Beer & Johnson

Plant Client Code Doc.
ID-Code UAN
VCM MEXICHEM Feed VCM MEXICHEM UBS-CM-EC-00001 03 - 5085
Engineering Specification
© reserved
ES-Y2 Insulation Rev 01 Page 2 of 5
CONTENTS
1 Scope 3
2 General 3
3 Attachments 4
3.1 STANDARDS 4
3.2 TECHNICAL SPECIFICATIONS 5
Plant Client Code Doc. ID-Code UAN
© reserved
1 Scope
This Engineering Specification defines the requirements for insulation to be applied for this
project.
The aim is to ensure that the performance and application of the work is in accordance with
commonly used standards for good workmanship in the country where the plant is to be
constructed. The forms and standards listed in this specification are to be observed carefully.
No deviation will be accepted unless written approval is obtained from UHDE.
2 General
The insulation codes used in the UHDE forms UF 9256-01, -02, and -03 (9 pages) are taken
from the reference P&I Diagram “Legend of Symbols” B001. The letter specifies the purpose
of the insulation. The codes are used to define the general requirements of insulation and the
range of application. The definition is as follows:
H Heat Insulation
Mineral wool for heat insulation without tracing
HE Electrical Tracing
Insulation by mineral wool with electrical tracing to maintain temperatures above 0°C
required for frost protection
HF Electrical Tracing
Insulation by mineral wool with electrical tracing to maintain a certain temperature
required for process reasons
HS Steam Tracing
Insulation by mineral wool with steam tracing to maintain temperatures above 0°C
required for frost protection
HT Steam Tracing
Insulation by mineral wool with steam tracing to maintain a certain temperature
required for process reasons
P Personnel Protection
Perforated plate for temperatures < 250°C
Insulation by mineral wool for temperatures >= 250°C
as protection for staff against accidental contact to surfaces hotter than 60°C
C Cold Insulation
Insulation by Polyurethane foam
for regular temperatures beneath ambient required for process reasons
© reserved
CC Cold Insulation
Insulation by Polyurethane foam / shapes
for regular temperatures beneath ambient against the formation of condensates
CE Cold Insulation
Insulation by Polyurethane foam / shapes with electrical tracing
to maintain temperatures above 0°C required for frost protection
CF Cold Insulation
Insulation by Polyurethane foam / shapes with electrical tracing
to maintain a certain temperature required for process reasons
N Sound Insulation
Insulation by mineral wool
for equipment and piping in order to reduce its noise level
X Heat / Sound Insulation

Normal heat insulation in combination with sound insulation
Y Cold / Sound Insulation

Normal cold insulation of various thickness values
in combination with 50 mm of sound insulation
PS Constructional provision for Sun Protection

Might be executed by means of aluminium cladding in upper semicircle
with suitable spacers for reasons of stability.
Without any insulation material.
Then cladding in thickness and distance to pipe like for insulation code H.
- No type of insulation ! -
3 Attachments
3.1 STANDARDS
UR 9256-01 Part 1 Thermal insulation

Issue August 1992 (8 pages)
This standard covers the requirements for field insulation.
UN 5001-02 Part 1 Heat, cold and sound insulation

Issue February 1997 (20 pages)
This standard covers the arrangement / application details.
© reserved
3.2 TECHNICAL SPECIFICATIONS
Types of insulation H, HE, HF, HS, HT, P and cladding Rev. 01 20.10.11 Page 1 of 9
Hardware for insulation codes H, HE, HF, HS, HT, P, N Rev. 01 20.10.11 Page 2
Thickness for insulation codes H, HE, HF, HS, HT Rev. 01 20.10.11 page 3
Thickness for insulation code P Rev. 01 20.10.11 page 4
Perforated plate distance for insulation code P <= 250°C Rev. 01 20.10.11 page 5
Types of insulation C, CC, CE, CF and cladding Rev. 01 20.10.11 Page 6
Hardware for insulation code C, CC, CE, CF Rev. 01 20.10.11 Page 7
Thickness for insulation code C, CC, CE, CF Rev. 01 20.10.11 page 8
Types of insulation N, X, Y and cladding Rev. 01 20.10.11 Page 9

(including insulation thickness indications)
UHDE RECOMMANDATION August 1992
Erection
UR
THERMAL INSULATION 9256-01
Part 1
Montage; Wärme- und Kältedämmung Supersedes 88-10
Contents
1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Technical documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3 General requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4 Insulation materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.1 Material requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.2 Installation of the insulation materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.3 Insulation with tracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.4 Vapour barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.5 Expansion joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4.6 Supports and brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5 Spacers and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.2 Arrangement and installation of spacers and supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6 Claddings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.2 Arrangement and installation of claddings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.3 Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1 Scope
This recommendation applies to the thermal insulation of equipment, vessels, machinery and pipelines. It contains
generally applicable requirements for insulation materials (type of insulation material, sheet-metal, hardware) and
the performance of insulation work. This recommendation will be supplemented by special instructions, if
necessary.
Deviations from this recommendation shall be agreed upon in writing.
2 Technical documents
For the performance of insulation work, the orderer will provide plot plans, piping plans, isometric drawings, or
P&I diagrams in which the arrangement and dimensions of the equipment are shown. The extent of insulation
work is outlined in P&I diagrams, isometric drawings and equipment drawings. Data regarding the insulation
materials and insulation thicknesses are compiled in the Uhde form UF 9256-01 Part 1. Unless otherwise agreed,
the Uhde standard UN 5001-02 Part 1 shall apply to the performance of insulation work.
3 General requirements
The insulation work should not be started until the pressure test of equipment and pipelines has been completed.
All joints (bolted, flanged, welded, laminated) shall only be insulated after the pressure test. Valves and flanged
joints which were provided with line blinds shall only be insulated after the leakage test. Pipes without welds may
be insulated prior to the pressure test. For the leakage test of cold-insulated pipelines with process fluids at
operating temperatures, valves and flanges shall be temporarily insulated (e.g. by means of mineral fibre mats)
to prevent the formation of ice.
The surfaces to be insulated shall be clean, dry, and free from coarse rust and scale. If these requirements are
not met, the site management shall be informed by the contractor in due time. The contractor shall inform the site
management of any preparatory work which is not performed properly or not at all by other contractors. The
personnel performing the insulation work shall not walk or stand on insulated equipment, pipes of small diameters,
cable racks and the like.
The insulation materials shall be new and unused and shall correspond to the specified requirements with regard
to quality and dimensions.
For the storage of insulation materials, sheet-metal and hardware, Uhde recommendation UR 9250-01 Part 1
Continued on pages 2 to 8
 1992 Uhde GmbH
VP 5.0
Page 2 UR 9256-01 Part 1
shall apply. If the contractor is responsible for storage, the requirements of this recommendation as well as the
manufacturer’s instructions for transport and storage shall be observed.
Equipment and pipelines with operating temperatures of > 70oC which are normally not to be insulated shall be
insulated (protection against accidental contact) in those places where the operating personnel can touch such
items. Protection against accidental contact is normally required near operating platforms, stairs, ladders and
passages. Equipment and pipelines located within these areas or at a horizontal distance of approx. 0.5 m
therefrom shall be insulated up to a height of 2.1 m (referred to the elevation of the area concerned).
4 Insulation materials
4.1 Material requirements
The insulation materials shall be chemically neutral, tear-resistant, rot-proof, vermin-proof, flame-resistant,
dimensionally stable, and free from impurities (e.g. non-fibrated material).
Thermal conductivity (in relation to the reference temperature) and gross density of the insulation materials shall
be demonstrated on demand of the orderer. For the testing methods and tolerances, the specified standards (e.g.
DIN 52 612, ASTM C 177, ASTM C 236) shall apply. Besides the thermal conductivity and the gross density, the
following properties of foam shall be demonstrated on demand of the orderer:
• Water vapour permeability,
• Dimensional stability,
• Cellular structure,
• Coefficient of thermal expansion,
• Water absorption.
Mineral fibre mats shall be of uniform density and thickness. The wire mesh should be made of wire of ≥ 0.7 mm
diameter. The mesh size of the wire mesh shall not exceed 30 mm. The specified chloride ion content of insulation
materials for equipment and pipelines of austenitic CrNi steel shall not be exceeded.
In plants in which nitric acid or ammonium nitrate are produced or used, insulation materials containing organic
binding agents (e.g. phenolic resin) shall not be used. In plants in which the formation of volatile flammable vapours
and gases is possible, only insulation materials with a closed surface (e.g. foam glass) shall be used.
Foam components shall be supplied in unmixed state to the site.
Foam glass shells and slabs shall have small and mainly closed cells. To avoid cracks caused by internal stresses
(e.g. because of changes in temperature), the size of the shells or slabs shall be selected accordingly.
Tie wire of ≥ 0.7 mm diameter, wire hooks or banding (made of metal or plastics) of ≥ 10 mm width shall be used
for attaching mats and shells.
4.2 Installation of the insulation materials

