2018

(JANUARY -MAY)

Student Manual
of
B.E.VI Semester

Class Coordinator

Prof. Swati Gupta

Department of Chemical Engineering

Madhav Institute of Technology & Science, Gwalior
(An autonomous Institute under RGPV, Bhopal)

Contents
1. Academic Calendar

2. Time Table

3. Scheme

4. Syllabus

5. Lecture Plan

6. Tutorial

7. Question Papers
VI Semester(Chemical Engg.)GROUP B For batches admitted in July 15 & July, 16 (to
be implemented in July, 2017)

Subject wise distribution of marks and corresponding credits

S. Subject Subject Maximum Marks Allotted Tota Contact Total

N Code Name l Periods per Credits
o. Theory Slot Practical Slot Mar week
End Mid Quiz/ End Lab work ks L T P
sem Sem Sem &
Sessional
1. BCHL601 Principles of 70 20 10 - - 100 3 1 - 4
Managemen
t&
Economics
2. BCHL602** Elective– 70 20 10 - - 100 3 1 - 4
II(Inorganic
Process
Technology)
3 BCHL603** Elective–II 70 20 10 - - 100 3 1 - 4
(Polymer
Technology)
4 BCHL604 Process 70 20 10 30 20 100 3 1 2 5
Modeling &
Simulation
5 BCHL605 Process 70 20 10 30 20 150 3 1 2 5
Equipment
Design
6 BCHL606 Energy 70 20 10 30 20 150 3 1 2 5
Technology
7 BCHP607 Minor - - - 30 20 50 - - 2 1
Project
8 BCHS608 Self Study - - - - 50 50 - - 2 1
(Internal
Assessment)
9 BCHS609 Seminar & - - - - 50 50 - - 2 1
Group
Discussion
(Internal
Assessment)
Total 350 100 50 120 180 800 15 5 12 26

** Out of Two courses only one course will be selected by the students
 L - T- P— C-
01 Theory Period: 01 credit; 02 Practical Periods: 01 credit 3 1 - 4

BCHL 601 PRINCIPLES OF MANAGEMENT & MANAGERIAL ECONOMICS

Objective:

To integrate the basic concepts of economics with the tools of mathematics and statistics in
order to analyze and make optimal business decisions.
Unit I Management Concepts: Meaning, Characteristics, Process ,Importance ,functions,
levels of Management, Organizing process and structure, Administration, Difference and
relationship between Organization, Management and Administration ,Scientific
Management.
Unit-II Decision Making: Introduction , Definition, types, techniques, decision making under
uncertainty, decision making under risk Project Management, Meaning of a project,
Characteristics, Project planning, Project organization, Project Report, Tools and Techniques.
Unit-III Managerial Economics Introduction, Meaning, Characteristics, Principles of
Economics, Facto Influencing Manager, Micro and Macro- economics, Theory of Firm,.
Unit-IV Theory of Cost and Break Even analysis, Theory of production.
Unit-V Production systems, Input-Output Analysis, Input Output Analysis
Productivity: Factors affecting, Measuring, Productivity, Reasons for low productivity,
Increasing Productivity of resources.
Ethics: Meaning and importance, sources of Ethics, Personal and Professional Ethics.
Suggested Reading:

Essential of Management by Harold Koontz.

Industrial Engineering and management by O.P. Khanna.
Managerial Economics by D.N. Dwivedi.

Course Outcomes:

