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Operation
Training objectives
Operation
General
Important information about operation of the drive
n See Users manual chapters 6 (Operation) and 7
(CDP control panel)
n When the ACS 5000 is controlled by a PLC or operated from remote
stations, the reference value, the open and close commands for the
Main Circuit Breaker (MCB) and the start and stop commands are
received via digital inputs or a fieldbus adapter module. In these cases
the control interface is adapted to the specific ACS 5000
configuration. These project specific control interfaces are not
described in this chapter.
ACS5000 Training -RevA1
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Operation
Local Control elements
Control Panel
§ used to start and stop the motor
§ displays status messages of the
converter
§ displays alarm and fault messages
§ used to reset alarm and fault messages
Illuminated Pushbuttons
Alarm / Fault Lamp § OFF opens the main circuit
§ ALARM: flashing light breaker
§ Fault: permanent light § ON charges the DC link and
closes the
Emergency off Switch
§ Main circuit breaker
§ prevents starting when
ACS5000 Training -RevA1
The chapter outlines the local operation of the converter using the
CDP
control panel and the control switches. Remote control of the
converter via a PLC or remote stations is not described in this
chapter. If the converter is controlled from remote, see the applicable
manuals for information.
Operation
ACS5000 Training -RevA1
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CDP Control panel
The CDP control panel is the basic user interface for operating,
controlling and monitoring the converter.
Keypad Modes The CDP control panel provides the following modes:
• Identification mode
• Actual Signal Display mode, selected by the ACT button
• Parameter mode, selected by the PAR button
• Function mode, selected by the FUNC button
• Drive Selection mode, selected by the DRIVE button.
Operation
Grounding switches
§ The three grounding switches are installed in the Line Supply Unit (LSU).
§ The switches can only be actuated if released by the converter
Window
indicates switch position:
Indicator lamp
signals when grounding
switches can be turned to
ACS5000 Training -RevA1
position “grounded”
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Operation
Checks before starting-up
1. Check that no tools and foreign objects are left inside the converter.
2. All internal circuit breakers of the converter have been closed,
3. The auxiliary power supply of the converter has been switched on.
4. Check that the water cooling system is ready for operation.
5. Check that all doors have been closed and locked and all covers have been
mounted.
6. Check that the grounding switches are in position “not grounded”
7. Check that the main circuit breaker is in operating position.
ACS5000 Training -RevA1
NOTICE!
The cooling system may start automatically as soon as the auxiliary
voltage has been switched on.
DANGER!
High Voltage!
All bolted covers must be fitted to prevent unintended touching of
energized components.
Operation
Starting the Converter
8. Set the CDP control panel to LOCAL mode by pressing the button.
9. Check that the converter is ready.
No alarm or fault message on the CDP control panel must be present.
10. When a fault message is displayed on the CDP control panel reset the fault,
by pressing the button.
11. When the converter is ready, the control panel of an INU displays ReadyOn:
ACS5000 Training -RevA1
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Operation
Charging the Converter
1. Press the ON button on the door of the COU to charge
the DC link. The ON button flashes during charging:
The status line of the INU control panel changes to
:
Operation
Starting the motor
1. Enter a setpoint. See User’ Manual, Chapter 7 - CDP Control Panel, for
information on entering a setpoint.
3. After the motor has been magnetized, the motor speed is ramped up to the
setpoint. As soon as the motor starts to turn the display of the INU control
ACS5000 Training -RevA1
Operation
Starting sequence
NOT RDY ON
- No fault
- Aux supply on
- WCU ok
- Doors closed
- Ground switch open
RDY ON
ON
(PUSHBUTTO
N)
Charge DC-link
Close MCB
Close EXU contactor
(SD)
RDY RUN
- Local : START
(INU ctrl panel)
- Remote: RUN
ACS5000 Training -RevA1
START MODULATION
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RDY REF
Operation
Stopping the motor
Operation
Stop sequence
RDY REF
- Lo ca l : S T O P
( IN U c t r l p a n e l)
- R em ote : R U N
R a m p d o wn sp e e d
S to p m o d u la ti o n
R D Y R UN
- Local : O FF
( P u sh b u tto n )
- R em o te: O FF
Open M C B
Ope m E XU
D i s c h a r g e D C li n k
RD Y ON
ACS5000 Training -RevA1
G r o u n d in g
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NO T R D Y ON
Operation
De-energizing
To disconnect the converter from the main power supply, do the following:
1. Press the Offline button to disconnect the converter from the main power
supply. The following happens:
• Main circuit breaker opens
• DC link discharges
• Offline button lights up
After the DC link has been discharged, the display shows:
displays:
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IMPORTANT!
Do not turn a grounding switch to position “grounded”, before the
light GROUNDING SWITCH UNLOCKED is on. Otherwise, the
switch will be damaged.
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ACS5000 Training
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