4.2.1 General requirements
Insulation material shall be protected against inclement conditions (e.g. moisture, rain). Damp insulation materials
shall not be used. If work is interrupted (e.g. overnight), unfinished areas shall be covered with tarpaulins or plastic
sheets.
The insulation thicknesses shall be uniform and maintained throughout. Multi-layer insulation shall have staggered
butted joints. The first layer shall be fastened particularly tightly and tied with tie wire (or wire hooks). Insulation
materials on vertical or nearly vertical surfaces shall be prevented from sliding off by means of suitable supports
and tie wire, or banding.
Instrument process lines and other closely spaced pipelines may be insulated in bundles (up to six lines). Orifice
plates and other measuring devices shall be insulated in accordance with the instructions of the site management.
4.2.2 Mineral fibre mats

Mats shall be cut to suit the outer diameter of the insulation. They shall be laid with closely butted joints and
clamped with wire hooks at approximately 150 mm spacing.
Mats on pipes with a nominal size of ≤ DN 100 may be tied helically with tie wire.
Each layer of mats on vertical equipment and vertical pipes with diameters of ≥ 1 m shall be additionally secured
against sliding off by means of banding.
If claddings of aluminium, aluminium alloys or high-alloyed steel and mineral fibre mats on galvanized wire mesh
UR 9256-01 Part 1 Page 3
are specified, electrolytic corrosion shall be prevented if there is any possibility that moisture can enter behind
the cladding.
4.2.3 Mineral fibre shells and slabs

Shells and slabs shall be laid with closely butted joints and tied with tie wire at 100 to 150 mm spacing.
Slabs may be glued. However, they shall be additionally secured with tie wire or banding.
4.2.4 Packing
If insulation with mineral fibre mats, shells or slabs is impossible, elbows, inaccessible areas and cavities may
be packed with loose mineral fibres if approved by the site management.
4.2.5 Foam shells and slabs

Shells and slabs shall be laid on clean surfaces with closely butted joints. The joints may be glued. Adhesives
shall not adversely affect the foam and coatings. The adhesives and sealing compounds recommended by the
supplier of shells and slabs shall be used.
In case of foam glass shells and slabs, suitable protection against abrasion shall be provided if movements
(because of changes in temperature) are expected between the insulation and the surface.
Shells and slabs to be laid in several layers shall be applied with staggered joints.
Valves, flanged joints, etc., should also be insulated with shells. Cavities and gaps shall be carefully filled with
the same type of foam.
4.2.6 Foaming in-situ

Surfaces to be insulated, spacers and inside surfaces of the cladding shall be free from oil, grease and moisture.
Foaming may be performed in closed (chamber method) or in open systems (visible foaming). In the case of the
chamber method, the volume of the chambers and the amount of the foam mix to be filled in shall exactly be
adapted to each other.
In the case of foaming in closed systems, at least one opening for filling and one opening for inspection shall be
provided at the uppermost point of the respective chamber.
Visible foaming (e.g. in the case of vertical equipment) shall be performed after each course of sheet-metal has
been installed.
Prior to foaming, the ends of the cladding (e.g. at flanges) shall be sealed against the foaming pressure (e.g. by
means of shaped parts of foam). Flanges and valves shall be covered with a plastic sheet to allow easy removal
of the foam at a later date.
The manufacturers’ instructions for mixing the foam components shall be observed. Foaming may only be
commenced at ambient temperatures of > 10oC. The temperature of the surface to be insulated and the cladding
o o o
shall be > 15 C and shall not exceed 40 C. The foam components should have a temperature of about 20 C
during the mixing procedure. Foaming is not permitted at a relative air humidity of > 90%. The system to be
foamed up shall be protected against solar radiation.
In-situ foaming should be commenced after the site management has inspected the cladding. All cavities shall
be foamed up completely.
After foaming, the openings for filling shall be sealed by means of covers made of sheet-metal or plastics. The
openings for inspection shall be sealed by means of self-tapping screws and seal washers made of plastics as
soon as the foam overflows.
4.3 Insulation with tracing

For better heat transfer, a thermal shield or a thermal foil shall be placed between the insulation material and the
tracing. The shield or foil shall prevent the insulation material from penetrating between the tracing and the surface
to be insulated.
Thermal shields shall be attached with tie wire or by metal banding. In the case of self-adhesive thermal foils, the
adhesive shall not adversely affect the sheathing of the tracing cables.
In the case of plastic pipes, an aluminium foil may be placed between the surface to be heated and the tracing
cable for better heat distribution. This foil shall be placed as smooth as possible. The tracing cables as well as
the sensing elements of temperature measuring and control instruments shall not be damaged and their position
not be changed.
4.4 Vapour barrier

Vapour barrier foils shall overlap by ≥ 50 mm.
When forming a vapour barrier by coating, the mastic shall be applied to the outer surface of the insulation
according to the manufacturer’s instructions. The glass fabric shall be embedded into the fresh mastic without
any wrinkles. The courses of glass fabric shall overlap by ≥ 50 mm. The second coat of mastic shall be applied
onto the glass fabric. The minimum total dry thickness specified by the manufacturer shall be observed.
4.5 Expansion joints

Unless otherwise stipulated in a drawing, the location of expansion joints for cold insulation made of cork or foam
will be determined by the site management. On vertical surfaces, the expansion joints shall be arranged below
the existing support rings.
The expansion joints shall be carefully packed with suitable material and sealed with an elastomeric joint sealer
(about 10 to 12 mm thick). The contractor shall submit proposals for the design of the expansion joints in due
time.
Foils shall overlap the vapour barrier by > 50 mm.
4.6 Supports and brackets

Supports and brackets of hot equipment shall normally not be insulated. Supports, brackets and pedestals of cold
equipment including the insulation blocks (e.g. between support and foundation) shall be completely insulated to
prevent the formation of condensation, white frost or ice during operation.
5 Spacers and supports

The supporting rings of spacers for heat insulation shall be fabricated from strap iron of ≥ 30 mm width and 2 mm
thickness. Corrugated sheet-metal with a smaller thickness may be used instead of strap iron. Strap iron shall be
used for the webs for operating temperatures of ≤ 300 oC. Heat-resistant steel webs or ceramic cylinders of ≥ 16
o
mm diameter shall be used for operating temperatures of > 300 C. Supporting rings and metallic webs shall be
separated from each other by a heat-insulating and heat-resistant sheet of approx. 5 mm thickness.
Spacers made of foam shells may be used for cold insulation. The gross density of the foam shall be at least
equivalent to the gross density of the specified insulation material.
Bolts of ≥ M 6 and flat head rivets of ≥ 5 mm diameter shall be used as connecting elements.
Supports (e.g. shells) made of hard-foam or hard wood shall have sufficient compressive strength.
5.2 Arrangement and installation of spacers and supports

