Outdoor Cooling System PC500 (E Type) User Manual 01 PDF

Outdoor Cooling System PC500 (Manufacture
Envicool)
User Manual
Issue 01
Date 2013-1-17
HUAWEI TECHNOLOGIES CO., LTD.

Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.
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and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
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holders.
Notice
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within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
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Huawei Technologies Co., Ltd.

Address: Huawei Industrial Base
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Issue 01 (2013-1-17) Huawei Proprietary and Confidential

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Copyright © Huawei Technologies Co., Ltd.
Outdoor Cooling System PC500 (Manufacture Envicool)
User Manual About This Document
About This Document
Overview
This use manual introduces PC500 air conditioner user introduction, summary, packaging and
transportation, unpacking and inspection, installation, power-on and checking, maintenance.
Target Reader
This Manual mainly applies to the following engineers:
 Technical support engineer
 Maintenance engineer
 Market engineer
 Service engineer
Modified Records
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 01 (2013-01-17)
This is the first official release.

ii
User Manual Content
Content
About This Document .................................................................................................................... ii

1 Use Instruction............................................................................................................................... 1
2 Product Overview ......................................................................................................................... 2
2.1 Product Appearance.......................................................................................................................................... 2
2.2 Features ............................................................................................................................................................ 2
2.3 Applied Scenario .............................................................................................................................................. 3
2.4 Product Nameplate ........................................................................................................................................... 3
2.5 Technical Parameters ........................................................................................................................................ 4
2.6 Performance curve ........................................................................................................................................... 6
2.7 Components...................................................................................................................................................... 7
2.8 Airflow Cycle ................................................................................................................................................... 7
2.9 System working princple .................................................................................................................................. 8
2.10 Cooling parameters setting ............................................................................................................................. 8
2.11 Alarm and Fault Management ........................................................................................................................ 8
3 Packaging and Transportation.................................................................................................. 11

4 Unpacking and Inspection ........................................................................................................ 12
5 Installation.................................................................................................................................... 14
5.1 Mechanical Installation .................................................................................................................................. 14
5.2 Electrical Installation...................................................................................................................................... 15
6 Power-on and Checking ............................................................................................................. 18

6.1 Controller LCD Operation ............................................................................................................................. 18
6.2 Checking before Power-on ............................................................................................................................. 22
6.3 Running .......................................................................................................................................................... 23
7 Maintenance ................................................................................................................................. 25
7.1 Daily Maintenance ......................................................................................................................................... 25
7.1.1 Maintenance periodic table ................................................................................................................... 25
7.1.2 Tools ...................................................................................................................................................... 26
7.1.3 Spare Parts ............................................................................................................................................ 26
7.1.4 Electric control assembly maintance ..................................................................................................... 27
7.1.5 Internal cycle fan maintenance .............................................................................................................. 28

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User Manual Content
7.1.6 External cycle fan maintenance ............................................................................................................ 29

7.1.7 Compressor maintenance ...................................................................................................................... 31
7.2 Common Fault and Solution .......................................................................................................................... 32
7.3 Schematic Diagram for Internal Wiring ......................................................................................................... 33
8 Barcode description .................................................................................................................... 35

9 Communication Protocol and User Parameter ...................................................................... 36

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User Manual 1 Use Instruction
1 Use Instruction
This manual shall only be used as the guide for the installation and operation of the PC500
outdoor cabinet air conditioner. It introduces the functions and daily maintenances of the unit.
CAUTION
 All wiring connections must comply with national and local electrical code; voltage,
frequency and power capacity must be consistent with the provisions of the use of this
product.
 The product must be installed by trained professionals.
 Don’t upside down, excessive tilt and collision.
 Need circuit breaker for both DC and AC power supply.
 Grounding connection must be reliable. Grounding wires can’t be connected to gas pipe,
water pipe, lightning rod, telephone wire. Otherwise, it causes the electric shock hazard.
 Prohibited lead or extend the power line, the prohibition of weight, heating, pull the power
line.
 Compressor use power input of 220 V AC (or 110 V AC dual live wire). Controller and
fans use power input of -48 V DC.
 Power inputs of 220 V AC and -48 V DC are both on, the equipment works well. Only 220
V AC power input is on and -48 V DC is not on, the whole equipment doesn’t work. Only
-48 V DC is on and 220 V AC is not on, only fans and heat exchanger work, compressor
doesn’t work.

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User Manual 2 Product Overview
2 Product Overview
This chapter is an overview of product appearance, performance parameter, layout, working

principle and control logic.
2.1 Product Appearance

Figure 2-1 Product appearance
2.2 Features
This unit has perfect functions, such as with internal & external fan control function. And it
features high reliability and easy installation, so that it can work once the power supply is
available and no complex adjustment is needed.
Air conditioning works 24 hours a day, 365 days a year continuously running
Products with power-off memory calls function or self-starting function. Air conditioning
power down to memory before power off the set state, then after the caller according to
memory state parameter automatic operation; calls since the launch of the function that as

2
long as the air conditioner to on state, power conditioning can automatically put into
operation.
DC power supply input has a reverse connection preventing function. If power supply positive
and negative polarity reverse connection, equipment does not work, no damage. Positive and
negative pole is connected, machines can be normal operation
Air conditioner shell fixing screw all use the security design, Air conditioning is an integrated
structure, compressor, condenser, evaporator, expansion valve, control unit, the air unit and all
other components as a whole.
The air conditioner casing for outdoor metal structure, the anti-corrosion measures, improve
the ability of corrosion resistance, service life of 10 years.
2.3 Applied Scenario

