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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
Table of Contents
1 INTRODUCTION .......................................................................................................................................................... 7
1.3 PURPOSE.......................................................................................................................................................... 10
2 SCOPE OF WORK....................................................................................................................................................... 15
2.8 SPECIFIC REQUIREMENTS: INSTRUMENTATION AND CONTROL SYSTEM AND IT& TELECOM WORKS . 37
2.11 SPECIFIC REQUIREMENTS: MATERIAL ENGINEERING AND CATHODIC PROTECTION WORKS ............... 43
2.23 ACCESS TO THE SITE: EXISTING ROADS AND BRIDGES .......................................................................... 5857
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2.26 ARRANGEMENTS FOR ELECTRICAL POWER, AIR AND WATER .............................................................. 6059
4.10 RECOMMENDATIONS FROM SAFETY WORKSHOPS, 3D MODEL REVIEWS and COMPANY COMMENTS ON
FEED PROJECT DELIVERABLES....................................................................................................................... 128127
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5.8 TWO YEARS SPARE PARTS AND SPECIAL TOOLS ................................................................................ 138137
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12.9 Historical maintenance record for each tagged equipment ............................................................................... 195194
14 ATTACHMENT III F: Responsibility Matrix for ESP and related equipment supply, installation and operation ............. 205204
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15.16 PAINTING, PROTECTIVE COATINGS, INSULATION AND CATHODIC PROTECTION ENGINEERING .. 257256
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1 INTRODUCTION
1.1 DEFINITIONS
All defined terms used shall have the meaning assigned to them in the FORM OF CONTRACT,
SECTION II – GENERAL CONDITIONS and/or this SECTION III – SCOPE OF WORK.
Other definitions not specifically mentioned hereunder but nevertheless appearing in various
parts of the text hereof in upper case text or lower case text set in parenthesis and inverted
commas shall be construes in accordance with definitions set out in SECTION II and shall also
be deemed to be such defined terms hereunder.
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MIN Minimum
MMS Machine Monitoring System
MOV Motor Operated Valve
MP Medium Pressure
MPFM Multi-Port Flow Meter
MPFS Multi-Port Flow Selector
MSDS Material Safety Data Sheet
MV Medium Voltage
NACE National Association of Corrosion Engineers
NDE Non-Destructive Examination
NDT Non-Destructive Testing
NVQ National Vocational Qualification
O&M Operation and Maintenance
ODF Optical Distribution Frames (for fibre optics)
OLE Object Linking and Embedding
OHL Over-Head Line
OPC OLE for Process Control
OWS Oily Water Sewer System
P&IDs Piping and Instrumentation Diagrams
PAGA Public Address / General Alarm
PCS Process Control System
PDMS Product Data Management System
PLC Programmable Logic Controller
PMS Power Management System
P&IDs Process and Instrumentation Diagrams
PFDs/UFDs Process Flow Diagrams / Utility Flow Diagrams
PFP Passive Fire Protection
PS Performance Standards
PPE Personal Protective Equipment
PSD Private Security Detail
PSV Pressure Safety Valve
PTW Permit to Work
PW Produced Water
PWTP Produced Water Treatment Package
PV Pressure (Control) Valve
QA Quality Assurance
QC Quality Control
QMS Quality Management System
QRA Quantitative Risk Assessment
RTU Remote Terminal Unit
RO Reverse Osmosis
ROW Right of Way
SAT Site Acceptance Test
SIL Safety Integrity Level
SIMOPS Simultaneous Operations Study
SLD Single Line Diagram
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SS Sub-station
SIH Satellite Instrument House
SIS Safety Instrumented System
SCE Safety Critical Elements
SoW Scope of WORK
SPIR Spare Parts Interchangeability Records
SIF Safety Instrumented Function
SIL Safety Integrity Level
SIS Safety Instrumented System
SWGR Switchgear
TSO Tight Shut Off
German: Technischer Uberwachungs-Verein;
TUV
English: Technical Inspection Association
TW Treated Water
U/G Under-Ground
UPS Uninterrupted Power Supply
VFD Variable Frequency Drive
VESDA Very Early Smoke Detection Apparatus
VSD Variable Speed Driver
WBS Work Breakdown Structure
WHCP Well Head Control Panel
WHP Well Head Pressure
WI Water Injection
WIS Water Injection System
WIW Water Injection Well
WSW Water Source Well
WIWPA/GA Water Injection Wells Public Address / General Alarm
WP Well Pad
WQ West Qurna
1.3 PURPOSE
1.3.1 The purpose of this SECTION III is to give description of the scope of WORK to be performed
by CONTRACTOR regarding FACILITIES which includes project management, engineering,
procurement, supply (and transportation), construction, PRE-COMMISSIONING,
MECHANICAL COMPLETION and COMMISSIONING of the WORK and the timely hand-
over thereof to COMPANY in READY FOR START-UP mode and thereafter for
CONTRACTOR to provide ASSISTANCE to COMPANY with the START-UP and
PERFORMANCE TEST of said WORK and with the commencement of COMPANY’S
operation of said FACILITIES and achieving of FINAL ACCEPTANCE of the WORK.
1.3.2 The scope of WORK to be performed by CONTRACTOR also includes those particular
services (the “Services”) to be provided by CONTRACTOR to COMPANY personnel when
deployed in CONTRACTOR’S home office and at WORKSHOPS and at the WORKSITE and
other premises where the WORK is to be carried out.
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1.3.3 This scope OF WORK document is to provide an overall description of the scope of WORK
to be performed by the CONTRACTOR on the basis of “Engineering, Procurement &
Construction” of certain FACILITIES together with various appurtenances and associated
works and comprising:
The main purpose of this Project regarding is to provide the following water injection facilities and
relevant utilities (including the requirement of E & I, CP, Monitoring and Controls) for the following
Well Pads:
WellPad 2 WIF
WellPad 8 WIF
WellPad 10 WIF
WellPad 12 WIF
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water and 4-5 m high dams are filled in meridional and lateral directions to protect the territory
against flooding.
Part of the territory along southern and northern bank of Euphrates River is occupied by a
network of rural inhabitant areas and palm woods. The area is in subtropical climate, summer
temperature reaches over +55°С, minimum winter temperature is -5°С. The average annual
amount of precipitation is less than 200 mm.
Basrah, Qurna and Medina towns are interconnected with a paved road. The nearest rail road
stretches away from Basrah in latitudinal direction. Technical water is to be supplied from rivers
and lakes, potable water is provided from inhabitant areas.
West Qurna-2 field refers to Mesopotamian petroleum basin situated within Arabian Peninsula
and occupies the water area of Arabian Gulf. The main target of exploratory and development
drilling in the West Qurna-2 field are the upper cretaceous Mishrif limestone (Cenomanian stage)
and the lower cretaceous Yamama formation.
Environmental Conditions of the FACILITIES area.
The design of the FACILITIES shall comply with the follow environmental conditions:
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1.5.2 The WORK shall be performed safely and with due diligence and efficiency and in line with
requirements of SECTION IX of the CONTRACT, and in accordance with sound principles
and competent practices in the engineering and construction industry, shall strictly comply
with the provisions of this CONTRACT and all specifications and drawings referred to in this
CONTRACT or thereafter furnished by the COMPANY, shall comply with any conditions or
warranties implied by law, shall be first class in every particular and shall be free from faults
or defects in construction and workmanship and in any design or engineering furnished by the
CONTRACTOR.
1.5.3 The completed WORK shall be, in all respects, fit for the purpose intended by the
COMPANY. The CONTRACTOR guarantees the COMPANY that all materials and supplies
furnished by the CONTRACTOR for the WORK shall be new, merchantable of the most
suitable grade, and fit for their intended purposes. The CONTRACTOR shall obtain from each
VENDOR for all materials to be incorporated into the FACILITIES described, a VENDOR’s
warranty for the benefit of the CONTRACTOR, and the COMPANY. The COMPANY may
assign all of its rights for enforcement of CONTRACTOR’s Guarantees under this
CONTRACT.
1.5.4 CONTRACTOR shall be fully liable for the adequacy, stability and safety of all of its and its
SUBCONTRACTORs operations and methods of construction.
1.5.5 CONTRACTOR shall be responsible for the whole power, water, waste water disposal and
other utilities which may be required for WORK performance. CONTRACTOR shall arrange
connection to the said utility systems at his own expenses, invite a third party APPROVED
by the COMPANY for the purposes to supply and install any hardware and equipment
required for such services utilization by the CONTRACTOR and for measurement of the
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consumed quantity of utility services. Pursuant to item 1.5 above, unless otherwise provided
in this CONTRACT, the CONTRACTOR shall provide all labour, supervision, designs,
engineering, materials, tools, equipment and facilities and other items specified in this
CONTRACT necessary for the completion of the WORK (unless otherwise specified by the
COMPANY).
1.5.6 COMPANY shall provide only those specific items as expressly listed in SECTION X,
COMPANY PROVIDED ITEMS.
1.5.7 CONTRACTOR shall reinstate any areas disturbed during the WORK including any
temporary access ways and/or storage areas. The CONTRACTOR shall ensure the protection
of all adjacent natural environment, property or facilities from damage by construction
activities and is responsible for the restoration of the areas surrounding the WORK to their
original state.
1.5.8 The CONTRACTOR shall be responsible for removal and disposal of all scrap, debris, and
other items, not needed for the final use of the WORK, in a safe and environmentally friendly
manner. The CONTRACTOR shall be responsible for removing all construction plant,
construction temporary facilities and excess construction materials from the WORKSITE
following the COMPLETION of the FACILITIES or any separate part thereof.
1.5.9 The CONTRACTOR is informed that the WORKS shall be executed inside and adjacent to
operational facilities and due consideration shall be taken into account of the BROWNFIELD
nature of the works; which will require full compliance to COMPANY’S permit to work
systems and close coordination of construction activities with COMPANY. Compliance to
COMPANY permit to work system requirements is included in CONTRACTOR’S scope of
WORK.
1.5.11 CONTRACTOR shall meet the requirements of the COMPANY and this CONTRACT with
respect to quality, safety, operability and maintainability of the FACILITIES.
1.5.12 CONTRACTOR is reminded that the performance of the majority of the WORK will take
place in the Republic of Iraq that might be considered to be a remote location and
CONTRACTOR shall take full and clear account of all constraints as may be encountered
during his performance of the WORK.
1.6.2 Following order of precedence shall apply for execution of this CONTRACT:
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CONTRACT;
1.6.4 A list of international codes and standards is provided in CONTRACT, SECTION IV and
particularly in CONTRACT, SECTION IV, document No. 8015-0151-LM20-00-000-AL-
LS-00003 revision 00 “LIST OF APPLICABLE CODES AND STANDARDS” for use in
the Project; this is a minimum list of codes and standards and not exhaustive, any codes
and standards that are required for the design and not mentioned in the SECTION IV shall
be added into the list by the CONTRACTOR during detail design and shall be subject to
COMPANY APPROVAL. This list of codes and standards together with codes and
standards referenced in the respective CONTRACT Specifications shall be followed by
CONTRACTOR.
2 SCOPE OF WORK
2.1 SUMMARY OF THE SCOPE OF WORK
The WORK described in SECTION III shall comprise, amongst other things, but as a minimum the
following tasks and activities, all of which shall be performed by CONTRACTOR in accordance with
the provisions of the CONTRACT:
• Entire and comprehensive project management of the WORK up to and including the
issue of the PROVISIONAL ACCEPTANCE CERTIFICATE(s) and thereafter
continuing for the duration of the DEFECTS CORRECTION PERIOD for the
FACILITIES up to and including FINAL ACCEPTANCE of the WORK;
• Written endorsement of the documents of the DESIGN DOSSIER as set out in SECTION
IV, save always that such certification of such endorsement shall have taken place not
later than, and therefore prior to or at the latest upon, EFFECTIVE DATE in accordance
to CONTRACT;
• Detail engineering and design for the WORK including all FINAL AS-BUILT
DOCUMENTATION; CONTRACTOR shall undertake the SITE verification/visits
including tool inspection for implementing the actual SITE conditions in the detail
engineering and design documentation. Provision of Operation & Maintenance
procedures and manuals, provision of Spare Parts and Interchangeability Record Form
(SPIR) in accordance with Form and Instruction provided in CONTRACT, SECTION IV.
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• Procurement shall include but not be limited to tendering, technical and commercial bid
evaluation, purchasing, quality assurance, transportation, storage and material control,
maintenance and preservation of all Material, Equipment and Consumables. Placement of
all Purchase Orders, Procurement of equipment, materials and consumables necessary for
the WORK, complete with documentation for all CONTRACTOR and subcontractor
items, the management of the manufacturing of said equipment, all specified factory and
on-SITE inspections and testing of whatever kind thereof and the expediting thereof;
Specification, procurement and supply of COMMISSIONING spares, special tools, plus
specification for two (2) years operation spare parts for the FACILITIES. Procurement of
two (2) years operation spare parts for the FACILITIES is not a part of SCOPE OF
WORK;
• Supply, transportation and delivery to SITE of all CONTRACTOR ITEMS together with
their storage and safe keeping at the SITE or WORKSITE, or other locations, prior to
their installation in the WORK;
• Lifting, loading, unloading and transportation of the COMPANY ITEMS from the
COMPANY’s warehouse to CONTRACTOR’s warehouse;
• Procurement of materials and equipment for modification and installation of the
COMPANY ITEMS at SITE, including, but not limited of Supply Cable Glands for
Junction Box Medium Voltage Cable termination from ESP side;
• Storage, preservation, Site Acceptance Test (SAT), installation, MECHANICAL
COMPLETION, PRE-COMMISSIONING, COMMISSIONING and START-UP of the
FACILITIES, including COMPANY ITEMS;
• VENDOR assistance during SAT, installation, PRE-COMMISSIONING,
COMMISSIONING and START-UP of COMPANY ITEMS which specified in
ATTACHMENT III H;
• Mobilization/Demobilization to/from SITE of all CONTRACTOR ITEMS together with
their storage, preservation and safe keeping at the WORKSITE, or other locations, prior
to their installation of the WORK; Construction and installation of the FACILITIES at
WORKSITE;
• PRE-COMMISSIONING with subsequent achievement of MECHANICAL
COMPLETION;
• COMMISSIONING of the FACILITIES including necessary labor, supervision,
VENDOR support, Consumables, spares, first fills and PRE-START UP AUDIT;
• HAND-OVER of the FACILITIES to COMPANY after achieving READY FOR START
UP;
• Assistance, at no cost to COMPANY by way of the provisions of CONTRACTOR
PERSONNEL (including VENDORS and SUBCONTRACTORS personnel) and items
of CONSTRUCTION EQUIPMENT including provisions of the required items such as
tools, equipment, scaffolding, lighting, rigging equipment, flushing hoses, water and
consumables and the like for carrying out the activities associated with START-UP and
PERFORMANCE TESTS of the FACILITIES including assistance to COMPANY and
the another CONTRACTOR, responsible for Electrical Submersible Pump and Variable
Speed Drive Panel PROCUREMENT, COMMISSIONING, START-UP and
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Dammam Water wells are source water wells drilled in the nearby of the WP with a certain water
capacity suitable for injection into the selected wells for Mishrif reservoir pressurization. Water
is quite salty and with consistent content of hydrogen sulfide and carbon dioxide which made
the fluid quite aggressive for the surface facilities. Solid content is not consistent and filtration
unit for TSS separation is not envisaged. Water quality is practically the same for all the WSW.
The water is extracted from each well with submersible vertical pump (ESP) installed at
approximately from 500 to 750m of depth inside the well with proper casing.
ESPs are provided with down hole suction filters for pump protection and flowrate is controlled
through variable speed driver (VSD).
The surface piping will be provided with protection from over pressurization in design. The
selection and design of the protection system is part of the present scope.
Chemical injection dosing system is installed to protect the piping system. Number and typology
of chemical package to be installed as well as location of injection point shall be as per the
relevant study (doc 8015-0151-SS02-00-000-ME-RP-00002 CORROSION MODELLING
AND MATERIAL SELECTION REPORT, doc. 8015-0151-EN11-00-000-PC- RP-00001 -
Chemical Injection Study Report) and P&IDs developed during the FEED and DD phases (DD
for similar Project, refer to Section IV, APPENDIX D5).
Injection line - Manifold Tie in (Mishrif)
The Dammam water piping is tied-up at the Mishrif production manifold. At the tie-in location,
corresponding injection well line is positively isolated from the production/test manifold;
Dammam water from WSW is connected and injected to the WI well. Flow control valve with
transmitter is provided in the manifold area injection line to monitor and control the injection
rate. Existing choke valve is removed from the well line during Dammam water injection line
hook up to the wells.
The injection wells are oil production wells which will be converted into injectors. U/G line from
manifold to the injection well head is already suitable for injection purpose and will be used to
handle the injection water. An exception has to be considered for WIW-215 at WP #8 and WIW-
303 at WP #10. Thisese wells will be operated as injectors with temporary facilities that will be
replaced with permanent facilities as part of this scope.
Existing chemical dosing connection for oil production will be removed as well as
instrumentation of converted oil lines that will be modified to make it suitable for injection
operation.
Oil production lines to be converted into injection lines are in carbon steel material and designed
with 1500# rating.
Injection pressure is low at the beginning of the injection; for some wells MIN is 5 barg and will
rise in the future up to MAX 130 barg.
2.2.3 Scope of work includes also interconnection between new and existing Dammam
wells network. The scope consists in providing the interconnection items (piping,
valves, fittings, etc) between the systems in order to have the possibility to divert
the flow from a network to another if required for operation flexibility.
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2.2.4 The interconnection potentially has some implication in term of safety and process
aspects. In particular, there could be the possibility to connect systems with
different pressure rating and operation parameters. The study of interactions
between the two systems has not been investigated in the FEED phase and shall be
in the duty of the EPC Contractor.
2.2.5 The current scope is limited to define the piping items for the interconnection (line,
valves, etc,) by defining a suitable location for the tie-ins.
2.2.6 At each interconnection point will be provided manual block valves in double block
and bleed configuration for positive isolation with the other Dammam Water Supply
networks.
• • WSW area preparation (site inspection, grading, removal any materials inside existing
mud pits, mud pits backfilling and with compaction, roads/pathways/paving construction
and modifications, fence installation);
• Hook-up to Water Source Wellhead #19 Christmas tree wellhead outlet flange;
• Hook-up to Water Source Wellhead #21 Christmas tree wellhead outlet flange;
• Supply and installation of No.1 (one) Corrosion Inhibitor Injection Skid with dosing Tank
capacity for 30 days;
• Piping from WSW to manifold at WSW well pad, gathering system (flowline) from WSW
to WP, common header in the WP and then interconnection to WIW;
• Dismantling of existing above ground piping branches from common header in the WP at
WIW manifold;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #32
inlet flange;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #86
inlet flange;
• The existing U/G oil production line, from wellhead to oil manifold, will be re-used for
injection purpose;
• T-walls around WSW pad including existing WSW 17&18 (with modification (if
required) of the Well Pad for T-walls installation and adjustment of the existing facilities).
Bullet proof sliding metallic gates and personal gates (only near main entrance)
installation on the WSW pads including area of the existing WSW-17 and WSW-18 with
the required modifications of the entrance areas. Berms (around the WSW) removal after
T-wall installation. T-walls height shall be 3,6m. T-Walls shall be bound by metallic wire
and protected on top by razor wire with diameter not less than 900mm (according to 8015-
0150-LMEL-00-000-SE-TR-00001_00, page 40, Fence require). Perimeter lighting
(similar to the existing WSW-17 and WSW-18 area);
• Perimeter lighting (similar to the existing WSW-17 and WSW-18 area)
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• WSW area preparation (site inspection, grading, removal any materials inside existing
mud pits, mud pits backfilling with compaction, roads/pathways/paving construction and
modifications, fence installation);
• Hook-up to Water Source Wellhead #20 Christmas tree wellhead outlet flange;
• Supply and installation of No.1 (one) Corrosion Inhibitor Injection Skid;
• Piping from WSW to manifold at WSW well pad, gathering system (flowline) from WSW
to WP, common header in the WP and then interconnection to WIW;
• Dismantling of existing above ground piping branches from common header in the WP at
WIW manifold;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #215
inlet flange;
• Hook-up from header/manifold to existing Christmas Injection well Wellhead #238 inlet
flange tree;
• The existing U/G oil production line, from wellhead to oil manifold, will be re-used for
injection purpose (exception has to be considered for WIW-215 where temporary
injection facilities will be installed);
• Connection with existing Closed drain system;
• Related E&I, CP, MES and SCADA integration work, etc...
2.2.9 WP#10 WIF particular Scope of work can be summarised as follow
• WSW area preparation (site inspection, grading, removal any materials inside existing
mud pits, mud pits backfilling with compaction, roads/pathways/paving construction and
modifications, fence installation);
• Hook-up to Water Source Wellhead #23 Christmas tree wellhead outlet flange;
• Hook-up to Water Source Wellhead #24 Christmas tree wellhead outlet flange;
• Supply and installation of No.1 (one) Corrosion Inhibitor Injection Skid;
• Piping from WSW to manifold at WSW well pad, gathering system (flowline) from WSW
to WP, common header in the WP and then interconnection to WIW;
• Dismantling of existing above ground piping branches from common header in the WP at
WIW manifold;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead
#WQ11 inlet flange (located outside of the Mishrif WP#10);
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• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #301
inlet flange;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #303
inlet flange;
• The existing U/G oil production line, from wellhead to oil manifold, will be re-used for
injection purpose (exception has to be considered for WIW-303 where temporary
injection facilities are installed);
• Connection with existing Closed drain system;
• Related E&I, CP, MES and SCADA integration work, etc...
2.2.10 WP#12 WIF particular Scope of work can be summarised as follow
• WSW area preparation (site inspection, grading, removal any materials inside existing
mud pits, mud pits backfilling with compaction, roads/pathways/paving construction and
modifications, fence installation);
• Hook-up to Water Source Wellhead #25 Christmas tree wellhead outlet flange;
• Supply and installation of No.1 (one) Corrosion Inhibitor Injection Skid with dosing Tank
capacity for 30 days;
• Piping from WSW to manifold at WSW well pad, gathering system (flowline) from WSW
to WP, common header in the WP and then interconnection to WIW;
• Dismantling of existing above ground piping branches from common header in the WP at
WIW manifold;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #361
inlet flange;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #363
inlet flange;
• Hook-up from header/manifold to existing Christmas tree Injection well Wellhead #381
inlet flange;
• The existing U/G oil production line, from wellhead to oil manifold, will be re-used for
injection purpose;
• Backfilling the area between WSW 15,16 and WSW-25 as mentioned at Drawing 8015-
0151-EN11-36-112-PI-DB-00001_02_TWalls_MU (SECTION IV);
• T-walls and welded-mesh fence installation around the WSW pad and including area of
the existing WSW-15 and WSW-16 Well Pad. Bullet proof sliding metallic gates and
personal gates (only near main entrance) installation on the WSW pads including area of
the existing WSW-15 and WSW-16 with the required modifications of the entrance areas.
Before bullet proof personal gate shall be installed full height turnstile with roof (consist
of three door wings and diameter no less than 1.3 m and ), the channel after turnstile shall
be protected from both side of welded fences and shall be adjoin directly to personal gate.
Guard house for WSW-25 Well Pad (similar with WSW-15,16 Well Pad), shall be
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EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
protected by T-Walls from three sides. The required modifications of the WP#12 area to
be performed by CONTRACTOR. Berms (around the WSW) removal after T-wall
installation. T-walls height shall be 3,6m. T-Walls shall be bound by metallic wire and
protected on top by razor wire with diameter not less than 900mm (according to 8015-
0150-LMEL-00-000-SE-TR-00001_00, page 30, Fence require). Modify/replace the
existing chain link fence if required;
• Connection with existing Closed drain system;
• Perimeter lighting (similar to the existing WSW-17 and WSW-18 area)
• Related E&I, CP, MES and SCADA integration work, etc.
For the avoidance of doubt, Hoouk-up to Water Source Wellhead #26 is not part of
CONTRACTOR’s scope of WORK.
2.2.11 The FACILITIES are to be constructed at West Qurna-2 field in the South of IRAQ
at BROWNFIELD areas. Location of DAMMAM Water Supplying Well Pad and
Water Injection Well Pad #2, #8, #10 and #12 are indicated on “Master Plot Plan”
and ”Layout for new Dammam decentralized well pad location”. Location of
Existing DAMMAM Water Supplying Well Pad and Water Injection Well Pad are
in “Detailed Unit Plot Plan”.
2.2.12 FACILITIES cover for all Equipment, Civil, Structural, Electrical, Instrumentation
& Control, ICSS, MES, Piping, Pipeline, IT&Telecom and Security Systems. Ties-
ins to the existing operation facilities shall also be required under COMPANY’S
permit to work system and close coordination with COMPANY.
2.2.15 The said FACILITIES are to be designed and built and brought on stream by
CONTRACTOR, as shown hereunder:
2.2.16 FACILITIES to be High Pressure Systems with special requirements as per design
specifications.
2.2.17 The FACILITIES include following systems: Chemical Injection Packages, Valves,
Manifolds, Piping, Pipeline, VSD panels, and associated electrical, instrumentation,
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2.2.18 An emergency shower and eye bath shall be provided in close proximity to the
chemical injection and storage system.
2.2.19 Piping and cabling interconnections between all of the foregoing FACILITIES and
existing systems shall be made utilizing trenches and cable trays (both electrical
power and communications).
2.2.20 For all mentioned FACILITIES and piping, CONTRACTOR shall maximize
prefabrication and minimize interruption to operations.
2.2.22 CONTRACTOR shall provide ICSS expansion in the existing Satellite Instrument
House (SIH), installed in the existing production well pads, designed and supplied
as a part of existing ICSS, fully compatible with it, considering nomenclature of
materials and equipment, supplied by EMERSON for existing ICSS of well pads,
using the same list of materials, models, series of equipment, hardware and software
revisions as used for the existing systems.
2.2.23 CONTRACTOR shall provide connection and integration of ICSS with the existing
ICSS of Central Processing Facility Mishrif and adjoined THIRD PARTY systems.
2.2.24 CONTRACTOR shall be responsible for the IT&Telecom and MES Systems
WORKS for FACILITIES. All activities related to IT&Telecom and MES Systems
including engineering, procurement, installation, PRE-COMMISSIONING,
COMMISSIONING shall be in accordance with the following main philosophy:
• All IT& Telecom and MES systems components shall be designed as an extension of the
existing IT& Telecom and MES of West Qurna-2 field. All design solutions shall be
developed in line with the DESIGN DOSSIER;
• All IT& Telecom and MES systems shall use the same VENDORS (manufactures) and
software as existing ones in West Qurna-2 field;
• All MES subsystems shall be fully integrated with existing ones and between each other.
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EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
Here below a table which reports all the wells included in the Project:
WATER SUPPLY
WATER
WELL PAD WELL - WSW
INJECTION WELL NOTES
(WP) (DAMMAM
(WIW)
WELLS)
2.4.2 Scope:
• CONTRACTOR shall Design, Procure, Construct and perform all other associated works
for the whole Dammam Water Injection System for Well Pads #2, #8, #10 and #12.
• For Well Pad #8 and #10 CONTRACTOR shall modify the existing water injection
facilities. Details in par. 2.7.5 and 2.7.6;
• To ensure a smooth and uninterrupted execution of the various phases of the Project, i.e.
engineering, procurement of materials and equipment, construction, PRE-
COMMISSIONING, COMMISSIONING, START UP, PERFORMANCE TEST and
HAND-OVER;
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
• CONTRACTOR shall provide tie-in points for potential future expansion as part of the
original design which shall be agreed with COMPANY.
• Demolition WORKS necessary during CONSTRUCTION of new FACILITIES are
included in CONTRACTOR scope of WORK. Any permanent existing FACILITY which
has been damaged or removed as a result of demolition shall be restored either to its
original condition or modified to suit the new conditions with the COMPANY
APPROVAL. All materials and equipment necessary for completion of the restoration
WORK are included in the CONTRACTOR scope WORK.
2.5.2 CONTRACTOR is informed that prior to performance of Hook Up to Dammam
water source wells located on Well Pad #2 (WSW19 and WSW21), Well Pad #8
(WSW20), Well Pad #10 (WSW23 and WSW24) and on Well Pad #12 (WSW25)
Electrical Submersible Pumps (ESP) shall be installed inside referred wells by
OTHER CONTRACTORS. In order to allow OTHER CONTRACTORS’ work,
CONTRACTOR shall remove all CONTRACTOR ITEMS, garbage,
CONTRACTOR PERSONNEL from relevant Well Pad where Dammam water
source wells are located and make SITE levelling and hand-over such Well Pads
SITE to COMPANY for thirty (30) calendar days to perform ESP installations
CONTRACTOR shall notify COMPANY in writing ninety (90) calendar days prior to
CONTRACTOR’s readiness for hand-over of relevant Well Pads where Dammam water
source wells are located to COMPANY for installation of ESP by OTHER
CONTRACTORS and get COMPANY APPROVAL for the date of said hand-over.
CONTRACTOR shall suspend all CONTRACTOR’S work inside Well Pads where
Dammam water source wells are located for thirty (30) calendar days while OTHER
CONTRACTORS will be installing ESP. Upon completion of ESP installations and
demobilization of OTHER CONTRACTORS from relevant Well Pad where Dammam
water source wells are located, said Well Pad shall be handed-over from COMPANY to
CONTRACTOR. CONTRACTOR shall perform Hook Up of Dammam water source
wells (installation and tie-in of above ground spool piece between underground pipe and
X-mas tree of each Dammam water source well), installation of service platform,
installation of pit covers and complete remaining WORK after ESP installation and
returning of the SITE to CONTRACTOR only. Upon hand-over of Well Pads where
Dammam water source wells are located back to CONTRACTOR, CONTRACTOR is
responsible for SITE grading/levelling.
2.6.1 Civil and Structural WORK include but not limited to; Pipe support foundations,
base plates anchor bolts, well pad pipe sleepers, supports, pipeline cross-overs, VSD
Panels foundations and platforms, Wellheads operating platforms, Wellheads pit
covers, Concrete trenches for pipes and E&I cables, Access pavements,
underground pipe crossing, signboards, concrete platforms, drainage and relevant
pipe culvert, waste pits, roads, security fences and gates. CONTRACTOR shall
make a grading and levelling including backfilling, if required, and reinstatement
of all facilities related to CONTRACTOR’S working area.
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SECTION III SCOPE OF WORK
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2.6.3 CONTRACTOR shall analyse the provided FEED documents and modify if it is
required based on the topographical survey and geotechnical investigation;
2.6.4 CONTRACTOR is responsible for an excavation in all kinds of soils, including the
removal of rocks, dewatering, etc;
2.6.5 Contractor shall be responsible to use a legal location for soil disposal area and
obtain all required permits for that.;
2.6.6 CONTRACTOR shall avoid the use of pile foundations to the maximum extent, as
it is possible. For those foundations for which piles cannot be avoided
CONTRACTOR shall properly consider all the construction issues (in terms of
accessibility and minimization of vibration induced in the surrounding equipment)
and evaluate the eventual opportunity of using the cast-in-situ bored piles, which in
any case shall be subject to COMPANY APPROVAL.
2.6.7 CONTRACTOR shall at his own cost, remove and properly re-execute any WORK,
which in respect of materials or workmanship or both is found deficient in quality,
and is not in accordance with the codes, standards and/or specifications as specified
in the CONTRACT.
2.6.9 CONTRACTOR shall, in addition to this document, refer to the overall and unit
plot plans and all relevant documents including documents from other disciplines,
to ascertain and consider all required civil and structural works and other works
associated with interfaces and tie-ins to be performed under the CONTRACT.
2.6.11 CONTRACTOR shall ensure that the majority of Civil Works are planned to be
conducted outside of the 'rainy season' to minimise construction delays.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
• new steel piping supports, sleepers, platforms with relative concrete foundations;
• new internal roads for the WSW pad and connections with the existing ones outside of the
WSW area;
• existing roads modifications (if required)
• internal new roads inside the well pad WSW 19&21 shall be designed and incorporated
with consideration of the existing internal roads for the well pad WSW 17&18;
• new fence with relative gates and check point;
• disassemble and dispose the existing mesh fence between the existing well pad WSW
17&18 and the constructed well pad WSW 19&21;
• new electrical and instrument cable trenches, duct banks and all relative control panels
and junction boxes;
• protection measures for buried pipelines;
• new Corrosion Inhibitor packages foundations;
• new VSD Panel Platforms with relative foundations and access stairs;
• required structures/supports for lighting system, CCTV, etc ensure that backfilling of the
mud pit will consider workover operations for ESP installation (workover partially needs
the mud pits for ESP installation);
• existing mud pits backfilling: removal and disposal of the drilling mud and covering film,
backfilling with grade A1 material and layer by layer compaction;
• site preparation to a finish ground level with required earthwork activities and a storm
water removal measures;
• new paved areas and relative catch basins;
• drainage system to remove the eventual amount of accumulated water in between WP02
and WSW area, pipe culverts shall be eventually considered;
• T-walls around WSW pad including existing WSW 17&18 (with modification (if
required) of the Well Pad for T-walls installation and adjustment of the existing facilities).