Unless otherwise specified, spacers and supports shall be fabricated according to orderer’s standards.
Normally, spacers do not require protection against corrosion. If there is any possibility that moisture can enter
behind claddings of aluminium, aluminium alloys or austenitic CrNi steel, the supporting rings shall be provided
with a protective layer (e.g. self-adhesive plastic tape).
Spacers shall be provided on pipelines at a certain spacing. The spacing results from the width of the sheet-metal
specified for the cladding minus 50 mm. Elbows shall be provided with spacers at about 700 mm spacing, however
at least at both ends. Spacers are not required for insulation with mineral fibre or foam shells.
5.2.2 Heat insulation

The use of spacers depends on the gross density of the insulation material, insulation thickness and nominal size
(or diameter) of the equipment and pipelines.
Spacers shall be attached by clamping or gluing. Spacers shall be installed in such a manner as to prevent damage
to the equipment. The contractor shall request the site management in due time to perform any necessary welding
work.
Spacers shall always be provided for insulation materials with a gross density of < 75 kg/m3, and for vertical
surfaces. Spacers shall be provided for horizontal surfaces according to table 1 for insulation materials with a
gross density of ≥ 75 kg/m3.
Table 1. Spacers for horizontal surfaces

Nominal diameter of pipelines Outside diameter of the Insulation thickness in mm
DN equipment in mm ≤ 30 ≤ 40 ≤ 50 ≤ 60 > 60
< 100 > 115
100 to 200 > 115 to 220
250 to 500 > 220 to 525 x
x
550 to 900 > 525 to 915 x
x
> 900 > 915 x
x = with spacer
For attaching the spacers, vertical equipment is normally supplied with clips. In the case of spacings of the clips
of > 900 mm, the contractor shall attach additional spacers by clamping.
Pipes and vessels, which shall be suitable for foot traffic, shall be provided with a sufficient number of spacers.
Spacers of corrugated sheet-metal with webs of strap iron shall be provided for equipment which is not round,
funnel-shaped or angular.
Surfaces of austenitic CrNi steel shall be separated from the steel webs of the spacers by a sheet of chemically
neutral material which is resistant to temperature and pressure. The sheet is not required if the webs are made
of austenitic CrNi steel.
Plastic surfaces shall be separated from the webs by sufficiently wide sheet-metal collars (made of the same
material as specified for the cladding).
For the number of webs of spacers, table 2 shall apply.
Table 2. Number of webs for spacers

Nominal diameter of pipelines Outside diameter of the
Number of webs
DN equipment in mm
> 80 < 90
80 to 100 > 90 to 115 5
125 to 150 > 115 to 170 6
200 > 170 to 220 7
250 to 300 > 220 to 325 9
350 to 400 > 325 to 420 10
450 to 600 > 420 to 620 13
> 600 > 620 250 mm spacing
5.2.3 Cold insulation

Spacers are only required for in-situ foaming. Foam shells used as spacers for pipelines should have a width of
50 mm. Circular foam blocks or segments should be used for large surfaces. Angular blocks shall be arranged
to have one of the corners pointing downwards.
The foam spacers shall be secured (e.g. by gluing) to avoid displacement by the foaming pressure. For vessels
and tanks, the spacing of the spacers shall be selected in such a manner as to ensure that the specified insulation
thickness is reached uniformally.
Half-shells shall be used as supports for pipelines. Unless otherwise specified, pairs of half-shells shell be held
together by a sheet-metal ring and secured against shifting. The sheet-metal ring shall be designed to permit the
cladding to be properly joined. Other shells (e.g. 60o shells) and individual half-shells are inadmissible unless
suitable measures are taken to prevent shifting. The location of supports will be specified by the orderer (e.g. in
the isometric drawings).
6 Claddings
Standard sheet-metal shall be used for the cladding. The sheets may be delivered in the form of coils or plates.
Corrugated sheet-metal may be used for large surfaces (e.g. tanks).
The sheet thicknesses shall not be less than specified. Thin-walled cladding may be replaced by cladding made
of thicker sheets.
Upon orderer’s request, alloying composition, thickness of corrosion protection (e.g. galvanization or coating) and
other material properties (e.g. tensile strength, hardness) shall be evidenced by certificates.
Claddings of aluminium or aluminium alloys shall not be used in plants for the production or processing of caustic
soda.
Aluminium sheets with oxidized surfaces may be used if approved by the site management.
Metal banding of ≥ 10 mm width and approx. 0.4 mm thickness or self-tapping screws of ≥ 4 mm diameter and ≤
13 mm length may be used for attaching the cladding. Suitable turnbuckles or simple snap catches shall be used
for connecting the ends of the banding. Galvanized banding, turnbuckles, snap catches and self-tapping screws
shall not be used for claddings of aluminium or aluminium alloys.
Flat-head or hollow rivets of ≥ 3 mm diameter made of high-alloyed steel shall be used for attaching the
turnbuckles, snap catches, banding, sheet-metal clips, etc.
Cladding joints shall be sealed by means of elastomeric sealing tape (approx. 15 mm x 2 mm) or elastomeric
sealing cord.
6.2 Arrangement and installation of claddings

The cladding shall be rigid and fixed in such a manner that it cannot slide off and that any damage to the equipment
is prevented.
For claddings with a diameter of < 150 mm, circumferential joints may be “crimped”. For larger diameters, the
overlapping of the circumferential joints shall be ≥ 50 mm. The overlapping shall have a crimp. The linear extension
o
of equipment and pipelines with operating temperatures of > 100 C shall be considered by “expansion joints”
properly arranged.
Longitudinal joints should overlap by 30 to 50 mm. The overlapping shall have a crimp. In the case of cladding
for pipelines and elbows, only longitudinal joints shall be screwed. In the case of horizontal pipelines, the joints
of the cladding shall be staggered by about 100 mm and arranged above the centreline of the pipe.
Cladding of elbows shall consist of individual segments of identical width. Circumferential joints may be joined
by “crimping”. Longitudinal joints of the segments shall overlap sufficiently. For the cladding of elbows with nominal
sizes of ≤ DN 15, segments are not required.
Self-tapping screws should be spaced at intervals of approximately 100 mm (in case of foaming in-situ) up to
150 mm (in case of heat insulation). The lengths of screws shall be selected in such a manner as to ensure that
parts under the cladding (e.g. vapour barrier) will not be damaged. In the case of rotating equipment or equipment
subject to vibration, plastic washers or lock washers shall be installed to secure the screws.
The cladding of insulated vessel bottoms shall have the same shape as the bottom itself. If the diameter of the
bottoms is > 2.5 m, the sheet-metal segments shall be reinforced by suitable sections of the same material. The
following shapes are permissible for the cladding of the bottoms:
• Funnel-shaped or flat for slightly dished bottoms of ≤ 1 m diameter,
• Calotte-shape for dished bottoms of > 1 m diameter,
• Zeppelin-shape for heavily dished bottoms of > 1 m diameter.
Surfaces suitable for foot traffic shall have an adequately reinforced cladding. These surfaces shall be marked
(e.g. by coloured markings).
Sheet-metal coated with plastics shall be treated with due care. Damaged sheet-metal shall not be used. Visible
cutting edges shall be coated with a suitable protective coating. In special cases (e.g. corrosive atmosphere), the
sheet-metal shall be folded at the longitudinal and circumferential joints by approximately 10 mm to the inside
prior to shaping.
For large surfaces, corrugated or reinforced sheet-metal shall be used.
6.2.2 Heat insulation

