
CHAPTER 4
Manual Heat Load Calculations
4.1 Room 1 50
4.2 Room 2 50
CHAPTER 5
Design And Drafting Of System Components
5.1 System Component Selection 53
5.2Company Catalogues
5.3 Autocad Drawings 53
CHAPTER 6
Pipe Design And Drafting 70
6.1 Introduction To Piping
6.2 Need For Piping
6.3 Piping Materials
6.4 Functions Of Pipe Fittings
6.5 Functions Of Pipe Valves
6.6 Manual Pipe Design Calculations
6.6 Pipe Design Calculations By Software
6.7 Piping Drafting Layout
6.8 Single Line Diagram And Double Line Diagram
6.9 Chilled Water Plant Connections
6.10 Pipe Head loss Calculations
6.11 Pump Selection
6.10 Piping BOQ
CHAPTER-7
Results And Discussions
CHAPTER-8
Conclusion And Scope For Future
CHAPTER-9
References
ABSTRACT
NOVELTY:
This Project is about Air conditioning for 2 levels with basement and roof top. The ground floor is
commercial which has 6 rooms,need to be supplied with Chilled Water Fan Coil Unit (FCU) System
whose Tonnage Value is Determined by Manual Heat Load Calculations And Piping is done for
FCU system.The Pipe Design is done by manual calculations as well as Software Calculations and
Results are Compared.Chilled Water Plant is placed on roof top with necessary tapings and valves.
DESCRIPTION:
➢ ∆U can be calculated based on specification for material used by the Architecture/Civil designer
for the project.
➢ ∆T can be calculated based on specification for material and in direction to be used i.e. North,
South, East, West, North West, North East, South West, South East.
➢ Watts per square feet can be calculated based on Power load consumption data given by the
electrical designers for different usage Area i.e. Lighting, Appliances in an Area.
➢ Heat Load Calculation can be done in E20 form Sheets i.e. calculation of Solar heat gain,
Transmission heat gain, Transmission Heat gain except walls & roof, Room sensible heat,
Room latent heat, Effective room total heat, Infiltration, outside Air total heat, CFM.
Ventilation and Effective Room Sensible Heat Factor (ERSHF)
➢ Selection of Equipment can be calculated based on type of refrigeration i.e Direct refrigeration
based on maximum TR for room required, Indirect Refrigeration based on CFM values of the
area.
➢ Duct Sizing can be done using duct sizer McQuay Software. Static pressure calculation can be
done By calculating St. Pressure in Straight duct & Standard equipments used in Ducts i.e.
reducer, elbow, VCD, FCD, SA etc. Values of static pressure help in determine Blower size of
AHU.
➢ Piping Size Calculation for Chillers Units can be done by using software And manually.
➢ Pump Calculation can be done for Chillers Units by calculating GPM, total suction head loss,
total discharge head loss, total dynamic head loss.
➢ Finally SLD & DLD details have been shown on AutoCAD Software with all details require for
Installation on site.
LIST OF FIGURES
For millennia, people have used fire for heating. Initially, the air required to keep the
fire going ensured adequate ventilation for the occupants. However, as central
furnaces with piped steam or hot water became available for heating, the need for
separate ventilation became apparent. By the late 1880s, rules of thumb for
ventilation design were developed and used in many countries. In 1851 Dr. John
Gorrie was granted U.S. patent 8080 for a refrigeration machine. By the 1880s,
refrigeration became available for industrial purposes. Initially, the two main uses
were freezing meat for transport and making ice. However, in the early 1900s there
was a new initiative to keep buildings cool for comfort. Cooling the New York Stock
Exchange, in 1902, was one of the first comfort cooling systems. Comfort cooling
was called “air conditioning.” Our title, “HVAC,” thus captures the development of
our industry. The term “air conditioning” has gradually changed, from meaning just
cooling, to the total control of:
1.Temperature
2.Moisture in the air (humidity)
3.Supply of outside air for ventilation
4.Filtration of airborne particles
5.Air movement in the occupied space
Throughout the rest of this text we will use the term “air conditioning” to include all
of these issues and continue to use “HVAC” where only some of the elements of full
air conditioning are being controlled.
