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Construction
and Building

Construction and Building Materials 22 (2008) 1232–1238


MATERIALS
www.elsevier.com/locate/conbuildmat

Estimation of asphalt concrete fatigue curves – A damage


theory approach
a,* b
Marı́a Castro , José A. Sánchez
a
Departamento de Transportes, E.T.S.I.C.C.P., Universidad Politécnica de Madrid, Profesor Aranguren s/n, 28040 Madrid, Spain
b
Departamento de Ingenierı́a Civil: Hidráulica y Energética, E.T.S.I.C.C.P., Universidad Politécnica de Madrid,
Profesor Aranguren s/n, 28040 Madrid, Spain

Received 13 June 2006; received in revised form 3 December 2006; accepted 31 January 2007
Available online 12 March 2007

Abstract

In order to represent the behaviour during fatigue tests of asphalt concrete mixtures, a phenomenological model, based on the con-
tinuous damage theory, has been developed. From this model, a method for estimation of fatigue curves was formulated. From a prac-
tical point of view, the use of this method enables classic fatigue curves to be estimated with a smaller number of specimens tested. This
method of estimating fatigue curves was applied to three mixtures, and its results were compared with those of the standard procedure.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Asphalt mixes; Fatigue; Damage

1. Introduction Damage is defined as any loss of strength that takes


place in a specimen during a test [2]. During a fatigue test,
Fatigue cracking is one of bituminous pavements’ main modulus value decreases according to Fig. 1. Three phases
distress modes. Usually, the study of asphalt materials in can be distinguished [3–5]:
terms of fatigue is conducted by analyzing their fatigue
curves. These fatigue curves are mathematical relationships  Phase I: at the beginning of the test there is a rapid dim-
between a state variable and the number of load cycles inution of the modulus value.
needed to fatigue the mixture.  Phase II: modulus variation is approximately linear.
Usually, fatigue curves are obtained by means of labora-  Phase III: rapid decrease of the modulus value.
tory testing. In Spain, the procedure for laboratory charac-
terization of the fatigue performance of asphalt mixtures is A damage parameter, D, which represents the relative loss
standardized by means of the NLT-350/90 standard [1]. of modulus between the initial state and the state of the
This standard indicates the procedure for obtaining two material in a certain cycle N is defined as:
fatigue curves: A ‘‘classic’’ fatigue curve in which the state jE0 j  jE j
variable is the applied load, and an ‘‘energy’’ fatigue curve D¼ ð1Þ
jE0 j
in which the state variable is the dissipated energy in the
test. For both curves, the minimum number of specimens where D is the damage parameter in cycle N, jE0 j is the
tested is 10. The test established in NLT-350/90 is a norm of the complex modulus in the initial state, and
three-points bending test with a prismatic specimen. jE*j is the norm of the complex modulus in cycle N. The
complex modulus characterizes the linear viscoelastic prop-
erties of a material under periodic sinusoidal loading. The
*
Corresponding author. Tel.: +34 91 3366653; fax: +34 91 336654. norm of the complex modulus jE*j is defined as the ratio
E-mail address: maria.castro@upm.es (M. Castro). between the amplitudes of stress and strain in a cycle.

0950-0618/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2007.01.012
M. Castro, J.A. Sánchez / Construction and Building Materials 22 (2008) 1232–1238 1233

Nomenclature

D damage parameter L span of the specimen (in mm)


Df value of damage parameter when fatigue is M width of the specimen (in mm)
reached N number of cycles
E Young modulus Nf number of cycles at fatigue
E0 Young modulus of virgin material O thickness of the specimen (in mm)
E* complex modulus P applied load to the specimen
jE*j norm of the complex modulus e strain
jE0 j norm of the complex modulus in the initial e0 amplitude of initial strain
state r stress