The cladding shall be rainproof. Circumferential joints of outdoor claddings shall be sealed. Longitudinal joints
shall only be sealed if the max. allowable working temperature is < 150oC. The sealing tape shall be placed in
front of (visible) the self-tapping screws. In weather-protected locations (e.g. in buildings), sealing of the joints is
not required.
Claddings of ≤ 0.5 mm thickness need not be crimped or screwed. Blind rivets, clamps or banding may be used.
Horizontal equipment and pipelines located outdoors which are designed for intermittent operation shall have
holes of a diameter of approximately 10 mm drilled into the lowest points of the cladding at a spacing of
approximately 200 mm for the draining of condensate. Details shall be clarified with the site management.
Cladding shall be set back from flange connections so that the bolts can be removed without difficulty.
The ends of the cladding shall be closed by means of two-part or multiple-part front plates. Front plates shall be
fixed in a crimp or folded into the cladding. Front plates shall not come in contact with the surface to be insulated.
In case of electric tracing, the front plates shall be arranged in such a manner that the tracing cable will not be
damaged.
Unless otherwise required by the site management, name plates, plugs, vent holes, stencils, etc. shall not be
covered by the cladding. In such areas, the cladding shall be cut out, provided with inserts and sealed. At nozzles,
pipe supports, hangers and other penetrations, the cladding shall be cut properly and sealed.
In the case of claddings of coated sheet-metal, the insulation shall be checked for heat transfer bridges or cavities,
since excessive heat results in the destruction of the coating. Heat transfer bridges and cavities shall be eliminated
with suitable insulation material.
6.2.3 Cold insulation

In the case of in-situ foaming, all joints in and penetrations through the cladding shall be sealed in such a manner
that the cladding meets the requirements of a vapour barrier. The sealing tape shall only be placed behind the
self-tapping screws.
Front plates are not required at the ends of the cladding.
6.3 Caps
Flanges and valves with heat insulation shall normally be provided with caps, consisting of several screwed parts,
easy to install and with the insulation material fixed to the cap. The insulation mats shall be fixed in such a manner
that the wire mesh faces the surface to be insulated. The insulation mats shall be attached by means of
sheet-metal clips. The sheet-metal clips shall be riveted to the inside of the cap. Heat transfer bridges at the joints
of the cap shall be prevented.
The joints of easily removable caps shall be provided with a sufficient number of snap catches. Snap catches
shall be attached with at least four rivets directly to the cap or to suitable banding. In case of claddings with a
thickness of ≤ 0.8 mm, a reinforcing sheet shall be placed on the inside of the cap. Front plates do not require
snap catches.
Valve caps shall be insulated in such a manner that stuffing boxes remain accessible. The upper front plate of
vertical caps (with a slight gradient towards the perimeter) shall have a double fold or shall be corrugated to
prevent the penetration of liquids. Vertical or sloping pipelines shall have water deflectors above the caps.
The inside surfaces of removable caps for cold insulation by in-situ foaming shall be provided with a suitable
separation agent to avoid adhesion of the foam to the cap.
Reference Standards
Uhde standards:
UN 5001-02 Teil 1 Insulation; Heat, cold and sound insulation; Arrangement details
UR 9250-01 Teil 1 Erection; Warehousing
Uhde forms:
UF 9256-01 Teil 1 Erection; Technical specification; Insulation
DIN standards:
52612 Teil 1 Testing of thermal insulating materials; Determination of thermal conductivity by the
guarded hot plate apparatus; Test procedure and evaluation
Other standards:
ASTM C 177 Standard Test Method for Steady-State Heat Flux Measurements and Thermal
Transmission Properties by Means of the Guarded- Hot-Plate Apparatus
ASTM C 236 Standard Test Method for Steady-State Thermal Performance of Building Assemblies
by Means of a Guarded Hot Box
KRUPP UHDE STANDARD February 1997
Insulation Dämmung
HEAT, COLD AND WÄRME-, KÄLTE- UN
SOUND INSULATION SCHALLDÄMMUNG 5001-02
Arrangement details Ausführungseinzelheiten Part 1
Supersedes 86-10
Contents
1 Definitions Begriffsbestimmungen........................................................................................................... 1
2 Spacers Abstandshalter........................................................................................................................ 1
3 Details Einzelheiten............................................................................................................................. 7
4 Flange caps Flanschkappen...................................................................................................................... 14
5 Valve caps Armaturkappen ..................................................................................................................... 17
6 Tracers Begleitheizung ...................................................................................................................... 20
Dimensions in mm Maße in mm
1 Definitions Begriffsbestimmungen
S = Insulation thickness Dämmdicke
D = Outside diameter of pipe Außendurchmesser des Rohres
L = Length of bolt + 20 mm Schraubenlänge + 20 mm
R = Bending radius of elbow Biegeradius des Rohrbogens
2 Spacers Abstandshalter
Figure 1. Heat insulation - Spacer for horizontal pipes

Wärmedämmung - Abstandshalter für waagerechte Rohre
Continued on pages 2 to 20
Date Prepared Date Checked Date Approved
© 1997 Krupp Uhde GmbH Technical discipline: PM-CM

Page 2 UN 5001-02 Part 1
Figure 2. Heat insulation - Spacer for vertical pipes

Wärmedämmung - Abstandshalter für senkrechte Rohre
Figure 3. Cold insulation - Spacer for in-situ foaming

Kältedämmung - Abstandshalter für Ortschäumung
UN 5001-02 Part 1 Page 3
Figure 4. Sound insulation - Spacer for pipes

Schalldämmung - Abstandshalter für Rohre
Figure 5. Sound insulation - Spacer for equipment and pipes

Schalldämmung - Abstandshalter für Apparate und Rohre
Figure 6. Heat insulation - Spacer for flat surfaces

Wärmedämmung - Abstandshalter für ebene Flächen
Figure 7. Heat insulation - Clips at vertical vessels for the attachment of the cladding
Wärmedämmung - Laschen an stehenden Behältern für die Befestigung der Ummantelung
Figure 8. Cold insulation - Supports for insulation on vertical vessels

Kältedämmung - Unterstützungen für die Dämmung an stehenden Behältern
3 Details Einzelheiten
3.1 Heat and cold insulation - Application of insulation
Wärme- und Kältedämmung - Anbringung der Dämmung
Figure 9. Single and multi-layer heat insulation

Einlagige und mehrlagige Wärmedämmung
Figure 10. Multi-layer cold insulation

Mehrlagige Kältedämmung
Figure 11. Heat insulation - Fixing of insulation mats on vertical pipes

Wärmedämmung - Befestigen von Dämmatten an senkrechten Rohren
Figure 12. Heat, cold and sound insulation - Typical details for metal cladding
Wärme-, Kälte- und Schalldämmung - Typische Einzelheiten der Blechummantelung
3.2 Heat insulation - Cladding ahead of flanges

Wärmedämmung - Ummantelung vor Flanschen
Figure 13. Arrangement on pipes without tracing

Ausführung an Rohren ohne Begleitheizung
Figure 14. Arrangement on pipes with electric tracing

Ausführung an Rohren mit elektrischer Begleitheizung
Figure 15. Heat and cold insulation - Overlapping of cladding joints

Wärme- und Kältedämmung - Überlappung der Nähte der Ummantelung
Figure 16. Sound insulation - Overlapping of cladding joints

Schalldämmung - Überlappung der Nähte der Ummantelung
3.3 Heat, cold and sound insulation – Elbows

Wärme-, Kälte- und Schalldämmung - Rohrbogen
Figure 17. Cladding for elbows above DN 50

Ummantelung für Rohrbogen über DN 50
Figure 18. Cladding for elbows up to DN 50

Ummantelung für Rohrbogen bis DN 50
Figure 19. Heat insulation - Insulation housing

Wärmedämmung - Dämmgehäuse
Figure 20. Heat insulation - Cut-out without sealing

Wärmedämmung - Ausschnitte ohne Abdichtung
Figure 21. Heat insulation - Cut-out with sealing