Bullet proof sliding metallic gates and personal gates (only near main entrance)
installation on the WSW pads including area of the existing WSW-17 and WSW-18 with
the required modifications of the entrance areas. Berms (around the WSW) removal after
T-wall installation. T-walls height shall be 3,6m. T-Walls shall be bound by metallic wire
and protected on top by razor wire with diameter not less than 900mm (according to 8015-
0150-LMEL-00-000-SE-TR-00001_00, page 40, Fence require).
2.6.13 Water Injection Facility scope of WORK for Well Pad #8
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
• new steel piping supports, sleepers, platforms with relative concrete foundations;
• new internal roads for the WSW pad and connections with the existing ones outside of the
WSW area;
• existing roads modifications (if required)
• new fence with relative gates;
• new electrical and instrument cable trenches, duct banks and all relative supports for
control panels and junction boxes;
• protection measures for buried pipelines;
• new Corrosion Inhibitor packages foundations;
• new VSD Panel Platforms with relative foundations and access stairs;
• required structures/supports for lighting system, CCTV, etc;
• ensure that backfilling of the mud pit will consider workover operations for ESP
installation (workover partially needs the mud pits for ESP installation);
• existing mud pit backfilling: removal and disposal of the drilling mud and covering film,
backfilling with grade A1 material and layer by layer compaction;
• site preparation to a finish ground level with required earthwork activities and a storm
water removal measures;
• new paved areas and relative catch basins;
• drainage system to remove the eventual amount of accumulated water in between WP08
and WSW area, pipe culverts shall be eventually considered;
2.6.14 Water Injection Facility scope of WORK for Well Pad #10
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
• new steel piping supports, sleepers, platforms with relative concrete foundations;
• new internal road for the WSW pad and connections with the existing ones outside of the
WSW area;
• existing roads modifications (if required)
• new fence with relative gates;
• new electrical and instrument cable trenches, duct banks and all relative supports for
control panels and junction boxes;
• protection measures for buried pipelines;
• new Corrosion Inhibitor packages foundations;
• new VSD Panel Platforms with relative foundations and access stairs;
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
• new steel piping supports, sleepers, platforms with relative concrete foundations;
• new internal roads for the WSW pad and connections with the existing ones outside of the
WSW area;
• existing roads modifications (if required)
• internal new roads inside the well pad WSW 25 shall be designed and incorporated with
consideration of the existing internal roads for the well pad WSW 15&16;
• new fence with relative gates and check point;
• disassemble and dispose the existing mesh fence between the existing well pad WSW
15&16 and the constructed well pad WSW 25;
• new electrical and instrument cable trenches, duct banks and all relative supports for
control panels and junction boxes;
• protection measures for buried pipelines;
• new Corrosion Inhibitor packages foundations;
• new VSD Panel Platforms with relative foundations and access stairs;
• required structures/supports for lighting system, CCTV, etc;
• ensure that backfilling of the mud pit will consider workover operations for ESP
installation (workover partially needs the mud pits for ESP installation);
• existing mud pit backfilling: removal and disposal of the drilling mud and covering film,
backfilling with grade A1 material and layer by layer compaction;
• site preparation to a finish ground level with required earthwork activities and a storm
water removal measures;
• new paved areas and relative catch basins;
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
• drainage system to remove the eventual amount of accumulated water in between WP12
and WSW area, pipe culverts shall be eventually considered;
• Backfilling the area between WSW 15,16 and WSW-25 as mentioned at Drawing 8015-
0151-EN11-36-112-PI-DB-00001_02_TWalls_MU (SECTION 4). Perform all required
backfilling, levelling, compaction, of the mentioned area as per COMPANY procedures.
WSW-15,16,26 shall be combined in one Well Pad with the same level, common fence,
anti-ram ditch and T-walls, two gates (main near WSW-16 and emergency near WSW-
26) and internal roads;
• T-walls and welded-mesh fence installation around the WSW pad including area of the
existing WSW-15 and WSW-16 Well Pad. Bullet proof sliding metallic gates and
personal gates (only near main entrance) installation on the WSW pads including area of
the existing WSW-15 and WSW-16 with the required modifications of the entrance areas.
Before bullet proof personal gate shall be installed full height turnstile with roof (consist
of three door wings and diameter no less than 1.3 m and ), the channel after turnstile shall
be protected from both side of welded fences and shall be adjoin directly to personal gate.
Guard house for WSW Pad (similar with WSW-15,16 Well Pad) shall be protected by T-
Walls from three sides. The required modifications of the WP#12 area to be performed
by CONTRACTOR. Berms (around the WSW) removal after T-wall installation. T-walls
height shall be 3,6m. T-Walls shall be bound by metallic wire and protected on top by
razor wire with diameter not less than 900mm (according to 8015-0150-LMEL-00-000-
SE-TR-00001_00, page 30, Fence require). Modify/replace the existing chain link fence
if required.
General civil works for Water Injection Facilities
2.6.16 CONTRACTOR shall perform Civil Engineering activities including but not
limited to the following:
2.6.17 CONTRACTOR shall perform all civil and structural detailed design and
engineering activities; including without limitation civil engineering design
optimizations and any other Civil and Structural discipline related engineering
SERVICES.
2.6.20 Standard pipe supports and foundations shall be provided to all aboveground piping;
2.6.21 Miscellaneous support foundations for E/I control support system, minor steps, pipe
cross-over access and minor operating platforms shall be identified and captured
during Detailed Engineering;
2.6.22 CONTRACTOR shall check all data and information obtained from previous
surveys against similar information where such may have been provided by
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.6.24 CONTRACTOR shall perform the required upgrades for Dammam Well Pads
(including roads) in respect of the sizes, location as per FEED (Section IV)
requirements.
2.6.25 Well Pads’ embankments backfilled and elevated by COMPANY and Access roads
to the Well Pads prepared by COMPANY and shall be modified by
CONTRACTOR if required.
2.6.26 CONTRACTOR shall inspect condition of provided Well Pads areas and access
roads. Should condition of provided Well Pads areas and access roads be
insufficient for CONTRACTOR to perform the WORK, then CONTRACTOR shall
improve quality and/or change of said Well Pads areas and access roads to the
required quality level and/or design and maintain it until HANDOVER of the SITE
back to COMPANY.
2.6.27 Well Pads areas and access roads shall be HANDED OVER to COMPANY in
accordance with CONTRACT, SECTION IV, 8015-0151-CPPB-00-000-CI-SP-
00001_00 “Specification for Earth Work and Site Preparation” requirements”.
2.7.2 All piping shall be designed, fabricated and installed in accordance with
COMPANY Piping Material Classes and specified Design Rules for Piping.
2.7.3 All details and quantities are referred to the P&ID and Line List carried out during
FEED phase. CONTRACTOR to verify during Detailed Design all the quantities
and details.
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
Installation of the new lines, connecting the water supply wells WSW #19 and #21 with the
underground header. Above ground parts of the lines will be just in the proximity of the
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
injection well head supply, supported on steel supports and underground parts of the lines will
be laid on, directly buried.
Installation of the new underground line (from header) – future interconnection line with
Dammam WSWs 17 and 18.
Gathering System
Installation of the new underground and aboveground header, connecting the lines from WSW
#19 and #21 to the lines previously connected to the manifold and to the lines previously
connected to the MPFS system. The underground part of header will be directly buried, the
aboveground part of the header will be laid on the concrete sleepers, parallel with the existing
sleeper way.
Installation of the new line at manifold existing platform, on the same position and elevation
with the previous production line (previously dismantled). The new line will be connected to
the existing underground line.
Installation of the new aboveground line from existing underground line to the injection well
head WQ-86.
Installation of the new line near MPFS. The new line will be connected to existing underground
line
Installation of the new aboveground line from existing underground line to the injection well
head WQ-32.
Water injection lines from MPFS of WP2 to Water injection well head WQ-32 shall be directly
buried. The MPFS orientation shall be reconsidered taking in consideration that all the lines
from MPFS to production wells shall be directly buried. It is in EPC contractor SOW to update
the 3D Model and relevant drawings with this change.
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
Installation of the new aboveground lines, connecting the water supply well WSW #20 with
the underground line. Aboveground line will be just in the proximity of the injection well head
supply, supported on steel supports and underground parts of the line will be laid on, directly
buried.
Gathering System
Installation of the new underground and aboveground header, connecting the line from WSW
#20 to the lines previously connected to the manifold. The aboveground part of the header will
be laid on the existing concrete sleeper way. The underground part of the header will be laid
on, directly buried.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
Installation of the new lines at manifold existing platform, on the same position and elevation
with the previous production lines (partially previously dismantled).
Installation of the new aboveground line from existing underground line to the injection well
head WQ-238.
Installation of the new underground line directly buried, from the aboveground new line on
existing manifold platform to aboveground line to WQ-215.
Installation of the new aboveground line from new underground line to the injection well head
WQ-215.
Installation of the new aboveground interconnection valves from aboveground header (future
connection between the new header and the common header to WSW #11and12) from
aboveground header.
The water injection line from Manifold Extension of WP8 to Water Injection Well 238 shall
be directly buried. It is in EPC contractor SOW to update the 3D Model and relevant drawings
with this change.
2.7.6 Water Injection Facility scope of WORK for Well Pad #10
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
Installation of the new lines, connecting the water supply wells WSW #23 and #24 with the
underground header. Above ground lines will be just in the proximity of the injection well head
supply, supported on steel supports and underground parts of the lines will be laid on, directly
buried.
Gathering System
Installation of the new underground and aboveground of header, connecting the line from
WSW #23 and 24 to the lines previously connected to the manifold. The aboveground header
will be laid on the new concrete sleepers parallel with the existing concrete sleeper way. The
underground part of the header will be laid on, directly buried.
Installation of the new line from underground header to the tie-in of the line going to WI-11;
the underground part of the line will be directly buried and the aboveground part of the line
will be laid on the existing concrete sleeper way and new steel supports.
Installation of the new lines at manifold existing platform, on the same position and elevation
with the previous production lines (partially previously dismantled). The new lines will be
connected to the new underground lines.
Installation of the new underground line directly buried from the new aboveground line on
existing manifold platform to the new aboveground line to WQ-303.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
Installation of the new aboveground line from new underground line to the injection well head
WQ-303.
Installation of the new underground line in existing concrete trench from the new aboveground
line on existing manifold platform to the new aboveground line to WQ-301.
Installation of the new aboveground line from the new underground line to the injection well
head WQ-301.
Installation of the new aboveground line (interconnection line) between aboveground 10
“header – to the common header line to WSW’s 4, 13, 14; the line will be supported on new
concrete sleepers.
Installation of the new underground and aboveground line from underground header to the
manifold, from the lines coming to WQ-11and WQ-13; the underground part of the line will
be laid on, directly buried; the aboveground part of the line will be supported on new concrete
sleepers and steel supports; the line will be connected to the flow line (pipeline) WQ-11.
Installation of the new aboveground line from flow line (pipeline) from WP-10 to the injection
well head WQ-11.
2.7.7 Water Injection Facility scope of WORK for Well Pad #12
CONTRACTOR’s scope of WORK shall include, but not be limited to the following:
Installation of the new lines, connecting the water supply well WSW #25 with the underground
header. Above ground parts of the lines will be just in the proximity of the injection well head
supply, supported on steel supports and underground parts of the lines will be laid on, directly
buried.
Gathering System
Installation in underground and aboveground header, connecting the lines from WSW #25
with the lines previously connected with MPFS. The aboveground part of the header will
support on the steel supports to the MPFS area. The underground part of the header will be laid
on, directly buried
Installation of the new interconnection line from main header to WSW’s 15 and 16 common
headers; the underground line will be directly buried.
Installation of the new lines nearby the MPFS, at the same elevation with the previous
production line (partially previously dismantled). The new lines will be connected to the
existing underground lines.
Installation of the new aboveground lines from existing underground lines to the injection well
head WQ -361, 363 and 381.
Water injection lines from MPFS of WP12 to Water injection well heads WQ2-363, WQ2-361,
and WQ2-391 shall be directly buried. The MPSF orientation shall be reconsidered taking in
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
consideration that all the lines from MPFS to production wells shall be directly buried. It is in
EPC contractor SOW to update the 3D Model and relevant drawings with this change.
CONTRACTOR’s scope of WORK shall include, but not be limited to the following issues valid for
Water Injection Facility for Well Pad #2, #8, #10, #12 areas:
A Corrosion Inhibitor Dosing will be located in the WSW’s area, near VSDs platform,
respecting the workover rig working space. The new lines will go in underground, directly
buried at a safety distance from other lines. The drainage lines from concrete pavement area
and drip ray (included in the package) will be equipped by the means of hose-connections.
Corrosion Inhibitor Dosing Package is considered as a fixed package to be installed in concrete
pavement. Contractor to ensure that all the new pipes shall be painted installed and tested.
The new connections (small bore lines) from Corrosion Inhibitor Dosing Package are not
available in the 3D model FEED.
Confirm isolation arrangement for portion of line to be connected to WIW, e.g. specify which
valve at Xmas tree to be closed to ensure positive isolation, prior to connection of water
injection pipework.
Antiscalant Dosing Package is removed from Contractor’s SOW as per Scale Tendency
Assessment Report 8015-0151-SS02-00-000-ME-RP-00001
Installation of the new drainage lines going to existing Close drain system. The existing close
drain network which will collect all the drain lines coming from the all lines from existing
MPFS / existing manifold platform.
CONTRACTOR to verify exact position of the drainage lines in the well pad during site survey.
Provide adequate blind flanges to close and put in safety manifold branches.
Dismantling of above-ground existing CRD oil piping, before installation of water injection
piping.
Company Operation to provide isolation and disconnection of the CRD piping and gas free.
Ensure that adequate procedures are developed to ensure that adequate isolation is in place
before hot works on pipe and tie-in. Provision of blind flanges has to be identified, and supplied
if required.
2.7.9 Contractor to ensure that all the new pipes shall be painted installed and tested; the
underground lines shall be coated.
2.7.10 Provision of adequate supports for the pipework in order to guarantee the flexibility
and to avoid overstress due to the thermal expansion or other relative works.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.7.12 CONTRACTOR shall take in consideration all the activities that could be necessary
for the installation of the new pipes in the existing well pads (brownfield), like
adding additional small platforms connected to existing ones, modify access on
existing platforms etc, according to the new requirements.
2.7.14 CONTRACTOR shall assure that valve SSSDV EIV-351 and SSDV EIV-352 at
WIW shall be locked open and EIV-353 shall be dismantled with installation of
blind flange downstream manual valve. CONTRACTOR shall be responsible for
the operativity of such operation.
2.7.15 COMPANY to evaluate the possibility to remove the SSSDV EIV-351. However,
this action, if necessary, will be carried out by COMPANY and it is out of
CONTRACTOR’S scope of WORK.
2.8.1 Instrumentation and Control WORK shall include as minimum, but not limited to:
field instrumentation, flow control valves for each injection line, flow meter for
each injection line, required wiring and cabling systems, including trenches and
trays, expansion of the existing ICSS, where it is required. All field instruments
shall be made from H2S resistant materials as per doc. 8015-0151-SS02-00-000-
ME-RP-00002 CORROSION MODELLING AND MATERIAL SELECTION
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.8.4 The ICSS system hardware and software upgrades shall identify cold changeover
and hot changeover tie-ins requirements in detail and identify the duration and
schedule for partial and full shutdown of the existing FACILITIES.
CONTRACTOR shall carry out the ICSS system hardware and software upgrades
without shutting down of the operation / production.
2.8.5 CONTRACTOR shall provide the ICSS hardware and software upgrades designed
and supplied by CONTRACTOR as an integral part and completely embedded in
the existing systems, considering nomenclature of materials and equipment, used in
previous phases of the PROJECT, using the same list of materials, models, and
series of equipment, hardware and software revisions. However, in case some of the
equipment becomes obsolete / end of life, CONTRACTOR shall propose an
interchangeable alternative (same manufacturer) and obtain COMPANY’s
APPROVAL. CONTRACTOR shall be responsible for supply of all materials,
equipment, consumables required for installation and COMMISSIONING of ICSS
system.
2.8.6 Distributed Control System (DCS) hardware and software upgrade shall be
provided based on DeltaV system from Emerson (version 13) getting data from
third party systems via redundant Modbus TCP/IP network and serial interfaces as
per document Ref. No. 8015-0151-LM20-00-430-IN-SM-00002 “ICSS
ARCHITECTURE”.
2.8.7 Safety Instrument System (SIS) hardware and software upgrade shall be provided
based on DeltaV SIS system from Emerson (version 13), completely integrated with
DCS via the DCS network for non-safety data transfer and using dedicated
redundant SIS networks at CPF and each well pad with the mixed “ring-star”
topology for safety data transfer as per document Ref. No. 8015-0151-LM20-00-
430-IN-SM-00002 “ICSS ARCHITECTURE”.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.8.8 CONTRACTOR shall provide connection and integration of ICSS with third party
package such as VSD, MCC, MES and all other packages, supplied by
CONTRACTOR and COMPANY for the Project. The interface of the ICSS to MES
shall be done via redundant OPC gateway system, i.e. a system based on a generic
OPC protocol, for other subsystems Modbus TCP/IP protocol shall be utilized by
CONTRACTOR. CONTRACTOR shall provide necessary licenses, hardware and
software to complete the integration.
2.8.9 All the control and safety systems hardware shall be installed in existing buildings
(SIHs), in accordance with dedicated interface procedure and registers, provided in
DESIGN DOSSIER, considering no impact to existing operation during
construction in order to avoid production loss.
2.8.10 CONTRACTOR with support from the ICSS VENDOR shall perform the
construction, testing (including testing prior shipping - FAT, IFAT - and at site –
SAT and systems performance guarantee tests), PRE-COMMISSIONING &
COMMISSIONING, START-UP of Instrumentation and ICSS.
2.8.11 CONTRACTOR with the support from the ICSS VENDOR shall also provide
training for Instrumentation and Control system.
2.8.12 CONTRACTOR shall provide all materials and perform all relevant works
including cable trench digging, duct banks, cable pulling and termination etc.
2.8.13 IT&Telecom WORK includes but not limited to provision of Backbone FOCL
System, Cabling Infrastructure to support expansion of ICSS, Data Transmission
Network System and Security and Telephony System (phone sets with licenses for
any new workplaces) to ensure reliable and secure delivery of data to CPF for
monitoring and control purposes.
2.8.14 MES WORK for Dammam Water Source and Water Injections Wells and FACILITIES
includes but not limited to of the following systems: Real-Time Database & Real-Time
Database Application (RTDB&RTDB APP) – PI System, vendor OSIsoft; Production
Dashboard (PDB) – based on OSIsoft software; Reporting Database Management System
(RDBMS) – SAP BO, vendor SAP; Production Accounting System (PAS) – Energy
Components, vendor Tieto; Laboratory Information Management System (LIMS) –
STARLIMS, vendor STARLIMS; Integrated Asset Modelling (IAM) – OVS, vendor OVS
Group and Petex; Production Web-Server (PWS) – XHQ, vendor Siemens, Alarm
Management (AM), Vibration Monitoring Application (VMA), Corrosion Monitoring
System (based on OSIsoft product).
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
CONTRACTOR shall collect the required data during engineering site investigation and
verify the input data, received from COMPANY, relating to the existing MES expansion
and modification, conform all the data as per the approved interface management
procedures and implement it accordingly in design and the supplied MES. All activities,
relating the existing MES expansion and/or modification shall be planned and done by
CONTRACTOR considering uninterruptable process of oil production and shall not
influence on the plant operability. All works at site shall be done by CONTRACTOR in
accordance with COMPANY’s work permit system.
To perform the detail design engineering for the power supply of the new VSDs/ESPs
that will be installed inside the water supply wells. The design of power supply shall be
done in accordance with DESIGN DOSSIER;
To consider that the WORK to be performed in Brownfield and all As-Built Drawings,
Design Documents and DESIGN DOSSIER information used as reference to carry out
the Detailed Design shall be SITE verified. This activity will be a complete
responsibility of the CONTRACTOR to avoid any gap or inconvenience during the
Construction stage;
To perform all Detailed Design and engineering of the FACILITIES including
Electrical engineering design optimizations and any other Electrical discipline related
activities;
To consider connecting the new electrical equipment/panels to the available 6.6 kV and
0.4 kV switchgears already installed in the Well Pad Substation and provide their
expansion (new MV Cubicle if required). CONTRACTOR shall provide the
summarized list of total additional loads at 6.6kV; 0.4kV;
To consider that the expansion of the substation building with additional prefabricated
module IS NOT REQUIRED.
To carry out all required Electrical calculations and studies required for the Well Pads/
Water supply wells:
a) Load List;
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
f) Load Flow;
To perform all the Electrical Calculations using the current ETAP model provided by
Company and submit the results of these calculation and studies for COMPANY for
APPROVAL. Original ETAP files shall be submitted to COMPANY as part of FINAL
DOCUMENTATION;
To perform Detailed Design for power cables and cable trays installation in the cable
cellar of existing electrical substations and the cables entrance to substations. The space
available in the existing cable trays and the space for entrance to the substation’s cable
cellar shall be verified for the installation of the additional power cables;
To verify the spare capacity of the existing distribution boards for the connection of
new flow control valves at well pad areas.
To perform Detailed Design of cables connection to existing cubicles or distribution
boards;
To develop the Detailed Design using as a reference the documents and drawings
provided to CONTRACTOR by COMPANY and included within DESIGN DOSSIER.
It is also the CONTRACTOR main responsibility to gather all the “As-Built” drawings
from existing installation to carry out the Detail Engineering and avoid gaps and
inconsistencies during the Construction stage;
To update Main Electrical Single Line Diagrams, 6.6 kV and 0.4 KV Switchgears
Electrical Single Line Diagram, Control schematics for Medium and Low Voltage
Motor, Lighting and small power Single Line diagram, earthing system, lightning
system, cathodic protection system;
To develop all the Specifications required for the Installation, Mechanical Handling,
PRE-COMMISSIONING, COMMISSIONING and START-UP of all Major
Equipment to be installed in the FACILITIES;
To apply for required equipment and accessories, software and licenses for the
integration and interface with existing facilities Power Management System (PMS),
mainly for the load shedding system, following the same platform and criteria used in
existing facilities for ease interface between these installations;
CONTRACTOR shall update the existing Electrical System Operating Philosophy;
To consider the development of all the data sheet for equipment and material within the
WORK
CONTRACTOR shall be responsible to develop electrical Single Line Diagrams and
Control Schematics of the new 0.4/0.23kV Distribution boards installed outdoor inside
waters supply wells;
To develop all the specification required for equipment, material installation including
PRE-COMMISSIONG and COMMISIOING specification;
To develop appropriate procedure (pre-commissioning) for installation of new
electrical VSD supply in existing substation and VSD Panel equipment.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
To design the new earthing system as extension of earthing system of nearby well pad
in accordance with DESIGN DOSSIER;
To design the new lighting system (new Air Terminal to be installed close to VSD
platform). This requirement is resulted from recommendation n.4 raised during
HAZID.
Supply and Installation of Earthing and Lightning System;
Supply and Installation Lighting System that shall be limited to well area and VSD
platform as indicated in the DESIGN DOSSIER;
Supply and installation of all the other electrical equipment needed for the scope of
work;
Construction of cable trench and trays for electrical, instrumentation. Underground
installation of MV cable from WSW X-mass tree to ESP Junction Box shall be done in
plastic conduit with diameter not less than 150mm.
2.9.2 Electrical WORK includes but not limited to the procurement, installation and
testing of: Medium and low voltage power distribution system as necessary to feed
the electrical, mechanical and other equipment/ devices, earthing, bonding system
for the additional installation, MV switchgears modifications; Trays and trenches
for equipment’s cabling, VSD panel hook up, Power and control cables laying,
Lighting as minimum for all process area, small power and Cathodic Protection
system.
The CONTRACTOR shall be responsible for the design, supply testing and installation
of the equipment and packages irrelevant of the fact that the design, fabrication and
testing shall be performed by VENDORs. CONTRACTOR shall carefully review and
check design by VENDORs to ensure completeness, accuracy, adherence to
specifications and statutory requirements;
CONTRACTOR shall prepare new documents like datasheets, specifications,
drawings, material requisitions, etc. for the equipment and packages for which the same
has not been prepared during FEED. All documents and drawings shall be submitted
for COMPANY review / approval / information. This shall also include all the
documents / drawings submitted by Vendors. All deliverables shall be sufficiently
detailed for construction;
All items, components and systems incorporated in the packages equipment shall
comply with the relevant technical specifications and requirements specified in the
relevant mechanical, piping, electrical and instrument references;
All mechanical equipment and packages shall be designed, engineered, manufactured,
inspected, tested, supplied, erected, commissioned and guaranteed in accordance with
Page 42 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.10.2 Mechanical portion of the WORK shall include Engineering Design, Procurement,
Supply and Installation of 6 Chemical Injection Packages and installation of VSD
Panels. Lifting operations and transportation of VSD panel from COMPANY
warehouse to Dammam Well Pad # 2, 8, 10, 12 is not a part of CONTRACTOR ‘s
scope of WORK.
2.10.3 Sample connections shall be installed for each water supply well’s flowline as well
as for common flowline (header).
2.11.2 For the final materials selection the following additional factors shall be included
in the evaluation:
• Priority shall be given to materials with good market availability and documented
fabrication and service performance e.g. Weldability, ability to inspect.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
• Dammam Well Pad Well Casings and their associated UG interconnecting Water
Injection Piping up to the connection with Mishrif Well Casings
• Water Supply Well Casings;
• UG Pipework (Interconnections between WSWs and WIWs).
2.11.4 Contractor scope shall include the removal of CP cable connections on the 6” Oil
Flowlines and the removal of the same cables inside the relative Mishrif CP
Junction Box.
2.11.5 In any case CONTRACTOR shall provide the following services including and not
limited to the followings:
2.11.7 CONTRACTOR’s scope of WORK shall include, but not be limited to the
following:
• Perform an independent site survey including: Soil Resistivity measurements inside the
plant Area and detect a suitable location for the anodes installation as indicated in the
below points.
• Take into account interferences with already existing cathodic protections in place.
• Perform, as requested by referring Standards NACE RP0186 Appendix B, an E-LogI test
in order to evaluate the Protection Current to be used for WI Well Casings CP design;
• Identification of suitable ICCP Groundbeds positions performing a soil investigation
through the Schlumberger method in locations identified for the installation.
• Identify the correct position of anodes and sketch all layouts and documentation necessary
for the Detail Design to be executed by EPC Contractor.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
• Ensure that the flowline electrical potential (CP) is measured during pre-commissioning
phase.
2.11.8 The CONTRACTOR shall also consider the Drilling Machine overall dimensions
in order to assure correct operability and maintenance for DeepWell Groundbeds.
2.11.9 Scope of the CONTRACTOR also include the Cathodic Protection materials
specification and data sheets (for anodes, cables, T/R, etc.), CP electrical diagrams,
CP installation details, CP typical Drawings and all documents necessary for CP
Items purchase and CP system erection and finalization.
• The protection shall be limited to the structures defined in the applicable project reference
documents;
• The structures shall be adequately polarized to comply with protection criteria as per
MAIN Standards;
• The system shall be able to supply sufficient current for protection during the design life
of the system;
• It shall be possible to monitor, though a monitoring system, the principal CP parameters
like:
a) Protection Potential;
b) DC Voltage;
c) DC Current;
e) AC Losses.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.13.5 Any deviations from listed above documents related to security systems shall be
APPROVED by COMPANY.
2.13.8 CONTRACTOR shall ensure the security systems dedicated group of documents in
MDR of Detail Design and AS-BUILD documentation.
2.13.11CONTRACTOR shall provide all materials and tools and shall perform all relevant
works including earth works, cable trench digging, duct banks, cable pulling,
splicing and termination etc.
2.13.12CONTRACTOR shall ensure smooth and reliable integration of new and already
installed systems under BIS and BVMS software from Bosch. Such the integration
shall be reflected in specifications and CONTRACT documentation.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
1. Full height pedestrian turnstile at main gates(including gate of the existing WSW
15-18); and
2. PoB (Personnel on Board) card readers located at each of Muster Points, which
allow forming of PoB report in case of emergency. Each card reader shall be
protected against mechanical damages.
3. .
For well pads located outside the security perimeter (WP2, WP12, including area of WSW
15-18) PIDS shall be based on FO (Fiber Optics) sensitive cable (including area of the
existing WSW 15,16,17,18);
For well pads located inside the security perimeter (WP8 and WP-10) linear IR barriers
shall be installed along the mesh fence. IR beams shall form closed contour of detection
along the fence, which detects intrusion at any height of fence.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.15.3 Interconnections of process and security equipment to the existing security systems.
2.15.4 Extension and configuration of the existing security systems to manage the new
process and security equipment.
2.15.5 Fiber Optic Cable shall meet G.652D specifications and use Fujikura cores or
similar (subject to Security Department APPROVAL).
2.15.6 Compatibility of provided security equipment. Such the equipment shall be fully
compatible with COMPANY existing security systems.
2.15.7 Smooth and reliable integration of new and already installed systems.
2.15.8 Connections of all security loads in the security system dedicated UPS. All new
security system cabinets (if required) shall be equipped with Automatic Transfer
Switches (ATS) and two sets of power supply units in order to accommodate power
supply from two independent sources.
• Provision of mobile firefighting equipment at Well Pad #2, #8, #10 and #12 area (e.g. at
well heads, manifolds, VSD panels, technical buildings, if any, etc.);
• Provision of safety equipment and safety signs in adequate number for the facilities
included in the present PROJECT;
• Provision of combined safety showers and eyewash stations at Well Pad #2, #8, #10 and
#12 within 15 meters from chemical hazards (including company provided items), as per
API Z358.1 standard;
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
Personnel Transportation
CONTRACTOR shall
be responsible also for
the transportation of
VENDOR or
SUPPLIER personnel
CONTRACTOR Personnel
that might be requested
at site for the
installation,
commissioning and
start up of equipment.
Company Personnel X
Security
Security of CONTRACTOR Camp X
Security of construction/erection site X
Security of CONTRACTOR reserved area
inside CPF for: CONTRACTOR shall
- workshop/pre-assembly area inside CPF (if take care of the security
different from the erection site); for the area handed over
to him.
- office area inside CPF (if different from the
erection site);
Access Control
Access to the CONTRACTOR Camp X
Access to construction/erection site X
Access to reserved area inside CPF for:
- workshop/pre-assembly area inside CPF (if
different from the erection site); X
- office area inside CPF (if different from the
erection site);
Equipment and Material Transportation
Page 50 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.19.5 CONTRACTOR shall be responsible to collect and organize in an ordered way all
data and documents, including:
• Engineering key data and documents (during the engineering phase), including site
surveys with gathering all required information about all interfaces, e.g. other contractors,
tie-ins for all relevant disciplines, using of the same cabinets for equipment placing, etc.,
verification of as-built conditions at the WORKSITE, performing geodetical, geological,
, etc. surveys;
• VENDOR data and documents for Construction at Order Definition and during
acceptance tests;
Page 52 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.19.7 CONTRACTOR shall perform all activities necessary for the completion of the
WORK as per CONTRACT requirements, in particular, but not limited to:
• Ensure a smooth and uninterrupted execution of the various phases i.e. Engineering,
Procurement of materials and equipment, Construction, installation, PRE-
COMMISSIONING, COMMISSIONING, FACILITIES HANDOVER and provision of
assistance for COMPANY’s START-UP and PERFORMANCE TESTS;
• Fulfill all SCOPE OF WORK’s requirements;
• Fulfill the CONTRACT SCHEDULE to achieve agreed KEY DATES of the FACILITIES
(or a part thereof); as specified in SECTION V of the CONTRACT;
• Fulfill the requirements of local regulations and statutory authorities for granting of
permits, design APPROVAL, inspection, environment, safety, operations, etc.;
• Execute the WORK in accordance with internationally acknowledged and accepted sound
engineering practices; and industry best practice;
• Implement the recommendations of independent THIRD PARTIES reviews for Design,
Technical and Safety Audits;
• To be proactively involved in all interface related matters and fulfill all responsibilities as
per approved Interface Management Plan document which is a part of CONTRACTOR’S
deliverables list.
2.19.8 CONTRACTOR shall implement a Health, Safety and Environment Management
System to manage the Health, Safety and Environmental activities throughout all
phases of SCOPE OF WORK. The requirements of the HSE Management System
are included in SECTION IX of the CONTRACT.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.19.10CONTRACTOR shall keep a complete set of the latest revision of Drawings and
Specifications at the WORKSITE at all times, and shall familiarize all
CONTRACTOR PERSONNEL with the requirements of the WORK.
2.19.11CONTRACTOR shall liaise with members of the local community on all issues
including:
Page 54 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
WSW 19 / WIW 32
Dammam Well Pad 2
WSW 21 / WIW 86
WSW 23 / WQ 11
Dammam
Well Pad 10 and WQ 11
WSW 24 / WIW 301 & 303
Dammam Well Pad 12 WSW 25 / WIW 361, WIW 363, WIW 381
2.21.2 A tabulation of Battery limits and all Tie-in Points in respect of the foregoing
described FACILITIES and systems shall be provided by CONTRACTOR.
