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DTCP-A4 High-speed roll copy paper cutting machine

Instruction Manual

printyoung@gmail.com

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1.Preface
First of all, sincerely thank you to choose our DTCP-A4 roll copy paper

high-speed cutting machine. We have advanced quality management

system, experienced design professionals and production staffs, strict

quality inspection personnel who are responsible to guarantee the good

quality for each machine.

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Catalogue

1 Safety regulations for operations

2 Product parameters

3 Product Configuration

4.---------------------- Installation, commissioning


5----------------------- Production process
6.---------------------- Operating instructions
7----------------------- Maintenance
8.----------------------Fault inspecting and solutions
9.---------------------- Warranty range and after-sale service

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1.Safety regulations for operations:
This Operations Guide is specially designed for users, which enables users familiar
with the machine's features and usefulness. The manual includes important data of
how to operate machinery safely, maximize the effectiveness of the machine. Reading
the operating guide can help you avoid the risk of accidents, reducing maintenance
costs, increasing machine’s reliability and longevity.

The manual added to related regulations and rules to prevent accidents and
environmental protection.It plays a guiding role on the boot.

1. Operations including: Boot, repair mechanical problems;


2. During the maintenance, inspection, replacement parts, or in transportation, in
addition to obey the operating guidelines, so are the relevant technical rules and
regulations of the machine,in order to prevent accidents occured.The manual includes
only some of the major introductions of how to use the machine. In regard to some
things uncertain to grasp, especially the issues related to product characteristics, must
be provided a detailed description by the company, the data supplied by us is typical
description for the designing of machine or the spare part model. We recommend that,
in order to make the installation,operation, production, maintenance and other work
can be proceed smoothly. Please follow the relevant technical data provided by us.

Safety knowledge guide:


1.1 Alarm and symbols
See the most effective method to of how use the machine.
Note:As to the special description of how to prevent accidents,failure.Refer to the
relevant regulations and prohibitions of prevention of injury and damage.

1.2 Description of basic operations and the using of equipment.


1.2.1 The equipment's manufacturing processes are complied with modern standards,
however, failing to follow the safe operation of equipment maybe a danger to the
user's body, or causing damage to equipment.
1.2.2 The use of equipment must meet the conditions described in the manual, the
operation of equipment, safety awareness must be strengthened by operator, for any
abnormal phenomenon, especially which are dangerous ,requiring immediate
inspection.
1.2.3 The machine is paper processing equipment, manufacturer believe that it won’t
cause any harm. If any injures,it is caused by improper operationg of the machine.
Operation of the machine should within the scope of the manual, including its
guidance of inspection and maintenance.

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1.3 Safe operation:
1.3.1 In the operation of the machine, the operating manual must be readily available.
For example, it can be placed in the toolbox or tool room.
1.3.2 In addition to operational instructions, the user must also follow other
regulations and mandatory rules, which are related to accident prevention and
environmental protection regulations.
1.3.3 The person who are responsible for operating the machine must read the special
sections of Operations Guide for safe operation before using machine. After
working,then reading operation manuals,it was too late, this item specially applies to
those staffs who occasionally operate or repair the equipment.
1.3.4 Check whether the operator working in accordance with operating manuals
weekly, and pay special attention to the potential danger part.
1.3.5 For security purposes, the operator should have long hair tied back or cut off,
clothes must be appropriate for the tight mouth, do not wear jewelries, such as
earrings, rings, etc, these may cause accidents.
1.3.6 In accordance with the law and environmental protection requirements, use
protective equipment in needed place.
1.3.7 Read all the attached safety and warning labels on machinery.Check them
oftenly to see whether they are complete and legible.
1.3.8 In the operation process, if a security failure occurs, immediately stop the
machine, report the situation of the machine to the technical staff.
1.3.9 Do not change any part of the machine without manufacturer’s permission,
otherwise it will cause unsafe events.
1.3.10 The spare parts must meet the technical requirements pvovided by the
manufacturer, which are provided by the original manufacturer can be used directly.
1.3.11 Do not modify the software of program controlling system.
1.3.12 Even in the situation without any trouble, the hydraulic tube should be replaced
in the specific time or intermittent suitable time.
1.3.13 There are detailed descriptions in the operating manual for daily inspections.