Wärmedämmung - Ausschnitte mit Abdichtung
Figure 22. Heat insulation - Cut-out with cover

Wärmedämmung - Ausschnitte mit Blende
Figure 23. Heat insulation - Cut-outs with rectangular insert

Wärmedämmung - Ausschnitte mit rechteckigem Einsatz
Figure 24. Heat insulation - Cut-outs with funnel-shaped insert

Wärmedämmung - Ausschnitte mit trichterförmigem Einsatz
3.4 Heat insulation - Pipe bundles

Wärmedämmung - Rohrbündel
Figure 25. Pipes with identical temperatures t1 = t2 = t3

Rohre mit gleichen Temperaturen t1 = t2 = t3
Figure 26. Pipes with differential temperatures t1 ≠ t2 ≠ t3

Rohre mit Unterschiedlichen Temperaturen t1 ≠ t2 ≠ t3
4 Flange caps Flanschkappen
Figure 27. Heat insulation - Removable flange cap

Wärmedämmung - Abnehmbare Flanschkappen
Figure 28. Heat insulation - Removable flange cap for vertical pipes
Wärmedämmung - Abnehmbare Flanschkappen für senkrechte Rohre
Figure 29. Cold insulation - Removable flange cap for in-situ foaming
Kältedämmung - Abnehmbare Flanschkappen für Ortschäumung
Figure 30. Head and cold insulation - Removable flange cap for preventing formation of condensate
Wärme- und Kältedämmung - Abnehmbare Flanschkappe zur Verhinderung von Kondensatbildung
Figure 31. Cold insulation - Flange cap for in-situ foaming (not removable)
Kältedämmung - Flanschkappen für Ortschäumung (nicht abnehmbar)
Figure 32. Sound insulation - Removable flange cap

Schalldämmung - Abnehmbare Flanschkappen
5 Valve caps Armaturkappen
Figure 33. Heat insulation - Removable valve cap

Wärmedämmung - Abnehmbare Armaturkappen
Figure 34. Cold insulation - Removable valve cap for in-situ foaming
Kältedämmung - Abnehmbare Armaturkappen für Ortschäumung
Figure 35. Cold insulation - Removable valve cap with shaped parts
Kältedämmung - Abnehmbare Armaturkappen mit Formstücken
Figure 36. Cold insulation - Valve cap for in-situ foaming (not removable)
Kältedämmung - Armaturkappen für Ortschäumung (nicht abnehmbar)
Figure 37. Sound insulation - Removable valve cap

Schalldämmung - Abnehmbare Armaturkappe
6 Tracers Begleitheizung
Figure 38. Heat insulation - Insulation with one tracer

Wärmedämmung - Begleitheizung mit einem Heizrohr
Figure 39. Heat insulation - Insulation with two or more tracer

Wärmedämmung - Begleitheizung mit zwei oder mehr Heizrohren
UHDE FORMS
Plant 600.000 mtpa Client Code DOC.-ID-Code UAN
Erection TON
INSULATION ITEM
Types of Insulation and Cladding REV. 01 Page 1 of 9

Line Rev.
1 Type of insulation
2 X Heat, without tracing Code X Heat, with steam tracing Code Sound Code
3 H HS, HT 01
4 X Personnel protection Code X Heat, with electrical tracing Code Combined Heat / Sound Code
5 P HE, HF 01
6 Cold Code Anti-sweat insulation Code Combined Cold / Sound Code
7
8 Pre-treatment of surfaces to be insulated
9 X Pre-treatment according to technical specification "Painting systems": see Painting Specification 01
10 not required 01
11 Insulation material
12 Type of insulation material mineral wool - rock wool X asbestos free
13 Temperature resistance from °C up to °C 650
14 X sections/ segments/ shapes X blankets/ mats/ batts/ felts in-situ foaming X boards / slabs / blocks
15 for shapes Insulation material X ASTM C 547, type II
16 for mats according to X ASTM C 592, type II X ASTM C 592, type III equivalent standard
17 Gross density kg/m³ 80 - 120 Tolerance ± 0 / -10 % acc. to
18 Brand name / manufacturer / ROCKWOOL or other approved
19 Apparent thermal conductivity at mean temperatures (MT in °C)
20 MT -4 38 93 149 204 260 316 371
21 W/mK for shapes (-) 0.036 0.045 0.053 0.065 0.078 0.094 0.111
22 W/mK for mats 0.030 0.039 0.049 0.060 0.076 0.092 0.108 0.124
23 Determination of thermal conductivity X ASTM C 335 X ASTM C 177 / C 1114 X ASTM C 1045
24 Compressive strength N/cm²
25 Determination of compressive strength
26 Allowable non-fibrous material % < 30 / ( - ) allowable organic agents % < 1.5 closed cell content: %
27 Chloride ion content, acc. to X ASTM C 795 ≤ 10 ppm or acc. to figure 1: ppm Cl = function of (Na+SiO3)
28 Flammability non-combustible X ASTM E 84 flame spread index class: ≤ 25
29 X to one side to both sides X for mats only
Wire mesh
30 X galvanized steel stainless steel
31 Diameter of wire mm ≥ 0.7 type of mesh X hexagonal
32 Mesh size mm 20 - 25 tolerance %
33 Thickness of insulation material mm 40, 50, 70, 80, 100 2 layer insulation mm > 100 3 layer insulation mm > 200
34 for mats only, for reasons to limit the required storage space and to reduce the risk of mistaking
35 Cladding
36 Type of cladding aluminum, type 3003 H14 alloying components 0.6% Si, 0.2% Cu, 1.5% Mn
37 Coating type to one side to both sides
38 Weight & thickness of coating g/m²: µm: outside inside
39 Denomination alternative: type 3105 H14
40 Sheet thickness depending on insulation circumference in mm
41 < 400 400 to 1000 > 1000 to 2000 > 2000 for sound insulation < 1570 ≥ 1570
42 0.6 0.8 1.0 1.0 With damping layer ≥ 2.1 kg/m²
43 With damping layer ≥ 4.1 kg/m²
44 Cladding material X DIN EN 485-2 & 573-3 X ASTM B 209 X equivalent standard
45 Corrugation for X flat surfaces X circular surfaces
46 Insulation circumference, above mm 10.000
47 Type of corrugation to be defined by insulation contractor X manufacturer's standard
48 Additional painting X not required according to system
49 Damping layer antinoise foil antinoise mastic weight kg/m²
50 Brand name / type /
UF 9256-01 E 2011-05
51 Remarks
52 to lines 5 and 6: insulation works for piping with electrical tracing according to AGI Q103
53 to line 13: for piping shells / shapes may be used whenever possible, blankets shall be used as an alternative for piping
54 and generally for equipment, slabs are an alternative for tanks only
55 to line 27: ppm is equivalent to mg/kg
56 to line 35: shall be equipped with drain holes Ø 10 mm at intervals of 2,0 m
57
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Hardware REV. 01 Page 2 of 9