CONTRACTOR shall coordinate all interfaces with COMPANY and provide an
interface plan as part of the deliverables in Master Deliverables Register which will
require APPROVAL by COMPANY.
2.21.3 Special care shall be taken to minimize impact to existing operations and facilities,
and this shall be confirmed during detail engineering phase.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.22.3 CONTRACTOR shall provide in timely manner any and all information regarding
the WORK as may be requested by the COMPANY or any OTHER
CONTRACTOR if such information is necessary for the COMPANY or OTHER
CONTRACTOR to carry out their work in accordance with their schedule.
CONTRACTOR further agrees to request in writing from the COMPANY or any
OTHER CONTRACTOR, whichever is performing the work in a timely manner
any information about such work that may be required by CONTRACTOR to
perform the WORK in accordance with the CONTRACT.
2.22.4 CONTRACTOR shall manage all applicable interfaces with other interfacing
parties as per Interface Management Plan developed by CONTRACTOR and
APPROVED by COMPANY. Interfacing parties on this Project includes, but not
limited to COMPANY “Operations team” (responsible for the operation and
maintenance of the FACILITIES), OTHER CONTRACTORS, equipment
VENDORS, CONTRACTOR’s SUBCONTRACTORS and VENDORS.
CONTRACTOR, upon request by COMPANY, actively participate in any meeting,
discussions and workshops with OTHER CONTRACTORS to finalize the Project
interfaces. These activities shall be arranged by CONTRACTOR at no cost to
COMPANY.
2.22.5 The Project is brownfield in nature; CONTRACTOR shall make all necessary
provision(s) including SITE verifications to capture the existing SITE installation
in order to avoid potential clashes with respect to tie-ins/interfaces and thereby
avoid any impact to Project completions. This includes the tie-in locations and
connections with the existing facility and OTHER CONTRACTORS.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.22.7 In the event of any conflict at the SITE of CONTRACTOR activities with those of
OTHER CONTRACTORS, CONTRACTOR shall without delay inform
COMPANY of such conflict and of the potential consequences on the CONTRACT
SCHEDULE and the CONTRACT and in such cases COMPANY will review
prevailing operational priorities and decide upon the order in which the respective
parts of the WORK shall be carried out.
• Verify and confirm all interface points (Locations and Co-ordinates) match at SITE as per
the Interface Register;
• Maintain technical integrity for all shared systems crossing FACILITIES boundaries;
• Establish structured communication with COMPANY as well as amongst OTHER
CONTRACTORS;
• Identify the possibility of contractual or SCOPE implications at interface areas and
Interface Points;
• Resolve all interface issues via correspondence protocol as well as within the
CONTRACT SCHEDULE;
• Assure all documentation is properly recorded & referenced in Interface Registers.
2.22.11Interface management plan shall define the guidelines and rules for the management
of interfaces in the Project and includes all interfacing parties and their
responsibilities as per COMPANY’s Interface Management Procedure 8015-0151-
LMIM-00-000-IF-PP-00001. An Interface Register shall be developed and updated
on a periodical basis by CONTRACTOR and APPROVED by COMPANY.
CONTRACTOR shall ensure the close out of all the interface activities as identified
Page 57 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
in the interface register within the agreed schedule. CONTRACTOR shall be aware
of all potential interfaces and shall make allowances in planning, cost and
scheduling to take account of them. Schedule and costs impacts resulting from poor
interface management is the CONTRACTOR’s responsibility.
2.22.12CONTRACTOR shall be responsible to perform all the specifically listed work and
activities in these above referenced documents, piping tie-ins and utility interfaces,
including necessary modifications to the existing and new structural and civil work.
Apart from the COMPANY provided list, all other tie-ins which are part of the
SCOPE OF WORK and are not listed in the COMPANY list and are necessary for
the completion of WORK must be listed during detail design and engineering. All
such tie-ins and interconnections shall be constructed by CONTRACTOR as part
of the SCOPE OF WORK. CONTRACTOR is responsible to identify all tie-ins
with positive isolation and interconnections related to other disciplines such as
electrical, instrument, telecom, civil, structure and same is considered to be included
in the SCOPE OF WORK. All tie-ins for COMPANY future facilities shall be
provided with the isolation valve as per piping specification.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
as, but not necessarily limited to, residential accommodation for CONTRACTOR’s
PERSONNEL and those of its SUBCONTRACTORS and VENDORS, together
with offices, warehouses, general stores, flammable and toxic material stores, site
laboratories and testing facilities, fitting and repair WORKSHOPS for
constructional facilities and machinery, garages, lay-down areas, compounds and
other buildings and structures, together with roads, hard-standings, car-parking,
fencing, gates, gatehouses, utilities and utilities network (including fire-water mains
and hydrants). CONTRACTOR’s camp shall be provided in accordance with
COMPANY’s Health, Safety And Environment requirements referenced in
SECTION IV and in SECTION IX.
2.24.4 For the avoidance of doubt it is confirmed and agreed that, except for any of
CONTRACTOR PERSONNEL and those of its SUBCONTRACTORS and
VENDORS required to be resident on the SITE in respect of CONTRACTOR’S
duties and obligations as to care and custody of the WORK, under no circumstances
whatsoever shall CONTRACTOR occupy any part of the SITE for the purposes of
residential accommodation and messing facilities.
• Such CONTRACTOR’s Camps shall be located outside of the SITE and its battery limits
but inside of the West Qurna-2 field;
• CONTRACTOR shall be solely responsible for all costs of rental, rates, local taxes and
other costs specific to the use of the concerned land and imposed by any concerned
landowner and/or the competent local authorities;
• It is confirmed and agreed that except for any of CONTRACTOR’s authorized personnel
required to be resident on the SITE in respect of CONTRACTOR’s duties and obligations
Page 59 of 273
SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.26.2 CONTRACTOR shall ensure necessary temporary power generators and air
compressors are available to provide power and other needs. The power supplied
by portable generators shall meet the specification requirements for various
instrument, telecom, security system and electrical items that will be powered up
by these generators. The air compressors when used for pneumatic testing of valves
and other instruments/equipment shall meet the quality of instrument air specified
in Project specifications and/or international codes & standards.
2.26.3 Any change in the price of diesel fuel, water or any other locally supplied
consumables that may occur after EFFECTIVE DATE and further during execution
of the WORK shall not affect CONTRACT PRICE and shall not be the subject of
a VARIATION. CONTRACTOR shall ensure that local diesel fuel is supplied in
accordance with Iraqi LAW and in accordance with the Iraqi AUTHORITIES’
requirements.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.28.2 Design thought shall be exercised to provide safe and efficient construction for any
future phase/scope. CONTRACTOR shall provide tie-in points for future expansion
if required. These tie-in points shall be captured in the Interface Registers.
2.28.3 The detailed design shall be in accordance with laws, regulations and norms
applicable and utilized in the international oil and gas industry and in the Republic
of IRAQ, together with all other internationally accepted codes of practice and
Specifications. There shall be no deviation of whatsoever kind from said laws,
applicable regulations and norms without prior APPROVAL.
2.28.4 The detailed design of the FACILITIES shall provide for the CONTRACTOR
deliverables listed in the ATTACHMENT III G herein as a minimum in AFC
(Approved for Construction), AFU (Approved for Use) and “As Built” status.
2.28.5 CONTRACTOR shall also provide VENDOR submitted deliverables “As Built”
final according to the requirements of Document Control Procedures (refer to
CONTRACT, SECTION IV – DESIGN DOSSIER, APPENDIX D1).
2.28.6 CONTRACTOR shall develop and finalize the layout and piping design and all
arrangements of equipment by means of three dimensional (“3D”) drawings
utilizing Aveva PDMS software, or agreed CAD software.
2.28.7 Detailed Plot Plans and Layout Drawings shall provide full co-ordinates (Northings,
Easting and Elevations) of previously surveyed triangulation points and
benchmarks (both temporary and permanent) and which are to be set-up and
installed for the purposes of the Construction of the FACILITIES.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
catalogue files, and all files necessary to ensure full functionality of the 3D Model
without prejudice to the CONTRACTOR and not restricted by CONTRACTOR’s
proprietary or intellectual property. This shall include any foreign project data
involved. The database must be configured at Project start in such a way that a
complete working design model including all files in native format shall be
provided upon completion or at any time as requested by COMPANY.
2.28.9 A complete listing of the files and file structure shall accompany the requisite files.
CONTRACTOR shall document the PDMS System Administration of the
CONTRACT and deliver to COMPANY at a date to be agreed. This shall include
all user names, passwords, database names, MDB names and administration
passwords complete with a description for each item.
2.28.10In respect of piping stress analysis a full set of native files (input data) shall be
available for Caesar II pipe stress software along with formal stress calculation
notes as prescribed by 8015-0151-TPIT-00-000.0.00-JSD-1300-08 “Job Design
Specifications for Piping Stress Analysis”.
2.28.12Detailed plot plans and layout drawings shall provide full co-ordinates (Northings,
Eastings and elevations) of previously surveyed triangulation points and
benchmarks (both temporary and permanent) and which are to be set-up and
installed for the purposes of the construction of the WORK of the FACILITIES.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.28.14The Engineering of the Chemical Dosing Package shall be carried out by special
VENDORs, CONTRACTOR shall subcontract the engineering activities for
Chemical Dosing Package to the specialized VENDORs. CONTRACTOR shall
however, be responsible for all engineering WORK performed by such
package/specialized VENDORs. CONTRACTOR shall refer to the Design Basis
for Rotating and Package Equipment’s (8015-0151-CPPB-00-000-ME-BD-00004)
and to the Specification of Chemical Dosing Package (8015-0151-WGK1-00-000-
MR-SP-00001) provided in CONTRACT, SECTION IV, DESIGN DOSSIER.
2.28.15All costs for procurement of required licenses or engineering fees regarding the
Engineering of the Chemical Dosing Package shall be included in the CONTRACT
PRICE.
2.29.2 For the purposes of the WORK, CONTRACTOR shall operate a quality
management system (“QMS”) in compliance with ISO 9001 ensuring quality
assurance and quality control on a all aspects of the WORK and shall impose a level
of quality commensurate on the concerned SUBCONTRACTORs and VENDORs
of any subcontracted WORK and supplied goods.
2.29.3 Said system shall ensure that quality management of the WORK, as a whole, is
applied from inception to completion of the WORK. CONTRACTOR shall be
responsible for specifying the need for the relevant certification, when required.
Certification tasks shall be implemented by the relevant APPROVED Certifying
Agencies.
2.29.4 CONTRACTOR is advised that COMPANY at its discretion will carry out or cause
to have carried out quality audits of the WORK as and when required and all
verification procedures shall be implemented in accordance with the
SPECIFICATIONS.
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SECTION III SCOPE OF WORK
EPC for Dammam Decentrilised WIF, WQ (Phase 2), Iraq
2.29.5 CONTRACTOR shall ensure that all materials and equipment shall be traceable,
from their source to their installation. Materials and Equipment shall be subject to
an appropriate traceability procedure to ensure their conformance with
SPECIFICATIONS and easy retrieval of the documentation pertaining to each item
in all circumstances, and said Traceability Procedure shall be APPROVED.
2.29.6 In particular, physically segregated storage of other steels from normal carbon steel
shall be made, commencing from their delivery ex-WORKS, through to
prefabrication and ultimate erection at SITE.
2.29.7 CONTRACTOR shall ensure that all equipment and materials upon their receipt at
SITE shall be carefully stored, handled and maintained and that:
2.30.2 CONTRACTOR shall carry out the planning, scheduling and control of WORK in
accordance with CONTRACTOR’s plans and procedures to suit the requirements
of the COMPANY procedures included in the CONTRACT and in particular
CONTRACT, SECTION IV, document No. 8015-0150-LMEL-00-000-PM-GL-
00001 - "PROJECT CONTROL REQUIREMENTS FOR MISHRIF EPC
CONTRACTS". Said procedures shall be subject to COMPANY APPROVAL and
shall provide for, but shall not necessarily be limited to:
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2.31 CONSTRUCTABILITY
2.31.1 The Detail Design and engineering shall be performed so that efficient
“constructability” shall be ensured in all areas and disciplines of the design and
construction of the WORK. As such, CONTRACTOR shall make all reasonable
efforts to:
2.31.2 Such constructability reviews shall be performed soon after 3D model design
review. The following is the minimum documentation that shall be provided by
CONTRACTOR prior to the start of the constructability review:
2.31.4 CONTRACTOR shall Conduct workshop with COMPANY to identify those parts
of the WORK suitable for pre-fabrication and skid/module construction and
perform as much of the WORK so identified by way of pre-fabrication and partial
assembly (and possible PRE-COMMISSIONING) in WORKSHOPS.
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2.31.5 CONTRACTOR shall Reduce the number of interfaces and simplify the interface-
activities, (in particular, as to location and access).
2.31.6 The 3D CAD design Model shall be used to perform “clash detection checks” at
regular intervals during engineering and Detail Design to ensure an overall clash
free design the Model Reviews and clash detection program of the FACILITY shall
ensure that on SITE there is free access to instruments and equipment. All access
and escape routes shall be modelled as will significant maintenance and lifting
requirements.
2.31.7 CONTRACTOR shall Avoid and minimize all excavation and sub-surface
activities, in particular as regards to performing such excavation and sub-surface
activities in water logged sub-soil conditions;
2.32 STANDARDIZATION
2.32.1 Care shall be taken during the detail design in order to standardize equipment and
materials so as to keep procurement, fabrication and construction activities, together
with operation and maintenance activities of the FACILITIES simple and efficient.
CONTRACTOR shall utilize one supplier for similar type of commodity/material
required for all the facilities. CONTRACTOR shall comply with the COMPANY
APPROVED VENDOR LIST. SUPPLIERS/VENDORS who have supplied similar
equipment/commodity in the previous phases of the PROJECT will be preferable
to be used in the CONTRACT as per APPROVED VENDOR LIST.
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2.33.2 CONTRACTOR shall develop and maintain a Document Control System by way
of an Electronic Document Management System (“EDMS”) and as is further
detailed in Article 3 – DOCUMENT CONTROL of SECTION VII,
ADMINISTRATIVE PROCEDURE of the CONTRACT. Said system is for the
control and management of CONTRACT documents, CONTRACTOR documents
and other documents developed and produced as a result of the WORK and said
system shall be APPROVED. CONTRACTOR shall make available the EDMS to
COMPANY in both DUBAI and IRAQ offices, provide skilled personnel to assist
the implementation of same, provide systems, software, and access to ensure a
smooth and efficient document transmittal / response process.
2.33.3 CONTRACTOR shall be responsible to collect and organize in an ordered way all
data and documents as follows in line with the CONTRACT and COMPANY
Procedures:
• Engineering key data and documents (during the engineering and procurement phase);
• VENDOR data and design documents for construction, PRE-COMMISSIONING,
COMMISSIONING and during START-UP and PERFORMANCE TESTS;
• Make/Model and relevant Spare Parts;
• As-built documents.
• Final Handover Documentation (Engineering/Quality/Vendor in soft / hard copy as
stipulated by CONTRACT)
2.33.4 In order to allow the COMPANY to consistently manage all the data relevant to
different FACILITIES, CONTRACTOR shall identify dedicated resource’s (Data
& Document Coordinator/Controller) who will be responsible for all data and
document transfer. CONTRACTOR shall provide all documentation in both native
format and PDF versions.
2.33.5 For such purposes and as and where appropriate said documentation shall, as the
case may require, be prepared in AUTOCAD 2016 and Acrobat Version 11.0.14,
AVEVA PDMS, and Microsoft Office and all planning and scheduling of the
WORK, including in particular the Detail CONTRACT SCHEDULE, shall be
prepared using Primavera - P6 Version, all supplied to COMPANY in native file
format.
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2.34.2 COMPANY at its discretion, shall arrange for the CONTRACT Technical Reviews
(“PTR’s”) to be carried out at specific stages of the WORK to check for safety,
reliability, operability and maintainability and material handling of the
FACILITIES (refer to ATTACHMENT III E: TECHNICAL REVIEWS to this
SECTION III). This includes review of key WORK deliverables including, but not
limited to P&ID’s review, Plot plan review, Cause & Effect, 3D Model review,
electrical single line drawing, system architecture, electrical and instrument
equipment layout for substations and control rooms, constructability review.
Competent CONTRACTOR PERSONNEL and representatives from COMPANY
shall attend these reviews and timing of such reviews shall be agreed mutually based
on WORK progress.
2.34.3 For all such purposes, CONTRACTOR shall keep available all records and aspects
of the WORK at all times and at all WORKSITES, for detailed review by
COMPANY or any THIRD PARTY appointed by COMPANY. In particular,
CONTRACTOR shall maintain and make available for reference and COMPANY
use at each WORKSITE, an original quality copy of the latest issue of all applicable
codes, norms, standards, drawings and specifications utilized in the WORK.
2.34.4 COMPANY, at its sole discretion has the right to arrange for THIRD PARTY
technical and safety audits, review and verification of the WORK and as may be
requested by COMPANY, such as to the Detailed Design and/or engineering and/or
safety in use and/or quality of construction, and/or witness testing and/or fitness for
purpose for which it is intended and the like.
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2.35.2 The foregoing statements contained in this Clause 2 pertaining to the SCOPE OF
WORK are indicative only of COMPANY’s requirements and are not intended to
be limiting in any way.
2.36.2 Said security services shall be in accordance with SECTION X of the CONTRACT,
8015-0150-LMEL-00-000-SE-ST-00002 “MINIMUM SECURITY STANDARDS
FOR CONTRACTORS”.
2.36.3 Said Security Services shall be in addition to the security services to be provided by
AUTHORITIES under the DEVELOPMENT AND PRODUCTION SERVICE
CONTRACT and not in lieu thereof.
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2.37.3 CONTRACTOR shall ensure that all WORKSITES are clearly marked with the use
of a continuous line of barricades a minimum of 1.0 m in height and robust enough
to withstand normal weather conditions expected in the general area of the
WORKSITE. The barricades shall be suitable to prevent unintentional access and
installed prior to the commencement of any activities on the WORKSITE, including
but not limited to, ground clearance or other early works activities. Furthermore,
said WORKSITE perimeter barricades shall display signs which clearly indicate
“no access to unauthorized persons” at 15 m intervals, these shall be in both Arabic
and English languages. SITE hazards and mandatory SITE rules shall be clearly
illustrated at access/egress and emergency access points. Other considerations shall
include but not be limited to security requirements, traffic routing, emergency
vehicle access, pedestrian access and safety flow, delivery access, signage plans.
2.37.5 COMPANY does not have medical or First Aid facilities available for
CONTRACTOR’s use. CONTRACTOR shall make adequate provisions for such
services according to local regulations and APPROVED HSE policy.
3 PROJECT MANAGEMENT
3.1 MANAGEMENT, PROJECT CONTROL AND COORDINATION
3.1.1 CONTRACTOR shall:
• Provide without limitation, for all of the legal and financial requirements of the
CONTRACT and the management of the WORK, both by way of CONTRACTOR’s head
office and any other CONTRACTOR’s or SUBCONTRACTOR’s premises where the
WORK or part of the WORK may be carried out.
• Provide for management and co-ordination of the WORK throughout all of its phases so
as to ensure the completion of the WORK within the CONTRACT SCHEDULE and the
CONTRACT PRICE and to the quality and standards of professionalism and
workmanship required by the CONTRACT.
• Ensure co-ordination and interfacing between managerial, technical, logistical, planning
& scheduling, quality and safety requirements of the WORK. Make allowance for
temporary delays and interference with the regular progress of the WORK due to any
COMPANY requirements or concurrent activities of COMPANY’s OTHER
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3.1.4 For the purposes of the performance of the WORK, CONTRACTOR shall closely
liaise with COMPANY so as to implement COMPANY’s involvement and
participation in the EDMS for document control and including amongst other
things, document transmissions, filing, tracking and the like and with particular
reference to CONTRACTOR’s prior endorsement of SECTION IV.
3.1.5 Continuously and closely liaise with COMPANY and its OTHER
CONTRACTORS in respect of any interfaces and ensure the comprehensive
management of all interfaces points within the Interface Register with respect to the
WORK. CONTRACTOR shall coordinate all interface management between
OTHER CONTRACTORS, and respective SUBCONTRACTORS, prepare an
interface management plan, interface management procedure prepare an interface
register (for all Disciplines), provide dedicate personnel to manage this function as
part of the overall management manpower plan to ensure accurate definition and
agreement to all interface points between all CONTRACTORS on this Project.
3.2.2 Should a portion of WORK is planned to be done by the Engineering and/or Survey
SUBCONTRACTORS, then CONTRACTOR shall propose such Engineering
SUBCONTRACTOR and/or Survey SUBCONTRACTOR for COMPANY
APPROVAL in fourteen (14) days after the EFFECTIVE DATE.
3.2.3 CONTRACTOR shall propose Key personnel for Engineering to Company in seven
(7) days after EPC Contract Award.
3.2.4 CONTRACTOR shall propose Procurement and Logistic – not later than fifteen
(15) days after EPC Contract Award.
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3.2.5 CONTRACTOR shall submit the PEP within Thirty (30) days from the
EFFECTIVE DATE.
• Executive Summary;
• Introduction, Purpose and Minimum Standards;
• Definition of Terms;
• Contract Organization Chart - The CONTRACTOR shall provide Contract Organization
Chart(s) that define the planned organization for all phases of the Works. The chart(s)
shall define the administrative reporting responsibilities for the entire project team during
all phases of the Project, including forecast mobilization and demobilization dates;
• Roles and Responsibilities - The CONTRACTOR shall outline the roles and
responsibilities of all Key Personnel and their direct reports in taking the Project to
completion;
• Overall Project Management and Communications Plan describing how the overall
Project will be managed and the methods it intends to use to communicate and coordinate
with COMPANY, SUBCONTRACTORS, VENDORS;
• Description and location of proposed offices / WORKSITE - CONTRACTOR shall
describe the offices / WORKSITE where he plans to perform all phases of the WORKS.
It shall also address the role of the office / WORKSITE and how the requirements of the
CONTRACT will be administered at all locations;
• Project Milestones - CONTRACTOR shall list and confirm the major Project milestones;
• Project Status Reporting - CONTRACTOR shall describe his daily, weekly and monthly
status reports;
• Facilities and services for COMPANY in the CONTRACTOR’s Home Office and SITE
Office, as per sub-article 3.5 of this Section III;
• Engineering Plan, which addresses and identifies major activities, special design
processes, reviews and events during the engineering phase of the WORK, including
activity durations for inclusion in the WORK schedule;
• List of all deliverables (MDR) under this Contract;
• Document Management Plan for completing and issuing drawings for review,
APPROVAL, “Issued for Review” (IFR) and “Approved For Construction” (AFC);
• Project Control and Reporting System incorporating project scheduling, progress and cost
reporting including report formats and content;
• Cost section, including a summary of total billings (monthly and cumulative) together
with forecasted payments scheduled for design and procurement and fabrication and
construction. This section shall be represented graphically and in tabular form and shall
indicate actual and forecast invoice schedule;
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• Procurement Plan in accordance with the requirements set forth in sub-clause 5.2 of this
Section III;
• Plan for CONTRACTOR providing Iraqi custom clearance services including
CONTRACTOR’s plan for addressing the requirements of Appendix VII M of Section
VII regarding APPROVAL of shipping documents;
• Plan for coordinating the transport, staging and storage of materials in Iraq;
• Subcontracting Plan in accordance with Section II of this CONTRACT;
• Materials Management Plan - CONTRACTOR shall describe the entire supply chain
process describing how he plans to manage all material include material provided by
COMPANY, transport, site/location goods receipt, preservation, maintenance and issue
to site activity for equipment and materials;
• Subcontracting Plan - CONTRACTOR shall describe the WORK he plans to subcontract
and how the subcontracted parts of the WORK shall be managed by CONTRACTOR;
• Contract Administration Plan - defining the CONTRACTOR’s management control at
each of the WORKS locations and the control of essential documentation for the
maintenance of the CONTRACT;
• Administrative procedures for documentation, distribution, courier services, travel, office
equipment/supplies, holidays, vacations, relief assignments, signature authority, visitors,
weekly, monthly, quarterly, bi-annual and annual reporting/meeting/video-conference
requirements;
• Interface Management Plan - CONTRACTOR shall develop an Interface Management
Plan early in the Project that will describe work to be accomplished with regards to
interfaces, who will accomplish the work, how the work will be accomplished, and when
the work will be accomplished, considering COMPANY procedures and the Interface
Dossier developed during FEED;
• HSE Plan in accordance with Section IX of this CONTRACT. Including a Design HSE
Plan;
• Quality Plan for design and procurement, fabrication and construction in accordance with
Section VIII of this CONTRACT;
• Manpower Staffing Plan (with histograms) required to execute the WORK.
CONTRACTOR’s Staffing Plan shall explain any deviation from that included in
CONTRACTOR’s technical proposal;
• VARIATION ORDER System to control and process VARIATIONS to the WORK and
the CONTRACT. The VARIATION ORDER System shall be subject to COMPANY
APPROVAL prior to its implementation;
• Plan for transfer of CONTRACTOR’s personnel from its Home Office to Iraq during the
construction phase;
• Temporary Facilities and Utilities Plan for CONTRACTOR’s Home Office, WORKSITE
and services and support to COMPANY;
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• Project Controls Plan - CONTRACTOR shall describe how he plans to control the Project
including, planning, scheduling, cost control, measure the progress of the services for
compensation under the CONTRACT and change management;
• Construction Execution Plan, which addresses and identifies major or special construction
methods, construction logic and activity durations for inclusion in the construction
schedule and a logistics plan;
• Completion strategy, plan for execution of PRE-COMMISSIONING,
COMMISSIONING, start up and PERFORMANCE TESTing and the documenting of
this entire process;
• Waste Management Plan;
• Risk Management and Contingency Planning for all areas;
• Security Plan ensuring CONTRACTOR’s compliance with the minimum security
standards, as per CONTRACT, SECTION IV, 8015-0150-LMEL-00-000-SE-ST-00001
“MINIMUM SECURITY STANDARDS FOR CONTRACTORS”.
• Project Completion Plan - CONTRACTOR shall describe how he plans to complete the
WORKS and handover the work scope and documents to the COMPANY.
3.2.7 CONTRACTOR shall disseminate, distribute and implement the provisions of this
CONTRACT, including the requirements of CONTRACTOR’s PEP and
CONTRACTOR’s own procedures, to all CONTRACTOR PERSONNEL
responsible for the performance of the WORK. COMPANY may require
CONTRACTOR to revise CONTRACTOR’s PEP in order to facilitate the
efficiency and timely completion of the WORK.
3.2.8 COMPANY shall have the right to audit CONTRACTOR’s effective use of the
APPROVED PEP and all revisions thereto.
3.2.10 The PEP shall be structured in such a manner as to include all required plans, and
required procedures implemented in accordance with those plans, provided that the
contents of the PEP shall be subject to COMPANY’s APPROVAL.
3.2.12 The PEP is a document that will evolve as the WORKS proceed. Plans, policies and
procedures developed and implemented pursuant to the PEP or otherwise stated are
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3.2.13 CONTRACTOR first submission of a detailed PEP for APPROVAL shall be within
four (4) weeks from the EFFECTIVE DATE.
3.2.14 CONTRACTOR shall update all plans and procedures (and obtain any required
APPROVAL in relation thereto) for execution of the WORKS as may be necessary
to ensure the WORKS are conducted in accordance with the CONTRACT. In
particular, CONTRACTOR shall submit the PEP as a complete and current
document.
3.3.2 CONTRACTOR shall mobilize at all pertaining locations, all offices, stores,
WORKSHOPS, site-laboratories and temporary utilities, including in particular
sources of electrical power and potable water in a timely and efficient manner.
Include for complete furnishing and fit-out of such offices stores, WORKSHOPS,
site-laboratories and temporary utilities, together with all tools, and equipment and
all modern computing and other telecommunication facilities.
3.3.3 For the purposes of the WORKSITE, CONTRACTOR shall mobilize all camp
accommodation and full catering for CONTRACTOR PERSONNEL and
manpower, including that of its SUBCONTRACTORS, VENDORS and other
specialist personnel and including in particular sources of electrical power and
water and other utilities in a timely and efficient manner. Include for complete
furnishing and fit-out of such accommodation and temporary utilities, together with
all modern computing and other telecommunication facilities as specified in
ATTACHMENT III B: CONTRACTOR’S HOME OFFICE EQUIPMENT LIST,
ATTACHMENT III C: CONTRACTOR’S WORKSITE OFFICE EQUIPMENT
LIST to this SECTION III..
3.3.5 CONTRACTOR shall operate and maintain and ensure the wellbeing of the
foregoing facilities throughout the duration of the WORK, including the provision
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of on-SITE medical facilities, waste disposal, safety and security for said personnel
and manpower. Waste disposal shall be carefully managed by CONTRACTOR,
both for regular waste (garbage) and for black water (sewage). Disposal of such
wastes is the complete responsibility of CONTRACTOR. Consideration shall be
given for a skid mounted black water treatment unit, and a skid mounted incinerator
facility.
3.3.6 CONTRACTOR shall perform temporary grading and roads before temporary
facilities are installed.
3.3.7 Upon completion of the WORK, or any meaningful stage thereof, demobilize such
offices, stores, WORKSHOPS, site-laboratories and temporary utilities (and as the
case may be, camp accommodation) in a timely and efficient manner in accordance
with a Demobilization Plan to be prior APPROVED by COMPANY.
3.3.8 CONTRACTOR shall clean, clear-up and reinstate the SITE of said temporary
facilities and return possession of the SITE to COMPANY in at least its original
condition as it was when it was passed into CONTRACTOR’s care and custody.
3.3.9 Temporary facilities shall be situated at safe locations, away from H2S Red /
Yellow Zones. Emergency Response Plans must be developed for these temporary
facilities.
3.3.10 COMPANY does not have medical nor first aid facilities available for
CONTRACTOR’s use. CONTRACTOR shall make adequate provisions for such
services according to local regulations and APPROVED HSE policy
3.3.11 As Part of the Project Execution Plan, CONTRACTOR shall prepare for
COMPANY’s review and APPROVAL, a comprehensive Temporary Facilities and
Utilities Plan that details all CONTRACTOR’s temporary facilities and procedures
to be used to maintain and administer them. This plan shall address, as a minimum
the following:
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3.4.2 Maintain and ensure the safe being of all said CONSTRUCTION EQUIPMENT
during the course of the WORK, including the provision of all spare parts and
consumables. Ensure the continuous review of the status and condition of all said
CONSTRUCTION EQUIPMENT and its status as to “safe operability”.
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connections, furnishings and equipment, secretarial assistance and the like for the
use and benefit of COMPANY in CONTRACTOR’s home and Jobsite offices,
SUBCONTRACTOR’s premises, WORKSHOPS and other premises where the
WORK is being carried out.
3.5.2 These offices shall be equipped with heating and cooling air conditioning units of a
capacity to be agreed with COMPANY.
3.5.5 Said above services shall be provided to ten (10) COMPANY personnel who shall
be assigned to the WORK for the complete duration of engineering phase.
CONTRACTOR shall provide, maintain and operate the following services listed
below and equipment listed in ATTACHMENT III B & III C:
• Individual office accommodation (9m² each) for the exclusive office use of four (4)
COMPANY personnel and for the purposes of the tasks and activities of the detailed
design, engineering and procurement of the WORK;
• Unencumbered use of a meeting room for up to twenty (20) persons and with as a
minimum, HD video conference call facilities (Cisco Telepresence) with two 55”
LCD/LED HDTV sets and overhead projector for power point and other presentations,
flipcharts, one white board, audio conference phone set with loudspeakers and
microphones, sufficient number of electrical and network sockets;
• A separate LAN segment (including separate telecommunication rack) for COMPANY
personnel shall be organized by CONTRACTOR with a dedicated Internet access (wired
and wireless with dedicated Internet access of at least 32Mbps bandwidth with at least 3
public routable IP addresses. The. The internet connection and the cost for this shall be to
the CONTRACTOR’s account;
• Server and network equipment for the exclusive use of COMPANY personnel (to be
installed in the telecommunication rack mentioned above) in order to organize VPN
connectivity to COMPANY’s headquarters;
• For the offices, each desk shall be equipped with a portable computer docking station/port
replicator, 24” LCD/LED Monitor (two monitors per desk), keyboard, mouse, individual
colour printer/scanner, shredder and connected to a dedicated LAN. Each office shall have
a telephone with direct connection for both domestic and international calls. The single
person offices shall each be equipped with a meeting table and 4 chairs;
• The remaining shared offices for maximum of six (6) COMPANY personnel shall provide
a desk with individual partition for each person with a portable computer docking
station/port replicator, 24” LCD/LED Monitor (two monitors per desk), keyboard, mouse,
dedicated LAN and shared black and white and coloured photocopier/printer/scanner for
up to A3 paper size.