1.4 The basic criteria for selection of operator:


1.4.1 The selected operators must be owning of the credibility and their age also
necessarily meet the statutory age.
1.4.2 For the different operating positions, the operator must be clear. Such as:
operation, maintenance, repairs, etc. Ensure that each part is responsible for by the
professional staff.
1.4.3 Formulate responsible regulations for the machine operator.Related power given
to the operator, who can refuse to accept indications provided by a third party which
contradict with the safety instructions.
1.4.4 Don’t let newly trained staff switch on the machine,except under the supervision
of experienced technicist.
1.4.5 The working of staff of electrical system must be under the supervision of

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qualified professional technicians and engineers.
1.4.6 Staffs working in the field of equipment of gas thermal energy must be specially
trained.
1.4.7 The staffs working on hydraulic equipment must have special knowledge and
enough experience.

1.5 Safety guidance of special operating parts:


1.5.1.1 Avoid using the mode of operation which has possible damage to the safety.
1.5.1.2 Take the necessary precautionary measures to ensure that the machine are
operating in the reliable and normal situation. Only all safety measures are all in place,
and the functions of the machine under normal circumstances to start-up machine.
1.5.1.3 Check whether the machine has obvious damage and defects at least for each
shift, if so, should immediately report to the responsible person.
1.5.1.4 If the machine fails, stop it immediately and troubleshooting.
1.5.1.5 In the process of booting and shutdown, observe whether the indicator obeys
operation instructions guide.
1.5.16 Selector switch must be set in normal position and locked.
1.5.1.7 During operating process of the selector,don’t turn off it.

1.5.2 Particular task of using,reparing of machinery and the disposing of

consumables and spare parts.


1.5.2.1 Inspection and maintenance of machinery should follow the method of the
manual , of which including the replacement of spare parts of equipment, this work
should be completed by experienced personnel.
1.5.2.2 For the personnels who temporarily operate the machine, before their
operation and maintenance ,please send specialized personnel to explain the
performance and safety measures of that part of machine.
1.5.2.3 Any work related to the operation,adjustment, security, maintenance,
inspection of the machine, must strictly enforce the procedures of booting and
stopping machine and the maintenance methods of manual.
1.5.2.4 To ensure that the region of maintenance is absolutely security.
1.5.2.5 If the machine is completely stopped for maintenance or replacing parts, make
sure that the machine will not be started up suddenly.( 1. Lock the main control part
and taken away start key. 2.Hang signs on the main power switch.)
1.5.2.6 In order to avoid dangerous incidents, moving or replacing large parts, suitable
lifting equipment must be used.Ensure that no body standing under the suspended
object.
1.5.2.7 Working on the upper part of the machine, use specially designed safety ladder
and work aisles. Do not use any part of the machine as a climbing point.
The implementation of machine’s maintenance work for higher position.Wear safety
clothes, wear a helmet, and keep handrails, walkways, escalators without dust,ice, or
snow.

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1.5.2.8 Keep the machine clean, especially during maintenance and replacement of
parts.Pay a particular attention to keep the screw joints without any traces of oil, fuel,
anti-corrosion material, do not use cleaning agent to clean it, adopt cleaning materials
without cotton velvet.
1.5.2.9 When cleaning machine with washing machine or high-pressure steam, all the
open parts of the machine, such as transmission belts, motors,gear boxes and other
parts must be covered with material to prevent water or cleaning agents dipping into
them.
1.5.2.10 When cleaning the machine with water or other cleaning agents, make sure
that the temperature sensor (the temperature sensor of alarming) is not contacted with
the cleaning agent, in order to avoid touching the fire alarm system.
1.5.2.11 After cleaning, remove all the covering materials.
1.5.2.12 After cleaning equipment to check all fuel, lubricants and hydraulic fluid
lines to see if there is any leakage or damage. Check if there are any signs of loose
connection, friction. In the event of any unusual signs, should be reported
immediately ,then check and correct them quickly.
1.5.2.13 Remember that the loose screw during repairing process must be re-
tightened.
1.5.2.14 During maintenance the safety device moved due to the work, should be
immediately put back to the original position after the maintenance work is finished.