Line Rev.
58 Hardware for codes H, HE, HF, HS, HT, P, N 01

59 carbon steel galvanized X stainless steel
Spacers
60 foam, gross density kg/m³
61 hard foam hard wood
Supports
62 compressive strength N/cm²
63 Bolts / nuts carbon steel galvanized X stainless steel
64 Wire hooks carbon steel galvanized X stainless steel
65 Tie wire carbon steel galvanized X stainless steel
66 carbon steel galvanized stainless steel
Self-tapping screws
67 4.2 x 13 / 9.5 ISO 1481
68 Flat head rivets carbon steel galvanized X stainless steel
69 Hollow-type rivets X aluminium X stainless steel X may be used alternatively
70 Seal washers X Neoprene X polyamide PA 6 X or equivalent
Snap catches
72 X EN 10088-3
73 carbon steel galvanized stainless steel
Banding
74 aluminium may be used alternatively
75
76 X AISI 304 X 1.4301
77 Type of stainless steel X AISI 316 X 1.4401 / 1.4436 / 1.4437
78 X may be used alternatively
79
80 X same material as specified for the cladding
Thermal shield
81 sheet thickness mm
82 Thermal foil foil thickness mm 0.08 alumium for electric tracing
83 Vapour barrier by coating X by foil acc. to lines 89 to 93 according to CINI
84
85 Joint sealer Foster Elastolar 95.44 or equivalent
86 Tape for joint sealing and repair out of same product.
87 Sealing tape for cladding non-hardening plastics, Terostat VII or equivalent
88
89 Adhesive
90 Anti-abrasion compound
91
92
93 Intermediate layer between cladding and insulation
94 X for corrosion protection between cladding and wire mesh as vapour barrier X only for blankets / mats
95 in areas of possible moisture formation in case of open-air service X throughout plant
96 X Polysurlyn foil X PE foil + Kraft paper BOPET foil Mylar (UP) may be used alternatively
97 X Thickness X 75 µm / 25 µm + 40 lbs. 12/25/12 µm (UP / Al / UP) X factory-applied
98
99 Remarks
100
101
102
103
104
105
106
107
108
UF 9256-02 E 2011-05
109
110
111
112
113
114
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Insulation thickness REV. 01 Page 3 of 9

Line Rev.
115 Insulation thickness for codes H, HE, HF, HS, HT equivalent to NRF-034-PEMEX-2004, tabla 2 01
116 Equipment, X heat cold X outside-Ø / dimensions, up to mm 750 X see lines 122 to 143
117 vessels X outside-Ø / dimensions, above mm 750 X see line 144
118 Pipelines X heat cold X see lines 122 to 143 X for instrument process tubes see line 147
119 Temperature ranges in °C
Diameter nominal
120 60-100 > 100-150 > 150-200 > 200-250 > 250-300 > 300-350 > 350-400 > 400-450 > 450-500 01
DN
121 Insulation thickness in mm
122 15 ½ 51 64 76 76 76 76 76 89 102
123 20 ¾ 51 64 76 76 89 89 89 89 102
124 25 1 51 64 76 76 89 89 89 102 102
125 40 1½ 51 64 76 89 89 89 89 102 114
126 50 2 51 64 76 89 102 102 102 127 127
127 65 2½ 51 64 76 89 102 102 102 127 127
128 80 3 51 64 76 89 102 102 102 127 127
129 100 4 64 76 89 102 102 114 114 127 127
130 125 5 64 76 89 114 127 127 127 152 152
131 150 6 64 76 89 114 127 127 140 152 152
132 200 8 64 89 102 127 127 127 140 165 165
133 250 10 64 89 102 127 140 140 165 165 165
134 300 12 64 89 102 127 140 140 165 165 178
135 350 14 64 89 102 127 140 140 165 165 178
136 400 16 64 89 102 127 140 140 165 178 178
137 450 18 64 89 102 127 140 140 165 178 178
138 500 20 64 89 102 127 140 140 165 178 191
139 550 22 64 89 102 127 140 152 178 178 191
140 600 24 64 89 102 127 152 152 178 178 191
141 650 26 64 89 102 140 152 152 178 178 191
142 700 28 64 89 102 140 152 152 178 191 191
143 750 30 64 89 102 140 152 152 178 191 191
144 vessels > 30 76 89 102 140 152 152 191 191 216
145 Personnel protection, code see tables at following pages 4 and 5 01
146
147 Instrument process tubes 51 64 76 76 76 76 76 89 102
148 Surfaces to be insulated
149 Equipment, vessels, machinery; details are shown in X P & IDs X drawings
150 Pipelines; details are shown in X P & IDs X drawings X isometrics
151 Supports, skirts, dead-end branches, trunnions extent of insulation times of specified insulation thickness
152 Manholes, handholes: from 60° to 175°C cover face only; above 175°C completely with removable cover
153 Shell and tube head exchangers: over 175°C completely with removable cover, down to 60°C body flanges only
154 Surfaces not be insulated
155 X flange connections up to °C 90 X skirts X expansion joints
Equipment,
156 X nozzles X pumps X brackets X manholes
vessels,
157 X compressors X blowers X saddles
machinery
158 X exceptions for process reasons X supports
159
160 X flange connections up to °C 90 X unions X instruments
161 X valves up to °C 90 X flexible connections X transmitters
162 Pipelines X control valves X drain valves X expansion joints strainers
163 safety valves X vent valves X hangers
164 X valve stuffing boxes X steam traps X supports
UF 9256-03 E 2011-05
165 Remarks
166 Surfaces below 60°C normal operating temperature remain uninsulated except otherwise specified in equipment spec. or drawing.
167 01
168
169
170
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Line Rev.
115 Insulation thickness for code P equivalent to NRF-034-PEMEX-2004, tabla 5

118 Pipelines X heat cold X see lines 122 to 142 for instrument process tubes see
Diameter nominal
120 ≤ 60 > 60-200 > 200-250 > 250-300 > 300-350 > 350-400 > 400-450 > 450-500 01
DN
122 ≤ 20 ≤¾ 25 25 38 38 38 51 51
123 25 1 25 38 38 38 51 51 64
124 40 1½ 25 38 38 38 51 64 64
125 50 2 25 38 38 51 51 64 76
126 65 2½ 25 38 38 51 51 64 76
127 80 3 25 38 38 51 64 64 76
128 100 4 25 38 38 51 64 64 89
no personnel protection required
129 125 5 25 38 38 51 64 76 89
130 150 6 25 38 38 51 64 76 89
131 200 8 25 38 51 51 64 76 89
132 250 10 25 38 51 51 64 76 89
133 300 12 25 38 51 51 64 76 89
134 350 14 25 38 51 51 64 76 102
135 400 16 25 38 51 51 64 76 102
136 450 18 38 38 51 51 64 76 102
137 500 20 38 38 51 64 76 89 102
138 550 22 38 51 51 64 76 89 102
139 600 24 38 51 51 64 76 89 114
140 650 26 38 51 51 64 76 89 114
141 700 28 38 51 51 64 76 89 114
142 750 30 38 51 51 64 76 89 114
143
144 Vessels > 30 38 51 64 64 76 89 114
145 Personnel protection, code for alternative see table at following page 01
146
147 Instrument process tubes
152 Manholes, handholes:
153 Shell and tube head exchangers:
155 flange connections up to °C skirts expansion joints 01
Equipment,
156 nozzles pumps brackets manholes 01
vessels,
157 compressors blowers saddles 01
machinery
158 exceptions for process reasons supports 01
159
160 flange connections up to °C unions instruments 01
161 valves up to °C flexible connections transmitters 01
162 Pipelines control valves drain valves expansion joints strainers 01
163 safety valves vent valves hangers 01
164 valve stuffing boxes steam traps supports 01
UF 9256-03 E 2011-05
165 Remarks
166 01
167 Personnel protection may be executed as perforated sheet according to page 5 for the temperature range up to 250°C. 01
168
169
170
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Line Rev.
115 Insulation thickness for code P 01

117 vessels outside-Ø / dimensions, above mm see line 143
118 Pipelines X heat cold X see lines 122 to 142 for instrument process tubes see
Diameter nominal
120 >10 / <60 60-250 01
DN
121 Distance to object 01
122 ≤ 20 ≤¾ 50
123 25 1 50
124 40 1½ 50
operating temperatures between 60° and 250°C

