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NETZSCH Group
NETZSCH Holding
2
PCP – Pump
Pump Equipment
T1 T1
Pump6
D1 D1 Insertable Pump 14
NTU Pump 18
T2 T2 Stop Pin 20
Coupling21
Torque Anchor 22
Pup Joint 24
Gas Separator 25
Sucker Rod 34
Pony Rod and Polished Rod 35
Sucker Rod Coupling 36
Non Rotating Centralizer 37
Conversion
PC Pump Nomenclature
3
PCP – Pump System
Key Advantages
energy saving
4
Application Range
Conventional
oil production
DEWATERING OF
GAS WELLS coAl bed methane/
COAL SEAM GAS
5
Pump Equipment – Pumps
Model 1.66”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
stator diameter D2: 42,0 mm, stator thread T2: 1.66” NU pin; min. tubing: 1.66“; min. casing: 3 1/2”– 17.05 lb/ft
Model 2 3/8”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
stator diameter D2: 66,0 mm; stator thread T2: 2 3/8” EU pin
min. tubing: 2 3/8”; min. casing: 3 1/2”– 9,2 lb/ft; all pump models 2 3/8” are also available with NU thread
6
Model 2 7/8”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 278*060DT16 16 101 60 870 7/8” 42,5 1.910 13,3 1.350 22,2
NTZ 278*090DT16 16 101 90 1305 7/8” 42,5 2.547 17,7 1.987 33,2
NTZ 278*120DT16 16 101 120 1740 7/8” 42,5 3.185 22,2 2.625 43,8
NTZ 278*150DT16 16 101 150 2176 7/8” 42,5 4.073 28,4 3.263 54,5
NTZ 278*180DT16 16 101 180 2611 7/8” 42,5 4.710 32,5 3.900 65,1
NTZ 278*200DT16 16 101 200 2900 7/8" 42,5 5.294 36,4 4.484 74,9
NTZ 278*240DT16 16 101 240 3481 7/8” 42,5 6.060 42 5.256 87,6
stator diameter D2: 78,6 mm; stator thread T2: 2 7/8” EU pin
min. tubing: 2 3/8”; min. casing: 4 1/2”– 11.6 lb/ft; all pump models 2 7/8” are also available with NU thread
7
Pump Equipment – Pumps
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 278*060DT20 20 126 60 870 7/8” 42,5 2.225 15,4 1.665 27,4
NTZ 278*090DT20 20 126 90 1305 7/8” 42,5 3.020 20,7 2.460 41,0
NTZ 278*120DT20 20 126 120 1740 7/8” 42,5 3.815 26 3.255 54,3
NTZ 278*150DT20 20 126 150 2176 7/8” 42,5 4.935 34,1 4.125 68,9
NTZ 278*180DT20 20 126 180 2611 7/8” 42,5 5.730 39,4 4.920 82,1
NTZ 278*200DT20 20 126 200 2900 7/8" 42,5 6.366 43,4 5.556 92,8
NTZ 278*240DT20 20 126 240 3481 7/8” 42,5 7.320 50,6 6.510 107,0
NTZ 278*060DT25 25 157 60 870 7/8” 42,5 2.615 18,1 2.055 33,8
NTZ 278*090DT25 25 157 90 1305 7/8” 42,5 3.605 25 3.045 51,0
NTZ 278*120DT25 25 157 120 1740 7/8” 42,5 4.595 31,6 4.035 67,3
NTZ 278*150DT25 25 157 150 2176 7/8” 42,5 5.910 40,9 5.100 85,1
NTZ 278*180DT25 25 157 180 2611 7/8” 42,5 6.900 47,6 6.090 101,6
NTZ 278*200DT25 25 157 200 2900 7/8" 42,5 7.710 53,0 6.900 115,1
NTZ 278*240DT25 25 157 240 3481 7/8” 42,5 8.880 61,5 8.070 132,6
NTZ 278*060DT32 32 201 60 870 7/8” 42,5 3.185 21,7 2.625 43,8
NTZ 278*090DT32 32 201 90 1305 7/8” 42,5 4.460 30,7 3.900 65,1
NTZ 278*120DT32 32 201 120 1740 7/8” 42,5 5.810 39,1 5.250 87,6
NTZ 278*150DT32 32 201 150 2176 7/8” 42,5 7.335 49,1 6.525 109,0
NTZ 278*180DT32 32 201 180 2611 7/8” 42,5 8.610 57,7 7.800 130,0
NTZ 278*200DT32 32 201 200 2900 7/8" 42,5 9.630 65,0 8.820 147,2
NTZ 278*240DT32 32 201 240 3481 7/8” 42,5 11.235 77 10.425 171,3
stator diameter D2: 78,6 mm; stator thread T2: 2 7/8” EU pin
min. tubing: 2 3/8”; min. casing: 4 1/2”– 11.6 lb/ft; all pump models 2 7/8” are also available with NU thread
Model 3 1/2”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
8
Model 3 1/2” (continuation)