1.6 Alarming of special risk:


1.6.1 Electric energy
1.6.1.1 Use the original binding fuse under the specified current range. If the electrical
system go wrong, immediately switch off the machine.
1.6.1.2 Electrical system should be responsible for by the experienced and specialized
staff,who also must be trained professionally and familiar with the applications of
electrical engineering regulations.
1.6.1.3 During maintenance, replacement or inspection of parts of the equipment,
power supply must be cut off. Before starting up the machine, insulation facilities
protection must be needed, should also check the circuit, ground wires, short circuit
conditions.
1.6.1.4 The inspections of electrical equipment of machinery should be carried out
weekly, if the phenomenons of loose or cables burned are found, replace or repair
them immediately.
1.6.1.5 If working part is running, the second person must be on the spot, in case of
any danger or problem, the main power can be immediately cut off or pressing the
emergency stop button. Ensure that there are red - white security work areas and
warning signs, working with insulated tools.

1.6.1.6 After the power is cut off and begin assembling, feeder must be grounded,
other components, such as capacitors, should be equiped with short circuit fuse
protector.

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1.6.2. Gas, dust, steam and smoke:
1.6.2.1 Welding, flame cutting or grinding on the machine, sufficient preparation and
management work must be needed, such as,before working, dust and other
combustible materials surrounding the machine should be cleaned up, as these can
cause fires and explosions, ensure good ventilation around the machine.
1.6.2.2 If above works are carried out in a smaller room, check the current
implementation of national regulations to see whether they are allowed in a smaller
room.
1.6.3 Hydraulic and pneumatic:
1.6.3.1 Arrange experienced personnel to be responsible for the work of hydraulic
equipment.
1.6.3.2 Check all lines, pipes and screws whether are connected correctly, to see if
there is leakage and damage phenomenon. If so, please do the maintenance, otherwise
the spilled oil may cause personal injuries and fire.
1.6.3.3 Before performing any maintenance work, follow the provided instructions to
decompress and remove the connected parts (such as pressure pipes, hydraulic
systems and compressed air systems).

1.6.4 Noise:
1.6.4.1 In the operation, close all the sound barriers.
1.6.4.2 Wear ear protection devices.

1.6.5 Oil, grease and other chemicals:


1.6.5.1 When using handling oil, grease and other chemicals, please refer to product
safety instructions and conditions.

1.7 Using locations of mechanical equipment often change:


1.7.1 Only use lifting gear and cranes with enough force.
1.7.2 Appoint special staffs to assist in lifting work.
1.7.3 Use appropriate delivery vehicles.
1.7.4 Loading the components use its fixed points and have them fastened firmly.
1.7.5 When using the lifting equipment to load and unload the components should be
in accordance with the instructions provided in the operating instructions, check
whether the device meet the safety standards or not, whether the safety signs are
posted on the machine, we must ensure the safety of the equipment.

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1.7.6 Before removing devices, must be very carefully to have the moving part fixed
firmly and tied tightly.
1.7.7 If just repair or replace small parts of the machine, only need to cut off the
external power supply. Before inspecting machine,the main power supply should be
switched on.
1.7.8 Debuging equipment according to the method of the manual.

2. Product Parameter:
1. Non-shaft paper rising shelves of the ground controlling system------ Two sets
2. Advanced tension controlling system------- Four sets.
3. Four sets of anti-warping mechanisms------Four sets.
4. Longitudinal cutting knife groups------Five sets.

5. Simultaneous cross-cutting knife group One set.

6. High-speed paper feeding system Three sets.


7. Low-speed paper feeding system-----Two sets
8. Waste paper automatically discharging system-----One set.
9. Making papers in order of 2D oscillation, the cylinder lifting device of reams of
paper collecting system------One set.
10. PLC reams of paper counting device------One set.
11. Reams of paper longitudinally discharging equipment-----One set.
12. PLC failure alarm and machine haulting system and PLC controlling equipment
------One set.