PHASE I PHASE II PHASE III Lee and Kim [12] have used the aforementioned visco-
elastic linear constitutive model to develop a prediction
model for fatigue. For the development of this fatigue pre-
diction model, they assume that the test is conducted under
controlled strain and consider as failure criterion the loss of
Modulus

half the pseudostiffness. Pseudostrain-based models need


additional tests, for example, the creep test, to determine
material parameters used by these models. This is their
main disadvantage.
In this paper a method to estimate fatigue curves of
Number of cycles asphalt concrete mixtures is proposed. This method, based
Fig. 1. Modulus variation during a fatigue test. on the theory of continuous damage, uses as input data
only measurements that were already made during fatigue
tests. It does not require any additional measurement or
During a fatigue test this damage parameter varies from test to characterize the material. As an additional advan-
zero, when the material is virgin, to a value Df (Df 6 1) tage it is possible to perform the estimation by testing a
when fatigue is reached. smaller number of specimens than the standard Spanish
Several researchers have proposed fatigue models of procedure.
asphalt mixtures based on the theory of damage. Piau [6]
proposes a law of damage applicable to the fatigue test stan- 2. Laboratory tests and materials
dardized in France (two-points bending test on trapezoidal
specimens). Bodin et al. [7] propose an elastic model of fati- Three-points bending fatigue tests have been used. These
gue damage (tension–compression tests on cylindrical spec- tests follow the Spanish standard NLT-350/90 [1]. A pris-
imens and two-points bending test on trapezoidal samples). matic specimen, supported on its ends, is put under a cyclic
Baaj [8] proposes a law of damage for tests on cylindri- vertical load centred on its span (Fig. 2). Testing is con-
cal specimens under controlled stress or strain. The Baaj trolled by displacement so that, during testing, the maxi-
model uses corrected values instead of the values resulting mum specimen displacement remains constant while the
from tests, in an effort to avoid the influence of factors such applied load required to achieve that displacement dimin-
as material heating during the test or tixotropy. Sousa et al. ishes at every cycle.
[9] have questioned whether the aforementioned correc- The test temperature is 20 °C. The shape of the loading
tions are correct. wave is sinusoidal, without rest periods, and its frequency
For the purpose of simulating a fatigue test by means of is 10 Hz [13]. It is assumed that fatigue has been reached
finite elements, Ullidtz et al. [10] propose two hypotheses and the test completed when the applied load is half the ini-
for damage analysis. Both hypotheses lead to expressions tial load.
of modulus variation for cases of tests with controlled
stress or strain, which are not valid for the Spanish test
because it was conducted with controlled displacement. • Three-point bending fatigue test
On the other hand, Lee and Kim [11,12] have proposed • Prismatic beam specimen
• Displacement imposed M
a constitutive model for asphalt concretes under cyclic O
• Sinusoidal repeated loading pattern: 10 Hz
loadings based on the damage theory. They consider the • Temperature = 20° C
• Failure criterion:
behaviour of the material as viscoelastic, but the pseudo- Final force = ½ Initial force
L
strain concept is used in order to operate as if its behaviour
were elastic. Fig. 2. Characteristics of tests performed.
1234 M. Castro, J.A. Sánchez / Construction and Building Materials 22 (2008) 1232–1238