PC500 outdoor enclosure air conditioner is a cooling product developed for cabinet. It is
applicable for the scenario where internal equipment of the cabinet emits a large quantity of
heat and the internal equipment is sensitive for Temperature and needs to be isolated from the
external environment completely.
2.4 Product Nameplate

PC500 nameplate parameters are showed as follows.
Figure 2-2 Nameplate

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2.5 Technical Parameters

Air conditioner technical parameters are showed as follows:
Table 2-1 Air conditioner technical parameters
Performance Index Value Remark
Rated Voltage 220 V AC/50 HZ; -48 V DC Must connect both AC and
DC power supply. AC
powers compressor on. DC
power control and fans.
Rated Cooling Capacity 600 -
L35/L35 (W)
Rated Power L35/L35 (W) 265 -
AC circuit breaker capacity 6 -
(A)
DC circuit breaker capacity 3 -
(A)
Refrigerant /GWP R134a/150g -
Working Temperature Range -15~+55 -
(degC)
Relative Humidity Range 5~100% -
(%)
Storage Temperature Range -40~+70 -
(degC)
Altitude (m) 4000 -
Transport properties Adapt to train, car, airplane, -
shipping and other
transportation modes.
Max. noise Level dB(A) 65 -
Noise Level (25degC)dB(A) 55 -
Noise Level (40degC)dB(A) 62 -
IP Protection IPX5 -
Anti-flaming Meet UL94 requirements -
Reliability (Years) 10 -
External circulation Meet IEC 68-2-52, IEC -
corrosion 68-2-30

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Performance Index Value Remark
Safety Meet EN60335-1, -

EN60335-2-40, UL60950,
UL1995, IEC 60950-1/EN
60950-1
Working Elevation (m) 4000 -
Environmental protection Comply With RoHS -
Authentication Comply With CE -
Lightning protection Meet YD5098-2001 -
Fan’s Lifetime (Internal Fan 70000 -
L10/25degC, External Fan
L10/40degC) (Hours)
Failure rate (%) 0.4 -
Dimension (W x D x H) 352 x 170 x 582 -
(mm) With Flange
Weight (Kg) 14 -
DC power anti-reverse Yes -
function
Overvoltage protection AC more than 253 V DC -
more than -58 V
Undervoltage Protection AC lower than 185 V DC -
lower than -38 V
Table 2-2 The detailed parameters of EMC as showed as follows:

Performance Index Value
Conduction disturbance Meet EN55022-ClassB

Radiation disturbance Meet EN55022-ClassB
Harmonic current Meet EN61000-3-2
Voltage flicker and fluctuation Meet EN61000-3-3
Electrostatic discharge immunity Meet EN 61000-4-2
The Radiated Immunity Meet EN 61000-4-3
Electrical fast transient burst Meet EN 61000-4-4
Surge ( impact) immunity Meet EN 61000-4-5
Immunity to conducted disturbances Meet EN 61000-4-6
Voltage dips and short interruptions Meet EN 61000-4-11 and EN 61000-4-29
immunity

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2.6 Performance curve

Figure 2-3 Cooling performance curves
Figure 2-4 Cooling consumption curves
NOTE
Ti: Cabinet return air temperature; Ta: External ambient temperature;
Qk: Cooling capacity in the corresponding conditions;
Pk: Cooling power input in the corresponding conditions.

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2.7 Components
This air conditioner main component contains: compressor, throttling element, internal &
external fan, evaporator, condenser and control assembly. Shown as follows:
Figure 2-5 System schematic diagram
Air blower
Control box
Evaporator
Throttling element
External fan
Compressor
Condenser
2.8 Airflow Cycle

The internal cycle air path absorbs the hot air from the upside, and discharges the cold air
from the downside of the air conditioner. The external cycle air path absorbs the external cold
air from the downside, and discharges the hot air from the upside after heat exchange, shown
as Figure 2-6:
Figure 2-6 Schematic diagram for airflow cycle

Cabinet Ambient
Internal cycle
hot air inlet Extemal cycle
hot air outlet
PC500
External cycle
Internal cycle air inlet
cold air outlet

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2.9 System working princple

Compressor running: When the cabinet internal return temperature reaches the cooling startup
point (cooling startup point = cooling point + cooling sensitivity), the compressor starts.
Compressor stop: When the cabinet internal return temperature is lower than the cooling point,
the compressor stops.
Internal fan running: Fan operation is divided into air mode and cooling mode. In air mode,
fan runs at low speed to ensure that the power consumption reduction and hydrogen. In
cooling mode, fan runs at high speed.
External fan running: The external fan’s speed depends on condenser coil temperature. With
speed regulation function, when the ambient temperature is lower, the external fan runs at
lower speed, so that the noise level reduces.
When the environmental temperature is below -20 degrees, air-conditioning doesn't work,
inner and external fan stop running.
2.10 Cooling parameters setting

Cooling startup point = Cooling point + Cooling sensitivity.
Cooling stop point = Cooling point
Table 2-3 Cooling parameter setting point
Parameter Default value Setting range Unit Setting point description

Cooling point 22 [15~55] degC The Temperature point at
which the cooling stops
Cooling 3 [1~10] degC The sensitivity of the
sensitivity Temperature control
2.11 Alarm and Fault Management

Public alarm dry contact, no alarm output dry contact for closed state, have alarm output dry
contact for off state. Contact capacity: impedance load 5 A @ 30 V DC / 5 A @ 277 V AC.
PC500 air conditioner provides the following alarm information. Please refer to Table 2-4 for
the setting point.
The display will show the warning information, shown as Figure 2-7.