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Main Technical Parameter:
Gross width 850mm
Net width 840mm
Number of cutting 4cuttings-A4 210mm(width)
Diameter of paper roll 400-1200mm
Diameter of paper roll's core 3”(76.2mm)-6”(152.4mm)
Weight of paper sheet 60-100g/㎡
Length of paper cutting A4(297mm)
Paper quantity 0-500pages
Ream height 65mm(Max)
Designing speed of paper cutting 160m/min
Times of cutting 538/min
Cycle time of ream exhausted 4.3/min
Real speed of paper cutting 130m/min
Times of cutting 437/min
Cycle time of ream exhausted 3.5/min(14 reams/min)
Load of paper cutting (max)400g/㎡(4×100g/㎡)
Paper cutting accuracy ±0.2mm(Permissible error)
Paper cutting condition 1.Speed not change 2.Paper roll with no
breakage 3. Qulified paper roll.
Transmission AC Frequency conversion,stepless speed
regulating
Main power source 3phase/380v/50Hz
Adjustable voltage 220V AC/22V DC
Installed capacity 35KW
Air consumption 300NL/min
Pneumatic pressure 6bar
Overall dimension(cutting machine) 15000×2750×2100mm
Weight 12 T
Overall dimension(packing machine) 6000×3400×1600mm
Weight 2.5 T

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3, Product configuration:

Component Name Number


1.Paper rising racks Non-shaft paper rising racks of the ground Four sets
controlling system
Advanced tension controlling system Four sets
2.Anti-warping and Anti-warping mechanisms Four sets
edge leading part Deviation conditioning system Four sets
3. Main cutting part Longitudinal cutting knife groups Five sets
Simultaneous cross-cutting knife group One set
High-speed paper feeding system One set
4.Transportation part Low-speed paper feeding system One set
Waste paper automatically discharging One set
system
5.Paper collecting Making sheets in order of 2D oscillation, One set
part screw rod lifting device of paper reams
collecting system

Paper reams longitudinally discharging One set


equipment

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1. Paper rising rack (Standard equipment):
It mainly consists of machine wall, spindle, power control, paper clip head, clip wall,
and magnetic brakes, cylinders, hydraulic system, four non-shaft paper rising racks
are suitable for the size of paper core 3 "and 6", the maximum diameter of paper roll
can reach 1200mm.

1. Clip wall 2. Machine wall 3. Lift cylinder 4. Around moving

cylinder 5. Magnetic brake 6. Hydraulic system 7. Spindle 8. Paper

clip head

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2. Anti-warping and edge guiding part:
It consists of edge guiding brackets, paper feeding racks, paper feeding aluminum tube,
edge guiding system,paper clip device, deviation regulator, anti-bending motor, anti-
bending system etc. Through the manual fine-tuning of the deviation regulator of
supporting racks can ensure the paper smoothly and neatly. Adjust the tension inside
the touch screen to control the paper’s degree of tightness, so that the traversed paper
having a proper tension. Manually adjust the warping degree of aluminum tube of
anti-bending motor to make paper cut flatly and vertically.

1. Edge guiding bracket 2. Paper clip device 3. Deviation regulator

4. Anti-bending system 5. Anti-bending motor 6. Paper feeding rack

7. Paper feeding aluminum tube 8.Paper loading rack

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2.1 Anti-warping part:
It consists of machine wall, anti-bending rod, paper feeding aluminum tube, anti-
bending motor, adjusting the position of anti-bending rod through motor, the paper
will be transferred smoothly and flattly before entering the host machine.

1. Machine wall 2. Anti-bending rod

3. Paper feeding aluminum tube 4. Anti-bending motor

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3. Main drive system:
It mainly consists of upper slitting knife group, lower slitting knife group, suction
device, host machine wall, flattening roller, cylinder groups, cross-cutting unit, drive
pulleys, synchronous belts, paper pressing rubber roller, main drive steel wheel,
transport drive wheel, part of the main transmission, main drive pulley etc. Main
motor drive steel wheel through the main drive pulley,and the cylinder control paper
clamping rubber roller which with expansion screw threads to press paper firmly. At
the same time synchronous belts driving cross-cutting unit, after the smooth paper
entering into which the effective paper cutting process begins. The role of flattening
roll is to flatten paper, enable the paper smoothly pass through the cross-cutting
section of the machine.

1.Host machine wall 2. Main motor 3. Paper pressure cylinder 4. Main

drive belt 5. Drive belt of the main cutting part 6. Main drive part 7.