Each specimen (beam) has dimensions of 300 ± 10 mm Modulus, in a certain cycle, is defined as the quotient
by 50 ± 10 mm by 50 ± 10 mm. It is made by sawing a between stress and strain amplitudes. The amplitude, in a
large specimen (slab) of asphalt mixture into five parts, in cycle, is the absolute value of the difference between maxi-
compliance with NLT-173/84 [14]. In accordance with this mum and minimum value, of the magnitude of interest, in
standard, each specimen is compacted by means of a that cycle.
vibrating plate compactor. The total duration of this pro- The mixtures studied were three asphalt concrete mixes
cess is 5 min. Every 75 s the plate turns 90°. with different grading curves (Fig. 3). S12 and S20 mixtures
Fatigue tests have been conducted in a servo-hydraulic are used in wearing courses. S25 mixture is used in base
testing facility. The system registers load, strain and dis- courses. To make these mixtures 60/70 pen bitumen and
placement waves every 500 cycles, from cycle 200. Thus, calcareous aggregates were used. The binder content, per
in cycles 200, 700, 1200, 1700, and so on, the values of these weight of aggregates, was between 4.6% and 5% (Table 1).
functions throughout a complete cycle are registered.
Strain is measured by means of a transducer located in 3. Damage model
the centre of the bottom face of the tested specimen. Stress
(r), in a point located in the centre of the bottom face of The proposed model of damage is:
the specimen, is determined, in every cycle, from the regis-
N ¼ a  eb0  Dc ð3Þ
tered load, the dimensions of the specimen and the distance
between supports (Eq. (2)): The expression (3) relates to the damage, D, that the
  material of a specimen undergoes, tested according to the
L 1
r¼3P   10  ð2Þ Spanish standard, after N cycles of load, and with an initial
2 M  O2 strain e0. In this expression, a, b, and c are parameters of
where r, and P are, respectively, the instantaneous stress in the asphalt concrete mix that must be experimentally deter-
MPa and the registered load at the same instant in Newton; mined. In order to verify the validity of the proposed model
L, M and O are, in mm, the distance between supports, the of damage, 26 specimens, made with three different asphalt
width of the specimen, and the thickness of the specimen concretes mixes, have been tested.
(Fig. 2). The obvious approach with regard to verifying Eq. (3) is
to make a multiple regression to determine parameters a, b,
and c. A statistical analysis must then be made and, based
on the significance level of the estimated parameters (a, b,
100 and c) and the coefficient of correlation R2, the proposed
model of damage could be accepted or rejected. However,
S25
80
this obvious approach has the disadvantage that the num-
S20 ber of data points obtained from each specimen is propor-
S12 tional to the duration of the test. Thus, lightly loaded
%Passing

60
specimens (lower e0) have greater influence on the esti-
mated regression parameters. This different influence
40
among specimens could be as large as an order of magni-
tude. So, a different approach must be used to avoid this
20 pitfall. One way to avoid it is to study separately damage
evolution with the number of cycles and damage evolution
0 with the load (e0).
0.01 0.1 1 10 100
Sieve size (mm)

Fig. 3. Grading curves.


S12 mixture. 3-5 specimen
70000

60000 2.09
y = 123070.90x
Table 1 2
Number of cycles

50000 R = 0.99
Characteristics of the mixtures studied
40000
Property Mixture
S12 S20 S25 30000

Binder penetration (0.1 mm) 60–70 60–70 60–70 20000


Binder softening point (°C) 48–57 48–57 48–57
Binder content (%) 5 5 4.6 10000

Aggregate bulk specific gravity (g/cm3) 2.67 2 67 0


Mix bulk specific gravity (g/cm3) 2.39 2.37 2.37 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Void content in the mix (%) 3.7 4.5 5.0 Damage
Void content in the mineral aggregate (%) 14.7 15.5 15.1
Fig. 4. Evolution of damage during a fatigue test.
M. Castro, J.A. Sánchez / Construction and Building Materials 22 (2008) 1232–1238 1235

Table 2 age values of this coefficient for each mixture and its stan-
Exponent of damage dard deviation are shown.
Mixture c Standard a b R2 In contrast, the variation of coefficient b is great (greater
deviation of c than two orders of magnitude). This is logical because,
S12 2.4875 0.488 9.455E16 4.4249 0.99 according to the proposed model of damage, this coeffi-
S20 2.2233 0.452 1.1595E12 2.6612 0.79 cient is a function of the initial strain of the specimen. In
S25 2.0858 0.503 1.2199E18 5.0691 0.89
Table 2 the coefficients a and b for each mixture as well
Coefficients of initial strain and their respective coefficients of correlation. as their respective correlation coefficients are shown.