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Figure 2-7 Alarm interface
The alarm display will be still on until the alarm has been resumed.
Through the “Figure 6-2 Unit menu structure” enter the “Alarm Menu” can view more alarm
information.
Table 2-4 Alarm parameters and setting point
Item Default Recover Unit Description Output

Value Value
Cabinet 50 45 degC Cabinet internal Display cabinet internal
internal high Temperature is high Temperature, common
Temperature higher than the alarm dry contact opens,
high Temperature trigger alarm, and upload
alarm point. protocol.
Cooling works.
AC power - Power on - Detected AC Stop compressor, common
supply fault voltage is break alarm dry contact opens,
off. trigger alarm, and upload
protocol.
Cooling can’t work.
Internal fan - Replace - On the state of Stop compressor and
fault internal fan internal fan’s trigger alarm, and upload
running, the fan’s protocol.
speed is abnormal
continuously.
External fan - Replace - On the state of Stop compressor and try to
fault external fan external fan’s start, dry contact opens,
running, the fan’s trigger alarm, and upload
speed is abnormal protocol.
continuously.

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Item Default Recover Unit Description Output

Value Value
Cabinet - Replace - The detected The external fan and
internal internal cabinet internal compressor run for 10
Temperature Temperatur Temperature is not minutes and stop for 3
sensor fault e sensor in the setting range. minutes. Dry contact opens,
trigger alarm, and upload
protocol.
Cabinet - Replace - The detected Compressor runs as normal
external external cabinet external logic. And dry contact
Temperature Temperatur Temperature is not opens, trigger alarm, and
sensor failure e sensor in the setting range. upload protocol.
High system - - - System pressure is Stop compressor, common
pressure too high alarm dry contact opens,
alarm trigger alarm, and upload
protocol.
Frequent high - Cabinet - Interval time of Stop compressor, common
system internal continuous 5 times alarm dry contact opens,
pressure Temperatur HP alarm is less trigger alarm, and upload
e exceeds than 1 hour. protocol.
45degC
Coil freeze - 5 degC Coil Temperature Stop compressor, dry
protection is lower than contact opens, trigger
0degCconsecutivel alarm, and upload protocol.
y 5 minutes.
Coil - Replace coil - The detected coil Stop compressor, display

Temperature Temperatur Temperature is not alarm, trigger alarm, and
sensor fault e sensor in the setting range. upload protocol.
Compressor - Compressor degC In cooling mode Display compressor fault,

fault stops or coil Temperature dry contact opens trigger
Temperatur difference between alarm, and upload protocol.
e is 5.5K cabinet internal
lower than detected
cabinet Temperature and
internal coil Temperature is
return less than 5K
Temperatur
e or coil
Temperatur
e sensor
failure or
compressor
failure has
been get rid
of.

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User Manual 3 Packaging and Transportation
3 Packaging and Transportation
Packaging and Transportation

The air conditioner has been packed before delivery. During handling and transportation pay
attention to the follows:
 During handling and transportation, the air conditioner should be placed vertically. It
can’t be placed horizontally or upside down.
 Keep the package well, doesn’t damage the carton.
 Make sure the air conditioner keep away from damaged, raining and chemical corrosion.

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User Manual 4 Unpacking and Inspection
4 Unpacking and Inspection
Unpacking and Inspection

The standard package of this product is carton. To remove the package, remove the external
straps first, and then open the top cover and pull out the carton. Please check the attachment
list and accessory bags in the carton.
Figure 4-1 Schematic diagram for unpacking
Packed configurations are showed as follows:
Table 4-1 Table 4-1 Packed configurations list
No. Name Model Quantity Unit
1 Precision Air Conditioner PC500 1 PCS
2 AC Power input cable 3 x 1.5 1 PCS

mm²-5.5 m
3 DC Power input cable 2 x 1.5 1 PCS
mm²-5.5 m
4 Alarm cable 2 x 0.75 1 PCS
mm²-5.5 m

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User Manual 4 Unpacking and Inspection
Figure 4-2 DC power cable diagram
Figure 4-3 AC power cable diagram
Figure 4-4 Signal cable diagram
NOTE
 When the package is removed, make sure that the air conditioner is placed vertically. It can’t be
placed horizontally or upside down.
 When the external package is removed, please check carefully whether the appearance of the air
conditioner is damage or whether there is any oil. If any damage is found, please report this with the
barcode number on the package to the retailer or Huawei.
 If there is no need to install the product immediately or it needs to be transported to other place,
please repack the air conditioner after the checking.
 To protect the environment, it is recommended to recycle the packing cartons.

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User Manual 5 Installation
5 Installation
This chapter mainly introduces PC500 air conditioner mechanical & electrical installation.
Before installation, please pay attention to the following two points:
1), The placement of the equipment inside the cabinet should be proper. For example, any
obstruction to the internal cycle air inlet and outlet of the air conditioner should be avoided.
2), Check the accessories according to the attachment list and prepare tools.
5.1 Mechanical Installation

Mechanical Installation
For mechanical installation, please refer to Figure 5-1, and fix the air conditioner on the
cabinet.
Figure 5-1 Schematic Diagram for Mechanical Installation

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Dimension
Figure 5-2 Physical dimensions
5.2 Electrical Installation

The electrical installation of the air conditioner includes:
 Make sure that the air conditioner power is disconnected;
 Select suitable AC and DC circuit breaker capacity according to Table 2-1 Air
conditioner technical parameters.
 Connect the power cable according to the schematic diagram for wiring and tighten
the screws;
 Connect the signal cable to the corresponding terminal according to the definition and
customer’s requirement;
 Check whether any short circuit or open circuit exists on the power supply cable and
signal cable with current meter.