Adjustable part of paper output 8. Main cutter part 9. Paper pressing

rubber roller 10. Main drive steel wheel 11. Upper slitting knife group 12.

Lower slitting knife group 13. Drive belt of slitting knife 14. Waste paper

suction tube.

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3.1 Longitudinal cutting part:
It mainly consists of knife block, upper slitting knife group, upper and lower knives
locating sheath, fixed axis of the lower knife, the drive wheels of the lower knife.The
longitudinal cutting part is heavy structure, with five sets of the knife, including
bottom axis, for the slitting of A3/A4 copy paper, removal of unnecessary paper edges,
producing the paper sheets which meets the specifications.

1.Upper slitting knife group 2. Knife block 3. Drive wheel 4. Fixed

axis of the lower knife 5. Lower knife locating sheath 6. Lower knife

7. Adjustable hand wheel of fixed axis 8. Upper knife

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3.2 Cross-cutting part:
It mainly consists upper cutter shaft, lower cutter shaft, blades, knife rest, rings,
driving wheel, gear box, which includes:
- Paper supporting (frame)
- The entrance is made up of upper paper pressing roller and assist entry plates.
- Gear box is high-precision transmission, which ensures that the paper cutting
dimensions is accurate.
- Rubber off the track, including cross-cutting part and the back belt.
- Cutter knife is made of special steel, long life and sharp of the knife to ensure that
all qualified paper products.

1.Knife rest 2. Upper knife spindle 3. Lower knife spindle 4. Rings

5. Gear box 6. Drive wheel

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4. Conveying adjustable part:
The adjustable part is mainly consists of the machine wall, guide sleeve, cylinder,
cylinder fastener, over cardboard etc. Conveying adjustable part is an integral part of
machine debugging, which plays a role of connecting cross-cutting knife to transport
paper, through the cylinder to drive adjustable part to disconnect with cross-cutter,
when debugging or starting up machine the unqualified paper can be discharged from
the bottom.

1. Machine wall 2. Guide sleeve 3. Cylinder 4. Cylinder fastener

5. Over cardboard

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5. Waste discharge part:
It consists of cylinder, paper-block square steel, paper-block combination unit, when
unqulified paper were found during the running of machine ,they can be discharged
through this part.

1. Cylinder 2. Paper-block square steel

3. Paper-block combination unit

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6. Paper overlapping part:
It consists of machine wall, main drive shaft, rotation shaft of paper overlapping,
paper overlapping wheel, paper pressing wheel, eccentric shaft, by the role of paper
pressure component , former and back paper sheets are conveyed in the overlapping
state.

1. Machine wall 2. Main drive shaft 3. Rotation shaft of

paper overlapping 4. Paper overlapping wheel 5. Paper pressing

wheel 6. Eccentric shaft

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7. Static elimination:
Static elimination is mainly to eliminate the static electricity which emerged during
paper converying, pressing and cutting process. Otherwise it will affect the paper
separation, transportation and stacking neatly.
Special attention: As the static eliminator switching on ,it will produce high voltage,
please do not touch the sharp needle, to avoid electrical injury.

I:Static eliminator

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8. Conveying part, paper collating and collecting part:
Conveying part are overally composed by two parts,which are high-speed and low-
speed conveying part, the main components including: adjustable transmission, waste
discharge system, high-low speed transmission, paper collection slot, transversal
conveyor belt and motor group etc.The 9 pieces of high-speed conveyor belts and 8
pieces of low-speed conveyor belts,which are must high-quality products,this is in
order to ensure the paper are transported smoothly,steadily and synchronously, the
length of conveyor belts must be consistent, make sure that there are not gaps in the
edge,not fractures or wrinklings in the middle.During the using process, pay attention
to the regulating of their tightness, not too tight or too loose.

1. Adjustable transmission 2. Waste discharge system

3. High-speed transmission 4. Low-speed transmission

5. Paper collection slot 6. Transversal conveyor belts

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Machine’s installation and debugging:

1. Lifting
The whole machine’s lifting wrok are totally including five parts, as follows: raw
paper rack, anti-bending rack, paper cutter rack, paper feeding equipment, paper
collecting intergration and interface device.There are steel cable lifting rings on the
paper cutter rack, the lifting rings location are shown in the belowing picture, for the
convenience of maintenance of the paper cutter, when lifting it only tighten the steel
cable rings is ok, when moving and laying down, should be careful not to make it tilt
severely or shake violently, much less upside down.
The lifting of other parts, the contacting parts between the steel cable and the
machine, should be put a clean soft cloth or kraft wrapping paper,so as to prevent
scratching the surface of the machine. In addition, some equipments around the
machine also should be wrapped well by above mentioned packing material in order
to avoid damaging their exterior.