 Understand the roles of managers in firms

 Understand the internal and external decisions to be made by managers
 Analyze the demand and supply conditions and assess the position of a company
 Design competition strategies, including costing, pricing, product differentiation, and market
environment according to the natures of products and the structures of the markets.
 Students can develop input-output relation
 Students can analyse cost theory and breakeven point
 L- T- P— C-
BCHL602 Elective-II INORGANIC PROCESS 3 1 - 4
TECHNOLOGY
Course Objectives:
The purpose of the inorganic process technology course is to improve knowledge of the
chemical processes along with emphasis on recent technological development.
• The aim of the course is to study process technologies, availability of raw materials,
production trends, preparation of flow sheets, engineering and environmental problems of
various chemical industries.
Unit – I Salt and sodium compounds, soda ash, Caustic soda ,Chlorine and potassium salts.
Unit –II Hydrochloric acid, sulphur and sulfuric acid, Phosphoric acid and phosphates.
Unit-III Nitrogenous Industries, Ammonia and Nitric acid, Nitrogenous Fertilizer , mixed
Fertilizers, N-P-K Fertilizers and micronutrients.
Unit- IV Cement, Ceramic and Glass industries. Industrial gases: Nitrogen, Oxygen, Hydrogen,
Helium and Argon.
Unit –V Inorganic Chemicals namely Bromine, Iodine and Fluorine , Alumina and Aluminum
chloride, Inorganic pigments.

Suggested Reading:
1. Shreeves Chemical process industries
2. Outlines of chemical technology
affiliated
3. Chemical Technology Vol.-1
By Austin G.T. (5th edition Mc- Graw Hill.1984)
By Dryden C.E., M. Gopal Rao (3rd Edition
East – West Press ,New Dehli)
By Pandey G.N. (Lion Press .Kanpur)

Course Outcomes:
• After undergoing this course the students will acquire knowledge regarding various
technological aspects of chemical industries.
• After undergoing this course the students will understand about manufacturing process and
technical problems associated with this
 Student will learn to develop flow sheets
 Students will learn engineering and environmental problems of various chemical
industries.
 Students will acquire knowledge of intermediate for fertilizer industry
 Students will understand applications of cement technology
 L - T- P— C-
BCHL603 ELECTIVE-II POLYMER TECHNOLOGY 3 1 - 4

Course Objective:
To understand mathematical modeling of polymerizations and design batch and continuous
reactors.

Unit I: Introduction Conventional and Commercial approaches, Addition polymerization

Kinetics, Condensation polymer kinetics, Ionic polymerization kinetics, Relationship
between kinetic chain length and average degree of polymerization.

Unit II: Polyaddition reactions Kinetics and rates of polymerization of styrene, Methyl
methacrylate, Ethylene, Polycondensation reactions –Characteristics, Homogeneous
and heterogeneous polycondensation reaction kinetics, Maximum degree of
polycondensation, Industrial polycondensation

Unit III: Kinetics of chain chemical reactions Characteristics of chain reactions, Stationary
and non stationary chain reactions, Kinetics of branched chain reactions, Auto
acceleration and inhibition of chain kinetics, Kinetics of inhibition

Unit IV: Copolymerization Introduction, Classification of copolymers, Basic principles of

copolymers, Kinetics of copolymerization, Mayo's copolymer equation,
Determination of feed and polymer, Determination of monomer Reactivity ratios,
Copolymerization for limiting cases, Types of copolymesr behavior, Overall rate of
copolymerization, Alfrey Price Q–e scheme, Statistical derivation of copolymerization
equation, Range and applicability, of copolymerization, variation of copolymer
composition with conversion and applications of copolymerization, Rates of
copolymerization for chemical and diffusion controlled termination, Examples.

Unit V: Emulsion and Suspension Polymerization Introduction to Smith- Ewart's emulsion

polymerization kinetics, Experimental techniques in emulsion polymerization, Rates
of polymerization for case I and case II, Estimation of total number of particles,
Empirical correlations for emulsion polymerization, Vinyl Chloride suspension
polymerization.

Unit VI: Reactors for polymerization Batch, PFR, CSTR with residence time, average
molecular weight and control strategies, Programmed operation of Polyaddition reactors,
Low and high conversion reactors, Industrial Polymerization reactors.

Suggested Reading:
1. G.N. Burnett, “Mechanism of polymerization reaction”, Interscience, 1954.
2. Anil Kumar, S.K. Gupta, “Fundamentals of Polymer Science and Engineering”, Wiley, 1978.
3. G.S. Misra, “Introductory Polymer Chemistry”, Wiley Eastern Ltd., New Delhi, 1993.
4. F. Wilkinson, “Chemical Kinetics and Reaction Mechanism”, Van Norstrand Reinhold
Company Ltd, England, 1980.
5. F. Rodrigues, “Principles of Polymers systems”, McGraw Hill, New York 1970
6. George Odian, “Principles of Polymerization”, 2nd Edition John Wiley and Sons, New York
1981.