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CAUTION
All the electrical connections should comply with the standards of the national and local
electrical codes. Please disconnect all the power supplies for the air conditioner before
the installation.
Select proper wire diameter and circuit protection device according to the air conditioner
nameplate and technical parameters
Electrical wiring schematic diagram
Figure 5-3 Wiring schematic diagram
Power Input Cable

Power input cable includes: AC power input cable and DC power input cable.
CAUTION
Unit used both AC 220 V AC and DC -48 V power supply input.
AC can be connected to dual live wire with 2 P circuit.
-48 V DC is for PCB control and fan assembly.
220 V AC is for compressor.
UNIT has no work and LCD has no power on while -48 V DC is broken or circuit breaker is
off.
Compressor has no work while AC power supply is broken or circuit breaker is off.
AC power cable is forbidden to DC power supply.
DC power cable is polarized and forbidden to AC power supply.
Alarm cable is forbidden to AC and DC power supply.

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Figure 5-4 AC power cable, DC power supply and alarm cable
Communication port
Communication port adopts RJ45 communication coupler.
COM IN port is connected to monitor. COM OUT is connected to cascade unit.
Figure 5-5 RS485 communication coupler pin definition
RJ45 Pin/color RJ45 pin function
1 Orange/white TX+
2 Orange TX-
4 Blue RX+
5 Blue/White RX-
Alarm Cable
Alarm cable is with “S+”, “S-” identifier.

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User Manual 6 Power-on and Checking
6 Power-on and Checking
This chapter mainly introduces PC500 air conditioner power-on and checking after
installation.
6.1 Controller LCD Operation

The unit controller adopts the 96x32 LCD, which contains 7 buttons for setting. The operation
interface is showed as follows Figure 6-1.
LCD operation panel
Figure 6-1 Operating interface
Panel Key introduction

ON/OFF: ON/OFF unit button. Press the button and hold for at least 5 seconds and release
hand, the unit can be turned on/off.
↑: Up button, which is used to select the previous record/menu or increase the setting value
(password only).
↓: Down button, which is used to select the next record/menu or decrease the setting value
(password only).

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←: Left button, which is used to increase the setting value during the parameter setting or
select the previous bit of the data during the password setting.
→: Right button, which is used to decrease the setting value during the parameter setting or
select the next bit of the data during the password setting.
ENTER: the entry of main menu and submenus, confirm data input.
ESC: Quit button, which is used to return to the previous page menu.
Menu
Figure 6-2 Unit menu structure
NOTE
This diagram is unit menu structure, not the real setting.
Remarks:
In1: Internal return Temperature sensor1
In2: Internal return Temperature sensor2
Out: External ambient Temperature sensor
Tp: Evaporator coil Temperature sensor
Te: Compressor exhaust pipe Temperature sensor
Cond: Condenser coil Temperature sensor

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LCD language selection interface

After unit is powered on, language interface is popped up as shown in Figure 6-3.
Figure 6-3 LCD language selection interface
Current language interface is with black background with white word.

Within boot 10 seconds, select the right language and press “ENTER” button to finish
language interface setting. If not press “ENTER”, setting is failed and back to current
language interface.
Language interface with a power-down memory function. Language interface is same as
power down before.
LCD main interface

Main interface is shown as Figure 6-4.
Figure 6-4 Main interface
Main interface will be entered automatically in the following conditions:

No keys operation within boot 10 seconds.
Language interface selection is done.
No key operation within 60 seconds in any interface.
LCD backlight will be turned on when any button is pressed.
LCD backlight will be turned off when no key press within 60 seconds.

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Only “ENTER” and “ON/OFF” keys are available in main interface. Other key is not
available.
“ENTER” key is the entry of Menu.
“ON/OFF” key is to turn on/off unit.
LCD main display

In main interface, LCD display has 2 lines. Top line displays the parameters in turns of In1,
In2, Out, Tp, Te, Cond. The display will be turned to next in turns every 4 seconds. The
following line displays current status or warning in turns. See Figure 6-4.
ON/OFF function
Press and hold the button “ON/OFF” for at least 5 seconds, and then release hand, the air
conditioner will be turned from ON status to OFF.
Also, press and hold the button “ON/OFF” for at least 5 seconds, and then release hand, the
air conditioner will be turned from OFF to ON.
The following is the OFF interface.
Figure 6-5 OFF interface
LCD language change

LCD language will be changed from re-entering LCD language selection interface by fellow
methods:
1), Switch off and re-on air conditioner circuit breaker. Restart the air conditioner.
2), Off and re-ON air conditioner by press button “ON/OFF”, restarts the air conditioner.
Press “UP” or “DOWN” button to select right language and then press “ENTER” to confirm.
LCD menu check

LCD menu structure please see Figure 6-2.
In the main interface, press “ENTER” button to enter the Password input interface. Don’t
input password and continue to press “ENTER”, a prompt “Error Password” is popped up.
Press “ENTER” button again, the menu and parameters can view only. Parameters can’t be
modified.