The evolution of damage with the number of load cycles 4. Prediction of fatigue curves
must be studied for each specimen alone. In each specimen
tested the initial strain is constant. Therefore, according to The model proposed in the previous section could be
(3), the relation between damage and number of cycles is used for the estimation of fatigue curves because it is valid
throughout the test, and, therefore, when fatigue is reached
N ¼ b  Dc ð4Þ also. In order to perform this estimation, decimal loga-
where N is number of cycles, D is damage, and b and c are rithms on both sides of Eq. (3) must be taken. Also, vari-
constants to determine. In Fig. 4, the evolution of damage ables N and D must be particularized for the cycle of
with the number of cycles for a specimen, may be seen. In fatigue (subscript f). So, Eq. (5) may be written:
all the specimens tested, the coefficient of correlation R2 LogðN f Þ ¼ LogðaÞ þ b  Logðe0 Þ þ c  LogðDf Þ ð5Þ
has had a high value, varying between 0.924 and 0.998,
which confirms the validity of the proposed model of dam- Rearranging the terms Eq. (5) may be written as follows:
age to explain the evolution of damage in a specimen. On LogðaÞ þ c  LogðDf Þ 1
the other hand the variation of coefficient c for specimens Logðe0 Þ ¼  þ  LogðN f Þ ð6Þ
b b
made with the same mixture is small. In Table 2, the aver-

Fig. 5. Method proposed to estimate fatigue curves.


1236 M. Castro, J.A. Sánchez / Construction and Building Materials 22 (2008) 1232–1238

Eq. (6) is the equation of a fatigue curve. In order to com- 5. Fitting a curve of the form N ¼ b0i  Dc to the data of
pare fatigue curves obtained by means of the proposed pro- every specimen (it must be emphasized that c is now
cedure, and fatigue curves obtained through the procedure the same for all specimens tested).
established by the Spanish standard NLT 350-90, it is nec- 6. Fitting a curve of the form b0 ¼ a  eb0 to the coefficients
essary to substitute e0 by 2 Æ e0 in Eq. (6) because the Span- b0i obtained at the end of step 5 and to the initial strain
ish standard uses, in the expression of fatigue curves e0i of each specimen i.
obtained in compliance with it, an initial strain half of 7. Obtaining the expression N ¼ a  eb0  Dc valid for all
which is measured in fatigue tests. Eq. (7) is then obtained: specimens made with this mixture.
LogðaÞ þ c  LogðDf Þ 1 8. Obtaining the fatigue curve from the expression
Logðe0 Þ ¼   Logð2Þ þ obtained at the end of step 7. The value of the damage
b b
parameter at the cycle of fatigue (Df) is estimated as
 LogðN f Þ ð7Þ the average value of damage at fatigue among all the
This expression provides an estimation of fatigue curves specimens tested made with the same asphalt concrete
from the proposed model of damage (Eq. (3)). It must be mix. Thus, the fatigue curve of the mixture can be
taken into account that Df is a parameter of the mixture obtained with the expression (7).
and must be experimentally determined.
As mentioned previously, according to standard NLT- As a consequence of using this method, following the
350/90, at least ten specimens must be tested to determine test procedure set out in the NLT 350-90 standard, test
the fatigue curve of an asphalt mixture. Therefore, two validity criteria defined in this standard are applicable.
large specimens (slabs) of mixture must be made according Specifically, tests in which some incident, such as an
to NLT-173/84. As the proposed procedure to estimate abnormal breakage of the specimen, has occurred must
fatigue curves takes into account all the data acquired be rejected, as well as those that are too long or too short
while the test is in progress, and not only its final values, in duration.
fewer specimens could be used to estimate fatigue curves. According to the proposed method to estimate fatigue
If only five specimens were used, then only one large spec- curves (Fig. 5), results corresponding to the testing of five
imen (slab) would be needed. specimens are shown. In Table 3, the value of damage at
Therefore, the method proposed to estimate the fatigue fatigue for each mixture Df (average value of damage at
curve of an asphalt mixture is as follows (Fig. 5): fatigue of the specimens tested), as well as its standard devi-
ation, which is reasonably small, are shown. Also, Table 3
1. Testing specimens following the procedure established shows the parameters of the model of damage correspond-
by the Spanish standard NLT-350/90. ing to the three mixtures studied. By applying Eq. (7) to
2. For every tested specimen i, calculation of the value of these parameters, an estimation of the corresponding fati-
the damage parameter D in all cycles in which measures gue curves of these mixtures is obtained. In Table 4, the
are taken D ¼ ðjE0 j  jE jÞ=jE0 j. coefficients of these estimated fatigue curves are shown.
3. Fitting a curve of the form N ¼ bi  Dci to the data of For the sake of comparison, the coefficients of the fatigue
every tested specimen i. curves, obtained using the standardized procedure (NLT-
4. Calculation of parameter c as the average of ci. 350/90), are shown in the same table.