Course Outcomes:
• Understand mechanism and mathematical modeling of different types of polymerizations
• Quantitative determination of degree of polymerization and molecular weight distribution
• Design of batch and continuous reactors for these polymerizations
 Understand classification of polymerization technique
 Understand rates of polymerization
 Understand maximum degree of polymerization and kinetic analysis
BCHL604 PROCESS MODELING AND
SIMULATION
L - T- P— C-
3 1 2 5

Course Objectives: To make the students understand physical systems in chemical

engineering and to develop their mathematical models and solutions for these models. The
students will also learn to use the commercial process simulators.

Unit I The role of analysis: Chemical Engineering Problems, basic concepts of analysis: The
analysis process, A simple example of estimating an order. Source of the model equations:
conservation equations, constitutive equations, control volumes, Dimensional analysis, System
of units, Dimensional consistency in mathematical descriptions, Dimensional analysis and
constitutive relationships, Final observations.

Unit II Non-Reacting Liquid Systems: Introduction, equation of continuity, simple mass

balance, application of the model equations, component mass balances. Model behavior:
Steady state behavior, Unsteady state behavior, density assumption. Numerical integration
methods of ordinary differential equation. Reacting Liquid Systems: Introduction, basic model
equations for a Tank-Type reactor, The reaction rate, The batch reactor, Pseudo First-order
reactions, Reversible reactions, multiple reactions: consecutive reactions, parallel reactions,
complex reactions, constant density assumption, order and stoichiometry.

Unit III Treatment of experimental data: Introduction, criteria for Best Fit, Best Slope-I, Best
Slope-II, Best straight line, Physical property correlations, Fitting a quadratic. Simulation
examples of gravity fluid flow, heat and mass transfer, monte-carto simulation.

Unit IV Dynamic modeling of simple processes, sequential, simultaneous modular and

equation oriented approaches, partitioning and tearing.

Unit V Computer programming of various iterative convergence methods such as Newton-

Raphson, False position, wegstein, Muller methods.
List of Experiments:
Process dynamics experiments like flow of incompressible fluids at a variable flow rate.
Dynamics of a tank draining through an orifice in the bottom. Differential equation
formulation and verification with the experimental data.
Mass balance in a tank filling at certain rate and emptying at another rate. Rectangular and
wedge-shaped tank and incompressible fluid.
Modeling a batch reactor-verification of 151 and 2nd order rate kinetics.
Counter current double pipe heat exchanger modeling-data analysis by iterative methods.
Simulation of a distillation column-binary systems, equimolal overflow, constant relative,
volatility.
Input-Output response study in non-ideal flow reactors.
Simulation of a perfectly mixed reactor with heat transfer. Derivation of a mathematical
model and solving for study state heat transfer.
Note: Each student should perform at least six experiments out of the above list.

Suggested Reading:
Russell T. W.F. - INTRODUCTION TO CHEMICAL ENGINEERING ANAL YSIS - John Wiley & Sons
New-York.
Luyben W.L. - PROCESS MODELING, SIMULATION AND CONTROL FOR CHEMICAL ENGINEERS -
II Ed.
Mc. Graw Hill Publishing Co. New York - 1990.
A. K. Jana – Chemical Process Modeling & Computer Simulation, 2 nd Edn., P.H.I.
Course Outcomes
• Understand the important physical phenomena from the problem statement
• Develop model equations for the given system
• Demonstrate the model solving ability for various processes/unit operations
• Demonstrate the ability to use a process simulation
 Understand computer programming and convergence
 Understand partitioning and tearing
 L - T- P— C-
BCHL 605 PROCESS EQUIPMENT DESIGN 3 1 2 5
Course Objectives: The objective of this course is to acquire basic understanding of design
parameter, complete knowledge of design procedures for commonly used process
equipment and their attachments (e.g. evaporator, flash drum, cooling tower, etc.), and
different types of equipment testing methods.