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LCD menu parameters change

In the main interface, press “ENTER” button to enter the Password input interface. Input the
right password and press “ENTER” again, the menu and parameters can view. Parameters can
be modified.
LCD password input

The factory default operation password of the unit is “0001”.
In password input interface, press the LEFT button or RIGHT button to select the bits for
change, and press the UP/DOWN button to change the relevant digits, and finally press
ENTER button to confirm the change.
If the password is incorrect, the interface will display the error message, and the unit setting
cannot be changed.
If the password is correct, you can enter the main menu and edit the unit setting.
Figure 6-6 Password input interface
6.2 Checking before Power-on

Check the following items after the mechanical & electrical installation have been finished.
Table 6-1 Table 6-1 Checking before power-on
NO. Item
1 All screws have been tightened.

2 There is no barrier around the inlet and outlet of ventilation.
3 The fan can turn freely without abnormal noises.
4 Power cable’s polarity is correct and communication & alarm cable’s
connecting are correct.

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NO. Item
5 Check the power supply voltage with current meter, Whether the power supply
voltage is normal, and comply with the nameplate parameter.
6.3 Running
Close the AC & DC power input circuit breaker. Air conditioner is powered on.
Normal running
At first, internal fan is running at low speed. 3 minutes later after power on, air conditioner
starts running.
When internal temperature reaches the cooling startup point, the cooling system starts with
compressor and external fan start running.
Many minutes later, the temperature of internal air supply port on bottom will lower than the
air return port on top. The temperature of external air exhaust outlet on top will higher than
ambient.
After self-test, the system enters the normal running status. Internal cycle fan keeps running,
if the cabinet internal Temperature reaches the cooling startup point, the cooling will start, and
then compressor and external fan run at the same time.
Cooling system self-test

Select the “Diagnosis” function in the “Set Up” menu shown in figure 6-2, and the unit will
start the “self-test” procedure automatically.
Press “ESC” button to stop self-test.
If the self-test is passed, the system enters the normal running status.
Self-test runs by fellow turns.
1. The internal fan runs 30 seconds.
2. Compressor and external fan run 3 minutes.
3. Compressor and external fan stop.
4. And then, the unit runs as its normal logic.
Cooling Function Checking

After cooling starts, check whether the unit cooling efficiency is normal. Through the unit
current can judge whether the unit is normal. The unit current is variable according to ambient
Temperature. In the cooling mode, the temperature of internal cooled air supplied is lower
than the internal air return temperature. And the external outlet temperature is higher than the
inlet temperature.
Room temperature (Ambient temp 35 degC): After cooling starts, visually check whether the
internal fan & compressor run normally DC (1.0±0.2 A), AC (1.0±0.2 A). In normal
temperature, the AC and DC current are close to rated AC and DC current.

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High temperature (Ambient temp 55degC): After cooling starts, visually check whether the
internal fan & compressor run normally DC (1.0±0.2 A), AC (1.3±0.2 A). In high temperature,
the AC current is higher than rated AC current.
Low temperature (Ambient temp 15degC): After cooling starts, visually check whether the
internal fan & compressor run normally DC (1.0±0.2 A),AC (0.7±0.2 A). In low Temperature,
the AC current is lower than rated AC current.
NOTE
The air conditioner cooling startup default valve is 25 degC, when the cabinet internal return
temperature is lower than 25 degC, the unit can’t start. Onsite checking, heating the
temperature sensor to the detected Temperature is higher than 25 degC, and then the unit can
start. During the checking, needn’t change the unit’s setting parameter. Cooling normal
judgment:
After cooling starts, if the internal & external fan and compressor run normally without
abnormal noise and the unit current is normal judged according to the above 3 points, and the
internal outlet Temperature is lower than the inlet Temperature; and the external outlet
Temperature is higher than the inlet Temp; it indicates that the unit is in normal cooling mode.

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User Manual 7 Maintenance
7 Maintenance
This chapter introduces unit maintenance.
7.1 Daily Maintenance

To ensure the normal operation of the air conditioner, please perform regular maintenances for
it by referring to Table 7-1.
Warning: All the maintenances should be performed by qualified professionals. Please
disconnect the power and communication & alarm output cables of the air conditioner before
any maintenance and do not reconnect them until the maintenance is completed.
After the air conditioner is power on, select self-test function firstly, and check whether this
process is normal. If self-test is OK, and then check whether the system enter the normal
interface, without alarm. Refer to “6.3 Running” for this two process.
If the above two process are normal, it indicate that the air conditioner is normal; otherwise
judge the alarm preliminary through referring to “Section 2.11 Alarm and Fault
Management” and “Section 7.2 Common Fault and Solution”.
7.1.1 Maintenance periodic table

Table 7-1 Daily maintenance table
Check item Step description Maintenance cycle
Wiring Visually check if the wiring is loose 12 months
Fan abnormalities Turn the fan to check if it is smooth and if 12 months
there is any abnormal noise
Drainage pipe Visually check if the drainage mouth is 6 months
blocked
Condenser Check the cleanness of the condenser and 6 months
clean it with compressed air

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7.1.2 Tools
During the installation & maintenance, we need to use the following tools, but not limited to
them.
Table 7-2 Tools list
Tool Picture Functions