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• All ten (10) desks shall have a telephone for both domestic and international calls;
• All charges for local and international voice telecommunication services used by
COMPANY personnel shall be to the CONTRACTOR’s account. Telephone should
support calls for short COMPANY numbers in both direction;
• CONTRACTOR shall provide a full-time qualified English speaking IT support for
COMPANY personnel during the working hours;
• The list of network, server and end-user equipment to be provided by CONTRACTOR
for the duration of the Project is mentioned in ATTACHMENT III B to this SECTION
III. In case any equipment specified in this SECTION and in ATTACHMENT III B is
outdated or end of life CONTRACTOR shall propose equal alternative for COMPANY’s
APPROVAL. Upon demobilization of COMPANY personnel all equipment shall be
returned to CONTRACTOR. Any data and information stored in the equipment specified
in ATTACHMENT III B shall be wiped using COMPANY’s APPROVED method before
handing over to CONTRACTOR. Acts shall be mutually signed by COMPANY and
CONTRACTOR to confirm equipment was wiped and returned to CONTRACTOR at full
capacity.
• Initial installation of the mentioned equipment, including assembly, rack mounting and
basic startup tests shall be done by the CONTRACTOR. All configuration works shall be
done by COMPANY IT Engineer (either remotely or during a visit). All equipment to be
serviced, maintained by Contractor and managed by the COMPANY IT Engineer.
Warranty and repair issues as well printing supplies shall be managed by
CONTRACTOR;
• A spacious common area of 12 m² with two high quality combined colour
printers/scanners/photocopiers connected to dedicated COMPANY’s LAN, 1 heavy duty
shredder, storage for photocopier paper and reference table shall be provided;
• Stationary and all office consumables and sundry desktop equipment;
• Fully equipped kitchen for exclusive use of COMPANY fully serviced and equipped for
tea and coffee making with fridge and microwave together with adequate supply of bottled
mineral water, tea, sugar, milk and coffee. Offices and office space provided for
COMPANY use shall be provided with regular cleaning staff every day;
• Unrestricted access for COMPANY personnel to CONTRACTOR’s plotter for bigger
format colour printing (up to A0) to be provided, appropriate arrangement and access to
be set up by CONTRACTOR’s IT personnel.
3.5.6 AT THE CONTRACTOR’S OFFICES ON SITE FOR COMPANY PERSONNEL:
3.5.7 During the construction phase, CONTRACTOR shall provide and maintain
COMPANY temporary facilities to accommodate COMPANY and such facilities
shall include office accommodation and applicable services for COMPANY
personnel. CONTRACTOR shall provide, maintain and operate the following
services:
• Office accommodation for the exclusive use of fifteen (15) COMPANY personnel at
CONTRACTOR’s SITE offices both for the purposes of the residual tasks and activities
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3.5.9 CONTRACTOR shall provide and maintain services from effective date until
completion of the WORK. For these present purposes completion of the WORK
shall mean the issue of the last PROVISIONAL ACCEPTANCE CERTIFICATE.
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3.6.2 The following scope statements relate to and deal with the tasks and activities of
inspections to be carried out by CONTRACTOR in respect of Safety & Technical
Audits, Internal Design Verification, THIRD PARTY Review & APPROVALS,
and where said inspections require the use of specialist inspection/certification
agencies (“Certification Agencies”). The tasks, activities and obligations (the
“inspection services”) of said Certification Agencies shall be conducted in
accordance with, but not necessarily limited to, the following specialist inspection
services:
3.6.2.1 as a COMPANY provision: THIRD PARTY technical and safety audits, review and
verification of the WORK and as may be requested by COMPANY such as to the Detail
Design and/or Engineering and/or Safety in Use and/or Quality of Construction, and/or
Witness Testing and/or Fitness for Purpose for which it is intended and the like;
3.6.2.4 as a CONTRACTOR provision: THIRD PARTY review and verification of methods and
means of transportation of said CONTRACTOR ITEMS from their place of manufacture
to the SITE (including any Marine and Other Water Borne Means of Transportation)
together Methods and Equipment for Lifting, Placing, Fastening and Unloading on to said
means of transportation.
3.6.4 Without any reservation, fully co-operate and co-ordinate with said Certification
Agencies in all aspects of their performance of their Services and in particular, with
the provision of documentation, notices and the like necessary for certification of
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the WORK, permits and permissions necessary for the performance of the WORK
and inspections and testing of the WORK.
3.6.5 Provide in a timely manner through the use of a coordination procedure all
documentation necessary for COMPANY to review, inspect, APPROVE, and
achieve timely co-ordination with the concerned Verification/Certification Agency
as required.
4 ENGINEERING
4.1 COMPANY REQUIREMENTS
4.1.1 The general scope of engineering included in the WORK is listed below in a non-
exhaustive manner and applicable to the following tasks and activities:
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4.1.3 CONTRACTOR shall provide land space reservations for future extensions to
accommodate additional new facilities and that such reservation is made and shown,
as appropriate, on all drawings but in particular, on all Plot Plans. CONTRACTOR
shall provide tie-in points for future expansion as part of the detailed design.
4.1.4 All engineering WORK shall be performed in such a manner so as to take full
account of all health, safety, security and environment considerations in the WORK
and ensure that the FACILITIES are designed and constructed according to
APPROVED specifications and industry best practice engineering standards.
CONTRACTOR shall provide all the engineering documentation to COMPANY
for review, comments and APPROVAL.
4.1.5 The WORK is to be engineered in accordance with the specifications and standards
listed in the CONTRACT; any deviations thereto require prior COMPANY
APPROVAL in accordance with “Technical Queries and Deviation Request
Procedure” (refer to SECTION IV, DESIGN DOSSIER, APPENDIX D1).
4.1.7 Detailed Design shall be in accordance with Local Environmental Conditions and
Regulations. Equipment shall be suitable for the prevailing environmental
conditions. No environmental hazards are to be created that upset the ecology of the
surroundings.
4.1.8 Suitable design considerations and safety measures shall be employed to avoid
damage, structural damage and failure due to the aggressive environmental
conditions found at the WORKSITE or to the quality of natural construction
materials found in IRAQ.
4.1.9 Equipment and material for incorporation into the WORK shall be in accordance
with specifications detailed in the SECTION IV, DESIGN DOSSIER, HSE
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4.1.11 CONTRACTOR must use “review” mode when sending all COMPANY provided
documents being updated for COMPANY review in first and consecutive revisions.
• CONTRACTOR shall review and Implement all “open points” resulting from FEED
phase, including the outstanding points coming from Technical Safety Studies (e.g.
HAZID/ENVID, HAZOP, etc.) detailed in doc. no. 8015-0151-EN11-00-000-AL-RG-
00002 - “Project Open Actions Register”.
• The contractor shall verify and review the pipeline routing and design the crossings based
on the data from a detailed topographic investigation.
• Contractor shall perform engineering site survey investigation to find out all relevant
interfaces for all disciplines, including but not limited to: coordinates/position of tie-in
points at X-mass trees, coordinates/position of existing piping on sleeper ways, manifolds,
interface points for ICSS, Telecom, MES, etc., availability of free space in existing Sub-
Station and SIH buildings, I/O ports, etc. Scope of survey for performance of engineering
site survey investigation shall be developed by Contractor’s designer. Common report to
be officially issued for Company information.
• Contractor to guarantee ease of maintenance during operation, in particular handrail to be
suitable for easy valve operability (applicable to all handwheels installations).
• Contractor to ensure appropriate scheduling of all engineering activities, considering the
manufacturing lead time and customs clearance required for importing to Iraq.
• Contractor shall use the water analysis (8015-0151-SS02-00-000-ME-RP-00002),
provided in Material Selection Report, and verify the selected materials for Project usage.
The Material Selection Verification Report shall be issued for Company’s approval.
Contractor shall consider FEED Corrosion Study Report, Material Selection Report and
other related documents.
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• CONTRACTOR shall develop Fire Fighting, Safety Equipment, Safety Signs and Escape
Route Layouts as appropriate for all areas included in the detailed engineering scope.
CONTRACTOR shall provide combined safety showers and eyewash stations within 15
meters from chemical hazards (including company provided items);
• CONTRACTOR shall update F&G detection layout drawings, updating F&G detection
systems for existing equipment, and F&G Cause and Effect Matrix prepared during FEED
project phase as appropriate for all areas included in the detailed engineering scope;
• CONTRACTOR shall also provide F&G detection layout drawings for each WIW Well
Pads (considering locations of Manual Call Points, Toxic (H2S) Detectors etc.);
• CONTRACTOR shall prepare Fire Fighting Equipment, Safety Equipment and Safety
Signs specifications and data sheets for COMPANY approval.;
• CONTRACTOR shall develop / update the Hazardous Area Classification Layouts and
Schedule, including chemical injection packages at Well Pads, for all areas of detailed
engineering scope; CONTRACTOR to assure equipment selection based on Hazardous
Area Classification;
• CONTRACTOR shall design chemical storage facility according to risk phrases in
chemicals MSDS;
• CONTRACTOR shall carry-out detailed HAZID/ ENVID, HAZOP, SIL (LOPA)
Assessment, Constructability Review and SIMOPS studies for the detailed engineering
phase. Representatives’ attendance of selected VENDOR shall be ensured for all safety
workshops. All such studies shall be conducted by a THIRD PARTY agency APPROVED
by COMPANY. Procedures, reports with recommendations and close-out reports shall be
a part of CONTRACTOR deliverables for all above studies
• CONTRACTOR shall develop Safety Requirements Specifications (SRS) for every SIS
and shall carry out a SIL Verification using the techniques referenced in IEC 61511 and
IEC 61508. These activities shall be carried by THIRD PARTY using TUV certified
software and reports shall be provided to COMPANY. The main objective of SRS is to
specify all Functional and Integrity requirements of SIS and provide specific design
recommendations for every SIFs (i.e. configuration, response time, hardware diagnostic,
safe state and proof-testing strategy) in order to meet the SIL requirements. SIL
Verification is used to confirm that the SiFs meet the suggested SIL in terms of hardware
reliability and minimum architecture requirements;
• CONTRACTOR shall develop a HSE Hazards and Effects Register which shall provide
a formalized record of the management of all the HSE related hazards and effects derived
from the design development process, including the management of hazards identified
from internal and external reviews and audits.
• CONTRACTOR shall put in place a system for identification, monitoring, tracking,
following-up and closing of all the HSE actions and recommendations from different HSE
studies (HSE Actions Database), including those HSE actions from FEED Project Open
Actions Register and other internal and external sources. The output of this shall be an
HSE Action Tracking Register, a summary of which will be provided to COMPANY on
a regular basis demonstrating the current status of all HSE actions;
4.3.2 Formal Health, Safety and Environmental Assessment Requirements.
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4.3.2.1 One of the major PROJECT objectives is to meet the requirements of COMPANY’s HSE
Policy and to reduce PROJECT’s HSE risks to a level that is demonstrably as low as
reasonably practicable (ALARP) in all PROJECT phases, including the operations phase.
To achieve this objective CONTRACTOR shall apply best safety and environmental design
principles satisfying as a minimum all Codes of Practice and Guidelines. To show
adherence to the above commitments the WORK shall include all necessary risk assessment
activities as required. The following sub-clauses detail the most important elements of the
process. As a general practice, Design Safety and Environmental Philosophies shall be part
of CONTRACTOR deliverables. CONTRACTOR shall submit to COMPANY for review
and APPROVAL a Design HSE Plan within 30 days from the EFFECTIVE DATE.
4.3.3.1 CONTRACTOR shall carry out and interpret qualitative and quantitative hazard and
accident risk studies as per COMPANY’s requirements. The studies must identify hazards,
assess risks and demonstrate that necessary measures have been taken to reduce risks to as
low as reasonably practicable (ALARP). CONTRACTOR shall, in developing the detailed
engineering of PROJECT / installation / plant minimize risk by, in order of priority:
4.3.5.1 HAZID/ENVID is a technique for the identification of all significant hazards and all
significant environmental impacts, associated with the particular activity under
consideration and uses guidewords to prompt study team members to identify hazards by
using their imaginations. HAZID/ENVID typically focuses on plant layout drawings, as it
aims to identify intrinsic hazards. HAZID/ENVID is also the technique of choice for
identifying hazards as the first stage of demonstration of ALARP, as required
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CONTRACTOR shall undertake Hazard Study for all FACILITIES and produce a report.
CONTRACTOR shall also close-out outstanding actions from Hazard Studies.
CONTRACTOR shall incorporate in the detailed engineering all recommendations from
the Previous Studies done by licensor or others in past phases of PROJECT.
HAZID/ENVID Study (workshop) shall be facilitated by an independent THIRD-PARTY
consultant APPROVED by COMPANY. HAZID/ENVID Terms of Reference and Close-
out Report shall be part of CONTRACTOR deliverables.
4.3.6.1 In HAZOP studies, an interdisciplinary team uses a systematic approach to identify hazards
and operability problems occurring as a result of deviations from the intended range of
process conditions. An experienced team leader systematically guides the team through the
FACILITY design, using a fixed set of “guide words” which are applied to specific
“process parameters” at discrete locations or “study nodes” in the process system. The
“study node” may be either a discrete point in the process system or it may be a particular
run of piping.
4.3.6.2 CONTRACTOR shall undertake HAZOP Study for part or all of the FACILITIES design
as may be directed by the COMPANY REPRESENTATIVE. This study shall be executed
by guideword approach, but applied on systems rather than line by line. HAZOP Study
(workshop) shall be facilitated by an independent THIRD PARTY consultant APPROVED
by COMPANY. CONTRACTOR shall be responsible to ensure VENDOR support is
provided during the HAZOP study if necessary.
4.3.6.3 CONTRACTOR shall prepare a plan to conduct the HAZOP Study at least, three (3) weeks
prior to commencing with the HAZOP Study, which shall include the proposed team leader
and other proposed CONTRACTOR participants, by topic area, for COMPANY
APPROVAL. Prior to the Study, CONTRACTOR shall also issue required documentation
to COMPANY in electronic and hard copy format, including, but not limited to:
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4.3.6.5 CONTRACTOR shall complete actions arising from the HAZOP. HAZOP Terms of
Reference and Close-out Report shall be part of CONTRACTOR deliverables.
4.3.7.1 CONTRACTOR shall undertake SIL Verification Study as required to assess the reliability
of control and instrumented protective systems. SIL Verification Study (workshop) shall
be facilitated by an independent THIRD PARTY consultant APPROVED by COMPANY.
SIL Terms of Reference and verification study report shall be part of CONTRACTOR
deliverables.
4.3.9.1 The risk management process shall involve a toxic (H2S) dispersion analysis and suggest
suitable measures in handling and managing H2S including establishing the Toxic (H2S)
Hazardous zone layouts. Additionally, plant layout shall consider the prevailing wind
direction and manned buildings will be located upwind of any potential hazardous leak
sources.
4.3.10.1 The design philosophy for fire and gas detection and protection systems shall be in line
with the Fire Protection Design Basis. The control system shall incorporate a fire and gas
detection system which is linked to the shutdown system.
4.3.10.2 The fire protection arrangements shall be based on the fire risk analysis of the
FACILITIES. Fire extinguishers shall be installed at the FACILITIES.
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4.3.11.1 Manual Alarm Call points and general sirens shall be defined at strategic locations.
Positive isolation shall be contemplated in the design in order to facilitate safe maintenance
work conditions on piping, valves and equipment. Emergency showers and eye wash
stations shall be defined in areas where hazardous materials are to be handled or stored.
4.3.12.1 CONTRACTOR shall ensure that safe access is provided and arranged at appropriate
height to facilitate operational activities e.g. valve operation, routine maintenance and
checks by mechanical, electrical and control engineering personnel. The design shall take
into account the tasks to be performed. All pressure, temperature and flow indicators shall
be arranged so as to be clearly readable from permanent access platforms.
4.3.13.1 Escape routes shall take the most direct route from the immediate hazard to an area of
relative safety. The escape route shall not direct personnel escaping from a non-hazardous
area through a zone 1 or 2 hazardous areas. All escape routes shall direct personnel to
assembly areas. Every escape route shall be readily accessible, unobstructed and well-
marked.
4.3.14.1 CONTRACTOR shall include in the basic engineering and design requirements such
as:
• Drainage system
4.3.14.2 A closed drainage basin shall be provided to prevent any discharge of sour water/
hazardous materials into land/water.
• Hazardous materials
4.3.14.3 CONTRACTOR shall prepare a hazardous material register and inventory. This shall
include all flammable materials, corrosive and toxic substances, chemicals and any
radioactive materials, which are to be stored permanently or temporarily on the installations
or project units. Bulk storage of hazardous materials required for continuous use shall be
considered. This inventory shall be part of CONTRACTOR deliverables.
• Material Handling
4.3.14.4 The lifting facilities shall be positioned and designed in line with risk analysis and in
such a way as to allow for safe operation during production.
4.4 SURVEYS
4.4.1 SECTION IV, DESIGN DOSSIER incorporates geographical and topographical
surveys performed by COMPANY. Such surveys are provided on information-only
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basis and COMPANY does not represent or warrant the accuracy or adequacy of
such surveys for the performance of the WORK. For the avoidance of doubt,
surveys provided by COMPANY in SECTION IV, DESIGN DOSSIER do not
derogate, in any way, from CONTRACTOR’s obligation to perform its own
surveys as more particularly describe below.
4.4.2 The WORK includes the tasks and activities of surveys and survey data analysis
and shall include, amongst other things when applicable:
• Geotechnical surveys;
• Geodetic / Topographical surveys;
• Environmental surveys Setting out stations, triangulation points and bench marks for the
WORK; and
• Other required surveys necessary for the performance of the WORK.
4.4.3 CONTRACTOR shall carry out all necessary surveys for the WORK. Check all
data and information obtained from said surveys against similar information where
such may have been provided by COMPANY and report to COMPANY
accordingly as to the correctness thereof or variances therein.
4.4.4 Determine the location and identify the nature and type of any and all hidden
obstacles, both natural and “man-made” and as to ground water levels, unstable
ground conditions, “hard-dig”, rock excavation, existing concrete and masonry
foundations, existing pipelines and cables (both buried and at existing ground level)
and the like and design and engineer solutions for dealing with such, including any
proposals for use of trench sheeting/sheet piling, dewatering systems and use of
explosives.
4.4.5 In order to provide an accurate description of the main stages of surveying works
as: Development of Surveying Control Point Network, Setting Out, Surveying
Inspections and As Built Survey. The CONTRACTOR shall follow the
COMPANY requirements stated SECTION IV, DESIGN DOSSIER, document
“Specifications for Surveying Works” 8015-0150-LMEL-00-000-CI-SP-00007
4.4.6.1 CONTRACTOR shall carry out a geotechnical survey for the area interested to the new
installations to get reliable data to be used for the purpose of detailed design of the
foundations.
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4.4.7.2 Result of this survey shall be used to verify the proposed gathering routing and crossings
positions. Based on the results of the survey, the gathering system routing shall be
optimized and the detailed crossings shall be designed accordingly.
4.4.7.3 Underground and aboveground services investigation is necessary to identify the position
of all existing services that can create modification to the gathering routing.
4.5.2 CONTRACTOR shall ensure that the Detailed Design of the WORK shall be
developed utilizing those recognized standards and codes of the international oil
and gas industry, industry best practice and as where applicable standards and codes
in use in the Republic of IRAQ. CONTRACTOR shall refer to the latest as-built
drawings of the existing facilities and perform relevant site visits, as required, to
ensure that the detail engineering deliverables reflects the actual site conditions.
4.5.4 General
4.5.4.1 The Scope of Detail Design of the WORK follows the content described hereof and it shall
be the case that all deliverables of Detail Design drawings and documents shall go through
their various stages of review and comment development so as to cumulate in “approved
for construction” (“AFC”) format.
4.5.4.2 CONTRACTOR shall prepare drawings lists and the Master Document Register (MDR) as
well as the Engineering Deliverables Documents Register (EDDR) and Implement
document control for all documents including those from VENDORs and
SUBCONTRACTORs utilizing electronic data-basing hardware and software and EDMS
applications.
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4.5.4.3 Documents from SUBCONTACTORS shall have the same format as required by the
COMPANY procedures (refer to SECTION IV, DESIGN DOSSIER).
4.5.4.4 In all cases of inability to meet any of the requirements of the SPECIFICATIONS,
CONTRACTOR must advise to COMPANY through a system of non-conformance notices
of the specific difficulty experienced and the proposed resolution to overcome such
difficulty.
4.5.4.5 CONTRACTOR shall update and complete all pertaining design drawings and documents
and carry out all engineering studies required in the specifications and in particular take
into account studies encompassing surveys (‘pre-built’, ‘post-built and “as-built’ and the
like) as required and preparatory WORK requirements including interfaces and obstacles
to the WORK.
4.5.4.6 CONTRACTOR shall verify design package with the SITE condition by SITE survey
utilizing detailed BROWNFIELD Checklists. CONTRACTOR shall be responsible for
ensuring that the Detailed Design supports a fully functional FACILITIES to meet the
requirements of all SPECIFICATIONS, standards, performance parameters and technical
requirements covered in the CONTRACT and achieve complete integration with other
facilities located outside battery limits of FACILITIES.
4.5.4.7 CONTRACTOR shall develop Construction QA/QC Program to ensure asset integrity for
the FACILITIES.
4.5.4.8 CONTRACTOR shall perform the Detailed Design of the WORK taking into consideration
the installation constraints (lifting and handling limitations), the safety constraints (DOS,
QRA, HAZID, minimum number of welds) and the Operational constraints (minimum
number of potential leak paths) posed by the nature of the WORK.
4.5.4.9 CONTRACTOR shall review all engineering documents for safety, reliability and
environmental compliance. CONTRACTOR shall check and ensure that the maintenance
and inspection requirements are included in the Detail Design and engineering inclusive of
operations and maintenance documentation.
4.5.4.10 CONTRACTOR shall develop all technical documents for its contracts with
SUBCONTRACTORs and VENDORs and evaluate and monitor SUBCONTRACTORs’
and VENDORs’ technical inquiries. CONTRACTOR shall also check, approve and co-
ordinate all SUBCONTRACTORs’ and VENDORs' documentation including their
preparation for future inclusion in FINAL DOCUMENTATION. Incorporate all
SUBCONTRACTORs’ and VENDORs' documents, data and information in the Detail
Design. CONTRACTOR shall not approve any deviations (technical or otherwise) from
the requirements of the CONTRACT, unless agreed in writing by COMPANY.
4.5.4.11 Independent of COMPANY’s own studies, CONTRACTOR shall carry out the safety
studies and transmit to COMPANY for review, observations and comment. Include
COMPANY’s observations and comments into the Detail Design.
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4.5.4.12 CONTRACTOR shall coordinate with COMPANY for review and comments of all
engineering documents.
4.5.4.13 CONTRACTOR shall provide access to and copies of all information and records
pertaining to the WORK necessary for COMPANY to review the WORK, as and when
requested by COMPANY REPRESENTATIVE. The information and records shall
include, but not be limited to, copies of engineering calculations, detail and working
drawings, specifications, data sheets, analyses, simulations, CAD files, 3D model files,
drawings, other design documents, materials/equipment submittals, material take-offs,
purchase requisitions, technical evaluation results, placement recommendations,
subcontracts, unpriced purchase orders, unpriced VENDOR correspondence, inspection
reports, expediting reports, spare parts data, quality assurance and control documents,
procedures, alternative studies, detailed logic for CONTRACTOR’s WORK, schedules and
plans and other data information prepared, produced, provided or supplied by
CONTRACTOR, its SUBCONTRACTORs and VENDORs for the WORK.
4.5.4.14 CONTRACTOR shall incorporate into the Detailed Design COMPANY’s comments
following any COMPANY review provided for under the terms of the CONTRACT.
4.5.4.15 Where required CONTRACTOR must issue all technical documents, regulatory forms
and provide assistance required in order for COMPANY to obtain APPROVAL and all
permits from concerned authorities at all stages of the WORK of design, procurement,
construction, PRE-COMMISSIONING and COMMISSIONING (prior to START-UP) of
the WORK.
4.5.5.1 CONTRACTOR shall perform all detailed engineering design of the FACILITIES
including process engineering, design optimizations, update process documentation and,
where necessary develop new process documentation. The following process documents
shall be produced including but not limited to:
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• All other relevant process documentation required for the design, construction,
COMMISSIONING, START-UP and operation of the FACILITIES; and all relevant
VENDOR documentation.
4.5.5.2 CONTRACTOR shall consider the following guidelines as applicable to perform Process
Engineering:
4.5.5.4 CONTRACTOR shall update all affected process engineering documentation resulting
from the findings of all design reviews, P&IDs review, HAZOPs, SIL classification and
any other reviews/studies and elsewhere in the CONTRACT. All vendor packages shall be
subjected to a HAZOP and SIL review and all recommendations shall be incorporated.
4.5.5.5 CONTRACTOR shall perform hydraulic calculations (both steady and transient state) with
the use of HYSYS, OLGA, PIPESIM, and/or PIPENET (edition shall be APPROVED).
CONTRACTOR shall verify all required transient cases as a minimum (such as controlled
or uncontrolled surge, start up, shut down, etc.); but the analysis shall not be limited to
existing study reports. CONTRACTOR shall calculate all required parameters and set
points to be used into controllers for FACILITY protection against overpressure and shut
down considering two types of ESP pumps for one water supply well. Types of ESP pumps
to be clarified on detailed design stage.
4.5.5.6 CONTRACTOR shall develop the hydraulics and update based on final plot plan/layout
and alignment/isometric sheets, pressure drop (based on VENDOR information as
applicable) across various elements such as minimum recirculation valve, level/flow
control valve and in-line piping equipment, and the like.
4.5.5.7 CONTRACTOR shall perform the following process simulation for all cases:
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• The Study software’s for simulations listed in this clause shall not be considered
exhaustive; CONTRACTOR shall develop additional studies as necessary during detailed
design.
4.5.5.8 CONTRACTOR shall develop and update PFDs which shall contain at least, but not limited
to, the following as a minimum:
• All process equipment, shown diagrammatically marked with equipment numbers and
titles;
• Duties (or capacities) of equipment;
• Operating and design temperature, pressure, total flow rates and composition;
• Process lines (marked with stream numbers) showing direction of flow and all
interconnections between process units;
• All lines essential for understanding the mass balance around each piece of equipment;
• All figures given in SI metric system and traditional units of measurement; and
4.5.5.9 Normal continuous steady state operating streams numbered and a table on the same
diagram provided including the molar flows, mass flows, pressure, and temperature for
each numbered stream at actual flowing condition. Operating temperatures and pressures
additionally provided for equipment.
4.5.5.10 CONTRACTOR shall develop P&IDs. These diagrams shall show all process
equipment and piping, instruments and control systems such as operation and shutdown
logic design, process interlocks, and the like. Number and sizes shall be indicated for all
valves. The extent and type of heat medium for tracing and type of insulation shall also be
shown. Such details as steam-out and purge connections, process equipment vents and lines
for alternative operations and START-UP and shutdown shall be shown. Utilities shall be
shown entering and/or leaving each process unit including distribution of each utility to all
utility users/producers together with utility control systems specific to that user/producer.
CONTRACTOR shall use P&ID legends 8015-0151-LM20-00-000-PC-PD-00001~00018
and 8015-0151-LM20-00-000-IN-SP-00101 Specification for Field Instrumentation,
provided within SECTION IV, DESIGN DOSSIER. If provided in SECTION IV, DESIGN
DOSSIER P&ID legends are not enough then CONTRACTOR shall provide additional
definitions of P&ID symbols and abbreviations on CONTRACTOR’S legend sheets of
P&IDs. P&IDs shall contain the following as a minimum, but not limited to:
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4.5.5.12 CONTRACTOR shall perform a detailed review of PFDs and P&IDs at selected
milestone points to ensure normal continuous operation, safe shutdowns,
normal/emergency shutdown, COMMISSIONING, as well as START-UP in line with
design requirements set forth in SECTION IV, DESIGN DOSSIER. Design review shall
be conducted as a formal workshop with COMPANY using basis of design, design criteria,
P&IDs, PFDs, cause and effect matrices and philosophies as the primary review documents.
Such reviews shall involve VENDORs, SUBCONTRACTORs and other THIRD PARTY
representatives as considered appropriate by COMPANY. All resulting actions shall be
incorporated into the affected documents following APPROVAL.
4.5.5.13 CONTRACTOR shall integrate THIRD PARTY/VENDOR data such as P&IDs, PFDs,
datasheets and process control configuration into the affected Detailed Design
documentation.
4.5.5.14 CONTRACTOR shall utilize a Design Change management process for any proposed
changes to the master set of P&IDs following HAZOP. Design Changes shall be
APPROVED prior to any changes being made to the P&IDs.
4.5.5.15 A master set of P&IDs shall be maintained by CONTRACTOR throughout the WORK,
including DETAILED DESIGN, Construction, PRE-COMMISSIONING,
COMMISSIONING, START-UP and INITIAL OPERATIONS. This master set of P&IDs
shall be complete, correct and up to date at any stage of the WORK, and shall be maintained
in hard and soft copies.
4.5.5.16 CONTRACTOR shall update and develop process datasheets providing all process and
mechanical design data required for designing the equipment, including turn down ratio,
over design margin and also data for all modes of operations.
4.5.5.17 CONTRACTOR shall update and develop the instrumentation datasheets, Cause and
Effects Matrix, Alarm & Trip Schedule and ESD logic diagram, Hazardous are
classification schedule and drawing during DETAILED DESIGN.
4.5.5.18 CONTRACTOR shall size control valves and Safety valves for all operating cases, such
as turndown, normal operating, design, blocked outlet, full flaring, special modes of
operation and for the cases affecting safety, operability, production downtime and
flexibility of the affected equipment, plant and train. It shall be the CONTRACTOR’s
responsibility to size, design, procure and install such valves as part of the WORKS to meet
the requirements of SECTION IV (DESIGN DOSSIER) and all modes of operation.
4.5.5.19 In conjunction with chemicals suppliers and based on field trials, CONTRACTOR shall
validate chemical types, concentration, compatibility and injection dosing rates for
FACILITIES during DETAILED DESIGN. Based on abovementioned, CONTRACTOR
shall use water analysis provided in CONTRACT, SECTION IV, DESIGN DOSSIER, D5,
8015-0151-SS02-00-000-ME-RP-00002 “MATERIAL SELECTION STUDY
REPORT”.CONTRACTOR shall perform required calculations to determine chemical
storage capacity, transportation, handling and disposal methods.
4.5.5.20 CONTRACTOR shall validate and engineer tie-in points identified, including the tie-
in points to existing facilities. CONTRACTOR may propose other tie-in locations as
required subject to APPROVAL. The tie-in shall be in conformance with the exiting
systems (the latest shall be used for the tie in) including design pressures and design
temperatures.
4.5.5.21 Prepare and incorporate all Interface requirements (i.e. Interface schedule drawings and
Interface Points identifications on drawings) with other contractors and existing facilities
tie-in (as directed by COMPANY) ensuring seamless fit-in of the services and
ENGINEERING DOCUMENTS with other deliverables; CONTRACTOR shall resolve all
Interface issues in a timely and well documented manner.
4.5.5.22 CONTRACTOR shall perform detailed Surge and Transient Analysis for the
pipelines/water injection networks and evaluate the design requirements for surge relief
valves at appropriate locations.
4.5.5.23 CONTRACTOR shall develop all process documents, including the documents which
have not been developed such as PRE-COMMISSIONING, COMMISSIONING, START-
UP and PERFORMANCE TEST procedures, and operating manuals, local instruments
datasheets, and other documents deemed necessary for the execution of WORK and submit
for APPROVAL.
4.5.5.24 CONTRACTOR shall check and update, where necessary, all process information to
ensure consistency so that individual equipment and the affected systems are safe, operable
and meet design requirements. CONTRACTOR shall ensure the availability of safeguards
in existing systems and verify their adequacy as there may be many interfaces between new
and the existing systems and if found inadequate or unavailable provide safeguards to
protect the FACILITIES from associated hazards.
4.5.5.26 CONTRACTOR shall be fully responsible for design integrity during start up and to
meet the performance guarantee during normal operation and if any noncompliance/repair
shall be rectified by CONTRACTOR at no additional cost to COMPANY.
4.5.6.1 CONTRACTOR shall perform Piping Stress Analysis, according to COMPANY Stress
Analysis Specification requirements. This shall include, but not limited to:
4.5.6.3 CONTRACTOR shall take into account thermal uplift of wellheads for stress calculations
(for both Water Supply Wells and Water Injection Wells);
4.5.6.4 Calculation notes shall report stress Isometrics containing all piping support information
(position, typology, loads), especially for special supports or special devices (e.g.: spring
supports, sliding supports, etc.).
4.5.6.5 Special Support Data Sheet and Specifications (e.g.: for spring support, sliding support,
etc.) shall be provided, if required by stress analysis. However, the use of spring support
shall be minimized.
4.5.6.6 Where applicable, for buried piping sections connecting WSWs to WPs areas,
CONTRACTOR shall perform:
4.5.6.8 CONTRACTOR shall prepare the Critical Line List as per COMPANY piping Stress
Analysis Specification.
4.5.6.9 CONTRACTOR shall provide Stress Analysis input files in AutoPIPE or CAESAR II
native format.