INTRODUCTION TO AIR-CONDITIONING PROCESSES:
As mentioned earlier, the term “air conditioning,” when properly used, now means
the total control of temperature, moisture in the air (humidity), supply of outside air
for ventilation, filtration of airborne particles, and air movement in the occupied
space. There are seven main processes required to achieve full air conditioning and
they are listed and explained below:
The processes are:
HVAC EQUIPMENT:
HVAC equipment is one of the most complex and expensive component of a
mechanical system
system. In any commercial project the goal of the mechanical equipment system is to
heat &cool
the building the most efficient and cost effective :way. The first thing an estimator
must establish
is what type of mechanical system is being used.Most of the time big components of
equipment
will be listed and sized in the narrative.Two things to always consider when doing an
HVAC is
estimate of what type of heating and cooling is required.
HVAC systems control the overall climate in the building. They also make the
proper adjustments whenever we experience changes in outdoor temperature.
During the winter season, the HVAC systems (mainly the boilers or heaters) work
to keep the indoor temperature at a comfortable level. In hotter times of the
season, the HVAC systems regulate air temperature by providing the necessary
cooling to keep the entire building comfortable.
HVAC systems not only regulate the temperature inside the building, they also
improve the quality of air. The quality of air pertains to humidity, and a typical
HVAC system will reduce the amount of humidity in the air so your workers and
employees can continue enjoying a cozy and pleasant atmosphere at work.
Proper HVAC systems are a worthy investment for any business or building
owner because it gives you energy savings. HVAC systems today are automated,
which means you no longer have to manually adjust the temperature settings or
the time settings of each machine. Given that your entire HVAC system operates
in an automated system, proper adjustments will be made right when they are
needed. This makes your energy consumption more efficient as it gets rid of
energy wasted on improper settings.
Automated HVAC systems can also tell when your workers or employees are no
longer in the building. It will then automatically decrease the amount of energy
used to maintain proper indoor temperatures.
Industry figures have called the results of the international meeting, which was held in
Dubai in November, 2015, as “historic”. HFCs will now be included in the conventions
of the Montreal Protocol proper and the effects could be far reaching. It is predicted that,
by phasing out HFCs, 100-200 billion tons of CO2 equivalents will be prevented from
being consumed by 2050.
A variety of replacements for HFCS and F-gases have been identified. Pioneer
International, an Australian air conditioning manufacturer, for example has noticed that
hydrocarbons are up to 50% more energy efficient than the equivalent HFCs in their split
and ducted units.
Heat pumps too can benefit from more eco-friendly gases too. Mitsubishi’s Q-Ton heat
pump uses an air-to-water CO2 system to create a high capacity unit, capable of heating
water to 90°C (194°F) in temperatures as low as -25°C (194°F).
With major manufacturers posting better energy efficiency numbers and lower
greenhouse gas emissions, the future’s looking green for HVAC.
It seems the world is in the grip of making cities, systems, homes, offices and plenty of
other areas of society smarter. HVAC is no different. Smart systems are getting more and
more sophisticated, which has plenty of practical applications for the construction and
interiors industries.
Smart HVAC systems allow for greater efficiency and time saving when successfully
integrated as part of an initial build or retrofitted. Various air quality parameters can be
monitored, as well as allowing for the intelligent distribution of heat and use of
temperature controls. Some systems actually “learn” where the building occupants, both
residential and commercial, are spending most of their time and control the temperatures
accordingly.
Sensors placed at key points around buildings are what pick up and notice the variables
required to make those intelligent temperature control changes.
Preliminary results suggest that smart systems are up to 20% more energy efficient than
their traditional counterparts. Real time stats, however, are showing even great savings –
often in the realm of 30-40%. Green building aficionados should take note of these
developments!
The results? More efficiency, more control and less time spent fiddling with tricky AC or
heating controls. We predict a big explosion in the smart HVAC market and the capacity
for these systems to get ever more smarter as the decade rolls on.
Instead of cooling off, the global HVAC market looks set to keep heating up in the near
future. According to a 2015 report published by Transparency Market Research, the
market is forecast to reach $155.1 billion worldwide by 2022.
Similarly, Technavio, a market research firm based in London, UK, and its market
research agents have predicted that the market will continue to grow at a steady 7% each
year. What’s driving this growth? A desire for smarter, more efficient systems in line
with customer’s needs has seen plenty of cost effective technological innovations. Green
building initiatives are also increasing desire for these systems.
Asia Pacific currently constitutes over 50% of the global HVAC market. Robust
economic development, particularly in China, Indonesia and India, is driving growth in
this part of the world. More and more construction projects are being completed or began
in these countries. As such, there is a demand for top quality HVAC products to service
everything from luxury apartment buildings, shopping malls and residential builds to
hotels and civic amenities
Major companies have formed some impressive partnerships in order to bring VRF tech
to markets around the world. One such scheme is the teaming up of Johnson Controls Inc.
and Hitachi Appliances Inc. to create a line of new products using the latest updates in
variable refrigerant flow in the commercial sector.