Unit I Scale up criteria and scale up of process equipment. Process design calculations for
heat exchanges equipment shell and take heat exchangers general description, heat transfer
coefficients and pressure drop by Kerm’s & Bells methods rating on existing unit.

Unit II Design of a new system having one or more units in series: single effect evaporation,
Multiple effect evaporator with boiling point elevation.
Unit III Process design calculations for mass exchange equipment plate and packed column
for distribution hand adsorption including column diameter and height.
Unit IV Detailed process and mechanical design, Flash drum, Kettle reboiler, Condenser,
cooling tower rotary drier.
List of Experiment:
Each student should design a complete chemical process plant with mechanical design
details of at least three major equipments.
Suggested Reading:
1. Perry’s Chemical Engg. Hand Book By Perry, Robert H. , Green
Donw (7th Mc Graw Hill New Delhi)
2. Applied Process Design in Chemical Petrochemical plants By E.E. Ludwig (Gulf
Publishing Co. 1964 Vol. – 2)
3. Design of Equilibrium stages By B. D. Smith
4. Chemical Engg. Vol-6 By Coulson J. M.
Richardson J.F (Pergaman Process)
Course outcomes
• Knowledge of basics of process equipment design and important parameters of equipment
design
• Ability to scale up
• Ability a new system having one or more unit in series
 Understand various supports and closures
 Understand concept of internal and external pressure conditions
 Understand scale up criteria
BCHL606 ENERGY TECHNOLOGY
L - T- P— C-
3 1 2 5
Course Objectives:
To understand processing and limitations of fossil fuels (coal, petroleum and natural gas) and
necessasity of harnessing alternate energy resources such as solar, wind, nuclear,
geothermal, tidal and biomass. Also, to understand and practice various characterization
techniques for fuels.

Unit-I Solid Fuels: Coal and lignite reserves in India, Classification of coal, Washing of coal,
analysis of coal, proximate and ultimate analysis.
Unit-II Coal Carbonization, Mechanism of low temperature carbonization and high
temperature carbonization, by- product recovery from coke oven, properties og coke, coal,
grinding, pulverization, briquetting of solid fuels.
Unit-III Liquid Fuels: Origin of Petroleum production, Indian petroleum resources and their
nature, Petroleum processing, distillation, cracking- thermal and catalytic, coking, reforming,
Isomerization, crude Oil Classification, Reserves of Hydrocarbon in India, Introduction to
petroleum refining and processing, atmospheric and vacuum crystallization.
Unit-IV Petroleum product and their utilization, Blending of petrol for octane number
boosting, Transport fuels: Diesel, Petrol, AVL(Aviation Liquid Fuel), Kerosene, fuel and furnace
oil, Testing of petroleum product: Flash Point, pore point, fire point, Octane number, cetane
number, viscosity and viscosity index, API.
Unit-V Gaseous fuels: Natural gas, synthetic gases, their composition & properties, producer
gas, water gas, coal gas, LPG.

List of Experiments:
1. To carry out the proximate analysis of the given coal sample.
2. To determine the calorific value of the coal by Bomb- Calorimeter method.
3. Crushing, grinding, Pulverizing and screening of solid fuel.
4. To determine the viscosity of the given oil sample by Redwood Viscometer No. 1 and No. 2.
5. To determine the viscosity of a given oil sample by saybolt viscometer.
6. To determine the flash and fire points of the given oil sample by Penskey Martin’s
apparatus.
7. To determine the flash and fire points of the given oil sample by Abel’s apparatus.
8. To determine the flash and fire points of the given oil sample by Cleveland apparatus.
9. To determine the carbon residue of the given oil by Rams bottom method.
10. To determine the carbon residue of the given oil by Conrad son method.
11. To determine the calorific value of a gaseous fuel(LPG by boy’s Gas calorimeter.
12. To determine cloud and pour point of given oil sample(coconut) by cloud and pour .
13. To determine the composition of given gas by Orsat apparatus.
14. To determine the sulphur content of the given fuel oil sample by lamp method.
15. To determine the smoke point of the given Kerosene sample.
Note: Each student should perform at least eight experiments out of the above list.