4.5.7.1 CONTRACTOR shall perform all Detailed Design of the WORK described herewith, as to
provide for, amongst other things, Mechanical engineering design optimizations and any
other mechanical discipline related engineering WORK that CONTRACTOR need to
develop for the required detailed design and detailed definition thereof.
4.5.7.2 Equipment shall be designed and constructed in accordance with the requisitions,
specifications, data sheets, international codes and standards and in accordance to
SECTION IV, DESIGN DOSSIER.
4.5.7.3 Interface with various disciplines particularly with civil for foundation to be identified and
captured in the relevant CONTRACT documents.
4.5.7.4 Mechanical input and support to the process design for effective equipment selection and
design. Provide input to HAZOP, HAZID/ENVID studies and constructability review.
4.5.7.6 For pressure vessel specification, the wind load design code of practices (UBC 1997 and
ASCE 7-10) is generally acceptable. However, the most stringent requirement between the
UBC 1997 and ASCE 7-10 shall be applicable.
4.5.7.8 Corrosion Coupon shall be considered for the corrosion monitoring of pipes.
4.5.7.9 CONTRACTOR to follow the list of international codes and standards as described in
requisitions and PROJECT engineering specifications.
4.5.7.11 CONTRACTOR is responsible for reviewing, checking and approving technical data
from SUBCONTRACTORs and VENDORs to ensure consistency in the design,
construction, safety and operation requirement.
4.5.7.12 CONTRACTOR shall prepare and submit the CONTRACTOR’s requisitions, technical
bid evaluations along with the VENDOR’s offer and recommendation for COMPANY
APPROVAL.
4.5.7.15 CONTRACTOR shall be responsible to hand over 3 (three) sets hard copy and 1 (one)
set of editable electronic file of as-built documents and drawings at the completion of the
installation and before final acceptance by the COMPANY.
4.5.7.16 CONTRACTOR to ensure that the existing operating or production FACILITIES under
operation are not affected while construction or execution of any other activity by
CONTRACTOR. Construction execution plan, shall be developed by CONTRACTOR for
COMPANY’s APPROVAL.
4.5.7.20 Carry out shop inspection and issue periodic shop test inspection reports to
COMPANY.
4.5.7.22 CONTRACTOR is responsible to prepare FAT and SAT test procedures. FAT
procedures shall be issued to COMPANY for review in advance of any FAT execution.
4.5.7.23 CONTRACTOR is responsible to provide support and deliver information for the
development of maintenance discipline activities i.e. spare parts, etc.
4.5.7.24 CONTRACTOR is responsible to provide inputs into the work of other disciplines.
Maintain technical interface control including coordination of all civil, mechanical,
electrical and instrumentation equipment within the packages and engineering matters,
4.5.7.26 CONTRACTOR is responsible to perform structural and local loading calculation for
ladder and platforms, pipe supports/guides, column davits (if any) and supports clips.
4.5.8.1 CONTRACTOR shall perform all Detailed Design of the WORK described in Clause 2, in
accordance with the requisite specifications and regulations and operational requirements,
in a best possible arrangement, including piping and layout design, considering required
design optimizations, update of existing piping documentation and where necessary
develop new documentation.
4.5.8.2 Perform the Detailed Design of Water Flowlines and all other appurtenances and associated
works including connection to Water Injection Well at Well Pad area and Water Supply
well at Dammam area, water manifolds, and chemical injection tubing, drain lines.
4.5.8.3 Produce and develop all drawings and documents including but not limited to equipment
list, plot plans, general arrangement drawings, isometrics, line lists, tie-in piping
specifications, MTO’s, piping stress calculation/analysis, piping lists and Specifications,
data sheets, piping support design, piping interface with equipment etc.
4.5.8.4 Ensure that the Detailed Design is made in such way that existing facilities under operation
are not affected while Construction, COMMISSIONING or execution of any other activity
by CONTRACTOR is carried out.
4.5.8.5 CONTRACTOR shall perform and provide documents and studies related to safety aspects
of the all FACILITES.
4.5.8.6 FACILITIES layouts shall accommodate escape routes leading to designated muster points.
4.5.8.7 Cathodic Protection system shall be provided to protect all buried piping.
4.5.8.8 Minimum cover requirement for piping shall be 1.0m from top of the pipe. Piping may
cross over existing pipelines provided the required vertical clearance is obtained without
exceeding the minimum burial depth.
4.5.8.9 All road and water crossings shall be performed in compliance with permits and local
requirements. Government asphalt roads shall be crossed by thrust-boring method only.
Care shall be taken not to block traffic while using open cut method. Any other crossings
with existing pipeline, cables, fencing shall be included in scope of WORK.
4.5.8.10 Flowlines at well head hook-up shall be routed underground taking into account well
workovers in future.
4.5.8.11 Piping trench bottom shall be duly levelled and 200mm thick consolidated bed of
imported sand filling free from any stones or small boulders considered.
4.5.8.12 Buried piping shall be fully bedded and requires no “free-span” corrections and
thereafter 300mm minimum thickness of imported sand in full haunching to cover laid
piping shall be provided.
4.5.8.13 CONTRACTOR’s piping discipline activities for detailed design of the WORK shall
include but not limited to the following:
• CONTRACTOR shall perform all detailed design and engineering of the FACILITIES
including piping design and layout optimizations and any other equipment arrangements;
• Perform the Detailed Design of off-plot piping between Dammam Pad and Oil Well Pad
including crossings with existing facilities such as oil pipelines, roads (to be crossed by
open cut or thrust boring methods as required), OHL, underground cables and etc., all
other appurtenances and associated works including connection to oil manifold at Well
Pad;
• Plot Plans to be matched and be consistent with connected Dammam Well Pads in terms
of roads, cable routs, fence, lighting, etc. Project routs and facilities placement shall
consider all existing and future routs/facilities.
4.5.8.14 CONTRACTOR shall be responsible to verify the existing equipment location and
piping arrangements in “As-Built” condition. Due care shall be exercised as to allow
easiness for installation, FACILITIES expansion, PRE-COMMISSIONING
COMMISSIONING, START-UP, Maintenance and Operation of the FACILITIES;
4.5.8.15 Detailed Plot Plans and Layout Drawings shall provide full co-ordinates (Northings,
Eastings and Elevations) of previously surveyed triangulation points and benchmarks (both
temporary and permanent) and which are to be set-up and installed for the purposes of the
Construction of the WORK of the FACILITIES;
4.5.8.16 Review and update, as needed, all discipline related INITIAL DATA provided by
COMPANY;
4.5.8.17 Generate any additional documents, study reports, drawings etc., necessary for the
completion of the FACILITIES;
4.5.8.18 Develop final layout design, detailed piping design and supply of all piping required
for the FACILITIES;
4.5.8.21 Review, check and complete all general layouts to meet process, safety, operation and
maintenance requirements;
4.5.8.22 Prepare, review and update piping line list in accordance with COMPANY
requirements;
4.5.8.24 Prepare, review and update as required a tie-in’s which will be part of the Interface
Register list detailing type of tie-ins and positions. The tie-ins location shall be agreed with
the COMPANY and verified on site;
4.5.8.25 Prepare, review and update as required a piping interface list where details are to be
agreed between interfacing parties and interface points registered in a common interface
register, which is maintained by CONTRACTOR and regularly reviewed by COMPANY;
4.5.8.27 Carry out the P&IDs finalization including all the details and all sizes lines;
4.5.8.28 Complete piping studies, equipment layouts/plot plans, sections, etc., for engineering
and construction;
4.5.8.29 Incorporate any changes required as a result of the maintenance and operation studies;
4.5.8.30 Prepare, review and update all piping engineering calculations, as appropriate;
4.5.8.31 Carry out static/dynamic piping stress analysis for all critical lines using proven and
APPROVED software;
4.5.8.32 Prepare all related piping MTOs and all necessary documentation to allow for piping
material procurement;
4.5.8.33 Prepare all documentations for fabrication, erection and installation of piping;
4.5.8.35 Prepare Pipe Supports Lists, Specifications, Drawings and Supports model codes in
accordance to proposed manufacturer coding system;
4.5.8.37 Prepare register of actuated and manual valves containing type, tag numbers, line
numbers, etc.;
4.5.9.1 The scope of Detailed Design of the WORK follows the content described in the following
sub-clauses hereof and it shall be the case that all deliverables of Detail Design drawings
and documents shall go through their various stages of review and comment development
so as to cumulate in “approved for construction” (AFC) format.
4.5.9.2 CONTRACTOR shall ensure that the Detailed Design of the WORK and said Design
documentation forming the basis of the Detailed Design shall be developed utilizing
recognized International Oil and Gas Codes and Standards and applicable local Codes and
4.5.9.3 Miscellaneous support foundations for E&I control support system, minor steps, pipe cross-
over access and minor operating platforms, etc., shall be identified and captured during
Detailed Design stage.
4.5.9.4 Conceptual details of such minor civil and structural items shall be developed during the
WORK and CONTRACTOR must be aware of these missing items due to lack of
information subject for further confirmation and conceptualization.
4.5.9.5 CONTRACTOR shall perform all civil and structural detailed design and engineering
activities; including without limitation civil engineering design optimizations and any other
Civil and Structural discipline related engineering WORK.
4.5.9.7 CONTRACTOR shall develop composite layout plan showing underground utilities and
services pertaining to civil & structural works such as footprints of existing and new
foundations, E&I Cable and Pipe Trenches, duct banks, underground drainage piping, pits,
manholes, catch basins, etc.
4.5.9.8 Standard pipe supports with sleeper and foundation shall be provided to all aboveground
pipelines.
4.5.9.9 CONTRACTOR shall carry out underground surveys of the WORKSITE, wherever
deemed necessary to locate existing underground utilities and structures such as existing
foundations, pipes, trenches, duct banks, pits etc.
4.5.9.10 CONTRACTOR shall verify all civil documents provided in CONTRACT, SECTION
IV, DESIGN DOSSIER and optimize design to meet COMPANY requirements. Ensure all
engineering discipline requirements are addressed, complete in all respects for the safe and
efficient operation.
4.5.9.11 CONTRACTOR shall avoid the use of pile foundations to the maximum extent, as it is
possible. For those foundations for which piles cannot be avoided CONTRACTOR shall
properly consider all the construction issues (in terms of accessibility and minimization of
vibration induced in the surrounding equipment) and evaluate the eventual opportunity of
using the cast-in-situ bored piles, which in any case shall be subject to COMPANY
APPROVAL
4.5.9.12 CONTRACTOR shall at his own cost, remove and properly re-execute any WORK,
which in respect of materials or workmanship or both is found deficient in quality, and is
not in accordance with CONTRACT, the codes, standards and/or SPECIFICATIONS.
4.5.9.13 CONTRACTOR shall be responsible for demolition WORK wherever required to carry
out new construction WORK. Any permanent WORK which has been damaged or removed
as a result of demolition; shall be restored either to its original condition or modified to suit
the new conditions, as per COMPANY APPROVAL.
4.5.9.14 Prepare Master Document Register (MDR) for all civil, structural, building/shelter and
architectural documents. The documents that shall be prepared and issued by
CONTRACTOR and shall include, but not be limited to the following: site survey
interpretive reports, specifications, standard drawings, general arrangement drawings,
building/shelter architectural plans, elevation and sections, architectural finish schedule,
steel structure layout and details, steel structure erection drawings, concrete structure layout
and details, foundation layout and details, reinforcement drawings and bar bending
schedules, site drainage layout and profiles, road and non-contaminated sewer layout and
sections, overall composite underground layout, fencing layout, design calculation reports
etc. The MDR shall be submitted for COMPANY APPROVAL.
4.5.9.15 Coordinate with COMPANY REPRESENTATIVE for review and comments of all
engineering documents and resolve Detailed Design and engineering related issues.
4.5.9.17 CONTRACTOR shall issue technical documents for statutory requirements and
provide necessary assistance in order for COMPANY to obtain APPROVAL from
AUTHORITIES at all stages of the WORK including during Detail Design and
construction.
4.5.9.18 CONTRACTOR shall perform structural analysis design of concrete and steel
structures using state-of-the-art civil structural engineering design software such as
STAADPro, GT STRUDL, and PLAXIS for slope stability analysis, or other engineering
software APPROVED by COMPANY.
4.5.9.19 VENDOR imposed serviceability criteria for equipment foundations (if applicable)
such as maximum permissible differential and total settlements, vibrations etc. shall be
carefully evaluated and measures shall be taken not to exceed the permissible limits. If any
equipment/machine requires settlement monitoring device to be installed on the foundation,
the same shall be installed as per VENDOR recommendations.
4.5.10.1 CONTRACTOR shall perform all Detailed Design of the WORK described in Clause
2, as to provide for, amongst other things, Electrical engineering design optimizations and
any other Electrical discipline related engineering WORK that CONTRACTOR will need
to develop for the required Detailed Design and detailed definition thereof.
4.5.10.2 CONTRACTOR shall consider that the WORK to be performed in Brownfield and all
As-Built Drawings, Design Documents and DESIGN DOSSIER information used as
reference to carry out the Detailed Design shall be SITE verified. This activity will be a
complete responsibility of the CONTRACTOR to avoid any gap or inconvenience during
4.5.10.3 CONTRACTOR shall perform all Detailed Design and engineering of the FACILITIES
including Electrical engineering design optimizations and any other Electrical discipline
related activities.
4.5.10.4 CONTRACTOR shall consider connecting the new electrical equipment/panels to the
available 6.6 kV and 0.4 kV switchgears already installed in the Well Pad Substation and
provide their expansion if required. CONTRACTOR shall provide the summarized list of
total additional loads at 6.6kV; 0.4kV; AC UPS; DC Charger.
4.5.10.5 Carry out all required Electrical calculations and studies required for the Well Pads:
• Load List;
• Calculation for Lighting system;
• calculation for earthing system;
• Calculation for lightning system
• Cable sizing calculation;
• Flow Load;
• Electrical Protection Coordination Study.
4.5.10.6 Perform all the Electrical Calculations using the current ETAP model provided by
Company and submit the results of these calculation and studies for COMPANY for
APPROVAL. All calculations shall comply with all requirements indicated in the project
Electrical Specification document 8015-0151-TOYO-00-000-EL-SP-0001 provided by
COMPANY. Original ETAP files shall be submitted to COMPANY as part of FINAL
DOCUMENTATION.
4.5.10.7 Contractor shall perform Detailed Design for power cables and cable structures (cable
trays) installation in the cable cellar of existing electrical substations, cables entrance to
substations. Detailed Design of cables connection to existing cubicles or distribution
boards. The cable trays and entrance to the substation’s cable cellar is not sufficient for
additional power cables installation
4.5.10.8 Develop the Detailed Design using as a reference the documents and drawings provided
to CONTRACTOR by COMPANY and included within CONTRACT, SECTION IV,
DESIGN DOSSIER. It is also the CONTRACTOR main responsibility to gather all the
“As-Built” drawings from existing installation to carry out the Detail Engineering and
avoid gaps and inconsistencies during the Construction stage.
4.5.10.9 Update Main Electrical Single Line Diagrams, 6.6 kV and 0.4 KV Switchgears
Electrical Single Line Diagram, Control schematics for Medium and Low voltage Motor,
Lighting and small power Single Line diagram, earthing system, lightning system, cathodic
protection system.
4.5.10.10 Carry out all the Detailed Design required for corrosion protection of the FACILITIES,
including calculations, drawings, and specification.
4.5.10.11 Carry out all the detail engineering for Heat protection of pipes in these FACILITIES
as require including calculations, drawings and specifications.
4.5.10.12 Develop all the Specifications required for the Installation, Mechanical Handling, PRE-
COMMISSIONING, COMMISSIONING and START-UP of all Major Equipment to be
installed in the FACILITIES.
4.5.10.13 Verify and update the Emergency Power Supply requirement based upon the input from
process and safety discipline.
4.5.10.14 Apply for required equipment and accessories, software and licenses for the integration
and interface with existing facilities Power Management System (PMS), mainly for the
load shedding system, following the same platform and criteria used in existing facilities
for ease interface between these installations.
4.5.11.1 CONTRACTOR shall perform all Detailed Design of the WORK described in Clause
2, as to provide for, amongst other things, Instrument and Control engineering design
optimizations and any other Instrument and Control discipline related engineering WORK
that CONTRACTOR will need to develop for the required Detailed Design and detailed
definition thereof.
4.5.11.3 Process control, monitoring and safeguarding for the FACILITIES shall be entirely
automatic, without requiring manual operator intervention unless APPROVED by the
COMPANY.
4.5.11.6 For process control application foundation fieldbus based instruments shall be used and
for safety system 4-20mA, HART instruments shall be used. All HART instruments shall
be connected to plant Asset Management System (AMS) including the instruments within
mechanical package control system via HART multiplexer.
4.5.11.7 Package instrumentation shall be similar to instruments installed within the rest of the
existing facilities.
4.5.11.8 Instrumentation and control cables used for ESD and Fire and Gas application shall be
fire resistant to IEC 60331.
4.5.11.9 CONTRACTOR shall undertake SITE visit (if required) and confirm the “As Built”
information of the existing Well Pads to incorporate them into the Detailed Design
deliverables.
4.5.11.10 Identify and capture instrument and control system Interfaces with various disciplines
in relevant documents.
4.5.11.11 Provide detail sizing calculation, data sheets, list of alarm, trip settings and
specifications/requisitions for all field instrumentation, safety valves, isolation valves,
transmitters and as identified in the applicable P&ID. Instrucalc latest version shall be used
for sizing.
4.5.11.12 Submit the Foundation Fieldbus segment design calculation to optimize the location
and grouping of instruments based on spur/trunk cable length and voltage drop.
4.5.11.14 Review existing SIL classifications and HAZOP closeout report. Ensure the
recommendations of SIL and HAZOP are incorporated into I&C design and engineering
documents. Perform instrument cables layout routing including control/auxiliary rooms
cables, multicore and field cables.
4.5.11.15 Prepare and update the equipment layout of the control rooms/buildings. Prepare and
issue Functional diagrams / cable block diagram, Input/Output (I/O) List, Instrument Index,
control narratives, Loops diagrams, instrumentation cable schedules, junction box
schedule, cause and effect chart, logic diagrams, connection schedules / diagrams, cable
routing drawings, cable trenching and tray fill and cross-section details. Prepare the bill of
material for cables and bulk material. The documents Interface Register for Control
Systems, Consolidated I/O List, Consolidated Instrument Index and I/O List (Template) are
provided in CONTRACT, SECTION IV for CONTRACTOR’S reference.
4.5.11.16 Prepare and issue location plan drawings for all instrumentation and Fire & Gas
detectors (as applicable).
4.5.11.18 Appropriate grounding and lightning protection to all relevant FACILITIES, equipment
or skids shall be designed.
4.5.12.1 CONTRACTOR shall be responsible to the Detailed Design, supply, installation, PRE-
COMMISSIONING, COMMISSIONING and provision of support for COMPANY’s
START-UP of the Security Systems required on the WORK Described in Clause 2.
4.5.12.2 The security equipment provided shall be fully compatible with COMPANY’s existing
Security Systems. Integration of the new and the already installed systems is included into
CONTRACTOR’s SCOPE OF WORK and shall be reflected in CONTRACTOR’s
documentation.
4.5.12.3 The SCOPE OF WORK is for the arrangement of standard engineering, technical and
special protection systems (ETSP) for FACILITIES.
4.5.13.1.1 Engineering shall consider the FEED requirements and doc. 8015-0150-LMEL-00-
000-SE-TR-00001 West Qurna-2 Security Protection Systems General Requirements,
Section IV.
4.5.13.1.2 FACILITIES engineering protection shall ensure additional physical barriers in case of
attempts of intruders’ unauthorized access to the guarded territory.
• Welded-mesh fencing with vehicle gates and protection of fencing top against
unauthorized scrambling over which creates a controlled restricted zone of the protected
FACILITIES perimeter;
• Entry Check Point;
• additional protection for the fencing bottom against unauthorized digging under;
4.5.13.1.4 Fencing shall be made of metal mesh and be at least 2.5 meters high. Warning signs
"Restricted Area, No Trespassing" in English, Russian and local national languages
shall be arranged every 50 meters and at the corners of the preventive fencing.
4.5.13.1.5 Security system in-line and communication equipment is located inside the primary
fencing.
4.5.13.1.6 Top of the fencing is to be equipped with protection means made of razor blade wire
(RBW) with the turn diameter of at least 900 millimetres. The anti-burrowing protection
is to be arranged under the main fence line of the FACILITIES perimeter. Such
protection shall constitute a weld mesh with the bars being not less than 10 millimetres
thick and the mesh width not more than 0,2 х 0,2 meters. The anti-burrowing protection
shall be arranged under the main fence line at the depth of not less than 0.5 meters from
the surface level.
4.5.13.1.7 Mechanical locking devices with key locks shall be provided from inside the all-metal
rolling gate.
• possibility of image transmission from overview network video cameras of the secured
FACILITIES to monitors of the field safety center;
• operating temperature range of 0°С to +70°С.
• the video cameras shall be included in the existing CCTV system and function both in
live video viewing mode and in recording mode.
• network video cameras shall observe the perimeter and infrastructure objects;automatic
recording of signals in digital form from all network video cameras ;
• software/hardware interface with the existing CCTV systems.
4.5.14.1.2 Closed circuit television systems shall include independent LAN infrastructure,
stationary network video cameras and high-speed network pan-tilt-zoom vandal
resistant video cameras:
• stationary network video camera, resolution not lower than FullHD (1920×1080), with
varifocal 3-megapixel lens, H.264, in weatherproof enclosure, with bracket, with pole
mount adapter;
• stationary network fixed video camera shall be installed on tilt-down poles with a height
of min. 6 m;
• high-speed network pan-tilt-zoom vandal resistant video camera, resolution not lower
than FullHD, H.264, optical zoom not less then 30x, with bracket and pole/wall mount;
• high-speed network pan-tilt-zoom vandal resistant video camera shall be equipped with a
system for automatic cleaning of the camera's glass and contain a brush, a washer and a
pump with a tank. Camera glass cleaning shall be performed remotely by operator’s
command;
• high-speed network pan-tilt-zoom (PTZ) vandal resistant video camera shall be installed
on tilt-down poles with a height of min. 9 m;
• over the protective enclosures of the video cameras, a sun protection element shall be
provided to prevent direct sunlight reaching the protective enclosure during the period of
maximum solar activity (summer, four hours before and after noon). The sun protection
shall not prevent air flow around the protective enclosure;
• the location of the video cameras shall be such as to minimize the number of "dead" zones
inside the premises;
• the video cameras shall be included in the existing CCTV system of the facility and
function both in live video viewing mode and in recording mode – IVA function shall
be activated on all video cameras;The final precise locations of cameras, their models and
quantity shall be defined in the project and shall be obligatory approved in written form
by the Company.
• All necessary expansion licenses for network video cameras accordingly with relevant
version of CCTV software.
4.5.14.1.3 Provide for installation of lightning protection devices into terminal boxes to protect
the video cameras from adverse effects of unfavourable environmental factors.
4.5.14.1.4 CCTV receiving and monitoring equipment and video image registration equipment
shall operate independently (break down of one equipment unit shall not affect the
performance of the other).
• video image recording speed in the normal surveillance mode – not less than FullHD
resolution and a frame rate of at least 25 fps;
• displaying not less than 25 frames per second in real time mode;
• video image recording speed in the alarm mode – not less than 25 frames per second per
channel with resolution of not less than FullHD resolution;
4.5.15 Local Area Network
• Security related system shall utilize a separate LAN network (separate from IT/Telecom
systems).
• The composition and models of LAN equipment shall be selected taking into
consideration technical solutions, which already exist and have been tested at the facility,
specifically those which are applied at the facility for the common user LAN.
• Access layer switches shall be connected to distribution layer switches using Cisco
industrial series LAN switch. In this case, L2 protocol shall be used.
• Switches have the possibility of remote control and adjustment through special
software;
• For outdoors installations industrial switches shall be used with operating temperature
of at least +75 ⁰С.
• Switches shall be installed in special outdoor cabinet with class protection no less IP
66. For outdoors installations industrial switches shall be used with operating temperature
of at least +75 ⁰С.
• At the designing stage, the Contractor shall select LAN switches providing for the
possibility to build networks with redundant links. In case of loss of connection over the
main route, LAN switches shall ensure automatic transfer to the backup route. The time of
transfer to the backup route shall not cause failures in operation of the software and CCTV
equipment.
• The final precise locations of switches, their models and quantity shall be defined in the
project and shall be obligatory approved in written form by the Company.
4.5.16 Power Supply
4.5.16.1.1 Power supply is expected to be available from the existing system, in case new power
supply is required the below points shall apply.
4.5.16.1.2 Power supply of the Technical Security System shall be provided from the Category 1
dedicated line of the FACILITIES (~220 V).
4.5.16.1.3 Power supply of the Technical Security System shall be provided from a separate circuit
breaker in the main switchboard of the FACILITIES.
4.5.16.1.4 Envisage backup power supply from batteries installed in the power supply units of the
Technical Security System equipment operating from DC power sources.
4.5.16.1.5 Uninterrupted power supplies with internal (or external) batteries capable to support
operation of technical systems for the period of automatic recovery or switchover to
backup power supply (at least 30 minutes) shall be provided for all technical devices
which need continuous power supply from the industrial network.
4.5.17.1 CONTRACTOR shall perform all Detailed Design WORK of MES and develop
documentation required to perform design, procurement, implementation, SAT,
COMMISSIONING of the MES subsystem.
4.5.17.2 CONTRACTOR shall develop MES Detail Design deliverables based on design
philosophies, Specifications and in accordance to the CONTRACT, COMPANY standards,
4.5.18 Engineering of Real-Time Data Base & Real-Time Data Base Applications (RTDB
& RTDB App)
4.5.18.1 CONTRACTOR shall upgrade existing Real-Time Data Base & Real-Time Data Base
Applications (PI System) considering the following requirements:
• RDBMS shall be modified in order to receive the data from the new tags/sources;
• New Reports and modification of existing Reports shall be provided;
• System shall be adopted to existing Business Processes used by COMPANY.
4.5.20.1 CONTRACTOR shall upgrade existing Event Management Tools, including following:
• Design and connection of new Objects (Wells, WellPads, Tanks, etc.) to the existing PI
AF database;
• Creation of new rules in PI AF EventFrame systems;
• Creation of new objects to Event Management Tools interface.
• Design and connection of new Objects (Wells, WellPads, Tanks, etc.) to the existing
objects, streams and calculations;
• Integration of data from Real-Time Database to data from Energy Components;
• Creation of new and modification of existing Business Functions, streams, calculations,
objects;
• System functions shall be adopted to existing Business Processes used by COMPANY.
4.5.22 Engineering of Laboratory Information Management System (LIMS)
4.5.23.1 CONTRACTOR shall provide Alarm management system for alarms collection from
DCS (DeltaV) to PI Server, for that CONTRACTOR shall arrange a new PI RDBMS
interface for alarms database of DCS into PI server infrastructure. The interface between
DCS and PI server shall be configure respectively to provide all necessary data for
validation process.
• CONTRACTOIN shall create PI and PI AF tags for Alarm Management, so the new PI
tags and PI AF tags shall be added to PI server for data exchange on daily basis.
• Reports for Alarm Management shall be prepared and linked by CONTRACTOR to PI
Server Calculations. CONTRACTOR shall provide template for End User report for
COMPANY’s approval. These reports shall be available for analyses of alarm system
performance and an out-of-box report to measure ISA18-2 Key Performance Indicators
(KPIs).
• Web XHQ server shall be updated by CONTRACTOR with a new dashboard for Alarm
Management, including reports, KPI and other information, required for the process.
4.5.24 Vibration Monitoring Application (VMA).
4.5.24.1 CONTRACTOR shall provide VMA system, which shall be capable of following
functions:
A VMS shall consist a pre-configured set of rules designed specifically to perform real-
time data validation, real-time calculations and analysis, and real-time detection of specific
events and malfunctions.
4.5.25.1 Cathodic protection monitoring records shall be kept accurately for the life of the
cathodic protection system. The reason for this is that protection history is vital to judge
the condition of the pipeline or structure during its life.
4.5.26.1 CONTRACTOR shall perform next requirements for the integrated model
development:
4.5.26.2 CONTRACTOR shall perform create of the Injection well models and develop and
connect injection well models to the existing integrated model;
4.5.26.3 CONTRACTOR shall perform create of the injection network model. Model of the
injection network shall be developed from the oil treatment unit to the wellhead of the
injection wells. Model of the injection network shall be integrated with the models of
injection wells and fluid preparation and processing model;
4.5.26.4 CONTRACTOR on the basis of the integrated model shall perform a review and update
of the existing workflows.
4.5.26.5 CONTRACTOR shall also develop the following automated Workflows for integration
asset modelling, analysis and optimization of the field performance:
• Water Injection optimization workflow shall be performed. The analysis of the well
injection performance is made of the distinct parts same as for existing Production Wells
(Virtual Metering, for injection wells, using GAP model, Real-time optimization for
injection system etc.); Workflow shall be automatically updated injection model;
• Well Test Validation (WTV)
• Virtual Metering (VM)
• Full network Validation (FNV)
• Production Optimization (OPT)
• 90d Forecast
• Integrated VB Macro
•
4.5.27 Engineering of Production Web Servers (PWS)
4.5.27.1 CONTRACTOR shall upgrade existing Production Web Servers considering the
following requirements:
• Dashboards schematics shall be developed to convey the process flow. Extended Web
server shall incorporate new Injection and Water Source Wells extensions;
• Engineering services for create new or modification existing Views shall be provided;
4.5.27.2 Engineering of Production Dashboard (PDB);
4.5.27.3 Contractor shall upgrade Production Dashboard (PDB) considering the following
requirements:
4.5.28.1 CONTRACTOR shall provide solution for successful connection and integration of
MES and ICSS. Solution for Integration shall include all necessary information exchange,
providing the latest versions of documents and configurations templates and etc.
4.5.28.2 The interface of the ICSS to RTDB shall be performed with a redundant OPC gateway
system, i.e. a system based on a generic OPC protocol.
4.5.28.3 ICSS vendor shall provide Hardware and Software (include Licenses) for OPC Server.
CONTRACTOR shall provide necessary licenses, hardware or software to complete MES
integration.
4.5.28.4 OPC gateways software shall support OPC DA/HDA, OPC A&E specifications of
RTDB and ICSS side.
4.5.29.1 CONTRACTOR shall provide all necessary information and instructions to the
COMPANY to enable them to competently and safely operate and maintain the
FACILITIES.
4.5.29.2 CONTRACTOR shall develop the Table of Content (Index) of each Manual and obtain
COMPANY APPROVAL prior to proceed with the preparation of the manual itself.
4.5.29.3 CONTRACTOR shall prepare detailed Operating Manual for all FACILITIES and shall
manage, review and approve VENDOR instructions/manuals.
• Introduction
• Scope
• Definitions and Abbreviations
• Basis of Design
• Reference Documents
• Layout plan.
• List of equipment with short data –TAG, Manufacturer Name, Model Number etc.
• System & Process Description.
• PFDs and material and heat balances.
• P&IDs.
• DCS Description
• Operating conditions.
• Corrosion Monitoring
• Safety HAZARD and protective equipment.
• Startup.
• Normal running.
• Normal shutdown.
• Emergency shutdown.
• Safety Instructions and interlocking system.
• Utility consumption record.
• Fire protections.
• Troubleshooting
• Maintenance plan and procedure
4.6 SIMOPS
4.6.1 CONTRACTOR with the participation of COMPANY, Packages SUPPLIER and
OTHER CONTRACTORS representatives shall arrange and carry out a
Simultaneous Operations Study (i.e. SIMOPS workshop) for Well Pads #2, #8, #10
and #12 to identify and assess qualitative all the potential threats and hazards
relevant to the simultaneous operations to be carried out during the construction and
maintenance phase of the project. SIMOPS procedure, matrix and report shall be
part of the CONTRACTOR’s deliverables.
4.6.3 CONTRACTOR shall develop a comprehensive SIMOPS plan and implement its
recommendations and procedures into the design, procurement and construction
activities.
4.6.4 Based on the COMPANY’s operating philosophies for construction activities, the
CONTRACTOR approach to conducting this study will mainly but not exclusively
consist of the following:
4.6.5 Other activities based on Project Operation and Maintenance Philosophy, such as
maintenance activities and other manned operations shall also be considered.
4.6.6 Each identified activity shall be reviewed with respect to any specific hazards
associated with it, potential causes for these hazards and associated potential
consequences / impacts due to the identified hazards. This step will include
assessing the impact of concurrent construction activities on production operations
and vice versa.
4.6.7 All hazards shall be identified taking into account the manning philosophy, as well
as issues related to personnel escape and evacuation as well as identifying and
formally evaluating the appropriate controls and mitigation measures that will be in
place to prevent and/or mitigate the hazards.
4.6.8 CONTRACTOR’s study shall consider all construction activities, hot work and
permitting, dropped objects, layout congestion, manning, ESD / fire water / power
/ vent / communications, escape and evacuation, personnel transfer and
accommodation hydrocarbon release and fire & explosion hazards, collision
impact, ESP installation, etc.