125 50 2 50
perforated plate may only be installed for

126 65 2½ 50
no personnel protection required
127 80 3 50
128 100 4 50
129 125 5 50
130 150 6 50
131 200 8 50
132 250 10 100
133 300 12 100
134 350 14 100
135 400 16 100
136 450 18 100
137 500 20 100
138 550 22 100
139 600 24 100
140 650 26 100
141 700 28 100
142 750 30 100
143
144
145 Personnel protection, code P, for alternative see table at page before 01
146
155 flange connections up to °C skirts expansion joints
Equipment,
156 nozzles pumps brackets manholes
vessels,
157 compressors blowers saddles
machinery
158 exceptions for process reasons supports
159
160 flange connections up to °C unions instruments
161 valves up to °C flexible connections transmitters
162 Pipelines control valves drain valves expansion joints strainers
163 safety valves vent valves hangers
164 valve stuffing boxes steam traps supports
UF 9256-03 E 2011-05
165 Remarks
166 01
167 01
168 Note: If a safeguard against contact with hot piping by means of perforated metal sheet is not possible, insulation shall
169 be installed with the thickness according to the relevant column at page 4 01
170
171
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Line Rev.
2 Heat, without tracing Code Heat, with steam tracing Code Sound Code
3
4 Personnel protection Code X Cold, with electrical tracing Code Combined Heat / Sound Code 01
5 CE, CF 01
6 X Cold / Heat, dual Code X Anti-sweat insulation Code Combined Cold / Sound Code
7 temperature service C CC 01
10 not required 01
12 Type of insulation material cellular glass ( foam glass ) X asbestos free
13 Temperature resistance from °C - 268 up to °C + 427
14 X sections/ segments/ shapes blankets/ mats/ batts/ felts in-situ foaming X boards / slabs / blocks
15 for blocks Insulation material X ASTM C 552, type I
16 for shapes according to X ASTM C 552, type II equivalent standard
17 Gross density kg/m³ 98 - 138 Tolerance % acc. to X ASTM C 302 / C 303
18 Brand name / manufacturer Foamglas T4 / ROCKWOOL
20 MT - 101 - 73 - 46 10 38 93 149 204
21 W/mK for blocks 0.029 0.032 0.035 0.043 0.048 0.058 0.069 0.084
22 W/mK for shapes (-) (-) (-) (-) 0.053 0.066 0.081 0.099
23 Determination of thermal conductivity X ASTM C 177 / C 1114 X ASTM C 335 X ASTM C 1045
24 Compressive strength N/cm² ≥ 41.5
25 Determination of compressive strength X ASTM C 165
26 Allowable non-fibrous material % < 30 / ( - ) allowable organic agents % < 1.5 closed cell content: % > 90
28 Flammability non-combustible X ASTM E 84 flame spread index class: <5
29 to one side to both sides
Wire mesh
30 galvanized steel stainless steel
31 Diameter of wire mm type of mesh hexagonal
32 Mesh size mm tolerance %
33 Thickness of insulation material mm 2 layer insulation mm 3 layer insulation mm
34
35 Cladding
36 Type of cladding aluminum, type 3003 H14 alloying components 0.6% Si, 0.2% Cu, 1.5% Mn
37 Coating type to one side to both sides
38 Weight & thickness of coating g/m²: µm: outside inside
39 Denomination alternative: type 3105 H14
42 0.6 0.8 1.0 1.0 With damping layer ≥ 2.1 kg/m²
43 With damping layer ≥ 4.1 kg/m²
44 Cladding material X DIN EN 485-2 & 573-3 X ASTM B 209 X equivalent standard
45 Corrugation for X flat surfaces X circular surfaces
46 Insulation circumference, above mm 10.000
47 Type of corrugation to be defined by insulation contractor X manufacturer's standard
49 Damping layer antinoise foil antinoise mastic weight kg/m²
50 Brand name / type /
UF 9256-01 E 2011-05
51 Remarks
52 to line 35: shall be equipped with drain holes Ø 10 mm at intervals of 2,0 m
53
54
55
56
57
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Hardware REV. 01 Page 7 of 9

Line Rev.
58 Hardware for code C, CC, CE, CF 01

59 carbon steel galvanized hard wood pins
Spacers
60 foam, gross density kg/m³
61 hard foam hard wood
Supports
62 compressive strength N/cm²
63 Bolts / nuts carbon steel galvanized stainless steel
64 Wire hooks carbon steel galvanized stainless steel
65 Tie wire carbon steel galvanized stainless steel
Self-tapping screws
67 X 2.0 x 5.0 X ISO 1481
68 Flat head rivets carbon steel galvanized X stainless steel
69 Hollow-type rivets aluminium X stainless steel may be used alternatively
70 Seal washers X Neoprene X polyamide PA 6 X or equivalent
Snap catches
72 X EN 10 088 - 3
Banding
74 aluminium X 15.0 x 0.4 may be used alternatively
75
76 X AISI 316 X 1.4401 / 1.4436 / 1.4437
77 Type of stainless steel X AISI 316L X 1.4404 / 1.4432 / 1.4435
78 X may be used alternatively
79
80 X same material as specified for the cladding
Thermal shield
81 sheet thickness mm 0.6 for steam tracing
82 Thermal foil X foil thickness mm 0.08 aluminium for electrical tracing
83 Vapour barrier by coating X by foil acc. to lines 93 to 98 X according to CINI
84
85 Joint sealer Brand name: Pitseal 444 mastic
86 Joint sealer for expansion joints butyl rubber bands, thickness ~1.2 mm
87 Tape for joint sealing and repair out of same product. Manufacturer: DuPont
88 Sealing tape for cladding non-hardening plastics, Terostat VII or equivalent
89 Adhesive for cellular blocks scale to scale and scale to line: PC88
90 Anti-abrasion compound for vibrating parts only
91 Tying utilities for insulation 38 mm glass fiber reinforced with 4 or 6 wires for Ø ≤ 1500 mm, 25 mm for Ø > 1500mm
92
93 Intermediate layer between cladding and insulation
94 for corrosion protection between cladding and wire mesh X as vapour barrier X only for cold service
95 in areas of possible moisture formation in case of open-air service X throughout plant
96 Polysurlyn foil PE foil + Kraft paper X BOPET foil Mylar (UP) may be used alternatively
97 X Thickness 75 µm / 25 µm + 40 lbs. X 12/25/12 µm (UP / Al / UP) factory-applied
98
99 Remarks
100 to line 66: PE foam strips 100 x 10 mm underneath for protection of vapour barrier
101 to line 69: blind rivets 3.8 x 1.0 or 4.2 x 1.0 mm
102
103
104
105
106
107
108
UF 9256-02 E 2011-05
109
110
111
112
113
114
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Line Rev.
115 Insulation thickness for code C, CC, CE, CF 01