Suggested Reading:
Sarkar S. – FUEL AND COMBUSTION- 2nd ed. ORIENT Longmen, Mumbai, 1996.
Gupta O.P. FUEL & COMBUSTION-3rd ed. Khanna Publishers, New Delhi, 1996.
Francis W. & Peters M. C. – Fuel & Fuel Technology – 2nd Edn., Pergamon, 1980.

Course Outcomes:
• To know the energy demand of world, nation and available resources to fulfill the demand
• To know about the conventional energy resources and their effective utilization
• To acquire the knowledge of modern energy conversion technologies
• To be able to understand and perform the various characterization techniques of fuels
• To be able to identify available nonconventional (renewable) energy resources and
techniques to utilize them effectively.
 Understand importance of energy technology in todays world.
 Lecture Plan
(BCHL601) Principles of Management & Economics

S. No. Topics Remarks

1 Management Concept: Evolution of management,
Meaning, Characteristics
2 Process and Importance of Management
3 Functions of Management
4 Levels of Management
5 Contribution of Henry Fayol
6 Contribution of F W Taylor Scientific Management.
7 Motivation, concept, factors affecting motivation
8 Maslow’s theory of Need Hierarchy, Theories of
Motivation, Theory X and Y, Two factor theory
9 Decision making concept, types of decision making
10 Steps of decision making(process)
11 Decision making under Risk and uncertainty
12 Tools of decision making
13 CASE STUDIES: ( Management, Motivation, Decision
making)
14 Project management: Meaning of a project, project
management features
15 Characteristics of project management, project planning
concept , essentials of project planning
16 Project organization, concept , types of project
organisation
17 Project Control, concept,
18 Tools and Techniques of Project Control
19 Nature of Project management
20 Network Analysis, Uses of PERT and CPM,
21 Project report, concept, Preparation of Detailed project
Report.

22 CASE STUDIES: ( Project Management)

23 Managerial Economics: Introduction, Meaning,
Characteristics
24 Fundamentals of Managerial Economics
25 Principles of Economics, Micro and Macro-economics
26 Theory of the Cost, types of cost
27 Theory of the Firm, equilibrium of firm( total cost and
total revenue, and marginal cost and marginal revenue)
28 Break-even analysis
29 Theory of Production, Law of diminishing returns, returns
to scale
30 CASE STUDIES
31 Productivity: Input-Output Analysis,
32 Micro-economics Applied to Plants and Industrial
Undertakings
33 Production and Production system
34 Productivity, Increasing Productivity of Resources
35 Factors affecting Productivity,
36 CASE STUDIES
37 Entrepreneurship: Concept of entrepreneur , types of
entrepreneur, qualities of entrepreneur
38 Concept of entrepreneurship, process of entrepreneurship,
significance of entrepreneurship
39 Theory of Entrepreneurship
40 Role of government in development of entrepreneurship
41 Women entrepreneurs, Problem of woman entrepreneur
and its solutions
42 Ethics: Meaning and importance of ethics, moral , values
43 Sources of Ethics
44 Business ethics
45 Professional Ethics
 Madhav Institute of Technology & Science
Department of Chemical Engineering
Lecture Plan
BCHL602 : Inorganic Process Technology
S. Topic to be covered No of
No Lecture
.
Unit-1
1 Salt and soda compound 2
2 Soda ash 2
3 Caustic soda 2
4 Chlorine and Potassium salts 1

Unit-2
1 Hydrochloric acid 2
2 Sulphur and sulphuric compounds 3
3 Phosphoric acid 2
4 Phosphates 1

Unit-3
1 Nitrogenous industries 1
2 Ammonia and nitric acid 2
3 Nitrogen fertilizer 2
4 Mixed fertilizers 1
5 N-P-K fertilizers 2
6 Micronutrients 2
Unit-4
1 Cement 2
2 Ceramic 2
3 Glass industries 2
4 Industrial gases: Nitrogen, oxygen 1
5 Industrial gases: hydrogen, helium and argon 2
Unit-5
1 Inorganic chemicals: bromine, iodine and chlorine 2
2 Alumina and aluminum chloride 2
3 Inorganic pigments 2
Total lectures 40