4.7.2 The Scope of Engineering WORK pertaining to the tasks and activities of
preparation of PRE-COMMISSIONING and COMMISSIONING procedures
includes, but is not necessarily limited to:
4.7.7 Identify all required ’first fills” for installed equipment together and all necessary
COMMISSIONING and READY FOR START-UP spares until successful
completion of PERFORMANCE TESTS.
4.7.9 Ensure the issue of the complete and APPROVED PRE-COMMISSIONING and
COMMISSIONING procedures/dossiers with all required databases, procedures
and associated detailed task sheets for the PRE-COMMISSIONING of the
FACILITIES not later than four (4) weeks [28days] prior to the commencement the
initial tasks and activities thereof (that is “PRE-COMMISSIONING” operations for
the WORK, or any part thereof at the SITE.
4.8.2 For such purposes collect, collate, edit, compile and make all necessary provisions
for the following documentation to be made-up as part of the FINAL
DOCUMENTATION including, but not necessarily limited to the following:
• Legible marked-up and colored single line diagrams and loop diagrams (if any) showing
the limits of the built FACILITIES (including systems and sub-systems);
• all required engineering and manufacturers' documentation in as-built revision, including
lists of spares and special tools;
4.8.4 Prepare the FINAL DOCUMENTATION for the WORK in complete accordance
with the requirements of the CONTRACT and set out same in requisite sections
and/or chapters.
4.9.1.1 Existing piping classes mentioned in the P&ID's are required to be verified and endorsed
during Detailed Design of the EPC scope. In particular all the required items (such as
fittings, valves, etc…), if missing in the piping classes, shall be added.
4.9.1.2 The existing hydraulic and surge analysis study shall be updated during Detailed Design of
the EPC scope taking into account effective ESP Pump intake pressure for each Dammam
wells.
4.9.1.3 To be verified during EPC scope, piping interconnection between new and existing
Damman water injection network, since there are implications in term of safety and process
aspects. In particular there could be the possibility to connect systems with different
pressure rating and different operation parameters. The study of interactions between the
two systems has not been taken into account neither in the FEED design nor in the FEED
safety workshops (HAZOP/HAZID). This topic has to be developed during Detailed
Design of the EPC scope.
Rec. n. 9: EPC contractor to remove the mud pit and backfill prior to
3 construction activities
Rec. n. 12: EPC contractor to review and confirm the extent of the
5 mobile flare sterile area based on the latest information that will be
5 PROCUREMENT
5.1 SCOPE OF WORK
5.1.1 The term “procurement” includes, but is not limited to, the provision of all services
necessary to purchase materials, goods, equipment and spare parts, issue all
subcontracts, expedite, inspect and test, control and freight forward and arrange
Customs clearance for all materials and equipment (including spares) required for
execution of the WORK. Procurement also includes the establishment of
comprehensive material control systems capable of tracing and coordinating
movement of all materials and equipment from original identification through to
installation/construction or storage.
5.1.2 CONTRACTOR shall ensure that it procures all materials, goods, equipment and
spare parts for the FACILITIES in accordance with the requirements of this
CONTRACT.
• Development of enquiries;
• Perform Quotation Analysis & Placement of Purchase Orders;
• Development of the QA/QC Factory Inspections & Tests Plans;
• Perform expediting activities to ensure timely delivery of purchased materials, goods,
equipment and spare parts;
• Perform activities in accordance with developed QA/QC Factory Inspections & Tests
Plans;
• Arrange and control freight forwarding of procured materials, goods, equipment and spare
parts;
• Arrange for customs clearance in the Republic of Iraq in accordance with Section II,
Article 10.5, Customs Procedure and Section VII Appendix VII M – Shipping Documents
Approval Procedure.
• Perform inland transportation from a port to the WORKSITE(s);
• Establish and implement Material Control System
• Perform tasks and activities necessary for identification and listing of recommended 2
year operation spare parts for every item of the WORK.
• Purchase and supply of all necessary CONTRACTOR ITEMS to complete the WORK
5.1.4 CONTRACTOR shall supply any special tools needed to install, adjust and
maintain CONTRACTOR ITEMS.
5.2.2 Further to the general requirements set forth in sub-article 5.2.1 above,
CONTRACTOR’s Procurement Plan shall include:
• Inspection requirements;
• Claims administration;
• Warranty administration;
• HANDOVER to COMPANY of VENDOR documentation;
• Materials Management Plan, including:
a. Receipt
b. Issue
c. Warehousing
d. Overages, Shortages, and Damages (OS&D’s)
e. Plans and layouts for material and equipment storage areas
f. Preservation
g. Surplus material management
5.2.3 CONTRACTOR’s procurement procedures shall, as a minimum requirement,
address the following:
• Co-ordination and interface procedure with COMPANY together with forms to document
the transmission of information to and from COMPANY for APPROVAL / comment /
information, as appropriate.
• All materials and equipment procurement requirements, including without limitation:
a. General
b. Purchasing
c. Expediting
d. All safety critical elements must be specified and procured with a performance standard
e. Quality control, inspection and testing
f. Packing, transportation and shipping
g. Importation and customs clearance
h. Materials control
i. Procurement reporting
j. Procurement documentation
k. WORKSITE(S) purchasing of materials and services, including VENDORs
representative services at WORKSITE(S)
l. Subcontracting policies and procedures
5.3.2 CONTRACTOR shall maintain records of procurement and shipping status of all
materials and equipment for the FACILITIES and provide COMPANY with this
information on a weekly basis.
5.3.4 CONTRACTOR shall create a purchase file for all procurement documentation
which shall contain the Purchase Requisition and identify its attachments, related
specifications, bidders’ list, quotation request, bidders’ quotation, the bid summary
identifying all bidders, the placement recommendation including no objection by
COMPANY, a record of all clarification meetings, evidence of technical review and
a copy of the Purchase Order, change orders and identification of their attachments.
The file shall also contain CONTRACTOR’s evaluation of spare parts
requirements. All files shall be continuously updated, filed in a uniform manner and
maintained in a centralized location. COMPANY access to such files shall not
include access to pricing information, which may be redacted from any documents
made available to COMPANY.
5.3.5 CONTRACTOR shall provide an unpriced hard copy and electronic copy of each
final Purchase Order (incorporating any changes to the original Purchase Order) to
COMPANY prior to issuance of the MECHANICAL COMPLETION
CERTIFICATE. For each Purchase Order, CONTRACTOR will include all change
orders and relevant correspondence.
5.4.1.1 All applicable project specifications and standard drawings. Where a sub-
vendor/subcontractor will be involved, CONTRACTOR shall require the VENDOR to
distribute these attachments to the sub-vendor/subcontractor as part of the purchase order
to sub-vendor/subcontractor.
5.4.1.2 Inspection and testing requirements as per the requirements of Section 8 – “Quality
Management Requirements”.
5.4.1.4 Listing of VENDOR quality records to be prepared, submitted, or made available for
CONTRACTOR’s and COMPANY’s review and APPROVAL (for example, but not
limited to: welding, repair, heat treatment procedures, welder qualifications, hydro testing,
coating and non-destructive testing (NDT) procedures).
5.4.1.5 Provision for COMPANY’s and CONTRACTOR’s right of access to the VENDORs
facility and WORK documents for inspection and audit.
5.4.1.7 START-UP and two (2) year operating spare parts data requirements as required in the
format of Spare Parts Interchangeability Record (SPIR) form.
5.4.1.11 VENDOR drawings and as-built drawings shall be produced in accordance with
COMPANY’s CADD procedure.
5.4.1.12 All information submitted shall be in the English language and units of measure as
indicated in the DESIGN DOSSIER.
5.4.2 CONTRACTOR shall submit the draft enquiry package together with the bidder list
to COMPANY for review prior to issuing the enquiry package to the bidders. Shall
COMPANY’s review result in comments, such comments shall be incorporated into
the enquiry package.
5.4.3 CONTRACTOR ITEMS, its sources and related services, shall be selected on the
basis of financial, quality, schedule and technical capability.
5.4.4 CONTRACTOR shall analyse received quotations, assess and ensure that the
financial status, workload, and suitability and the compliance with
SPECIFICATIONS and CONTRACT SCHEDULE of the selected VENDORs are
satisfactory prior to any CONTRACTOR commitment thereto (Technical Bid
Evaluation to be performed).The results of Technical Bid Evaluation (TBE) shall
be provided to COMPANY for review. Shall COMPANY’s review result in
comments, such comments shall be go into the issue and to be resolved before
Purchase Order placement.
5.4.8.1 COMPANY shall not allow CONTRACTOR to deviate from those organizations and
entities listed in APPROVED VENDORs list, included within the SECTION IV, DESIGN
DOSSIER, however, where prevailing circumstances dictate that said list is inadequate or
that certain of the listed organizations and entities are not available due to their present
work-load and commitments and CONTRACTOR can give evidence of the existence of
said prevailing circumstances, then CONTRACTOR shall propose alternatives to those
organizations and entities listed in APPROVED VENDORS list for COMPANY’S
consideration and APPROVAL.
5.4.8.3 For the avoidance of doubt CONTRACTOR is advised that any APPROVAL as provided
for in the foregoing sub- clause 5 shall not relieve CONTRACTOR of any his
responsibilities and duties under the CONTRACT with regard to said APPROVAL of
SUBCONTRACTORS and/or VENDORS.
5.4.9 CONTRACTOR shall ensure VENDORS` readiness and intention to enter into the
long-term supply/maintenance/services contracts (spare parts supply services,
installation, maintenance, etc.) with COMPANY in the future and provide to
COMPANY relevant services for the needs of maintenance and operation.
CONTRACTOR shall provide a document/proof, which confirms VENDORS`
intention as a part of the preferred VENDOR quotation.
5.5 EXPEDITING
5.5.1 Definitions
5.5.1.2 Expedite the manufacture of CONTRACTOR ITEMS in a logical and progressive fashion.
Ensure that expediting tasks and activities are not limited to simply progress reporting.
Take appropriate, rigorous and efficient remedial action with VENDORs and sub-vendors
who are reporting or otherwise demonstrating and incurring slippage to their scheduled
delivery dates or other key date in their manufacturing processes in such cases promptly
recommend appropriate alternative remedial actions to COMPANY and implement same.
• All inspection and testing, including materials and equipment on any suborder, and taking
responsibility for ensuring that all materials and equipment are strictly in accordance with
the Specifications as defined in the purchase order;
• Specifying identifiable requirements based on COMPANY’s minimum levels of
inspection for each material requisition, or alternative procedures designed to ensure
equally high standards of inspection;
• Performing inspections and testing only by the use of qualified inspectors. (WORKSHOP
inspection shall be carried out at both the point of manufacture and, where necessary, at
the source of manufacturers' sub-ordered materials);
• Ensuring full and complete performance of all QA/QC tasks and activities including
VENDOR inspection;
• Arranging and coordinating for all necessary / required of Third Party Inspection and
Certification where required for specific equipment and materials in the country of origin,
or for statutory provisions and regulations, or for insurance, or any other reason; and
• Making available at all times for COMPANY to participate (at its option) in all the
foregoing activities and in particular in pre-inspection meetings, inspection visits and
witnessing of tests.
5.6.2 COMPANY shall not consider any materials or WORKS delivered to the
WORKSITE location which fail the QA and inspection provisions of the
CONTRACT, nor any “carry over WORKS” to equipment or materials or skid
mounted deliverables. Any cost or schedule impact as a result of any QA or other
WORKS shall be borne by CONTRACTOR.
that said report is issued at a minimum of two (2) weeks intervals during the critical
stages of the manufacture and fabrication of said CONTRACTOR ITEMS.
5.6.5 After final inspections confirm satisfactory completion of the production and
manufacturing of any concerned CONTRACTOR ITEMS, release as appropriate
and endorse as correct, all production and manufacturing data folders containing
mill test certificates, machinery test certificates and all relevant inspection data and
sanction the release of completed CONTRACTOR ITEMS for their supply and
transportation to their concerned WORKSITE locations.
5.7.2 Responsibilities
5.7.2.1 Said spare parts and special tools for PRE-COMMISSIONING, COMMISSIONING and
START-UP are to be purchased by CONTRACTOR and be available on SITE for the
execution of the WORK stage.
5.7.2.2 CONTRACTOR shall include the list of the spare parts and special tools for PRE-
COMMISSIONING, COMMISSIONING AND START-UP into the Purchase Order
utilized for the purchasing of the main item to be procured.
5.7.2.3 All unused spares shall be handed over to COMPANY prior to PROVISIONAL
ACCEPTANCE CERTIFICATE issue.
5.8.2 Responsibilities
5.8.2.1 The handover of the two (2) years Spare Parts List to COMPANY from CONTRACTOR
shall be executed not less than three (3) months prior to issue of PROVISIONAL
ACCEPTANCE CERTIFICATE once CONTRACTOR has finalized the
COMMISSIONING of the FACILITIES.
5.8.2.2 The foregoing provisions shall equally apply to the required Special Tools.
5.9.3 List of Surplus Materials shall be prepared in line with draft format provided by
COMPANY and shall include but not be limited to the following information:
• Full description of each item of the List of Surplus Materials (model, make, serial number,
completeness and components);
• Each item of List of Surplus Materials condition (new; second hand but fit for use;
damaged but fit for use; unfit for use);
• CONTRACT underlying import of the Surpluses to the Republic of Iraq;
• Comments if Surplus item is being a part of the equipment installed in the course of the
Construction WORK;
• Invoice;
• Confirmation of permanent import for each item of the Surpluses;
• Availability of technical documents, Acceptance and Inspection Statements;
• Availability of Material Safety Data Sheets (MSDS), Material Test Report (MTR),
Material Test Certificates (MTC) if applicable.
5.9.4 The packing, marking, transportation, loading and unloading of surplus material to
COMPANY warehouses shall also be within CONTRACTOR’s SCOPE OF
WORK.
5.9.5 All surplus material shall be packed and marked and Package Marking shall provide
the following information:
• CONTRACTOR’s name;
• Number of the Contract underlying delivery of the Project surpluses to the Contract Area;
• Type of packing (box, pallet, bundle, crate etc.)
• Unique continuous number of packaging.
5.9.6 All the packaging related information needs to be stated in the respective field of
the Inventory List of Surplus. Packing and marking shall be performed concurrently
with the preparation of List of Surplus Materials.
5.9.7 Within ninety (90) days after the last Acceptance Certificate COMPANY shall
review the List of Surplus Materials prepared and submitted by CONTRACTOR
and inform CONTRACTOR on actions required to dispose the surplus materials.
5.9.9 Disposal of Surplus Materials imported in Iraq with exemption from import
customs duties and levies should be carried out by CONTRACTOR in accordance
with the Iraqi Law.
5.9.11 Any and all surplus CONTRACTOR ITEMS which were temporarily imported into
the Republic of Iraq for the purpose of the CONTRACT, should be re-exported
from the Republic of Iraq by CONTRACTOR on time and these actions are the full
responsibility of CONTRACTOR.
5.9.12 Disposal of surplus COMPANY ITEMS (i.e. COMPANY ITEMS, which were not
incorporated in to the FACILITIES) is COMPANY`s responsibility. Such surplus
COMPANY ITEMS shall be handed over by CONTRACTOR to COMPANY
within a period of 30 days after the last PROVISIONAL ACCEPTANCE of the
FACILITIES and the return shall be confirmed by formal acts of transfer signed by
COMPANY and CONTRACTOR.
items thrown away or lost may be considered “alienated” and CONTRACTOR will
have to pay duties, taxes, possible fines and interest.
5.9.15 Scrap consumables materials can be disposed, but the process should be well
documented. Broken equipment can be disposed by transfer for utilization allowed
by Customs Authorities.
5.9.16 Iraqi Law is subject to changes, CONTRACTOR is advised to check the current
customs laws and regulations of Iraq to be fully aware of any changes.
5.10.3 CONTRACTOR ITEMS, which is the dual use equipment (for example
telecommunication equipment, security items, chemicals, etc.) shall be dispatched
from the country of export only after all necessary permits and relevant approvals
required for import of such equipment to Iraq are received and COMPANY`s
written authorization for shipment of these items is issued to CONTRACTOR.
5.11.3 CONTRACTOR shall ensure that all procurement shall include for a reasonable
and sufficient amount of “overbuy” of CONTRACTOR ITEMS, including in
particular spares parts per discipline and by type, category and size of material for
PRE-COMMISSIONING, COMMISSIONING, START-UP and
PERFORMANCE TESTS so as to prevent hold-ups or disruptions in the
performance of the WORK and ensure the regular progress of the WORK and its
timely completion.
6.1.2 The tasks and activities of Supply and Delivery of procured CONTRACTOR
ITEMS shall include, but shall not necessarily be limited to:
6.1.4 Organize and co-ordinate packing and marking of CONTRACTOR ITEMS and
make ready for their supply and transportation to WORKSITE including for
amongst other things:
• Developing plans and procedures for “freight forwarding”, handling and (where so
necessary) customs clearance so as to ensure that all freight (CONTRACTOR ITEMS) is
consigned to arrive at WORKSITE on time; and
• Organizing and selecting appropriate means of transportation and ensuring availability of
selected means and methods of transportation so as to effect timely shipment of
CONTRACTOR ITEMS to the WORKSITE.
6.1.5 Pre-shipment inspections by the authorized CONTRACTOR`s THIRD PARTY
company of all CONTRACTOR ITEMS, prior to their dispatch to WORKSITE,
shall be arranged and paid for by CONTRACTOR. The Release Note (TPI report)
should be provided for COMPANY`s review. COMPANY may at its own
discretion arrange pre-shipment inspections to be carried out by THIRD PARTY
inspectors authorized by COMPANY with or without participation of
COMPANY`s personnel for any and all CONTRACTOR ITEMS, which are
prepared for dispatch to WORKSITE from the country of Goods` origin or
consolidation to the Republic of Iraq. THIRD PARTY inspection staff services,
requested and authorized by COMPANY, are arranged by COMPANY and are at
the expense of COMPANY. Office space, access to cargoes, possibility to carry out
inspection shall be arranged by CONTRACTOR.
6.1.6 Prepare maintain and issue a weekly “shipping progress” report and weekly
shipping forecast in an agreed format and report on any slippage either actual or
perceived, key delivery dates of CONTRACTOR ITEMS to SITE.
6.1.7 Ship and transport all CONTRACTOR ITEMS to SITE and including, as the case
may be, any transhipment between WORKSITES. Perform all off-loading
operations, handling and movements, together with all protection and preservation,
storage and maintenance of CONTRACTOR ITEMS at WORKSITE.
6.1.8 For the purpose of import of CONTRACTOR ITEMS into the Republic of Iraq to
arrange and obtain all necessary licenses, if any, insurance certificates and any other
documents required for customs clearance.
6.1.9 Fully comply with all customs authority’s procedures and pay all customs duties,
imposts, port handling charges, other port-dues and the like (including any fines).
6.1.10 In particular and as may be the case for any imported CONTRACTOR ITEMS, co-
ordinate, facilitate for and take responsibility for marine transport and/or other form
of waterborne transport and conditions for the performance thereof and obtain
certification and APPROVAL of the load-out and fastening of CONTRACTOR
EQUIPMENT on its means of transportation as required.
6.1.11 Said supply and delivery shall also include for all spare parts and special tools as
required and recommended by the VENDORs and SUBCONTRACTORs for
installation and maintenance of the concerned CONTRACTOR ITEMS together
with all loading and off-loading operations, handling and movements, protection
7 CONSTRUCTION
7.1 GENERAL OVERVIEW OF ACTIVITIES
7.1.1 The WORK set out in this clause of SCOPE OF WORK is not intended to be
exhaustive. Any construction work required for the proper execution and
completion of the WORK according to the provisions of the CONTRACT, and
necessary to properly meet the requirements for which the WORK is intended, shall
be deemed included within this clause.
7.1.2 CONTRACTOR shall perform all construction works related to the FACILITIES
and utilities included in the Dammam Pads and the Well Pads as described in Clause
2 of this SCOPE OF WORK.
• Construction Management
• Mobilization/Demobilization
• Construction Personnel
• Construction Equipment
• Temporary Facilities
• Temporary Utilities
• Construction Execution Requirements
• Construction Documentation
7.2.2 CONTRACTOR shall provide or perform the WORK or cause the WORK to be
provided or performed, in accordance with the terms of this CONTRACT. Without
limiting the foregoing, the WORK shall include conducting, performing, providing
or procuring when and as necessary to permit progress of the WORK to proceed in
accordance with the CONTRACT SCHEDULE.
7.2.3 CONTRACTOR shall perform all construction in full compliance with the
APPROVED detailed design and engineering developed from SECTION IV,
DESIGN DOSSIER, and other pertaining parts of the CONTRACT and in full
compliance with the CONTRACT and take particular account of parameters (and
constraints) arising out of, amongst other things, process engineering, design
optimizations, procurement engineering, construction engineering, surveys and the
like, together with COMMISSIONING of the WORK and all of the foregoing
matters as they apply to the construction of the WORK and FACILITIES.
7.2.4 CONTRACTOR shall perform all construction in full and unreserved compliance
with all applicable health, safety, environmental (HSE) and security considerations
and requirements and both other specific parts of the CONTRACT, and the
CONTRACT as a whole or reasonably implied thereby. Comply without
reservation to all HSE procedures in place and in force in the CONTRACT or as
may be further developed and implemented during the course of the WORK.
7.2.5 CONTRACTOR shall carry out the construction WORK taking into consideration
interface/coordination with other CONTRACTORS, including planning and
coordination with all other simultaneous activities such as construction, drilling and
completion, production operations, maintenance activities and other suchlike
activities as may be ongoing.
7.2.6 CONTRACTOR shall carry out the construction and management in accordance
with CONTRACTOR’s construction method statements and procedures adjusted or
modified so as to suit the requirements of the CONTRACT. Said procedures shall
be subject to APPROVAL and shall provide for, but shall not necessarily be limited
to:
7.2.10 Supply of all consumables required for construction works including diesel fuel and
water which shall be sourced out by CONTRACTOR from local suppliers to the
specifications/quality required for the performance of the WORK. In no case, the
existing plant water will be used for the execution of the WORK.
7.2.11 Any changes of price of diesel fuel, water or any other locally supplied consumables
that may occur after EFFECTIVE DATE and further during execution of the
WORK shall not affect CONTRACT PRICE and shall not be subject to
VARIATION. CONTRACTOR shall ensure that local diesel fuel is supplied in
accordance with Iraqi Law, Iraqi Ministry of Oil and Basra Oil Company
requirements.
7.2.12 CONTRACTOR shall refer to COMPANY Guideline for Monthly Fuel Demand
Collection set forth in SECTION IV of the CONTRACT that establishes the
procedure of diesel fuel supply coordination. Ensure that such procedures where
necessary include the preparation and issue of all shop drawings, calculation notes,
method statements, lists of materials and equipment, lists of CONSTRUCTION
EQUIPMENT, lists of personnel, planning and scheduling, back-up of contingency
procedures and the like.
• obtaining all authorizations, permits, licenses, visas and, where applicable, customs
clearances from the Local Authorities necessary for establishing quarry operations,
batching operations, offsite staging/storage areas, offsite fabrication shops and offices,
haul routes, roads and bridges, etc.
• managing, coordinating and supervising the WORK of VENDORs and
SUBCONTRACTORs to ensure WORK is performed in accordance with the
APPROVED schedule, quality and safety requirements.
• providing manpower and construction equipment loading charts, schedules and progress
reporting in accordance with the procedures agreed to with the COMPANY.
• ensuring timely mobilization of VENDOR representatives and/or any specialists, and their
retention at SITE for the required durations.
• assisting COMPANY with technical safety reviews to confirm that the FACILITIES may
be operated, maintained and shut down in a satisfactory manner.
• preparing of remedial plans when late material/equipment delivery and/or other
construction problems arise.
• preparing of complete sets of data sheets, specifications, as-built drawings and necessary
documentation for maintenance.
• preparing of rigging and lifting studies as required.
• preparing of transportation/logistics studies as required.
• managing field changes, including revision of the drawings and design change requests.
• maintaining construction records in formats APPROVED by the COMPANY.
• maintaining and operating an adequate material control procedure at all locations where
WORK is performed and provide a secure and proper storage, care and maintenance of
all materials, equipment and consumables.
• implementing provisions of the quality assurance plan and quality control procedures.
7.2.14 CONTRACTOR shall exercise due care to prevent damage to any existing or newly
built pipelines, structures, UTILITIES and FACILITIES as a result of
construction/installation works executed by the CONTRACTOR or its
SUBCONTRACTORs. If any existing item is damaged, CONTRACTOR shall, at
own expense, replace the damaged item with a new one in accordance with relevant
CONTRACT requirements and SPECIFICATIONS.
7.2.16 CONTRACTOR shall acquire, deploy and utilize all necessary CONSTRUCTION
EQUIPMENT for and in the performance of the construction WORK including all
necessary construction plant and machinery, both static and mobile, and of
whatsoever kind and capacity and including all consumables and ancillary fittings
and attachments. CONSTRUCTION EQUIPMENT shall also include any means of
transportation of construction personnel, materials and equipment to and around
WORKSITE.
7.2.17 Any delivered asset or personnel (operator) may be rejected by the COMPANY, if,
at its sole discretion, it is deemed unsafe, not meeting the equipment specifications,
lacking adequate maintenance, lacking mandatory certification / training / licensing.
In this case the CONTRACTOR shall either undertake the immediate repair of the
rejected asset to bring it to the fully mission capable condition or shall replace it
with another asset of equal capacity. In the instance where a replacement asset is
required, it shall meet the same acceptance criterion detailed in this SCOPE OF
WORK.
7.2.18 Failure of the COMPANY to immediately detect the non-compliance within the
provided equipment during the initial evaluation/inspection shall not relieve the
CONTRACTOR of the obligation to deliver the equipment that meets the
specifications outlined herein. It is assumed by the COMPANY that the equipment
being priced by the bidder will meet or exceed all specifications provided within
this SCOPE OF WORK and the acceptance of the non-compliant equipment will
not constitute a waiver of these specifications.
7.2.19 CONSTRUCTION EQUIPMENT mobilized or used for the WORK under the
CONTRACT shall satisfy the following requirements:
7.2.20 CONSTRUCTION EQUIPMENT provided for the WORK under this contract shall
include all of the following standard features and certifications:
7.2.24 CONTRACTOR shall be responsible for performing all scheduled and unscheduled
maintenance on the CONSTRUCTION EQUIPMENT (including supply of labour,
spare parts, fluids and any other consumables as specified by the manufacturer) that
may be required to maintain the equipment in Fully Mission Capable condition and
minimize downtime due to equipment repair within the duration of the WORK.
7.2.26 All maintenance shall be at the CONTRACTORs own expense. COMPANY shall
not be held responsible for any maintenance required during the term of this
CONTRACT; nor will the COMPANY be responsible for ordinary wear and tear
to the equipment, whether at fault or not.
7.2.27 Scheduled maintenance shall include, but not be limited to lubricants, fluids, filters,
batteries, additives, brakes, tracks, and bulbs which may be required by the
operating and maintenance manual.
7.2.28 Unscheduled maintenance shall include, but not be limited to, all necessary repairs
to engine components, transmissions, drive trains, tracks, electrical components,
suspension, paint, glass, hydraulics, etc. as well as normal lifespan operating
occurrences such as body damages, windshields breaks, etc.
7.2.29 Ensure that any waste produced as a result of the equipment maintenance is handled
strictly in accordance with the applicable environmental regulations including
proper utilization and disposal of any grease, oil, fuel, oily water, coolant, etc. as
well as construction and maintenance of the required utilities required for
containment of the pollutants such as containment of the service pits/ramps,
secondary containments under storage, oil/water separators (at equipment washing
stations), etc.
7.2.30 Provide continuous review of the status and condition of all said CONSTRUCTION
EQUIPMENT and its status as to “Fully Mission Capable”.
7.2.32 CONTRACTOR shall ensure that all heavy lift and general equipment installation
is executed only by competent CONTRACTOR and/or SUBCONTRACTOR
personnel.
7.2.33 CONTRACTOR shall classify heavy lifts according to their weight and/or
complexity of lift, sequence of delivery, sequence of erection, accessibility, etc.
7.2.35 Detailed lifting procedure shall be prepared for each specific case and shall be
reviewed and approved by both the CONTRACTOR and COMPANY considering
the suitability of equipment capacity, sequence of execution and safety. Such
procedures shall include the following considerations:
7.2.37 CONTRACTOR shall maintain loading charts of lifting equipment, weekly and
daily force reports, accident reports and statistics.
7.3.2 CONTRACTOR shall maximize the pre-fabrication of piping spools, piping and
E&I supports, precast of civil trenches, civil foundations, structural steel fabrication
and execution of mechanical testing in advance (when applicable) in order to ensure
the time savings at SITE.
7.3.3 All pipework shall be fabricated within the tolerances specified on the fabrication
Isometric drawings and detailed survey dimensional control of pre-fabricated
pipework. All dimensional surveys shall be performed in accordance with
CONTRACTOR Procedure for dimensional control of pipework.
7.4.3 CONTRACTOR’s Construction Management roles will cover and not be limited
to:
• Management and coordination of the overall construction process including all related on-
and off-site activities up to and including COMMISSIONING of the FACILITIES;
• Interface with COMPANY, OTHER CONTRACTORS and Third Parties;
• Acquisition of all permits required by the host country;
• Development and implementation of the detailed SIMPOPS plans and procedures;
• Establishment and enforcement of safety program throughout the performance of WORK;
• Establishment and enforcement of construction quality program throughout performance
of WORK;
• Control of personnel and equipment mobilization/demobilization process/schedule;
• Control of the construction schedule, including update and recovery;
• Control and accountability of expenditures associated with the performance of WORK;
• Management and accountability of the construction resources;
• Management, accountability and protection of the construction materials/equipment;
• Coordination of material procurement, delivery and installation processes;
• On- and off-SITE supervision of the construction WORK;
• Management of the construction documentation required for in-process accountability and
final acceptance of the FACILITIES; and
• other miscellaneous tasks related to general construction management.
7.4.4 CONTRACTOR is responsible for preparation of the detailed construction
schedules for the WORK in accordance with the requirements of the CONTRACT,
providing regular monitoring of this schedule and ensuring appropriate adjustments
to maximize productivity, taking into account all interfaces with COMPANY and
other parties involved in construction activities of the FACILITIES.
7.4.7 CONTRACTOR shall carry out construction in accordance with the detailed
CONTRACT SCHEDULE so as to achieve the dates set out in CONTRACT and in
particular the HANDOVER date for the WORK and the FACILITIES to the
COMPANY.
7.4.11 CONTRACTOR is responsible for provision of all necessary documents and work
permits for CONTRACTOR PERSONNEL including, but not limited to, passports,
visas, medical fitness records, resumes, current licenses, certificates and
qualifications, etc. CONTRACTOR is advised that to obtain permits for Iraqi entry
visas CONTRACTOR should follow the document “IRAQI ENTRY VISA
GUIDELINES FOR CONTRACTORS’ as provided in SECTON IV, DESIGN
DOSSIER. CONTRACTOR shall take in account that the period for obtaining
permits for Iraqi entry visas is not less than ninety (90) days. CONTRACTOR shall
in advance obtain all required visas for CONTRACTOR’S, SUB-
CONTRACTOR’S, VENDOR’S, etc. personnel and bear sole responsibility for any
delays or additional costs incurred by the CONTRACTOR for delays in visas
obtaining.
7.4.13 CONTRACTOR shall carry out “trade-tests” on specific trades including, but not
limited to, welders and electricians and reject all personnel who fail to meet trade-
test criteria and demonstrate competence in their particular trade. COMPANY shall
require that all such CONTRACTOR PERSONNEL be certified in their particular
trade in accordance with the industry accepted procedures and code requirements
(e.g. ASME Section IX, AWS, NFPA 70, NESC, etc.). The CONTRACTOR shall
provide such certificates to the COMPANY immediately upon request.
7.4.17 Carry out the construction WORK taking into consideration interface / co-
ordination with OTHER CONTRACTORS including planning and co-ordination
with all other simultaneous activities such as construction, drilling and completion,
production operations, maintenance activities and other such like activities as may
be on-going. Arrange regular site interface meetings with other CONTRACTORS
with the participation of COMPANY interface personnel to resolve coordination,
priority sequencing and interface issues.
7.5.2 CONTRACTOR shall be responsible for, and shall carry out all activities and
WORK related to the mobilization of CONTRACTOR PERSONNEL and
CONSTRUCTION EQUIPMENT at the SITE including but not limited to:
infrastructure, utilities, etc.). All facilities within the CONTRACTOR’s mobilization site
shall be of substantial construction suitable for the local weather conditions; and
• CONTRACTOR shall mobilize Construction tools and other items required for execution
of the WORK, such as lifting devices, scaffolding, safety related items, measuring
devices, testing devices, transportation/movement devices, and other suchlike items.
7.5.3 DEMOBILIZATION
7.5.4 Upon completion of the WORK, or parts thereof, demobilize said CONTRACTOR
PERSONNEL, CONSTRUCTION EQUIPMENT, Construction tools and
temporary facilities, including any preparatory/temporary earthworks, in
accordance with a demobilization plan agreed to by the COMPANY.