Screw driver 1. TORX dedicated screwdriver, size T-20, length 100
mm.
2. Slotted point screwdriver, size 3 mm, length 45
mm.
3. Cross screwdriver, size 3 mm with length 120 mm;
6.5 mm with length 100 mm.
Current meter Check air conditioner input voltage and current, and
check cabinet internal distribution voltage and current
onsite.
Wire Cutter Process cable and wipe off ribbon for strapping cable
onsite.
Crimping Tool Process cable and terminals onsite
Dedicated Clean the air conditioner condenser.

cleaning tool
7.1.3 Spare Parts

The unit’s spare parts are showed as follows:
Table 7-3 Spare parts list
NO. Spare Parts Remarks
1 Temperature Sensor Be used for replacing the damaged Temperature

sensor.
2 Compressor Capacity Be used for replacing the damaged compressor
capacity.
3 Control Board Be used for replacing the damaged control board.
4 Surge Protection Device Be used for replacing the damaged surge
protection device.
5 Internal/External Fan Be used for replacing the damaged fan.

26
7.1.4 Electric control assembly maintance

Maintenance Maintenance detail
item
Checking items Checking Maintenance Solution
method cycle
The reliability Whether the cable is Visual checking 12 months Tighten the
of cable and loose. loose cable
plug Whether the plug is with screw
loose. driver, and
retighten the
loose plug.
Control board replacement

Please perform the control board maintenance according to the following steps, shown as
Figure 7-1:
 Dismantle the unit’s maintenance plate;
 Dismantle the control board holder’s fixing screws.
 Dismantle the connecting cables
 Dismantle control board’s fixing screws and take out the control board, and then
replace it.
 Lastly reverse the 4 to 1 steps to install the control board.
Figure 7-1 Schematic diagram for control board maintenance
NOTE
Perform compressor capacitor and surge protection device maintenance according to the above 1 to 5
steps.

27
7.1.5 Internal cycle fan maintenance

item
Checking items Checking Maintenance Solution
method cycle
The reliability of 1. Whether the Visual 12 months 1. Tighten the
fan running internal cycle fan checking fan with
has the abnormal screw driver.
noise. 2. Get rid of
2. Whether there the foreign
is foreign matter matter.
existing in the fan
or inlet/outlet.
Internal cycle fan replacement

Please perform the internal cycle fan maintenance according to the following steps, shown as
Figure 7-2:
 Dismantle the fan’s fixing screws and take out the fan;
 And then replace the fan;
 Lastly reverse the 3 to 1 steps to install the fan.
Figure 7-2 Schematic diagram for internal cycle fan maintenance

28
7.1.6 External cycle fan maintenance

item
Checking Checking method Maintenan Solution
items ce cycle
The reliability of 1. Whether the Visual checking 12 months 1. Tighten the
fan running external cycle fan with
fan has the screw driver.
abnormal noise. 2. Get rid of
2. Whether the foreign
there is foreign matter.
matter existing
in the fan or
inlet/outlet.
External cycle fan replacement

Please perform the external cycle fan maintenance according to the following steps:
 Dismantle the fan’s mounting holder and connecting cable;
 Dismantle the fan’s fixing screws and take out the fan, and then replace it;
 Lastly reverse the 4 to 1 steps to install the fan.
Figure 7-3 Schematic diagram for external cycle fan maintenance
Table 7-4 Exterior, Drainage holes, Heat exchanger maintenance

item
Checking Checking Maintenance Solution
items method cycle
Appearance Clean, dustless Visual 6 months Clean the dust
and no dirty checking and dirt with
brush or cotton.

29

item
The drainage of Whether the Visual 6 months Clean the
condensate water drainage pipe checking drainage pipe
outlet is outlet with high
plugging. pressure water
gun.
Condenser’s Whether the Visual 6 months Wash the
cleanness condenser is checking condenser
plugged. directly with
dedicated tools;
don’t stop until
the drainage is
clean.
Evaporator’s Whether the Visual 6 months Get rid of the
cleanness evaporator is checking plugged with dry
plugged. cotton.
Schematic diagram for cleaning are showed as follows:
Figure 7-4 Dismantle machine cover
Figure 7-5 Clean condenser

30
Figure 7-6 Clean drainage outlet
Figure 7-7 Clean compressor
General dust treatment: Without removing the maintenance cover plate and shell, with a water
cannon directly external circulation air inlet and outlet rinse
CAUTION
When the summer is coming every year, need to perform the maintenance for condenser and
drainage outlet, get rid of impurities such as catkin, sand and dust.
7.1.7 Compressor maintenance

When the compressor is faulted, the solution is replaced with new unit.
DISPOSAL: Do not dispose this product as unsorted municipal waste. Collection of such
waste separately for special treatment is necessary.

31
Figure 7-8 City trash can
7.2 Common Fault and Solution

The unit’s common fault and solution are showed as follows:
Table 7-5 Table 7-4 Common fault and solution list
Fault Possible Cause Check or Maintenance

Description
Unit doesn’t Open circuit or short Check the open circuit or short circuit point, and
start circuit maintain the main power supply.
Controller failure Replace controller.
Internal fan Terminal is loose Check whether the connecting terminal is loose.
doesn’t start
Power failure Check the DC input power voltage, whether the
voltage is in the range.
Fan blocking Check whether there is foreign matter blocking
the fan.
Internal return Check whether the internal return Temperature is
Temperature is too lower than the internal fan stop point. If so, the
low internal fan will.
External fan Terminal is loose Check whether the connecting terminal is loose.
doesn’t start
Power failure Check the DC input power voltage, whether the
Fan blocking Check whether there is foreign matter blocking
the fan.
No cooling Check the detected internal Temperature and the
requirement external fan status through the display interface.
Fan has Bearing wear Replace fan.
abnormal noise
Fan impeller scrape Check whether there is interference between
other materials cables and fan impeller.