Name of Text Books:

1. M. Gopala Rao and Marshall Sittig: Dryden’s Outlines of Chemical Technology, III
Edition; Affliated East-West Press Pvt Ltd, New Delhi.
2. George T. Austin : Shreve’s Chemical Process Industries, McGraw Hill Book Company.
 Lecture Plan of Process Modeling and Simulation (BCHL604)

1 Lecture 1 The role of analysis: chemical engineering problems

2 Lecture 2 Basic concepts of analysis: The analysis process
3 Lecture 3 A simple example of estimating an order
4 Lecture 4 Source of model equations: conservation equations
5 Lecture 5 Source of model equations: constitutive equations, control
volumes
6 Lecture 6 Dimensional analysis, system of units
7 Lecture 7 Dimensional consistency in mathematical description
8 Lecture 8 Dimensional analysis and constitutive relationships, Final
observations
9 Lecture 9 Non-reacting liquid systems: Introduction, equation of
continuity
10 Lecture 10 Non-reacting liquid systems: Simple mass balance, component
mass balance, application of the model equation
11 Lecture 11 Non-reacting liquid systems: Simple mass balance, component
mass balance, application of the model equation
12 Lecture 12 Model behavior: Steady state behavior, unsteady state
behavior, density assumption
13 Lecture 13 Numerical integration methods of ordinary differential
equation
14 Lecture 14 Numerical integration methods of ordinary differential
equation
15 Lecture 15 Numerical integration methods of ordinary differential
equation
16 Lecture 16 Reacting liquid system: Introduction
17 Lecture 17 Basis model equations for tank type reactor, reaction rate
18 Lecture 18 Batch reactor
19 Lecture 19 Pseudo first order reactions
20 Lecture 20 Reversible reactions
21 Lecture 21 Multiple reactions: consecutive reactions
22 Lecture 22 Parallel reactions
23 Lecture 23 Complex reactions
24 Lecture 24 Constant density assumption, order and Stoichiometry
25 Lecture 25 Treatment of experimental data: Introduction, criteria for best
fit
26 Lecture 26 Best slope-I, Best slope-II, Best straight line
27 Lecture 27 Physical property correlations
28 Lecture 28 Fitting a quadratic
29 Lecture 29 Simulation examples of gravity fluid flow
30 Lecture 30 Simulation examples of heat and mass transfer
31 Lecture 31 Simulation examples of monte-carlo simulation
32 Lecture 32 Dynamic modeling of simple process
33 Lecture 33 Dynamic modeling of sequential approaches
34 Lecture 34 Simultaneous modular and equation oriented approaches
35 Lecture 35 Partitioning and tearing
36 Lecture 36 Computer programming of various iterative convergence
method
37 Lecture 37 Newton-Raphson method
38 Lecture 38 False position method
39 Lecture 39 Wegstein method
40 Lecture 40 Muller method

Suggested Reading Books:

1. Russell T. W. F. – Introduction to Chemical Engineering Analysis – John Wiley

& Sons New York.
2. Luyben W. L. – Process Modeling, Simulation and Control for Chemical
Engineering- II Ed. Mc. Graw Hill Publishing Co. New York.
3. Wayne Bequette B. – Process Dynamics Modeling, Analysis and Simulation –
PHI Series in Physical and Chemical Engineering Science.
4. Jana A. K. Chemical Process Modeling and Computer Simulation, IInd Ed. PHI.
 Lecture plan
Process equipment design II (BCHL605)

S.No. TOPICS No. of

lectures
1. Scale up criteria of process equipment, Steps in scale up , Basic heat transfer 2
theory
2. Overall heat transfer coefficient , Basic design procedure and theory, Fouling 4
factor, correction factor
3. Design of double pipe heat exchanger, design and layout of Shell and tube heat 4
exchangers
4. Kern’s and bell’s method for equipment designing 4
5. Basic theory and working of evaporator, design of single effect evaporator 4
6. Multiple effect evaporator with boiling point elevation 4
7. Mass transfer equipment’s, basic theory design of distillation column, design 8
calculation for Plate and packed column
8. Theory ,working process and mechanical design of flash drum, kettle reboiler 5
9. Design and working of Condenser , cooling tower and rotary drier 4
Total lectures 39
 Energy Technology (BCHL 606)