7.5.5 CONTRACTOR shall remove all temporary works/facilities and reinstate the
WORKSITE to its original condition upon completion of the WORK and prior to
HANDOVER.
7.6.1.1 CONTRACTOR shall provide all temporary facilities required for its SUB-
CONTRACTORS, its own PERSONNEL and EQUIPMENT and COMPANY for
performance of the WORK covered by the terms of this CONTRACT.
7.6.1.2 Temporary facilities shall include, but not be limited to, the following:
• access and temporary access roads, offices and living accommodations, dining
areas/facilities,
• emergency response/medical facilities;
• maintenance areas/shops, trade shops;
• laydown areas and storage facilities;
• fuel storage and dispensing area/facilities;
• security structures/facilities/infrastructure;
• communications facilities and infrastructure;
• utilities (power, water, etc);
• waste management facilities; and
• hazardous materials storage yards.
7.6.1.3 CONTRACTOR shall comply with all applicable Security and HSE requirements based on
the established procedures and assessments performed under the terms of this CONTRACT
in regards to establishment of the temporary facilities.
7.6.1.4 It is CONTRACTOR’s sole responsibility to perform all works associated with installation
of the temporary facilities including any preparatory works related to site selection,
grading, perimeter fencing and security.
7.6.1.6 CONTRACTOR shall ensure that any and all temporary facilities whether within the larger
secured perimeter or in the remote areas to the reasonable extent of applicability and in
accordance with established security requirements are covered by the adequate security
measures including but not limited to access control, security fencing, manned guard posts
and observation towers, locks, alarms, etc.
7.6.2.1 CONTRACTOR shall provide necessary access to the WORKSITE and associated
temporary facilities which may include, but shall not be limited to, temporary or permanent
roads (if included in the final design of the FACILITIES or existing) adequate for the traffic
and loads associated with delivery of materials and equipment, access gates and doors for
vehicles and personnel, and/or special means of transportation/access such as helicopter,
barge, boat, portable bridge, etc.
7.6.2.2 CONTRACTOR shall ensure that all means and provisions for access are in accordance
with established security and HSE requirements, which are subject to APPROVAL by the
COMPANY.
7.6.2.3 During construction the CONTRACTOR shall provide access and temporarily relocate
roads as necessary to maintain traffic. The CONTARCTOR shall maintain and protect
traffic on all affected roads during the construction period except as otherwise specifically
directed by the COMPANY.
7.6.2.4 Measures for the protection and diversion of traffic, including the provision of watchmen
and flagmen, erection of barricades, placing of lights around and in front of equipment and
the work, and the erection and maintenance of adequate warning, danger, and direction
signs, shall be as required by and in coordination with the COMPANY. The traveling public
shall be protected from damage to person and property. The CONTRACTOR’s traffic on
roads selected for hauling material to and from the site shall interfere as little as possible
with Host Nation and other SITE traffic involved in Operations. The CONTRACTOR shall
investigate the adequacy of existing roads and the allowable load limit on these roads. The
CONTARCTOR shall be responsible for the repair of any damage to roads caused by
construction operations.
7.6.2.5 CONTRACTOR shall comply with all SITE security and access requirements. Obtaining
current and detailed information on SITE access, security and badging procedures is the
responsibility of the CONTRACTOR and the CONTRACTOR shall converse with the
appropriate authorities in order to obtain a thorough knowledge of access, procedures and
policies in order to determine required time and costs associated with SITE access and
logistics. COMPANY will not be held responsible for any delays to the schedule resulting
from lack of access to the SITE. The CONTRACTOR shall bear sole responsibility for any
delays or additional costs incurred by the CONTRACTOR for access delays.
7.6.2.6 CONTRACTOR shall be responsible for coordinating with the Host Government/
AUTHORITIES use of any existing roads as haul routes. Construction and routing of new
haul roads, and/or upgrading of existing roads for the CONTRACTOR’s use, is the sole
responsibility of the CONTRACTOR. It shall be the CONTRACTOR’s responsibility to
obtain such local authorizations, permits and licenses necessary to establish his
mobilization camp and haul routes.
7.6.3.2 The camp(s) shall be designed, installed and operated in accordance with the applicable
COMPANY, industrial and HSE regulations/codes/standards.
7.6.3.3 Design/Layout as well as the location of such camp(s) is subject to APPROVAL by the
COMPANY and, if applicable, Local AUTHORITIES. Acceptance of the camp design by
the COMPANY doesn’t relieve the CONTRACTOR from the responsibility to comply
with the applicable industrial and HSE regulations, violations of which might be revealed
at a later time of the project.
7.6.3.4 No camp shall be installed without prior authorization from the COMPANY.
7.6.4.1 CONTRACTOR shall establish properly sized and arranged dining facilities for providing
meals to all of its direct and subcontracted personnel (where required). Such facilities, if
applicable, shall also have provisions for preparation and packaging of meals required for
personnel working on remote SITES who are unable to attend the facility during regular
meal times. If necessary, CONTRACTOR shall also arrange delivery of pre-packaged
meals to the mentioned remote locations.
7.6.4.2 All dining facilities and areas shall meet the applicable HSE/Sanitary standards. Such
facilities are subject to inspections performed by the COMPANY HSE representatives.
7.6.5.1 CONTRACTOR shall provide all necessary Emergency Response Facilities and personnel
in accordance with the internationally acceptable standards and procedures and in
7.6.5.2 Emergency Response Facilities, where applicable, shall include, but shall not be limited to,
the following:
• Medical Clinic(s);
• First Aid stations throughout the camp/site;
• Medical Response Units/Ambulance;
• Fire Station(s) with any required vehicles and equipment;
• On SITE Firefighting stations/equipment within the temporary and permanent areas
during the period of construction works execution including fire extinguishers, fire
hydrants, water source (tanks, pumps), etc.;
• Fire trucks (if necessary); and
• Emergency Command Center with communications equipment.
7.6.5.3 Emergency Response facilities and services shall be covered by trained and qualified
personnel.
7.6.5.5 CONTRACTOR shall provide and maintain within the construction area adequate number
of field-type sanitary facilities (toilets) in accordance with the applicable requirements.
7.6.6.1 CONTRACTOR shall provide all necessary utilities required for execution of the WORK,
which, where applicable, shall include production, storage and distribution of potable and
process water, fuel, lubricants and oils, electric power and its distribution, waste/sewage
treatment and disposal facilities.
7.6.7.1 CONTRACTOR shall provide and maintain a safe, secure, stable, self-contained and
adequately sized electric power generation and distribution system to supply all of its
TEMPORARY FACILITIES including camp(s), offices, dining facilities, warehouses,
workshops, etc. as well as construction areas at WORKSITE.
7.6.7.2 CONTRACTOR shall supply and install all the necessary components of the electrical
system including power generation equipment, switches, transformers, panels, controls,
cables and any other accessories required for complete system. Generator units shall be of
silenced type, sheltered and located in such a way or shall be adequately protected and
isolated by noise isolating panels/walls as to minimize exposure of the accommodation
areas to the noise generated by the engines. In any case the noise generated by the Power
Generation equipment shall not exceed the levels established by the applicable standards
7.6.8.1 CONTRACTOR shall provide all water required for construction and operation of all
CONTRACTOR’s construction areas and temporary facilities, including potable, drinking,
construction, and testing water, etc.
7.6.8.2 CONTRACTOR shall provide, at his temporary facilities, a dedicated Water Treatment
Plant with the adequately sized treated water storage. The Water Treatment Plant shall have
capacity sufficient for satisfying CONTRACTOR’s water demand.
7.6.8.3 Separate Potable Water lines shall be provided for the dining facilities, ice making, medical
and recreation facilities. Such lines, where necessary, shall be equipped with backflow
prevention devices and shall be configured in the way as to eliminate water stagnation as
required by the applicable plumbing and sanitary standards.
7.6.8.4 CONTRACTOR shall be responsible for the entire range of services associated with water
filtration, sterilization, chlorination, chemical treatment and neutralization to meet water
specifications applicable to each category of use.
7.6.8.5 Throughout the CONTRACT period the CONTRACTOR shall take weekly samples to
ensure that the water quality is maintained at the required level for consumption. A full and
detailed water analysis shall be submitted to COMPANY on a weekly basis.
7.6.8.6 COMPANY reserves a right to take random water samples for quality verification
purposes.
7.6.8.7 All matters related to the disposal of reject water as a result of filtration process shall be in
compliance with the applicable local regulations and such disposal methods shall be
APPROVED by the relevant parties including, but not limited to, COMPANY and Local
AUTHORITIES.
7.6.9.1 CONTRACTOR shall provide and operate a Sewage Treatment Unit (STU) for the sewage
collection, treatment and disposal with a particular attention given to the HSE expectations
and local environmental regulations.
7.6.9.2 CONTRACTOR shall provide a sewer collection system serving the facilities within the
camp area with disposal to the designated location and/or facility approved by
AUTHORITIES. The sewage treatment plant shall be adequately sized to accommodate
the peak volumes expected to be generated during the times of maximum quantity of
CONTRACTOR PERSONNEL present on SITE using the facilities. The sizing of plant
shall comply with COMPANY Waste Management philosophy and the relevant local
regulations.
7.6.9.3 At the time of demobilization the CONTRACTOR shall reinstate all areas/grounds affected
7.6.10.1 CONTRACTOR shall collect, segregate, and store waste in appropriate containers
distinguished in accordance with the colour coding system established in order to segregate
all recyclable wastes such as paper/cardboard, plastic, metal, and domestic waste.
7.6.10.2 CONTRACTOR shall provide a temporary solid waste incineration facility, complying
with all applicable regulations imposed by the Local Authorities that will be of sufficient
capacity to process all of the waste generated at the temporary facilities.
7.6.10.3 CONTRACTOR shall establish a dedicated area/facility for sorting of the collected
waste/trash prior to incineration in order to remove any non-combustible and/or recyclable
materials (plastic, bottles, cans, wood, glass, etc.) from the load. Any recovered recyclables
shall be stored in segregated piles or containers for further disposal in an appropriate and
approved manner.
7.6.10.4 CONTRACTOR, to the maximum extent practical, shall incinerate all the combustible
solid waste generated on site as a result of construction activities and operation of the
temporary facilities.
7.6.10.5 CONTRACTOR shall ensure that Waste Incineration Unit is operated in accordance
with the procedures provided by the equipment manufacturer.
7.6.10.7 CONTRACTOR shall ensure that all ash generated as a result of incineration operations
is handled in strict adherence to the applicable HSE regulations. No ash shall be buried in
the landfill without prior written APPROVAL from the Local AUTHORITIES. If requested
by the COMPANY and/or Local AUTHORITIES, CONTRACTOR shall perform tests on
the produced ash and provide results to the relevant parties for review.
7.6.10.8 Any solid waste unsuitable for such process shall be recycled and/or disposed of in an
appropriate and APPROVED manner.
7.6.10.9 CONTRACTOR shall liaise with members of the local community and local
AUTHORITIES on the matters related to disposal of scrap, recyclable materials and other
waste generated on site. Under no circumstances shall the CONTRACTOR use existing or
establish new landfills without prior authorization from all relevant parties including, but
not limited to, COMPANY and Local AUTHORITIES.
7.6.10.10 CONTRACTOR shall establish appropriate procedures for collection, storage and
disposal of the Hazardous Waste generated as a result of the construction activities and
operation of the temporary facilities.
7.6.10.11 Hazardous Waste may include, but not limited to, waste generated from the
maintenance facilities, used oil from the machinery and power generation/distribution
equipment, liquids and aerosols and/or solid matter used in construction and laboratory
testing, FOG from dining facilities, etc.
7.6.10.12 All Hazardous Waste shall be stored in a dedicated and specially prepared area ensuring
that all such materials are handled in accordance with the applicable regulations, HSE
standards and associated (Material Safety Data Sheets (MSDS).
7.6.10.13 CONTRACTOR shall submit for review to the COMPANY a detailed Waste
Management Plan reflecting CONTRACTOR’s waste management strategy based on the
assessment of the population, construction activities, quantities, existing facilities, etc.
7.6.10.14 Waste Management procedures applied by the CONTRACTOR shall comply with
Environmental, Social, Health Impact Assessment requirements.
7.6.10.15 At the time of demobilization the CONTRACTOR shall reinstate all areas/grounds
affected by the operation of this system/unit(s) at each location where it was used.
7.7.1.1 CONTRACTOR is required to establish and maintain appropriate document control system
suitable for proper storage, flow and tracking of all construction related documentation to
the satisfaction of the COMPANY. Such system shall provide control of availability of
drawings, specifications and reports at their latest revision at all places where WORK is
performed.
7.7.1.2 At any time, COMPANY shall have unencumbered and “full-read” access to
CONTRACTOR’s construction document databases and upon COMPANY’s request
CONTRACTOR will provide a software copy of its databases and software used for such
purposes and provide status reports as required by the COMPANY.
7.7.1.3 During Detailed Design as well as during construction execution process CONTRACTOR
shall prepare and submit to the COMPANY for APPROVAL, in the required number of
copies and by the use of COMPANY APPROVED software, all drawings and documents
for the WORK under this CONTRACT. These shall include, but shall not be limited to, the
following:
• WORK plan, including, but not limited to, a method for disconnecting, modifying,
removal, replacing of the existing facilities, utilities and services;
• all plot plan and P&ID updated, equipment data sheet and drawings, above ground
structures, piperacks, all piping and cable trays, underground foundation, piping layout,
drains and cables runs;
• Key Plot Plans subdivided into geographic construction areas, and their corresponding
documentation;
• Tie-ins register;
• Equipment/Piping Arrangement Drawings. Drawings shall show the layout and shall
indicate all the component/equipment on the relative P&ID and the following:
a. all aboveground and underground piping complete with valves, flanges, fittings with
suitable references for line Specifications, insulation, tracing and line instrumentation;
b. equipment foundation, both steel and concrete structures, required for the erection of
pipework;
c. location and definition of supports;
• Test materials certificates, including: country of origin, type, characteristics and quality
certificates for CONTRACTOR supplied materials in general, and the following in
particular:
a. steel for structures, bolts and nuts;
b. materials for painting & coating;
c. cement, aggregates and rebar’s for reinforced concrete;
d. all other construction materials, furniture and fittings;
• Any certificates required for demonstrating proof of compliance of materials with
specification requirements shall be obtained and, upon request, provided by
CONTRACTOR. Each certificate shall be signed by an official authorized to certify on
behalf of the manufacturing company involved and shall contain the name and address of
the CONTRACTOR, the project name and location, description and the quantity of the
items involved, and date or dates of shipment or delivery to which the certificates apply.
Copies of laboratory test reports submitted with certificates shall contain the name and
address of the testing laboratory and the date or dates of the tests to which the report
applies. Certification shall not be construed as relieving the CONTRACTOR from
furnishing satisfactory material;
• Construction and testing procedures including method statement for disposal of testing
water and waste materials;
• WORK Safety plan;
• WORK Schedule;
• WORK Quality plan;
• All other documents required by COMPANY to verify the quality and the progress of the
WORK;
• Any other documentation necessary for construction or to obtain all permits,
APPROVAL, authorizations from any concerned AUTHORITIES.
7.7.1.4 Immediately upon the CONTRACT award, CONTRACTOR shall begin preparation of all
documentation required by the national and local legislation and state AUTHORITIES in
order to obtain all permits, certificates, authorizations and approvals necessary for all the
WORK phases such permits, certificates, authorization and APPROVAL applied for by
either CONTRACTOR or COMPANY.
7.7.1.5 Moreover, CONTRACTOR shall prepare any further documentation required by the
authorities after submission of the permit applications. All documentation shall comply
with the Iraq legislation and state AUTHORITIES.
7.7.1.7 CONTRACTOR shall maintain a full size set of CONTRACT drawings for depicting a
daily record of as-built conditions. These drawings shall be maintained in a current,
reproducible condition at all times during the entire CONTRACT period and shall be
readily available for review by the COMPANY representatives at all times. The as-built
drawings shall be updated daily by the CONTRACTOR showing all changes from the
CONTRACT plans which are made in the work, or additional information which might be
uncovered in the course of construction. This information shall be recorded on the prints
accurately and neatly by means of details and notes.
7.7.1.8 The daily record of As-Built conditions shall include but not necessarily be limited to the
following:
actually used in the construction shall be shown on the as-built drawings. The option not
used shall be deleted.
7.7.1.10 Upon completion of each FACILITIES under this CONTRACT, the CONTRACTOR
shall prepare and furnish both as-built drawings and Geospatial shape files to the
COMPANY. The as-built drawings shall be a record of the construction as installed and
completed by the CONTRACTOR. They shall include all the information shown on the
CONTRACT set of drawings, and all deviations, modifications, or changes from those
drawings, however minor, which were incorporated in the work, including all additional
work not appearing on the CONTRACT drawings, and all changes which are made after
any final inspection of the WORK. In the event the CONTRACTOR accomplished
additional work which changes the as-built conditions of the FACILITIES after submission
of the final as-built drawings, CONTRACTOR shall furnish revised and/or additional
drawings and drawing files as required showing the final as-built conditions. The
requirements for these additional drawings shall be the same as for the as-built drawings
specified in this paragraph.
7.7.1.11 Only personnel proficient in the use of Computer Assisted Design and Drafting
(CADD) for the preparation of drawings shall be employed to modify the CONTRACT
drawing files or prepare new drawing files.
7.7.1.12 Existing digital drawing files shall be updated to reflect as-built conditions.
Independent drawing files containing only as-built information are not acceptable. The
modifications shall be made by additions and deletions to the original drawing files, and
where additional drawings are necessary, they shall be developed in individual digital files
for each new drawing. All additions and corrections to the CONTRACT drawing files shall
be clear and legible, and shall match the adjacent existing line work and text in type, size,
weight, and style. New or revised information placed into the design files shall be placed
on the levels and in the colors used for placement of the corresponding initial data.
Similarly, the drawing size, title block, and general format of new drawings shall be
consistent with the format established by the original drawings.
7.7.1.13 CONTRACTOR shall check all final as-built drawing files for accuracy, conformance
to the initial drawing scheme and the above instructions.
7.7.1.14 CONTRACTOR shall prepare and submit to the COMPANY a complete set of As-built
drawings and documents; at least three (3) hard copies and two (2) electronic copies shall
be provided before the PROVISIONAL ACCEPTANCE of the WORK by the
COMPANY.
7.7.1.15 CONTRACTOR shall furnish operation and maintenance manuals for all FACILITIES
constructed under this CONTRACT. The manuals shall be loose leaf, indexed and shall
consist of manufacturer's brochures, manufacturer's operation and maintenance manuals,
service and repair manuals, catalogs, service bulletins, instruction charts, diagrams, other
information as necessary to support the operation and maintenance of the end items of
equipment, assemblies and systems. Each type of FACILITIES or system shall be covered
by a separate manual (or manuals) consisting of all data pertaining to the equipment and/or
systems within that FACILITIES.
7.7.1.16 Identical equipment within a single major system shall require only one submittal of
data.
7.7.1.17 After initial submittal of O&M manuals and until PROVISIONAL ACCEPTANCE of
all equipment, CONTRACTOR shall prepare and deliver to the COMPANY supplemental
technical data as previously described for all changes, modifications, revisions and
substitutions to equipment and components. For equipment or systems introduced into the
CONTRACT under change order, or modified by change order, supplemental data shall be
furnished. The supplemental data furnished shall be properly prepared and identified for
insertion into the O&M manuals.
7.8.1.1 APPROVED wiring and control diagrams showing the complete layout of the entire
system, including equipment, piping, valves and control sequence, framed under glass or
in approved laminated plastic, shall be posted, where applicable, in all mechanical
equipment/control rooms. In addition, detailed operating instructions explaining safe
starting and stopping procedures for all systems shall be prepared in typed form along with
the inspections required to insure normal safe operations. These instructions must be in the
host nation language and in English. The instructions shall be framed as specified above
for the wiring and control diagrams and posted beside the diagram. Proposed diagrams,
instructions, and other sheets shall be submitted for APPROVAL prior to posting.
Operating instructions shall be posted before acceptance testing of the systems and verified
during acceptance testing.
7.8.1.2 COMPANY reserves the right to determine whether the above specified information, as
furnished by the CONTRACTOR, is adequate and complete and to require such additional
submittals by the CONTRACTOR as necessary to insure that adequate information has
been furnished to provide the satisfactory operation and maintenance of the various items
of equipment and to fulfil the intent of the specifications. Additional submittals or re-
submittals supplementing incorrect or incomplete data shall be made within thirty (30)
calendar days after receiving notice by the COMPANY. All costs arising from these
resubmissions shall be borne by CONTRACTOR.
7.9.1.1 Contractor to guarantee 7 meters of clearance around oil wellheads free of any installation.
7.9.1.2 Contractor to guarantee equipment protection from vehicles alongside the access road.
7.9.1.3 Contractor to consider continued accessibility to WQ2 facilities when defining construction
strategy for trunk line installation and provide alternative access roads where needed.
7.9.1.4 Contractor to ensure that temporary facilities (e.g. gravel walkways and access ways) are
provided to safely allow movement of personnel and machinery in case of temporary
flooding.
7.9.1.5 Contractor to ensure that adequate procedures are developed to guarantee that the internal
of pipework are kept 'wet' during opening of the section, to minimize risk of potential for
pyrophoric reaction when Iron Sulphide is exposed to air.
7.9.1.6 Contractor to prepare Material Handling and Lifting Plan (for each Well Pad), define the
lifting areas required and to assess adequacy of soil conditions for crane pads and access
roads, and to prepare the ground (if required).
7.9.1.7 Contractor to develops a Waste Management Procedure and Waste Management Plan for
the construction activities in compliance with Lukoil Waste Management Plan.
7.9.1.8 Contractor to select appropriate area for location of temporary Diesel Generator with
respect to Hazardous Areas Classification.
7.9.1.9 Contractor to ensure that sufficient Nitrogen is available for any foreseen construction
activities (e.g. purging or inerting).
7.9.1.10 Contractor to ensure that sufficient hydro test water is available, and that the water
quality complies with the Lukoil QC Procedure.
7.9.1.11 Contractor to prepare Traffic Management Plan in compliance with Lukoil HSE Traffic
Management Plan.
7.9.1.12 Contractor to consider work schedule to account for adverse weather conditions during
construction, in compliance with Lukoil HSE Standard. Provide means to minimise health
effect to personnel and impacts on the schedule (temporary shelters, welfare cabins etc.).
7.9.1.13 Contractor to develop Hot Works Procedure in compliance with Lukoil procedures,
including temporary / portable Gas Detection system to be located in Hot Work areas. In
case of alarm from the existing F&G System, ensure that any Hot Works is interrupted and
work area is left in a 'safe state'.
7.9.1.14 Contractor to develop Confined Space Entry Procedure in compliance with Lukoil
Confined Space Entry Procedure.
7.9.1.15 Contractor to develop dedicated Emergency Response Plan for the construction phase,
to include existing hazards, and construction hazards, in compliance with Lukoil
Emergency Response Procedure.
7.9.1.16 Contractor to ensure all personnel are suitably trained and qualified for tasks required.
EPC Contractor to provide a Sub Contracting Plan for Company approval prior to any site
work.
7.9.1.17 Contractor to provide H2S Awareness Training for all personnel working on site, and
provide all personnel with personal H2S detectors, in compliance with Lukoil H2S
Procedures.
7.9.1.18 Contractor to ensure that the storage of X-Ray equipment and Radiation sources is
accounted for.
7.9.1.19 Contractor to ensure means to enforce security and relations between locals and
expatriate workers in the construction areas under EPC Contractor responsibility are in
place.
7.9.1.20 Contractor to develop security procedure. This should include daily mobilisation of
construction tools and materials from Contractor Camps.
7.9.1.21 Contractor to develop construction method statement for access and egress to existing
sleeperways without climbing onto live pipework, for welding activities within
sleeperways considering presence of pressurised hydrocarbon pipework.
7.9.1.22 Contractor to ensure to manage the availability of workforce during National holidays
and religious holidays.
7.9.1.24 Contractor to ensure appropriate scheduling and cost estimation of all testing and
sampling activities, considering the need for exporting samples outside of Iraq.
7.9.1.25 Contractor to develop a plan for EPC contractor camp / construction laydown area
locations and submit to Lukoil for approval, considering HSE / security arrangements.
7.9.2 CONTRACTOR shall assure that valve SSSDV EIV-351 and SSDV EIV-352 at
WIW shall be locked open. CONTRACTOR shall be responsible for the operativity
of such operation.
7.9.3 COMPANY to evaluate the possibility to remove the SSSDV EIV-351. However,
this action, if necessary, will be carried out by COMPANY and it is out of
CONTRACTOR’S scope of work.
7.9.4 CONTRACTOR shall consider excavation in all kinds of soils, including the
removal of rocks, dewatering, etc.
8.1 GENERAL
8.1.1 The completion activities consist of a set of different controls and activities, carried
out before the FACILITIES are started-up, by which newly constructed and/or
installed equipment and systems, can be brought into operation safely and without
adverse impact on the surrounding environment.
8.1.2 The aim of these controls is to assure, that each piece of equipment is built and can
operate as per design. These verifications are also the last critical review of the
design before the START-UP and Operation.
8.1.3 Completion ultimate goal is to ensure the integrity of the installations, and to
provide assurance that the FACILITIES as safe and trouble free as possible. The
completion activities are separated into PRE-COMMISSIONING and
COMMISSIONING, roughly corresponding to the phases of static and dynamic
tests respectively.
8.2 PROCESS
8.2.1 During the Engineering & Procurement phase of the WORK (home office
activities), CONTRACTOR shall mobilize personnel of the CONTRACTOR’s
COMMISSIONING Team, in order to enable smooth development of the PRE-
COMMISSIONING, COMMISSIONING and START-UP deliverables and to
incorporate lessons learnt from experiences gained from previous projects.
8.2.2 CONTRACTOR shall maximize the tests at the VENDOR’s premises prior to and
during FAT (Factory Acceptance Tests) and, shall involve the CONTRACTOR’s
and COMPANYs’ COMMISSIONING Team during these activities.
what the FACILITIES have been design to handle, into the process systems and
shall put the FACILITIES into service and operation. During this period
CONTRACTOR’s COMMISSIONING Team will provide all necessary support to
achieve the objective.
8.2.6 During the PERFORMANCE TESTS (72 hours of uninterrupted service) phase, the
COMPANY’s COMMISSIONING & Operation Personnel shall demonstrate the
stability of the operating system and after the successful completion of the test and
pursuant to sub-article 19.1.1 (b) of SECTION II, CONTRACTOR shall request,
the PROVISIONAL ACCEPTANCE CERTIFICATE of the FACILITIES.
CONTRACTOR shall provide all necessary support to achieve the objective.
8.2.7 For a schematic showing the different completion phases of the WORK and
corresponding certificates to be issued by COMPANY please, refer to
ATTACHMENT III A: STAGES LEADING TO FINAL ACCEPTANCE OF
WORK hereof.
8.3.1.1 Completion and START-UP process requires effective and efficient execution, such as:
8.3.2.1 CONTRACTOR shall be responsible to perform home office activities and produce
deliverables in order to cover the following topics. It shall include:
• Review the field Quality Control Specifications (QCS) and Inspection and Test Plans
(ITP) for the PRE-COMMISSIONING and COMMISSIONING activities;
• Assist CONTRACTOR’s CMS (Completion Management System) Administrator to
develop, populate, and maintain the database, so that all the MECHANICAL
COMPLETION, PRE-COMMISSIONING and COMMISSIONING activities can be
planned, verified, inspected and tested according to the requirements;
• Develop the PRE-COMMISSIONING, COMMISSIONING and START-UP method
statements and Procedures;
• Review the spare part lists, the special tool list, test equipment and operating &
consumable material requirements for the equipment (based on recommendations
provided by equipment Supplier/ Manufacturer);
• Develop a list of anticipated temporary equipment, test equipment, material and
consumables. This list shall define system by system the specific requirements to perform
PRE-COMMISSIONING, COMMISSIONING and START-UP;
• Develop the CONTRACTOR COMMISSIONING Team Organization Chart indicating
major positions;
• Develop a plan for any Suppliers Assistance at Site;
• Review the Operating Manual(s), prepared by Suppliers & Engineering;
• Review the Maintenance Strategy and Manual(s), prepared by Suppliers & Engineering;
• Review any Operating & Maintenance Training Course Program & Manual(s), prepared
by Suppliers & Engineering.
8.3.3 Factory Acceptance Tests (FAT)
8.3.3.1 Packaged systems and other manageable blocks of equipment, where applicable, shall be
inspected and tested in the VENDOR’s facilities.
8.3.3.2 During the engineering / procurement phase, CONTRACTOR shall review the VENDOR’s
FAT procedures to ensure the testing activities, to be conducted at the Fabrication yards
and/or VENDOR’s facilities, and the subsequent preservation requirements are properly
specified.
8.3.3.3 The assembling, testing, and preservation activities shall be maximized in the VENDOR’s
fabrication yards.
8.3.3.4 CONTRACTOR shall participate at VENDOR’s FAT to ensure all testing and preservation
activities are conducted in accordance with the APPROVED procedures for the WORK.
8.3.3.5 COMPANY personnel, or a Third Party inspector appointed by COMPANY shall also
witness FAT’s performed at VENDOR’s facilities to verify compliance with APPROVED
procedures for the WORK.
8.3.4.1 In case the components of a package are supplied from different sources, one of the
VENDORS (Principle VENDOR) shall be responsible for staging all components of the
package and assembling into the complete package for System Integration Testing (SIT).
The location of the SIT can be either; the Principle VENDOR’s fabrication yard, a
convenient location provided by a Third Party or the WORKSITE.
8.3.4.2 During the engineering stage, CONTRACTOR shall identify the packages that shall be
subjected to System Integration Tests (SIT). The Principle VENDOR shall be responsible
for developing inspection and test procedures to demonstrate the capability of the system
components to function correctly as a system.
8.4.1.2 PRE-COMMISSIONING consists of carrying out static tests on all items of the System/
Subsystem which form part of the FACILITIES.
8.4.2 Methodology
8.4.2.2 MECHANICAL COMPLETION process of each System/ Subsystem shall start once the
construction activities have been completed.
8.4.2.4 All inspection and testing shall be carried out on a single discipline basis on each tagged
item in accordance with the QA/QC documentation and the approved procedures.
8.4.2.5 All construction and PRE-COMMISSIONING stages shall be controlled using Quality
Control Procedures (QCP’s), Inspection and Test Plans (ITP’s), and recorded on Inspection
and Test Report (ITR’s) forms detailing the quality verification to be carried out by the
concerned parties.
8.4.2.7 PUNCH LIST process shall begin at the MECHANICAL COMPLETION stage for each
• Conformity checks carried out on each equipment or component, to verify visually the
condition of the equipment, the quality of the installation, the labeling, the accessibility,
the compliance with Detail Design drawings and specifications, VENDOR’ instructions,
safety rules, codes, standards and industry best practice.
• Static tests carried out on tagged item basis.
• Hydro test.
• Flushing, cleaning and degreasing of lines and vessels.
• Blowing of lines.
• Lube oil flushing carried out on machinery lube oil circuits.
• Air gross leak tests carried out on a System/ Subsystem basis to prove the integrity of:
a. gaskets and flange joints;
b. valve packing;
c. vents and drains;
d. instrumentation and valves (i.e. control valves and safety valves) installed after the
pressure test;
e. Alignments;
f. Vessel inspection;
g. Etc.
• Functional tests carried out for checking that each elementary electrical and instrumental
function included in the design performs correctly. The purpose of the electrical functional
testing is:
a. Prior to energize: to check and test electrical equipment protection systems, such as
interlocks and interfaces with other equipment (control circuits), in order to be sure of
their correct operation in auto and manual modes.
b. Energize electrical equipment; and
c. After the energization, to check electrical equipment for their correct operation in auto
and manual modes.
d. The purpose of instrument function testing is:
8.4.4.1 CONTRACTOR shall perform all checks, tests and inspections and produce
documentation, check sheets, punch lists, certificates, etc. in order to meet the requirements
of System MECHANICAL COMPLETION status.
• Preserve and maintain all equipment in accordance with VENDOR and CONTRACTOR/
COMPANY specifications.
• Maintain a safe working environment.
• Arrange, directly and/or through the COMPANY, all required interfacing with OTHER
CONTRACTOR’s and AUTHORITIES as necessary for the satisfactory implementation
of MECHANICAL COMPLETION and PRE-COMMISSIONING requirements.
• Define and provide the required temporary equipment, test equipment, spare parts, special
tools and consumables.
• Provide sufficient and competent SITE engineering support throughout construction and
Completion phases, ensuring any issues, modifications, non-conformities and changes are
addressed appropriately and in a timely manner.
• Progress the WORK in accordance with the schedule so as to reach ready for
COMMISSIONING status of the individual Systems and the entire FACILITIES on or
before the scheduled date.
8.4.4.5 VENDOR Representatives shall supervise the SITE activities on their equipment and/or
packages, under the coordination of CONTRACTOR PERSONNEL and accordingly to the
VENDOR Intervention Schedule.