32
Fault Possible Cause Check or Maintenance

Description
Compressor Electrical connecting Tighten the electrical connector.
doesn’t start is loose
Power is off Check the main power supply switch, and check
whether the interface display “Starting”.
Power failure Check the AC input power voltage, whether the
Compressor motor Replace compressor.
damaged
No cooling Check the detected internal Temperature and the
requirement compressor status through the display interface.
Delayed startup The delayed time of compressor interval startup
is 3 minutes.
Compressor internal Check whether the contact of compressor
thermal protection protector is open.
High pressure switch 1, External ambient Temperature is too high.
open 2, External cycle air flow is not enough.
3 Check whether the contact of high pressure
switch is open.
Poor cooling External cycle air Clean the impurities existing in coil or air inlet.
efficiency flow is not enough.
7.3 Schematic Diagram for Internal Wiring

The installation instructions for appliances that are intended to be permanently connected to
fixed wiring, and have a leakage current that may exceed 10mA, shall state that the
installation of a residual current device (RCD) having a rated residual operating current not
exceeding 30mA is advisable.
Ground leakage current is less than 3.5 mA; non grounding can be a portion of the touch,
touch current is less than 0.25 mA
An all-pole disconnection switch having a contact separation of at least 3mm in all poles
should be connected in fixed wiring”
The appliance shall be installed in accordance with national wiring regulations
The unit’s schematic diagram for internal wiring is showed as follows:

33
Figure 7-9 Schematic diagram for internal wiring
Signals SPD AC SPD
AC Input
Control board
Signals port
DC Input
DC SPD
Protection
Protection board
board
Internal Fan External Fan

Compressor

34
User Manual 8 Barcode description
8 Barcode description
The date of manufacture and serial number on the barcode are showed as follows:
The first 10 bit is the manufacture definition.

The value of 11~16 bit stands for the date of manufacture: 120228: February 28, 2012.
The last 3 bit stands for the serial number of the same batch.

35
User Manual 9 Communication Protocol and User Parameter
9 Communication Protocol and User

Parameter
Air conditioner communicates with upstream equipment through ModBus protocol. The unit
supplies 2 RJ45. Port COM IN is used to communicate with upstream equipment. Port COM
OUT is used to cascading. (NOTE: Each RJ45 supplies one-way RS485 communication.) The
default communication rate is 9600 bps. The default address is 16H. The unreadable
parameter and invalid value default value are entire F (0xFF/0xFFFF).
The following air conditioner common parameter can be obtained through communication
protocol.
NO. Data Default Value Register Address Data Type
1 Equipment Model PC500 0x1E1A 2 bytes
2 Manufacturer Code 22 0x1E1C 1 byte
3 Electronic Label Length 33 0x100 2 bytes

unsigned
integer
4 Protocol Version 114 0x102 1 byte
5 Software Version - 0x104 2 bytes
6 Hardware Version - 0x106 1 byte
7 Sub-software ID - 0x108 1 byte
Unit electronic label length can be obtained through communication protocol, the register
address is 0x38E.
The following air conditioner information can be obtained through communication protocol.
NO. Data Unit Register Data Type

Address
1 Unit Running Status - 0x1000 1 byte
2 Internal Fan Status - 0x1002 1 byte

36
NO. Data Unit Register Data Type

Address
3 External Fan Status - 0x1004 1 byte
4 Compressor Status - 0x1006 1 byte
5 Cabinet Internal degC 0x1008 2 bytes signed integer

Return Temperature
6 Pump Status - 0x100A 1 Byte
7 Cabinet External degC 0x100C 2 bytes signed integer

Temperature
8 Condenser degC 0x100E 2 bytes signed integer

Temperature
9 Evaporator degC 0x1010 2 bytes signed integer
Temperature
10 Internal Fan Speed RPM 0x1012 2 bytes unsigned integer
11 External Fan Speed RPM 0x1014 2 bytes unsigned integer
12 AC Input Voltage V 0x1016 2 bytes unsigned integer
13 DAC Input Voltage V 0x1018 2 bytes unsigned integer
14 AC Running Current A 0x101A 2 bytes unsigned integer
15 Unit Running Time h 0x101C 4 bytes unsigned integer
16 Compressor Running h 0x1020 4 bytes unsigned integer

Time
17 Internal Fan Running h 0x1024 4 bytes unsigned integer

Time
18 Compressor Action - 0x1028 4 bytes unsigned integer

Times
NOTE
1) Unit Running Status:
0X01 Standby (Normally turn off the unit through communication or dry contact), or internal fan stops.
0X02 Running (Running without fault)
0X03 Fault (There is fault)
2) Definition of unit running status, internal fan status, external fan status, compressor status and
pump status:
0X01 Standby
0X02 Running (Running without fault)
0X03 Fault (There is fault)
3) Unit running time, compressor running time and internal fan running time are the accumulative
running time after delivery.
4) Upstream equipment can read all the above parameter through a multiple-address read command.
For unused address, the return value can be filled with 0xFFFF.
The following air conditioner information can be set through protocol.