Detail of course plan:

Sl. No. TOPICS No. of

lectures
Coal and lignite reserves in India 02
Classification of Coal 02
Unit-I Washing of Coal 02
Proximate analysis and ultimate analysis 03
Coal carbonization, low temperature and high temperature 02
Unit-II carbonization.
By-product recovery from coke oven, properties of coke 02
Grinding, Pulverization, briquetting of solid fuels. 03
Origin of petroleum, Indian Petroleum resources and their nature 03
Unit-III
Introduction to petroleum refining and processing, distillation 03
Cracking, Coking, Reforming, Isomerization 03
Petroleum product and their utilization, blending of petrol for octane 02
number boosting
Unit-IV
Transport fuel: Diesel, Petrol, AVL, Kerosene, Fuel and Furnace Oil 03
Testing of petroleum product: Flash Point, Pore point, Fire point, 03
octane number, cetane number, viscosity, API
Natural Gas, synthetic gas & their properties 03
Unit-V
Producer gas, Water gas 03
Coal gas, LPG 03
Total number of lectures 42

Suggested Reading:
nd
1. Sarkar S.- FUEL AND COMBUSTION- 2 ed. ORIENT Longmen, Mumbai, 1996
nd
2. Gupta O.P.- FUEL AND COMBUSTION- 3 ed. Khanna Publishers, New Delhi,
1996
3. B.K. Bhaskara Rao, R.K. Jain and V. Kumar Safety in chemical plants/Industry and
management, Khanna Publishers
 Tutorial Sheets – I
BCHL605, Principles of Management &Economics

Q 1- Write a brief note on principles of management?

Q2- Write the need of Human resource management in India?
Q3-Short notes-
4. Scientific management
5. Process of management
Q4- Explain the limitation of need hierarchy model?
Q5- Explain steps of Decision making process?

Tutorial - II

Q1- What are the uses of CPM and PERT?

Q2-. Write short note on:
1. Project Planning
2. Project Organisation
Q3-. Explain the meaning of project and write down its characteristics.
Q4-. Explain the project life cycle stages.

Tutorial - III

Q1- Briefly discuss the concept of Break-even analysis with suitable diagram.
Q2- What do you mean by managerial economics? Write about its nature and scope.
Q3- Write the significance of input output analysis?
Q4- Write Economies and Diseconomies of various scale production.
Q5- Distinguish between micro and macro economics.

Tutorial - IV

Q1- Explain the concept of production function.

Q2- Short Notes-
1. Increasing productivity of resources
2. Qualities of a good entrepreneur
Q3- What are the factor of affecting productivity?
Q4- What do you mean by production system?
Q5- Case study
 Tutorial - V

Q1. Explain the sources of ethics.

Q2. Define entrepreneurship. How did this concept evolve over the period of time?

Q3. Explain the role of entrepreneur in economic development.

 Tutorial Sheet
INORGANIC PROCESS TECHNOLOGY (B/CHL602)

Q.1 Describe the manufacturing process of potassium chloride with flow chart?

Q.2 Describe the manufacturing of soda ash by solvay’s process with flowchart?

Q.3 Explain the manufacture of phosphoric acid by electric furnace process?

Q.4 Describe the manufacturing of sulphuric acid by contact process with flow chart?

Q.5 Describe the manufacturing of ammonium nitrate with flow chart? Write down the major
engineering problem involved in the process?

Q.6 Explain the ammonia oxidation process for nitric acid production with neat flowchart?

Q.7 Explain the process for manufacturing of Portland cement with flow chart?