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2. Installation
The machine has passed inspection and testing before leaving factory, in order to
ensure the machine’s accuracy of work and normal life, which must be properly
installed before use. At first, check the external conditions of the machine before
installing to see if there is damage ,and then check accessories and tools companied
with the machine.According to planar graph to chose machine installation site, then
start basic construction in accordance with the foundation drawing(as the following
shows) of track of raw paper rack.
After the foundation dries enough, now the machine can be falled, adjust the
horizontal adjusting screw of the machine base, thereby to regulate horizontal position
of the whole machine, after the part of this work is well done, use impact drill to drill
holes of φ20,these holes must be reach horizontal standard, then drive the M16
expansion bolts into them , finally tighten the nuts evenly;Besides,all the aluminum
tubes must adjusted well and locked firmly too.

3. Scrubbing:
After the machine is installed, cleaning agent (such as white oil) is needed to fully
scrub oil stains of the machine’s outer surface, making the machine clean, and then
add enough grease oil on machine’drive parts, transmission parts, square steel of
paper rack and the steel wire wheel of lift table.

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4. Production flow diagram:

Roll paper

Paper loading rack

Anti-warping

Deviating inspection

Deviating regulator

Slitting Sucction of waste paper edge

Cross-cutting

Longitudinal transmission Waste paperedge discharge

Paper sheet overlapping

Paper cutting and counting

Horizontal output

Finished paper ream Waste paper processing

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5. Operating instructions:

1. Main operation panel

Power----------The power switch is in “on” state,the machine is in the charged booting


state,human-machine interface started up at the same time.
Emergency stop----------Its function is to stop the running of the machine immidiately.
Restarting the machine, please reset the button.
Start----------- Pressing the button,the equipment began running slowly.
Stop----------- For normal stopping of the equipment.
Paper pressing----------The switch is to control rising and falling of the paper pressing
roller and spiral rubber roller of main cutting part. The switch is in “ON” state,two
rollers are falling to press paper firmly.The rotation of steel wheel drive the paper
delivered forwardly.
Upper knife---------- The button switch is used to control the work of upper knife, the
switch is in “ON” state, the upper knife will fall simultaneously, then close to lower
knife.
Speed up---------- The button switch is used to control running speed of the equipment.
Clicking the button the equipment will automatically accelerate the highest degree.
Slow down-----------Pressing the button the machine’s running will slow down. In the
accelerating process can use the button to stop the acceleration.

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2, Touch-screen interface:

1.Booting interface

2. Main interface---------- The selection of entering next interface.

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3. Automatic operating interface:

Paper cutting speed ---------- It displays the operating speed of equipment,

"+""-"symbos can be used for acceleration and deceleration.


Number of sheets----------It shows the number of sheet cut.
Number of reams---------- It shows how many reams of paper were produced in all.
Number of sheets setting----------It shows the number of sheets for one ream,it can be
setted directly.
Run----------Clicking this button can start up machine,its function is the same as the
start button which is on the operation panel.
Stop----------Stopping the running of machine normally,and its function is also the
same as stop button which is on the operation panel.
Inching----------Controlling the running of machine in an inching way. Touching this
button by hand,the machine will run,take away it will stop.
Back----------Clicking this button can return the main interface.
Clear----------Clicking this button the data can be cleared.

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3.Manual operating interface:

Waste discharging cylinder----------Controlling discharging cylinder


Tension switch---------- Controlling the work and stop of all magnetic power brakes.
Waste suction fan---------- Controlling the switch of sucking waste paper edge.
Sheets collating---------- Controlling the switch of sheets collating motor.
Tray strip working---------- Controlling tray strip reaching out.
Reset of tray strip----------Controlling the return of tray strip
Paper pressing cylinder----------Pressing paper firmly and do not let it run around.
Adjustable conveying---------- Used to connect, separate cross-cutting with
converying belts.
Tray rising----------Controlling rising of the main sheets collecting tray.
Tray falling--------- Controlling falling of the main sheets collecting tray.
Tray strip rising---------Controlling rising of the secondary sheets collecting tray.
Tray strip falling---------Controlling falling of the secondary sheets collecting tray.