Table 3
Parameters of the proposed model of damage and value of damage at fatigue for each mixture (5 specimens)
Mixture a b c Df Standard deviation of Df
S12 4.9402E16 4.3423 2.1963 0.7352 0.006
S20 6.8768E11 2.5819 2.2215 0.7300 0.019
S25 6.0506E18 5.375 2.2654 0.7912 0.012

Table 4
Parameters of fatigue curves
Mixture Log (strain) = A + B Æ Log (cycles)
A (Estimated) B (Estimated) A (NLT-350/90) B (NLT-350/90)
S20 4.1661 0.3873 3.9510 0.3429
S25 3.1504 0.1860 3.1975 0.1955
S12 3.4758 0.2303 3.4494 0.227
Estimated versus standardized (NLT-350/90) fatigue curves.
M. Castro, J.A. Sánchez / Construction and Building Materials 22 (2008) 1232–1238 1237

2.8 the 95% confidence intervals of the curves obtained by


means of the standardized procedure (Figs. 6–8). This
Standard result supports the method proposed.
Log Strain (microstrain)

2.6 Estimated
Lower 95% CI
Upper 95% CI 5. Conclusions
2.4
A phenomenological model based on the theory of con-
tinuous damage was formulated to represent the fatigue
2.2
behaviour of asphalt mixtures tested according to the
Spanish standard NLT-350/90. The parameters of this
model can be determined using data usually measured dur-
2 ing the NLT-350/90 fatigue tests, without requiring any
3.5 4 4.5 5 5.5 6 additional tests or measurements.
Log (Number of cycles)
From this model, a method for the estimation of fatigue
Fig. 6. Standardized fatigue curve with confidence intervals and estimated curves of asphalt mixtures has been developed. The method
fatigue curve. S12 mixture. developed has the advantage over the standardized one
(NLT-350/90) that it allows an estimation to be made by
In order to demonstrate the accuracy of the proposed testing a smaller number of specimens. So, the cost and
method for the estimation of fatigue curves, curves time required for determining fatigue curves of asphalt
obtained by means of the standardized procedure and their mixtures can be simultaneously reduced.
95% confidence intervals, as well as the estimated curves, The fatigue curves of three asphalt concrete mixtures
have been plotted on the same graph. In all cases curves have been determined by means of the proposed method
estimated by means of the proposed method are within and the standardized (NLT-350/90) method. The fatigue
curves obtained by both methods were compared. One
result from this comparison that must be emphasized is
3 that the curves obtained by the method proposed are
Standard within the 95% confidence intervals of the curves obtained
2.8 Estimated
by the standardized one. This result supports the validity of
Log Strain (microstrain)

Lower 95% CI
2.6 Upper 95% CI
the method proposed for obtaining fatigue curves of
asphalt mixtures.
2.4

Acknowledgement
2.2

The laboratory tests were performed in the Spanish


2
Road Research Centre (CEDEX).
1.8
3.5 4 4.5 5 5.5 6
References
Log (Number of cycles)

Fig. 7. Standardized fatigue curve with confidence intervals and estimated [1] Centro de Estudios de Carreteras. Norma NLT-350/90: Ensayo de
fatigue curve. S20 mixture. fatiga en flexotracción dinámica de mezclas bituminosas. Centro de
Estudios y Experimentación de Obras Públicas (CEDEX), Madrid,
1990 (in Spanish).
2.8 [2] Lee HJ, Daniel JS, Kim YR. Continuum damage mechanics-based
fatigue model of asphalt concrete. J Mater Civil Eng 2000;12(2):
Standard
105–12.
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2.6
[3] De La Roche C, Marsac P. Caractérisation expérimentale de la
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dissipation thermique dans un enrobé bitumineux sollicité en fatigue.
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2.4
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