Q.8 Explain the types and manufacturing of pigments? What are the major engineering
problems in their manufacturing?
 Tutorial of Process Modeling and Simulation
1. Explain non reacting liquid system and derive the equations for mass balance and
component mass balance of non reacting liquid system?
2. Study the steady state and unsteady state behavior of modeled equations of non reacting
liquid systems?
3. What are reacting liquid systems?
4. Derive the basic model equations for tank type reactor?
5. Derive the model equations of batch type reactor for first order reaction?
 Tutorials

Process equipment design II

Describe the role of various parts of shell and tube heat exchangers and draw a schematic
diagram of 1,2 shell and tube heat exchanger.
Fuel oil tank is to be heated from 15.5 0C to 43 0C by means of steam coil. The oil has a
pour point below 15.5 0C. This oil stands in the tank and circulates only by natural
convection. Exhaust steam is used and it leaves the coil at atmospheric pressure but not
cooled below 100 0C. The film heat transfer coefficient for fuel oil is 15.7 and the heat
transfer coefficient for condensing steam is 3500. The fouling factors for the oily steam is
4.0 and for fuel oil 7.0 (in terms of heat transfer coefficients). The coil is required to heat
2250 kg/hr of fuel oil of specific heat 0.8 Kcal/kg 0C. The inside diameter of pipe is 4.1
cm and the outside diameter 4.83 cm. calculate the overall heat transfer coefficient and the
heat transfer surface area.
Design an exchanger to sub-cool condensate from a methanol condenser from 95 °C
to40°C. Flow-rate of methanol 100,000 kg/h. Brackish water will be used as the
coolant,with a temperature rise from 25° to 40°C
Gas oil at 200 °C is to be cooled to 40 °C. The oil flow rate is 22,500 kg/h. Cooling water
is available at 30 °C and the temperature rise is to be limited to 20 °C. The pressure drop
allowance on tube side is 25 kN/m2 and shell side is 150 kN/m2. Design a suitable
exchanger for this duty.
Design a shell-and-tube exchanger for the following duty.
20,000 kg/h of kerosene (42° API) leaves the base of a kerosene side-stripping column
at 200°C and is to be cooled to 90°C by exchange with 70,000 kg/h light crude oil(34°
API) coming from storage at 40°C. The kerosene enters the exchanger at a pressureof 5
bar and the crude oil at 6.5 bar. A pressure drop of 0.8 bar is permissible onboth streams.
Allowance should be made for fouling by including a fouling factor of 0.0003 (W/m2°C) -
1
on the crude stream and 0.0002 (W/rn°C)-1 on the kerosene stream.
A 5% aqueous solution of a high molecular weight solute has to be concentrated to 30% in
a forward-feed double effect evaporator at the rate of 8000 kg.h-1. The feed temperature is
40°C.The steam chest is fed with saturated steam at 148°C. A vacuum of 600 mm Hg is
maintained in the second effect. The overall heat transfer coefficients are 550 and 370
kcal.h-1m-2 °C-1 in the first and the last effect respectively. The specific heat of the
concentrated liquor is 0.87 kcal.kg-1 °C-1. Consider vertical short tube evaporator. Latent
heat of vapor generated from effect I and effect II are 531 kcal/kg and 563 kcal/kg
respectively and latent heat of steam is 506 kcal/kg.
a. Calculate the heat transfer area required (assume equal areas in all three
effects).
b. Estimate the steam economy and the steam consumption.

A distillation column for separation of methanol from water receives two feeds 100
kmol/h saturated liquid having 30 mol% methanol, and 100 kmol/h 20% vaporized feed
having 60 mol% methanol. The top product should have 96 mol% methanol, and the
bottom must not contain more than 3 mol% of it. If an external reflux ratio of 1.45 is used,
calculate the amounts of the top and bottom products, and determine the number of ideal
trays required for the separation. The vapor-liquid equilibrium data are given below:
 Tutorial
Energy Technology (BCHL606)

1. Explain in details about coalfields in India.

2. Explain the mechanism of low temperature carbonization and high

temperature carbonization.

3. Explain ultimate analysis of coal.

4. Write down the importance of washing of coal and different washing techniques.

5. Describe atmospheric and vacuum distillation

6. Describe Isomerization process.

7. What are different properties of petroleum product and characterization techniques?

8. Explain the Natural gas and Water gas