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Maintenance Training
•TOPICS:
2. MASH FILTER
Construction
Maintenance
Interlocks
Incoming compressed
Movable plate
air for the membranes
Back casing
Shifting motor
Hydraulic unit
Head piping
Intermediate tank
Rails
Fixed shield
Incoming
compressed air for
the membranes
Rails
Head piping
Intermediate tank
Fixed shield
Mash inlet
Maintenance training - Page 6
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
Rails
Head piping
Intermediate tank
FILTRATION ELEMENT
CLOTH SIDE MEMBRANE SIDE
1) At each CIP:
Check the condition of the sheets
(estimated service life 2500 brews)
Check the conditions of membranes
(estimated service life: 5000 brassins)
Check the conditions of hoses for air
2) Once each year:
Check the polypropylene elements
Check the o-rings
Lifting handles Check the plate stops
Check the sliding supports
Remark : Replacement of cloth / membrane
Manipulate the elements using the
lifting handles and put it on a flat safe
Plate stops
surface for replacement
Sliding supports
1
1 2
Fixed shield
Return sprocket for
longitudinal chains
Once a year:
Check the return sprockets of the chains
(no lubrication required)
Wheels
Internal
Transversal shaft
bearing Pinion and external bearing
External
pinions
and
bearing
Shifting
motor
1) Once a month:
Check the lubrication of coupling chain
(grease or mineral oil)
Check the tension of the coupling chain
(2-3 cm flexion in the middle – move the gear box motor if needed)
2) Every 18 months :
Check the condition of the pinions and the chain links
Coupling Chain
(under the cover)
Flexion of the
chain:
2 – 3 cm
Fixation
bolts (x4)
Greasing the
Greasing the internal
external bearing
bearing
Once a year:
Ensure the links of the chains are in good condition
To repair: block the sleds, take out the fixation pins from their links
Disconnect the chains
Cover and
filling point
Construction
Maintenance
End bearings
Cover plate &
door
Sprayers ramp
Intermediate bearings
Transporter screw
1) Every month:
Check the tightness of the compression gland of the shaft (1 drop
every 3 seconds)
If necessary replace the packing
Grease the bushings (drive end and non drive end)
2) Every six months or 3,000 hours:
Check the level of oil in the gear motor
Grease the bearings
3) Every 18 months or 10,000 hours:
Replace the oil and the grease of the gear motor
4) Every 24 months:
Check and eventually replace the bronze wearing rings
Maintenance training - Page 30
Project 9714.1.3 – Kilinto Brewery BPO - July/2014
1) Every month:
Check the tightness of the compression gland of the shaft (1 drop every 3 seconds)
If necessary replace the braid
2) Every six months or 3,000 hours:
Check the level of oil in the gear motor
Grease the bearings
3) Every 18 months or 10,000 hours:
Replace the oil and the grease of the gear motor
4) Every 24 months:
Check and eventually replace the bronze wearing ring
Check the correct operation of the anti-return valve