8.5 COMMISSIONING
8.5.1 Scope
8.5.1.1 COMMISSIONING consists in carrying out operational tests on all the items of the
Systems part of the FACILITIES and may begin once the System has reached the ready for
COMMISSIONING stage, proving the equipment / units can be energized and pressurized
without risk for the personnel, the equipment and the environment.
8.5.1.2 COMMISSIONING is aimed at verifying the proper running of the several components
(equipment, machinery, packages and related control systems) and to test the overall
process, output, quality and performance against the design specifications. This is achieved
by first making available all utilities and emergency response systems, then gradually
introducing process product or the fluid for which the FACILITIES has been designed to
handle in the process units, according to specific process and safety requirements
addressing the sequence.
8.5.1.3 Introduction of process product or the fluid for which the FACILITIES has been designed
to handle into the FACILITIES shall require the COMPANY operating procedures, safety
rules, and Permit to Work system are implemented and followed.
8.5.1.4 COMMISSIONING begins after MECHANICAL COMPLETION of the System and leads
to the stage the System is READY FOR START-UP.
8.5.2 Methodology
8.5.2.1 COMMISSIONING shall involve all disciplines, with the overall goal to prove and validate
the dynamic functioning of the System / Subsystem in accordance with the specified
requirements and to verify the System/Subsystem is “READY FOR START-UP”.
8.5.2.3 COMMISSIONING of a System / Subsystem shall start once the construction and PRE-
COMMISSIONING activities relevant to that System / Subsystem have been completed
and the MECHANICAL COMPLETION CERTIFICATE issued and signed.
8.5.2.5 START-UP plan schedule shall guide the COMMISSIONING sequence (plan & schedule).
8.5.2.7 All COMMISSIONING activities shall be controlled using QCP’s, ITP’s, and ITR’s forms
detailing the quality verification to be performed by the concerned parties.
8.5.2.8 COMMISSIONING activities shall be planned and registered in the CMS database
referencing to the appropriate Inspection and Test Report (ITR) forms and certification.
8.5.2.9 QA/QC documentation, COMMISSIONING status reports, PUNCH LISTS and certified
shall be tracked and managed through the CMS database.
• Once all the basic functional tests are completed the System is subject, wherever
practicable, to operational tests.
• Operational tests consist in bringing the System close to the operating conditions; in order
to live test the manual & automatic controls, the normal and shutdown sequences, and to
reveal possible mechanical or electrical faults which may occur during START-UP &
operation.
• The operational tests shall mainly comprise:
a. Tests preparation;
b. START-UP, dynamic tests and load tests;
c. Simulated operation tests and fine-tuning;
d. Site Acceptance Test (SAT), where applicable.
8.5.3.3 Concerning the utility systems, operational tests shall generally correspond to the effective
System START-UP.
8.5.4.1 Pre START-UP activities shall include, but are not limited to:
• Preserve and maintain all equipment in accordance with VENDOR and CONTRACTOR
/ COMPANY specifications.
• Maintain a safe working environment.
• Arrange, directly and/or through the COMPANY, all required interfacing with OTHER
CONTRACTOR(s) and AUTHORITIES as necessary for the satisfactory implementation
of COMMISSIONING requirements.
• Define and provide the required temporary equipment, test equipment, spare parts, special
tools and consumables.
• Progress the WORK in accordance with the CONTRACT SCHEDULE so as to reach
READY FOR START-UP status of the FACILITIES on or before the scheduled date.
• Quickly remedy all discrepancies / deficiencies found during field activities and will
resolve all PUNCH LIST items without adversely impacting the START-UP activities
and further FACILITIES HANDOVER to the COMPANY.
8.5.5.4 VENDOR Representatives shall supervise the SITE activities on VENDOR supplied
equipment and/or packages, under the coordination of CONTRACTOR PERSONNEL and
in accordance with CONTRACTOR’s accepted VENDOR Intervention Schedule.
8.5.5.5 COMPANY shall participate in the COMMISSIONING activities and shall witness and
APPROVE CONTRACTOR checking, testing and inspection activities as required by the
APPROVED ITPs and/or procedures.
8.6.3 For all of the foregoing purposes CONTRACTOR shall prepare an appropriate and
comprehensive demobilization plan in accordance with the provisions of SECTION
V and SECTION VII and implement said demobilization plan and thereafter
HAND-OVER WORKSITE to COMPANY.
8.6.4 All of the foregoing shall, as appropriate be prepared and issued as part of the
Detailed Design and Engineering of the WORK and issued or made available in
accordance with the requirements of the CONTRACT SCHEDULE as set out in
SECTION V AND VI.
8.7.1.1 First START-UP consists in introducing the feedstock into the FACILITIES to bring all
equipment to their normal operating conditions and begins once the Systems part of the
FACILITIES, have reached the READY FOR START-UP stage.
8.7.1.2 Introduction of process product or process fluids into the FACILITIES shall require the
COMPANY operating procedures, safety rules, and Permit to Work system are
implemented and followed.
8.7.1.3 After the initial START-UP activities, the plant throughput shall be increased in a
controlled manner and in accordance with the agreed instructions / procedures. During this
phase, the operation of automatic controls shall be checked and adjusted and set-point of
controllers and alarms shall be fine-tuned.
8.7.1.6 After the successful completion of the PERFORMANCE TESTS and the achievement of
"First Production", CONTRACTOR shall be entitled to formally request the issuance of
the PROVISIONAL ACCEPTANCE CERTIFICATE for the FACILITIES.
8.7.2.3 CONTRACTOR shall quickly remedy all discrepancies and/or deficiencies found during
field activities and will resolve all PUNCH LIST items without adversely impacting the
START-UP activities.
8.7.2.4 CONTRACTOR shall maintain a safe working environment during all phases of the
WORK.
8.7.2.5 VENDOR Representatives will provide SITE support as required during the various
construction, Pre- COMMISSIONING, COMMISSIONING and START-UP activities to
their equipment, packages, and systems under the coordination of COMPANY Operation
and/or CONTRACTOR PERSONNEL.
8.8.2 If the results of the PERFORMANCE TESTS fully meet the requirements specified
in the CONTRACT; CONTRACTOR, after the successful completion of the
PERFORMANCE TESTS and after achievement of "First Production", shall be
entitled to formally request the issuance of the PROVISIONAL ACCEPTANCE
CERTIFICATE for the FACILITIES (or) corresponding part of the FACILITIES.
8.8.4 The PROVISIONAL ACCEPTANCE CERTIFICATE shall state the date on which
all conditions, as per CONTRACT, have been met and shall be effective from such
date.
8.9.2 The FINAL ACCEPTANCE CERTIFICATE shall state the date on which all
related CONTRACT requirements and conditions have been met altogether and
shall be effective from such date.
8.10.3.1 The objective of the CMS database is to manage, control and trace all the information
required by the CONTRACTOR to execute its SCOPE OF WORK throughout
CONTRACT duration.
8.10.3.2 CMS database shall be used by the CONTRACTOR COMMISSIONING Team to plan
the Inspection and Test Report (ITR) and to track the execution of PRE-
COMMISSIONING and COMMISSIONING tasks.
8.10.4.2 The ITP’s shall make references to applicable procedures, acceptance criteria,
8.10.5.1 The Inspection and Test Report (ITR) form, referenced to in the ITP’s is a document
developed generically for specific types of equipment. It describe the checks and
inspections that shall be carried out for the various tagged items by discipline (i.e.
electricity, instrumentation, telecommunication, piping, mechanical, etc.) and by phase
(construction, PRE-COMMISSIONING, COMMISSIONING and Start Up).
8.10.6.1 During CMS database set-up, the various item lists (equipment, lines, instruments,
electrical material, etc.) shall be loaded and each tagged item linked to relevant ITR
form(s). Each item to be commissioned shall be allocated to a particular system/sub-system
(in addition to the discipline).
8.11.2 PUNCH LIST check shall be performed by both CONTRACTOR and COMPANY
Representatives.
8.11.3 PUNCH LIST process shall begin at MECHANICAL COMPLETION stage for
each System/ Subsystem, when the construction activities are close to the
completion.
8.11.4 All defective or incomplete items shall be recorded on a PUNCH LIST for the
respective discipline, system and associated subsystem (if any). Where applicable,
the equipment tag number, data sheet and associated drawings shall be used as well
to identify the deficiency.
8.11.5 PUNCH LISTS shall be consolidated by CONTRACTOR. Items priority level shall
be defined and reviewed with the COMPANY before they are recorded in the
database.
8.11.6 PUNCH LIST items shall be registered and tracked electronically. A paper master
copy of the PUNCH LISTS shall be kept for reference.
8.11.7 Modifications falling outside the contractual scope shall be handled by the project
management team outside the PUNCH LIST system.
CONSTRUCTION
(FINAL DOCUMENTATION)
PROVISIONAL FINAL
MECHANICAL RFSU ACCEPTANCE ACCEPTANCE
C0MPLETION CERTIFICATE CERTIFICATE CERTIFICATE
CERTIFICATE (PAC) (FAC)
FACILITY HANDOVER
DOSSIER
SYSTEM MECH. COMPL.
DOSSIER(S)
FACILITY
HANDOVER
CERTIFICATE
(FHC)
# Description Quantity
1 Dell Port Replicator: Advanced E-Port with 130W AC Adaptor without stand
(Kit) 10
2 Dell Russian (QWERTY) Standard Quietkey USB Keyboard Black (Kit) (or
alternative) 10
3 Dell Optical USB (2 buttons + scroll) Black Mouse (Kit) (or alternative) 10
Quantit
# Description Part Number y
C3KX-PWR-
2 Cisco 3K-X 715W AC Power Supply 715WAC 1
Quantit
# Description Part Number y
SURTD3000RMXL
3 APC Uninterruptible Power Supply (UPS) 3KVA 1
T3U
1 LCD TV 55” 1
# Description Quantity
1 Dell Port Replicator: Advanced E-Port with 130W AC Adaptor without stand
(Kit) 10
2 Dell Russian (QWERTY) Standard Quietkey USB Keyboard Black (Kit) (or
alternative) 10
3 Dell Optical USB (2 buttons + scroll) Black Mouse (Kit) (or alternative) 10
SURTD3000RMXLT
3 APC Uninterruptible Power Supply (UPS) 3KVA 1
3U
1 LCD TV 55” 1
12.2.2 The lists set out herein are not intended to be exhaustive and any document required
within the frame of this CONTRACT, necessary for the execution of the WORK,
shall be prepared by or caused to be prepared by CONTRACTOR and be made
available for COMPANY review, APPROVAL as requested.
12.2.3 CONTRACTOR shall prepare and submit for APPROVAL the detailed Master
Document Register on which he shall have marked the classification of documents
(for “REVIEW”, “APPROVAL” or “INFORMATION”) based upon the
classification guidelines herein. “Approved for Construction’’ and “As-built” is the
final complete status.
12.3.2 The documents listed in MDR shall comprise, among other things as applicable:
• Construction schedule.
• Minutes of meeting of CONTRACTOR with the COMPANY.
• Requests for modifications.
• Level 1 overall schedule (horizontal bar chart for all Project phases, i.e., Engineering,
procurement, construction and Startup).
• Level 2 schedule with detailed bar chart, with critical path based on the earliest and latest
startup and completion dates of all Project activities.
• Level 3 detailed engineering, procurement, construction and startup schedules.
• Level 4 detailed engineering, procurement, construction and startup schedules.
• Philosophy and list of spare parts.
• Norms and standards applicable to the WORK.
• Overall Plot Plan.
• Detailed plot Plans.
• Process diagrams.
• Interface data Registers (for all disciplines).
• Cause and effect diagram.
• Basis of design.
• Data sheets of all Equipment and Materials.
• Sub-Station one-line schematics.
• Zone classification plans.
• Lighting plans of buildings and Construction facilities.
• Electrical connection schematics.
• Electrical system detail plans.
• Overall one-line schematic.
• Electrical cable routing plans.
• Grounding plan.
• Spare parts list (PRE-COMMISSIONING, COMMISSIONING, START-UP and 2 years
operation).
• Comparative table of quotes for main units of equipment.
• Specifications of Equipment and Materials, including hardware and bulk materials.
• Specifications.
• Valve Material Data Sheets for Manual as well as actuated Valves
• Requisitions of Equipment and Materials, including hardware and bulk materials.
• Inspection programs at VENDOR(s).
• Inspection and follow-up reports.
• Calculation notes.
• Drawings of symbols and abbreviations.
• GA and Detail Construction drawings of Manufacturer.
• All Construction related documents viz. QA/QC, Welding, Painting, Testing etc.
• Final Dossier of Manufacturer.
• Quality Plan.
• HSE Philosophy and HSE Plan.
• Electrical Hazardous Area Classification.
• Safety Layouts.
• Waste Management.
• Piping material classification.
• P&ID’s of all the Construction systems.
• HAZID study reports.
• HAZOP and SIL Reports
• SIMOPSstudy reports.
• 3D model of unit Line classification list.
• Equipment classification list.
• Line support plans.
• Line layout plans.
• Interface management plans.
• Interface data register (referencing all discipline interfaces and tie-in details).
• Isometrics (for critical lines) list of lines to be identified during detail engineering.
• Stress analysis of critical lines (list to be kept jointly during detail engineering).
• Underground mains plans.
• Profile plans.
• Road profile plans.
• Foundation plans.
• Steel structure plans.
• Geotechnical soil report.
• Report on hydrotests.
• Reporting on piping pressure test.
• Electrical cable routing plans.
• Trench cross-section plans.
• Instrumentation cable routing plans.
• Electrical load balances.
• Logic diagrams.
• Cause and Effect Diagrams.
• Loop Drawing.
• Input/Output (I/O) Index.
• Control System Architecture.
• SIH, MCB and SS equipment Layout.
• Control Philosophy.
• Control Narrative.
• Shutdown Philosophy.
• Cable Block Diagram.
• Electrical systems detail plan.
• Instrument index.
• Instrument data sheets.
• Layout Diagrams (for racks, trunks, trays, indoor and outdoor cables etc.).
• Power Supply & Grounding design diagram.
• WORK place allocation plans for each part of FACILITY (when applicable).
• General connection diagrams.
• Detail connection diagrams.
• Cable schedules.
• Cables and Equipment Labeling.
• Security Facilities design and information.
• Material requisitions.
• Technical Bid Evaluations.
• Bills of equipment and materials.
• Final acceptance Certificate.
• List of SUBCONTRACTORs.
• Safety equipment list.
• VENDOR(s) master schematics for main units of equipment.
• “As-Built” drawings.
• Operating and maintenance manuals.
• Construction safety manual.
• IT&Telecom system architecture diagram.
• IT&Telecom system cable connection diagram.
12.3.3 In addition, the CONTRACTOR shall make available in EDMS, a scanned copy of
the APPROVED documents listed below. Each document, identified below, shall
be signed and scanned once during the Project typically at Approved For
Construction issue or other appropriate Issue as APPROVED:
• Drawings;
• PFDs;
• P&IDs;
• Basis of Design;
• Plot Plans;
• General Notes (all disciplines);
• Single Line Diagrams;
• CONTRACTs, Sub-CONTRACTs, bids summary, unpriced copies of all Purchase
Requisitions, Technical Evaluations and Award Recommendations;
• Equipment Lists;
• Electrical Load List;
• Specifications.
12.3.4 For the proper performance of CONTRACT, the PARTIES may agree upon other
documents that are to be submitted by the CONTRACTOR for review or
APPROVAL by the COMPANY according to the APPROVED document matrix.
• Monthly order statement (requisition sending date, order date, expected delivery, delivery
date);
• VENDOR’S plans;
• Monthly status of equipment and materials received at worksite;
• Monthly Expediting Reports;
• Monthly statement of requisitions (expected issue date, revision);
• Photographs (8’’ X 10”) and films showing monthly progress of construction;
• Catalogs of all pieces of equipment and materials of the different VENDOR(s);
• Reports on the progress of the manufacturing of the equipment;
• Monthly schedule of labor used (included in Monthly construction report and based upon
SUBCONTRACTOR Monthly Reports);
• Expected weekly WORK schedule and weekly reports of tasks actually carried by activity.
(Per standard COMPANY format);
• Simulations run reports;
• List of electrical-energy consumers;
• Electrical load balance;
• Cable connection diagram;
• List of electrical cables;
• Calculation notes of main cables;
• Standard installation schematics;
• Equipment compliance certificates installed in hazardous zones;
• Isometrics (for non-critical lines);
• Spare parts storage and preservation information;
12.6 Scheduling
12.6.1 Engineering:
12.9.2 The history of each piece of equipment shall include, among other things:
• Data sheets.
• Requisitions.
• Manufacturing reports.
• Test reports.
• Control certificates.
• Endorsements required by different regulatory agencies (if required).
• Problems encountered during manufactures, assembly, shipping, preservation at SITE,
tests up to Provisional Acceptance and Final acceptance and solutions provided.
• Inspection reports.
12.10Operating manual
12.10.1This manual shall be divided in sections and each of them shall comprise, among
other things:
• Introduction
• Scope
• Definitions and Abbreviations
• Basis of Design
• Reference Documents
• Layout plan.
• List of equipment (with short data –TAG, Manufacturer Name, Model Number etc).
• System & Process Description.
• PFD’s and material and heat balances.
• P&ID’s.
• DCS Description
• Operating conditions.
• Corrosion Monitoring
• Safety equipment.
• Startup.
• Equipment Operating envelopes
• Normal running.
• Normal shutdown.
• Emergency shutdown.
• Safety Instructions and interlocking system.
• Utility consumption record.
• Fire protections.
• Troubleshooting
• Maintenance plan and procedure
• P&ID’s
• Plot Plans
• Alignment sheets
• Isometric drawings
• Electrical Single Line Diagrams
• Electrical Area Classification
• Electrical Relay Settings
• Electrical schematic / wiring diagrams
• Instrument Loop Diagram
• Cause and Effect Diagrams
• DCS/SIS Narrative
• Function Block Logic Diagrams for Safety systems
12.14.2A separate document describes the EDMS procedures to be used during the WORK.
• One (1) technical review during the period of Detailed Design and identified as “PTR 1”.
This will consist of a systematic review of P&ID’s (CONTRACTOR’s and VENDORs’
engineering) together with a review of the specifications defining the maintenance,
operations and QA/QC documentation required from the concerned VENDORs and
SUBCONTRACTORs; and
• One (1) technical review before COMMISSIONING and identified as “PTR 2”. This will
be principally a detailed review of the installation and organization so as to give clear
assurance that adequate procedures, personnel, manpower and methods statements are set
up for inspection, testing, COMMISSIONING and START-UP of the FACILITIES.
13.1.3 Technical reviews shall also be carried by COMPANY as deemed necessary at
various stages of WORK to ensure that design is as per the COMPANY requirement
and meets the local regulations, international codes and standards. This includes
review of key deliverables including but not limited to P&ID’S review, Plot plan
review, Electrical single line drawing, electrical and instrument equipment layout
for substations and control rooms, system architecture drawing, constructability
review. Competent personnel from CONTRACTOR and representatives from
COMPANY shall attend these reviews and timing shall be decided by COMPANY
REPRESENTATIVE based on WORK progress.
13.2.2 PTR 1 is intended to be held when CONTRACTOR is “nearing” the end of the
Detailed Design phase such that P&ID’s and major Equipment and Packages
specifications are defined and in place.
• check that the consequences of each identified deviation are adequately taken into
consideration in said design in respect of safety and operability;
• protection of persons, safety and health;
• environment protection
• check that key issues in relation to fabrication, construction including PRE-
COMMISSIONING, COMMISSIONING, START-UP, normal and abnormal operation,
are adequately taken into consideration and documented;
• review the actions identified at the Basic Engineering (arising from or as part of the
“Endorsement of the Basic Design) have been implemented; and
• Review and examine the HAZOPS dossier prepared by CONTRACTOR further to his
internal study and/or HAZOPS review by COMPANY team.
13.2.4 CONTRACTOR shall systematically carry-out his own internal HAZOPS studies
prior to this PTR 1, as part of his quality control procedures, so as to:
• identify the reaction of plant and equipment systems to process’s perturbations and
deviations;
• assess whether the reaction of the system, or plant or equipment will produce effects
which are detrimental to the public, personnel, environment and asset protection;
• recommend corrective actions which will mitigate or eliminate such detrimental effects;
• investigate the operability of the process; and
• Identify availability and maintainability issues.
13.2.5 Where significant modifications to the basic design have been made COMPANY
will decide on the necessity to perform a further HAZOPS by COMPANY’s
HAZOPS Team at the end of the Detail Design as it may pertain to specific issues
arising from such modifications.
13.2.6 Two (2) weeks prior to the commencement of PTR 1 CONTRACTOR shall make
available the following documentation resulting from the Detailed Design prepared
and issued (or ready for issue) as "Approved for Construction" (“AFC”):-
13.2.7 CONTRACTOR shall consider that PTR 1 completion and implementation of PTR
1 recommendations and findings implementations may constitutes if requested by
COMPANY, one of the prerequisites conditions for the issuance of "APPROVED
for construction" documents.
13.2.9 COMPANY will carry out PTR 2 at the end of the Construction Phase of the
WORK, and at which time PRE-COMMISSIONING tasks and activities have
commenced at SITE.
• provide COMPANY’s PTR (Project Technical Review) team with all copies of
documentation required for the concerned reviews;
• provide COMPANY’s PTR team with access to all required documentation and in
whatever status it may be in at the time of the concerned reviews;
• provide COMPANY’s PTR team with access to CONTRACTOR’s personnel for the
purposes of interview;
• provide COMPANY’s PTR team with access to the SITE and the WORK (at whatever its
status might be);
• ensure that CONTRACTOR’s group/discipline leaders are available to give “on-the-spot
answers” to any questions raised by COMPANY PTR team and are available at any time
in order to attend PTR meetings;
• implement at the earliest the comments made by COMPANY’s PTR team in their
Technical Review report (including any required repairs, re-WORK and replacement);
and
• Provide a live database of Technical Review findings and agreed actions, together with
current status for review at any stage during the execution of the WORK.
14 ATTACHMENT III F: Responsibility Matrix for ESP and related equipment supply,
installation and operation
P - Perform Task, W - witness task, I - inspect task, A – assist
Resposibility
1 Equipment Supply
Downhole
P
1.2. Supply Downhole Cable cable
Junction
P
1.3. Supply Junction Box Box
Switchgear
P
1.8 Supply Switchgear 6.6 section 6.6
Switchgear
P
1.10 Supply Switchgear 0.4 kV 0.4 kV
2 Equipment Installation
Switchgear
P
2.8. Install Switchgear 6.6 6.6
Switchgear
P A
3.6. Supply power to VSD 6.6
Earthing
3.15 Joint resistance grounding test system W P
Earthing
3.16 grounding resistance test system W P
Notes:
1) Cable from VSD to JB recommended by VSD manufacturer is AWG 1/0 for Dammam wells
2) EPC contractor installs cable glands and stripping of power cable between VSD and JB and JB side
for power cable from Wellhead Penetrator. Connection to VSD and JB connectors by ESP supplier
15.1.2 The lists set out herein are not intended to be exhaustive and any document required
within the frame of this CONTRACT, necessary for the execution of the WORK,
shall be prepared by or caused to be prepared by CONTRACTOR and be made
available for COMPANY review, approval as requested.
15.1.3 CONTRACTOR shall prepare and submit for APPROVAL the detailed Master
Document Register on which he shall have marked the classification of documents
(for review or/and APPROVAL) based upon the classification guidelines herein and
the requirements of SECTION VII.
15.1.4 Documents have to be developed to “Approved for Use”, and “As-built” status.
15.1.6 The number, type of support and procedure for submission of documents for review
or APPROVAL, and of FINAL DOCUMENTATION are found in SECTION IV
15.3.2 COMPANY shall be at liberty to revise the classification (i.e. APPROVAL, review,
for information, etc.) of any documents in the register proposed by
CONTRACTOR.
***********************
Minutes of Meetings 1
Project Execution Plan covering including but not limited the following project Areas: 1
Integration Management
Communication Management
Stakeholders Management
Project Funding
Scheduling
Cost Estimating
Project Controls
Change Management
Human Resources
Information Management
Project Assurance
Risk Management
Quality Management
Security
Environment
Regulatory
Interfaces Management
Contract Management
Procurement Management
Material Management
Engineering Management
Construction Management
Completions Management
Project Change Procedure (additional work scope, not provided for by Contract; necessity 1
to make changes in the course of design based on new information or calculations)
Reporting Procedure 1
Invoicing Procedure 1
Monthly Reports and Other Periodic Reports including Weekly and Daily Reports 2
Monthly Progress 2
Manpower Projections 2
Level 2 ,3 and 4 CONTRACT Schedules, and other scheduling and progress documents
2
specified in SECTION VII Administrative Procedure
Training materials 2
Latest edition of the maintenance and operation notices and manuals of Equipment and
3
Materials as soon as they are received at the SITE.
FINAL DOCUMENTATION 1
Audit Reports 1
Audit Finding 2
Audit Summary 2
Training Procedure 1
Turnover Notice 2
Surveillance Report 2
Non-conformance Report 2
Concrete Ticket 2
Ground Continuity ( Electrical Equipment and Ground Test Bars ) Test Record 2
Coating Inspection 2
NDT Reports 2
PWT Reports 2
Completion Checklist-Civil 2
Completion Checklist-Electrical/Instrumentation 2
Constructability Review/ SIMOPS Study ToR, Workshop, Report and Close-Out Report 1
Hot Work
Excavation
Transportation Safety
Permit To Work
Incident Investigation
Working at Height
Scaffolding
Lifting
Basis of Design 1
Project Specifications 2
Purchase Requisition 2
Equipment lists 2
Drawing Lists 2
Process Description 2
Operating Manual 2
Maintenance philosophy 2
- Instruments
- Valves 1
- Packages
Line lists 2
Waste matrix 2
ALARP Demonstration 2
Crossings Matrix 2
Buoyancy calculations 2
Isolating Joints;
Anchor Flanges;
Pipe supports; 1
Concrete coating
Flowline weights;
Flowline Trench & Backfill within areas with High water table;
Flowline Markers Details & combined Marker post with CP test station;
Line Lists 2
Special Pipe Support Drawings – showing pipe attachment and support steelwork 2
Valve Specifications 2
Valve List 2
Piping Standards 2
Pipes;
Piping fittings;
Piping valves;
Isolating Joints;
Drain Vessel
Interlock System
Survey Specification - Geological surveys, Sub-soil surveys and analysis of borehole data 2
and existing ground conditions;
Specification for Setting out stations, triangulation points and bench marks for the WORK 2
Engineering Survey Reports with necessary plans, sections and other required drawings 2
Foundation details 2
Typical Road 2
15.12ELECTRICAL ENGINEERING
Electrical Cables;
Switchboards;
Switchgears;
Lighting System;
Earthing System;
Cable Sizing Calculations for LV, auxiliary voltages Power and Control cables including
2
AC and DC UPS distribution
Overall protection coordination / selectivity study, short circuit study, complete with
2
relevant relay setting booklet for the overall (new and existing) network.
Sockets layout 2
Switchboard Schedule 2
Interconnection and External Wiring Diagrams (one per equipment and/or consumers) 2
Circuit Schedules 2
Earthing materials;
Material Take Offs (for all equipment/accessories/bulk) for earthing, lighting and power 2
Power/Heat/HVAC/Mass Estimates 2
Specifications for all line instruments like Control Valves, On-Off Valves, MOVs, etc. 2
Instrumentation Cable & Cable way (Main and branch) layout drawings 2
Instrumentation Junction Boxes, field panels and field equipment wiring diagrams 2
Instrument Junction Boxes and Field Panels – specification, GA, schedule and termination 2
drawings
DCS, ESD, FGS - I/O database with alarm and set points for control systems – hardwired 2
and software signals;
Control System (DCS, ESD, FGS) Documents – Control System Functional Design 2
Specifications (FDS)
Control System (DCS, ESD, FGS) Documents - Control panel internal and external GA, 2
BOM, mounting details, powering, I/O assignment, external field-side and internal wiring,
operator workstation GA & wiring, hardwired emergency console GA, layout and wiring
drawings, etc. as applicable.
Control System (DCS, ESD, FGS) Documents - Networking and interfacing documents, 2
server, IT component drawings, application Programming/ configuration docs, Operation
Graphics, Reports, Alarm and Event reporting, etc.
Package & Control System (DCS, ESD, FGS) Documents –Operation and Maintenance 2
Manuals;
Package Documentation – Panel GA, Layout, Wiring, BOM, Instrument details, etc. as 2
applicable
Logic diagram for interlocks – all systems (DCS, ESD, FGS etc.); 2
F & G Drawings 2
Construction/Installation Specifications 2
Calculation Notes 2
RTU and DCS /HMI Specifications with integration of ESD and F&G alarms 2
Temperature Instruments
Pressure Instruments
Level Instruments
Control Valves
DCS;
Pressure Instruments;
Temperature Instruments;
Flow Instruments;
Analysers;
Instrument Cables;
Control valves;
Instrument Cable, cable tray & accessories, cabling accessories - Material take off 2
Bulk Material Take Off, Instrumentation hook-up and tubing material take off 2
Interface And Integration Philosophy For IT & Telecommunication And MES Systems 1
Specification For Telecom Facility (Masts, Towers, Telecom And Server Rooms, Cable 2
Duct System, Grounding And Lightning Protection Loops, Etc.)
Cable Schedule 2
IP Addressing Plan 2
List of Licenses 2
Material Take Off for IT & Telecommunication Systems (for all hardware, software, 2
licenses and bulk materials)
Equipment Layout, Cable and Trays Routing Drawing (for each building and process 2
facility)
Table of Calculation for IT & Telecommunication and MES Systems IP‐Traffic Loads 2
iSAT Procedure 2
iSAT Report 2
Layouts for all security facilities (Fence’ lines, mesh fence, barb wire, etc.), Entry Control 2
Facilities (parking area, gates and barriers, check points, watch and Inspection towers,
etc.), Shelters, Land obstacles (ditch, rampart, and etc.)
Detailed drawings for all elements of security facilities (Fence’ lines, mesh fence, barb 2
wire, etc.), Entry Control Facilities (parking area, gates and barriers, check points, watch
and Inspection towers, etc.), Shelters, Land obstacles (ditch, rampart, and etc.)
Security System Cable Routing Drawings and Cable Tray Layout Drawings 2
CCTV System
Application Procedures 2
Anodes;
MMO anode;
Transformer rectifier;
Coupons;
Bonding Box;
Transducers;
15.17ENVIRONMENTAL ENGINEERING
Procurement Plan 1
Purchase order requisitions with all attachments, at call for tender stage and at award
2
stage, and all further revisions thereof
Non-LLI List 2
VENDOR/SUBCONTRACTOR Schedules 2
Monthly order statement (requisition sending date, order date, expected delivery, delivery 3
date)
Expediting Reports 2
Inspection Reports 2
Two Years Operation and Capital priced Spare Parts List in SPIR and follow up 2
Shipping Forecast 3
15.19CONSTRUCTION DOCUMENTS
Class
Cold bending;
Holiday testing;
Cathodic Protection;
Lighting system;
Class
Mobilisation/Demobilisation schedules 2
Construction Manual 2
Field reports 3
Subcontract plans 2
Class
Class
Field drawings 2
Weighing procedure 2
Weight controls 2
Class
Sub-System List 2
Final Vessel & Equipment Inspection & testing Procedures (organization of vessel
inspection by Vendor/Construction/precom/comm & COMPANY).
Final Relief Valve Testing Procedure & Schedule (PSV certifications management (up to
Start-Up)).
Cold Wire Loop testing / Point to Point Loop Testing (loop test procedure including Loop
Pack development procedure)
RFCC management
Manhour Management.
COMMISSIONING Consumables (All First Fill / Oils / Grease,…) & Tools / Radios
COMMISSIONING procedure & lists)
Dossiers - PRE-COMMISSIONING 2
Dossiers - COMMISSIONING 2
Energization Procedure 1
Utility consumption statements and stock recommendations for construction and Start- 2
Up needs
NOTE:
For the avoidance of doubt, it shall be the case that all such documentation shall be produced by
CONTRACTOR as part of his Detail Design and Engineering for the WORK.
16.1.3 COMPANY ITEMS, mentioned in Clause 16.2 shall be made available for
CONTRACTOR’s pick up from COMPANY’s warehouse within the Contract
Area. Site Acceptance Tests (SAT) or VENDOR assistance during installation are
not included into the COMPANY’s scope. VENDOR ASSISTANCE during PRE-
COMMISSIONING, COMMISSIONING, START-UP and PERFORMANCE
TEST are included into the CONTRACTOR’s scope.
16.1.4 The design documentation for the COMPANY ITEMS, mentioned in items 16.2
necessary for the Basic Design WORK by CONTRACTOR will be available to
CONTRACTOR at the EFFECTIVE DATE.
16.2.4 This provision partially cover the total amount of equipment items required on each
of the mentioned Well Pads, so it is CONTRACTOR’s responsibility to procure all
the remaining equipment’s and accessories as it has been described on
CONTRACTOR’s scope of WORK.
installation from VSD panel to Junction Box and from Junction Box to X-mas tree
of water supply wells.