37
NO. Data Default Lower Upper Unit Register Data Type

Value Limit Limit Address
1 Communication 16H 1 128 0x07 1 byte

Address (Range:
1~128)
2 Communication 9600 9600 19200 0x08 2 bytes
Rate unsigned
integer
3 Compressor 25 16 60 degC 0x0A 2 bytes signed
Startup Point integer
4 Compressor 3 1 10 degC 0x0C 2 bytes
Startup Return unsigned
Difference integer
5 High 50 20 80 degC 0x0E 2 bytes signed
Temperature integer
Alarm Point
6 Low 00 -15 10 degC 0x10 2 bytes signed
Temperature integer
Alarm Point
7 DC 58 48 68 V 0x12 2 bytes
Overvoltage unsigned
Alarm integer
8 DC 38 34 54 V 0x14 2 bytes
Undervoltage unsigned
Alarm integer
9 DC Power -- -- -- V 0x16 2 bytes
Supply Cutoff unsigned
Voltage integer r
10 AC 253 223 283 V 0x18 2 bytes
Overvoltage unsigned
Alarm integer
11 AC 185 155 215 V 0x1A 2 bytes
Undervoltage unsigned
Alarm integer
NOTE
1) Upstream equipment can set all the above parameter through a command writing multi-register, for
the unused address, the air conditioner skips without treatment.
2) Upstream equipment can read the setting value through parameter’s address.
Remote ON/OFF can be realized through background monitoring.

38
NO. Data Command Code Register Address Data Type
1 Reset (Reset factory 0x0001 Reset 0x200 2 bytes

parameter)
2 Remote ON/OFF 0x0001 ON 0x1E1C 1 byte

0x0002 OFF,
Others are invalid.
NOTE
1) After remote OFF, the compressor, external fan and internal fan stop.
2) After remote ON, the air conditioner works according to the normal logic. For example, the
cooling startup point is 35degC, and the internal return Temperature exceeds 35 degC, the
compressor starts. Otherwise, the air conditioner is standby.
The following air conditioner alarm information can be obtained through protocol.
NO. Data Alarm Value Register Data Type

Address
1 Cabinet Internal High 00 Normal, 0x300 1 byte
Temperature 01 Alarm,
2 Internal Fan Fault 0XFF Invalid, 0x301 1 byte
3 External Fan Fault 0x302 1 byte
4 Compressor Fault 0x303 1 byte
5 Cabinet Internal Return 0x304 1 byte
Temperature Sensor
Fault
6 High System Pressure 0x305 1 byte
7 Cabinet Internal Low 0x306 1 byte
Temperature
8 DC Overvoltage 0x307 1 byte
9 DC Undervoltage 0x308 1 byte

10 AC Overvoltage 0x309 1 byte
11 AC Undervoltage 0x30A 1 byte
12 AC Power Supply 0x30B 1 byte
Failure
13 Evaporator Temperature 0x30C 1 byte
Sensor Fault
14 Condenser Temperature 0x30D 1 byte
Sensor Fault
15 Ambient Temperature 0x30E 1 byte
Sensor Fault
16 Coil freeze protection 0x30F 1 byte
17 Frequent High System 0x310 1 byte
Pressure

39
NOTE
Upstream equipment can read all the above alarm through a multiple-address read command.
For unused address, the return value can be filled with 0xFFFF

40

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Outdoor Cooling System PC500 (Manufacture

HUAWEI TECHNOLOGIES CO., LTD.

Trademarks and Permissions

Huawei Technologies Co., Ltd.

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

About This Document

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

About This Document .................................................................................................................... ii

3 Packaging and Transportation.................................................................................................. 11

6 Power-on and Checking ............................................................................................................. 18

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

7.1.6 External cycle fan maintenance ............................................................................................................ 29

8 Barcode description .................................................................................................................... 35

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

This chapter is an overview of product appearance, performance parameter, layout, working

2.1 Product Appearance

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

2.3 Applied Scenario

2.4 Product Nameplate

Figure 2-2 Nameplate

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

2.5 Technical Parameters

Table 2-1 Air conditioner technical parameters

Performance Index Value Remark

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

Performance Index Value Remark

Safety Meet EN60335-1, -

Table 2-2 The detailed parameters of EMC as showed as follows:

Conduction disturbance Meet EN55022-ClassB

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

2.6 Performance curve

Figure 2-4 Cooling consumption curves

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

Figure 2-5 System schematic diagram

2.8 Airflow Cycle

Figure 2-6 Schematic diagram for airflow cycle

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

2.9 System working princple

2.10 Cooling parameters setting

Table 2-3 Cooling parameter setting point

Parameter Default value Setting range Unit Setting point description

2.11 Alarm and Fault Management

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

Figure 2-7 Alarm interface

Table 2-4 Alarm parameters and setting point

Item Default Recover Unit Description Output

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

Item Default Recover Unit Description Output

Coil - Replace coil - The detected coil Stop compressor, display

Compressor - Compressor degC In cooling mode Display compressor fault,

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

3 Packaging and Transportation

Packaging and Transportation

Issue 01 (2013-1-17) Huawei Proprietary and Confidential

4 Unpacking and Inspection

Unpacking and Inspection

Figure 4-1 Schematic diagram for unpacking

Packed configurations are showed as follows:

Table 4-1 Table 4-1 Packed configurations list

No. Name Model Quantity Unit

1 Precision Air Conditioner PC500 1 PCS

2 AC Power input cable 3 x 1.5 1 PCS