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Parameter setting:

Rising frequency---------- Frequency setting of motor inverter of screw rod lifter’s


rising, the data can be directly set.

Falling frequency--------- Frequency setting of motor inverter of screw rod lifter’s


falling, the data can set directly.

Number of sheet-------- The quantity of paper sheets on the tray strip, the data can
be set directly.

Number of roll----------The quantity of paper rolls on the paper laoding rack, the
data can be set directly.

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Tension A,B,C,D-------- With data to set tension directly.

Maximum tension-------- With data to set maximum tension directly.

Minimum tension-------- With data to set minimum tension directly.

Total reams-------- The total quantity of paper reams produced by four raw paper
rolls.

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3. Pneumatic pressure interface regulating:

Pressure regulating valve of upper knife---------- The adjustment of air supply


of upper slitting knife group.
Left pressure regulating valve of paper pressing ---------- The adjustment of
air supply of left cylinder of paper pressing roller.

Right pressure regulating valve of paper pressing---------- The adjustment of


air supply of right cylinder of paper pressing roller.

Pressure regulating valve of paper cut off--------- The adjustment of air supply
of cylinder of paper cut off.

Pressure regulating valve of paper clamping ---------- The adjustment of air


supply of paper clamping cylinder.

Pressure regulating valve of adjustable paper feeding------------ The


adjustment of air supply of adjustable paper feeding cylinder.

Pressure regulating valve of waste discharging---------- The adjustment of air


supply of waste discharging cylinder.

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4, Alarming:

Alarm will occur in the following conditions:

1. Parameter--------- The number of paper rolls or sheets are not set

2.Waste suction--------- Paper edge suction motor is not switched on.

3.Emergency stop--------- Emergency stop button is in pressed state.

4.Air pressure-------- Air pressure is not supplied enough by air source.

5.Tray----------When zero clearing,the tray is not at the below part,do not allow to
start up machine.

6.Tray strip-----------When zero clearing,the tray strip is not at the upper part or
return,do not allow to start up machine.

7.Paper pressing--------- Paper pressing roller failed to press paper.

8.Deviation----------- Deviation occurs when the paper are being


transported(Warning function)

9.Upper knife--------- Upper slitting knifves dosen’t work(Warning function)

10.Paper sheets-----------Paper sheets which on the conveyor belts are not fully
conveyed,the tray is not allowed to rise,the machine stops automatically.

11. Upper limit of tray----------- The tray reaches upper limit,please check the
lower signal.

12.Lower limit of tray-----------The tray reaches lower limit,please check lower


signal.

13. Upper limit of tray strip----------- The tray strip reaches upper limit,please
check lower signal.

14. Lower limit of tray strip----------- The tray strip reaches lower limit,please
check lower signal.

15.Paper jam-----------If meet paper jam phenomenon,the machine will stop


automatcally.

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6. Maintenance:
In order to ensure the normal operation and reduction of wearing parts of the cutting
machine. Regular maintenance is needed, so as to achieve machine’s working
accuracy and extend its service life as well.

NO. Item Content Time Notes


1 Nozzles of Add grease Once a week All the grease nozzles
bearing seats
2 Cross-cutter 20#Grease Check it once a Oil level should be above
central part of the oil
month window.
3 Hydraulic oil 40# Hydraulic Check it once a Oil level should be above
box of paper oil month central part of the oil
unwinding window.

4 Sliding axle of Add grease Once a week Evenly spread on the


paper slidding axle.
unwinding
stand
5 Cooling fan of Dust clearing Once a month All of electric boxes.
electric box and descaling
6 Cooling fan of Dust clearing Once a month In the main electrical
frequency and descaling cabinet.
converters

7 Air pressure Water Variable At the paper collecting


system draining interval part.
8 Oil-water Add 30# Once a month At the entrance to the
separator engine oil wind source.
9 Electric Dust clearing Once three All of electric boxes.
appearance and descaling months

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10 Cross-cutting Descaling and Once a month Upper and lower knife
knife greasing
11 Slitting knife Descaling and Once a month Upper and lower knife
greasing
12 Conveyor belt Tension Once a month Note the parallel between
axis adjustment axises.
13 Conveyor belts Check it Once a week Correct or replace it
whether timely.
deviates.