116 Equipment, X heat X cold X outside-Ø / dimensions, up to mm 750 X see lines 122 to 143
118 Pipelines X heat X cold X see lines 122 to 143 for instrument process tubes see line
Diameter nominal
120 -105 / -90 >-90 / -75 >-75 / -60 >-60 / -45 >-45 / -30 >-30 / -15 >-15 / ± 0 >± 0 / +15 01
DN
122 15 ½ 89 76 76 64 64 51 51 38
123 20 ¾ 89 89 76 76 64 64 51 38
124 25 1 89 89 76 76 64 64 51 38
125 40 1½ 102 89 89 76 76 64 51 51
126 50 2 114 102 89 89 76 64 64 51
127 65 2½ 114 102 102 89 76 76 64 51
128 80 3 114 114 102 89 76 76 64 51
129 100 4 127 114 102 102 89 76 64 51
130 125 5 127 114 114 102 89 76 64 51
131 150 6 127 127 114 102 89 76 64 51
132 200 8 140 127 127 114 102 89 76 51
133 250 10 152 140 127 114 102 89 76 51
134 300 12 152 152 140 127 102 89 76 51
135 350 14 165 152 140 127 114 89 76 51
136 400 16 165 152 140 127 114 102 76 64
137 450 18 178 165 152 140 127 102 89 64
138 500 20 178 165 152 140 127 102 89 64
139 550 22 191 165 152 140 127 102 89 64
140 600 24 191 178 165 140 127 114 89 64
141 650 26 203 178 165 152 140 114 89 64
142 700 28 203 178 165 152 140 114 89 64
143 750 30 203 191 165 152 140 114 89 64
144 vessels > 30 254 242 216 203 178 152 127 102
145 Personnel protection, code
146
151 Supports, skirts, dead-end branches, trunnions X extent of insulation four times of specified insulation thickness
155 flange connections up to °C skirts expansion joints
Equipment,
156 nozzles pumps brackets manholes
vessels,
157 compressors blowers saddles
machinery
158 exceptions for process reasons supports
159
160 flange connections up to °C unions instruments
161 valves up to °C flexible connections transmitters
162 Pipelines control valves drain valves expansion joints strainers
163 safety valves vent valves hangers
164 valve stuffing boxes steam traps supports
UF 9256-03 E 2011-05
165 Remarks
166
167 All items in the standard thickness table are designed for a heat gain maximum of 28.4 W/m² .
168
169
170
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Line Rev.
2 Heat, without tracing Code Heat, with steam tracing Code X Sound, Acoustic Code
3 ISO 15665 Class C N
4 Personnel protection Code Heat, with electrical tracing Code X Combined Heat / Sound Code
5 X
6 Cold Code Anti-sweat insulation Code X Combined Cold / Sound Code
7 Y
10 not required
12 Type of insulation material mineral wool - rock wool X asbestos free
13 Temperature resistance from °C up to °C 454
14 X sections/ segments/ shapes X blankets/ mats/ batts/ felts in-situ foaming boards / slabs / blocks
15 for shapes Insulation material X ASTM C 547 type I X ISO 15665
16 for mats according to X ASTM C 592 type I equivalent standard
17 Gross density kg/m³ 80 - 120 Tolerance ± 0 / -10 % acc. to ASTM C 302 / C 303
18 Brand name / manufacturer /
20 MT -4 38 93 149 204 260 316 371
21 W/mK for shapes (-) 0.036 0.045 0.058 0.074 0.092 (-) (-)
22 W/mK for mats 0.030 0.039 0.049 0.062 0.079 0.101 (-) (-)
23 Determination of thermal conductivity ASTM C 335 ASTM C 177 / C 1114 ASTM C 1045
24 Compressive strength N/cm²
25 Determination of compressive strength ASTM
26 Allowable non-fibrous material % < 30 / ( - ) allowable organic agents % < 1.5 closed cell content: %
28 Flammability non-combustible X ASTM E 84 flame spread index class: ≤ 25
29 X to one side to both sides X for mats only
Wire mesh
30 X galvanized steel stainless steel
31 Diameter of wire mm ≥ 0.7 type of mesh X hexagonal
32 Mesh size mm 20 - 25 tolerance %
33 Thickness of insulation material mm Code N: 51 and for >DN 3" 2 layer insulation mm > 51 3 layer insulation mm none
34 code X: see remark below; code Y: 50 mm beneath the complete cold insulation acc. to pages 6-8 01
35 Cladding
36 Type of cladding AZM 150 / DX 51D 150 AZ alloying components 55% Al; 43,4% Zc; 1,6% Si
37 Coating type hot dip coated steel sheet to one side X to both sides
38 Weight & thickness of coating g/m²: 150 µm: 20 outside inside
39 Denomination alternative:
42 With damping layer ≥ 2.1 kg/m² 0.8 1.0
43 With damping layer ≥ 4.1 kg/m² 0.5 0.7
44 Cladding material X ASTM A 653 X ASTM A 792 equivalent standard
45 Corrugation for flat surfaces circular surfaces
46 Insulation circumference, above mm
47 Type of corrugation to be defined by insulation contractor manufacturer's standard
49 Damping layer X antinoise foil antinoise mastic weight kg/m² ≥ 2.2 / ≥ 5.0
50 Brand name / type Terodem 2002 or Terodem 5500 / by TEROSON or equivalent product
UF 9256-01 E 2011-05
51 Remarks
52 to line 13: for piping shells may be used whenever possible, blankets shall be used as an alternative for piping and
53 generally for equipment 01
54 to line 27: ppm is equivalent to mg/kg
55 to line 34: thickness of code X is equivalent to table values at page 3 with the precondition that for all DN > DN 80
56 the thickness values shall be at least 102 mm
57

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Plant Client Code Doc.

No deviation will be accepted unless written approval is obtained from UHDE.

X Heat / Sound Insulation

Y Cold / Sound Insulation

PS Constructional provision for Sun Protection

UR 9256-01 Part 1 Thermal insulation

UN 5001-02 Part 1 Heat, cold and sound insulation

3.2 TECHNICAL SPECIFICATIONS

Thickness for insulation code P Rev. 01 20.10.11 page 4

Types of insulation C, CC, CE, CF and cladding Rev. 01 20.10.11 Page 6

Hardware for insulation code C, CC, CE, CF Rev. 01 20.10.11 Page 7

Thickness for insulation code C, CC, CE, CF Rev. 01 20.10.11 page 8

Types of insulation N, X, Y and cladding Rev. 01 20.10.11 Page 9

Montage; Wärme- und Kältedämmung Supersedes 88-10

Deviations from this recommendation shall be agreed upon in writing.

Foam components shall be supplied in unmixed state to the site.

4.2 Installation of the insulation materials

4.2.2 Mineral fibre mats

4.2.3 Mineral fibre shells and slabs

4.2.5 Foam shells and slabs

4.2.6 Foaming in-situ

4.3 Insulation with tracing

4.4 Vapour barrier

4.5 Expansion joints

Foils shall overlap the vapour barrier by > 50 mm.

4.6 Supports and brackets

5 Spacers and supports

5.2 Arrangement and installation of spacers and supports

5.2.2 Heat insulation

Table 1. Spacers for horizontal surfaces

For the number of webs of spacers, table 2 shall apply.

Table 2. Number of webs for spacers

5.2.3 Cold insulation

6.2 Arrangement and installation of claddings

For large surfaces, corrugated or reinforced sheet-metal shall be used.

6.2.2 Heat insulation

6.2.3 Cold insulation

Front plates are not required at the ends of the cladding.

Figure 1. Heat insulation - Spacer for horizontal pipes

© 1997 Krupp Uhde GmbH Technical discipline: PM-CM

Figure 2. Heat insulation - Spacer for vertical pipes

Figure 3. Cold insulation - Spacer for in-situ foaming

Figure 4. Sound insulation - Spacer for pipes

Figure 5. Sound insulation - Spacer for equipment and pipes

Figure 6. Heat insulation - Spacer for flat surfaces

Figure 8. Cold insulation - Supports for insulation on vertical vessels

Figure 9. Single and multi-layer heat insulation

Figure 10. Multi-layer cold insulation

Figure 11. Heat insulation - Fixing of insulation mats on vertical pipes

3.2 Heat insulation - Cladding ahead of flanges

Figure 13. Arrangement on pipes without tracing

Figure 14. Arrangement on pipes with electric tracing

Figure 15. Heat and cold insulation - Overlapping of cladding joints

Figure 16. Sound insulation - Overlapping of cladding joints

3.3 Heat, cold and sound insulation – Elbows

Figure 17. Cladding for elbows above DN 50

Figure 18. Cladding for elbows up to DN 50

Figure 19. Heat insulation - Insulation housing

Figure 20. Heat insulation - Cut-out without sealing

Figure 21. Heat insulation - Cut-out with sealing

Figure 22. Heat insulation - Cut-out with cover

Figure 23. Heat insulation - Cut-outs with rectangular insert

Figure 24. Heat insulation - Cut-outs with funnel-shaped insert

3.4 Heat insulation - Pipe bundles

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