There are multiple benefits for VRF tech, which give some explanation as to its future
large scale adoption. It can be used with both water and air plus operates quietly due to
the heat bump often being situated outside of the room being conditioned.
Temperatures can be easily controlled allowing for maximum comfort – often to within
2°F. because VRF allows for individual room temperature control, greater efficiency is
achieved. Heat loss is also reduced allowing for a very efficient system.
STUDY OF CIVIL LAYOUT:
It includes the study of civil plan of a building and its dimensions for project
considerations and drafting of HVAC system equipments, Diffuser location, Ducting
Network, Piping Network for representing them on AutoCAD.
PROJECT CONSIDERATIONS:
Location of the building: THANE KALYAN
Latitude :18.5 N and Altitude:10 (MTS) (from data book)
application of the building: Basement+ Ground + 4Commercial &
Residential
Thermal conditions:
WINDOW MATERIALS:
Ordinary glass- outside awning (vented sides top) medium color.
Dimensions of Window (L x B): 3ft. x 3ft.
DOOR MATERIALS:
Wooden door are utilized for this project.
Dimensions of Door (L x B):6ft. x 3ft.
Element Direction ΔT
Wall North 4+12.5=16.5
South 16+12.5=28.5
East 18+12.5=30.5
West 12+12.5=24.5
North east 10+12.5=22.5
North west 6+12.5=18.5
South east 18+12.5=30.5
South west 14+12.5=26.5
@100lb/sqft @4pm
Glass North 23
South 12
East 12
West 163
North east 12
North west 138
South east 12
South west 85
@ May @4pm
Roof No direction 32˚F+18˚F=50˚F
@80lb/sqft @4pm
Partition ΔT =(Non a/c temp-a/c temp) 20˚F
Floor =(outside temp-5˚F)-room
ceiling temp
=(100-5)-75
SURVEY OF BUILDINGS
Generally it is impossible to measure either the actual peak or partial load in any
given space; these loads must be estimated.
Before estimating the load, it is necessary to make a comprehensive survey to
assure accurate evaluation of load components.
If building facilities and the actual instantaneous load within a given mass of the
building are carefully studied an economical equipment selection and system
design can result and smooth, trouble free performance is possible.
The sum of all these heat sources is known as the heat gain (or heat load) of the
building, and is expressed either in BTU (British Thermal Units)
or Kw (Kilowatts).
For an air conditioner to cool a room or building its output must be greater than
the heat gain. It is important before purchasing an air conditioner that a heat load
calculation is performed to ensure it is big enough for the intended application.
DIFFUSER SIZING AND LOCATION:
DIFFUSER SIZING:
Locate the diffuser uniformly
Coordinate with location of the light fittings
Data required for selection
1. Total air flow (cfm) for area served
2. Suggested locations
3. Ceiling height
4. Type of ceiling
5. Type of application
CFM SAD/RAD SIZE
150-300 9”x9”
301-500 12”x12”
501-700 15”x15”
701-1000 18”x18”
1001-1400 24”x24”
DIFFUSER LOCATION:
Avoid the diffuser location near open areas like DOORS, WINDOWS, SLIDDING
DOORS, and SWINGING DOORS.
Fig-2
Representation of single line ducting in basement parking ventilation system which starts
from blower used for removal of car parking exhaust smoke through return grill . It
automatically reduces air velocities in the direction of air flow, which in turn reduces the potential
air flow generated noise.
GROUND FLOOR
Fig-3
Representation of single line ducting, diffuser location for return and supply, piping for
return and supply, indoor unit location in each room.
DUCT SIZING :
There are mainly two methods which are commonly used for duct design.
1) Velocity reduction method: In this method the duct designed in such a way that the
velocity decreases as flow proceeds. The pressure drops are calculated for this
velocities for respective branches and main duct. The duct size are determined for
assumed velocities and known quantities of air to be supplied through the respective
ducts.
2) Equal friction loss method: In this method, the frictional pressure drop per unit
length of duct is maintained constant throughout the duct system. The procedure is to be
select a suitable velocity in the main duct from the sound level consideration. Knowing
the air flow rate and the velocity in the main duct, the size and friction loss are
determined from the friction chart.