Note: All maintenance work must be carried out in the power off state of

the who machine!

7. Fault inspecting and solutions:

1. Slitting length
When slitting knives did not disperse completely, all the cut paper will stack in front
of collection device.

Reason: The pressure between the upper and lower slitting knife is too small.

Solution: Check downward operating pressure and transverse stroke of the pressure-
reducing valve, and make the necessary adjustments.

2. Feed rollers
Sheets stacking shows that there are errors when cross-cutting knife cuts paper.
Reason: The pressure of paper pressing roller is not enough, because of this,the
paper start slipping in the conveying process.
Solution: Check the gauge pressure whether is 3bar, and make the necessary
adjustments.

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3. Cross-cutting knife
Sheets stacking occurs in back of cross-cutting knife or on overlapping position.
Reason: The cross-cutting knife becomes blunt and doesn't cut qualified paper
sheets.
Solution: Sharpen the cutting knife.

4. Paper pressing mechanism.


After paper sheets leave pressing mechanism , either misplaced or not a regular
spacing conveyed by belts, forming sheets blocking on overlapping or collecting part.

Reason: The pressure exerted on the belts is too small or no pressure at all, so the
sheets can not be fully pushed out.

Solution: Open iron covers of two sids to tighten the bolts, adjusting the pressure.
The effect of paper sheets are not good.

Reason: The pressure exerted on spiral roll is too much, so the pushed paper is too
far away from the cross-cutting knife.

Solution: Adjusting the pressure.

5. Paper sheets conveying and overlapping .

The paper sheets which passe through the cross-cutting knife are already overlapped
and conveyed very well. But something wrong appears on overlapping parts, although
no adjustment on equipment.

Reason: There are wearing or deckle edge phenomenon on paper sheets cut by cross-
cutting knife.

Solution: Check upper and lower cross-cutting knife, adjust or replace them, sharpen
them when necessary.
Paper sheets are not transferred well,it looks as if the "swimming"
between transmission belts

Reason: The tension of the belts is not enough.

Solution: Adjusting the tension of the belts.


The failure of paper blockage has been solved after adjusting the equipment, but

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restarting up the machine, this phenomenon appears again.

Reason: There are scraps of paper left on the bottom knife shaft and conveying
platform to form paper sheets blockage.

Solution: Completely clear the scraps of paper.


In the high-speed case, the sheets failed to show a good vibration.

Reason: Because of high-speed running, the braking belts belowing the overlapping
is braked, the phenomenon of vibration of the braking belts took place.

Solution: Add the pressure nut of the brake belts, when cutting surface-sensitive
paper or light quantitative paper, not to let machine run in such a high speed ,please
remove the nut.

7. Collection
After changing the grade of paper roll, sheet clogging phenomenon occurs in the back
of the collecting parts

Reason: Sheet hindering device is happened to knock the sheets layer and clamp it
firmly,so the sheets can not move forwardly with the sheet flow.

Solution: Open clamp of the cam, rotate cam until hindering device enters into the
sheet flow. After completing adjustment, re-tighten the clamp.

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8. Product warranty and after-sales service:
The machine’s warranty period is one year. The user install and use the machine
correctly in accordance with the requirements in this manual, in the event of quality
problems of non-human factors, and after being identified by our technical staff,the
maintenance and replacement parts will be free of charge.Exceeding the warranty
period we will provide paid services; that is, the cost of parts and maintenance service
fees . One of the following situations doesn't belong to warranty scope:

1) The damage caused by improper transport or storage, except for the transportation
by us.
2) The damage cuased by dismantling or changing the structure of the machine by
user.
3) Man-made damage.
4) The damage caused by irresistible disasters.

If there is abnormal phenomemons in the cutting machine, may refer to” Fault

inspecting and solutions” of this manual to troubleshoot one by one. If still not
solve the problem, please contact us,we will try our best to help you.

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