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 350*180ST16.4 16,4 103 180 2611 1” 54 6.995 77,0 6.150 145,0
NTZ 350*200ST16.4 16,4 103 200 2900 1” 54 7.895 86,1 7.056 166,1
NTZ 350*240ST16.4 16,4 103 240 3481 1” 54 9.095 99,0 8.250 194,3
NTZ 350*300ST16.4 16,4 103 300 4350 1” 54 11.155 125,0 10.310 243,0
9
Pump Equipment – Pumps
Model 4”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 400*100ST40* 40 252 100 1450 1 1/8” 58 5.611 61,0 5.016 115,0
NTZ 400*120ST40* 40 252 120 1740 1 1/8” 58 6.901 74,9 6.306 145,1
NTZ 400*150ST40* 40 252 150 2176 1 1/8” 58 8.519 91,3 7.674 176,5
NTZ 400*180ST40* 40 252 180 2611 1 1/8” 58 10.115 108,6 9.270 213,2
NTZ 400*200ST40* 40 252 200 2900 1 1/8” 58 11.027 119,3 10.182 234,2
10
Model 4” (continuation)
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 400*180DT66 66 415 180 2611 1 1/8” 58 9.025 108,8 8.180 188,3
NTZ 400*200DT66 66 415 200 2900 1 1/8” 58 10.073 120,6 9.234 212,5
NTZ 400*240DT66 66 415 240 3481 1 1/8” 58 11.770 139,5 10.925 251,4
NTZ 400*060DT142 142 893 60 870 1 1/8” 58 6.595 78,1 6.222 138,2
NTZ 400*090DT142 142 893 90 1305 1 1/8” 58 9.500 112,4 9.127 205,2
NTZ 400*110DT142 142 893 110 1595 1 1/8” 58 11.885 139,8 11.340 264,0
stator diameter D2: 102 mm; stator thread T2: 3 1/2” EU box *stator thread T2: 4” NU pin
min. tubing: 2 7/8”; min. casing: 5 1/2”– 20 lb/ft; all pump models 4” are also available with NU thread
11
Pump Equipment – Pumps
Model 4 1/2”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 450*060DT150 150 943 60 870 1 1/8” 71,5 4875 95 4280 114
NTZ 450*090DT150 150 943 90 1305 1 1/8” 71,5 7055 138 6460 173
NTZ 450*120DT150 150 943 120 1740 1 1/8” 71,5 9155 174 8762 232,2
NTZ 450*150DT150 150 943 150 2176 1 1/8” 71,5 11585 223,4 10740 290,9
stator diameter D2: 114,3 mm; stator thread T2: 4 1/2” EU pin
min. tubing: 3 1/2”; min. casing: 6 5/8”– 24 lb/ft; All pump models 4 1/2” are also available with NU thread.
12
Model 5”
rotor stator
max. differential thread dia- length length
pump model production rate weight weight
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm kg mm kg
100 rpm
NTZ 500*080DT170 170 1069 80 1160 1 1/8” 81 5400 136 4755 139
NTZ 500*100DT170 170 1069 100 1450 1 1/8” 81 6915 174 6270 184
NTZ 500*150DT170 170 1069 150 2176 1 1/8” 81 10405 262 9510 279
NTZ 500*180DT170 170 1069 180 2611 1 1/8” 81 11920 294,4 11031 329
NTZ 500*060DT226 226 1421 60 870 1 1/8” 81 5810 145 5165 151
NTZ 500*090DT226 226 1421 90 1305 1 1/8” 81 8845 212,5 8200 244,2
NTZ 500*120DT226 226 1421 120 1740 1 1/8” 81 10885 261 10240 305,5
stator diameter D2: 127 mm; stator thread T2:5” LTC pin; min. tubing: 4 1/2”; min. casing: 6 5/8” – 24 lb/ft
13
Pump Equipment
Not Anchored
Botton
Anchoring Packing
System
Anchored
14
Performance data
insertable inside tubing 2 3/8” x 5,80 lb/ft or any tubing with drift diameter greater than 45,03 mm (1,773 in)
NTZ 238*100SIT0.2 0,2 1,3 100 1450 48,3 4019 3919
NTZ 238*150SIT0.2 0,2 1,3 150 2175 48,3 2334 2234
NTZ 238*200SIT0.2 0,2 1,3 200 2900 48,3 2649 2549
NTZ 238*120SIT0.8 0,8 5 120 1740 48,3 2564 2464
NTZ 238*180SIT0.8 0,8 5 180 2610 48,3 3539 3439 42,16 2 3/8"
NTZ 238*120SIT1.1 0,8 5 240 3480 48,3 4239 4139
NTZ 238*240SIT1.1 1,1 6,9 120 1740 48,3 3104 3004
NTZ 238*100DIT4.6 1,1 6,9 240 3480 48,3 5319 5219
NTZ 238*200DIT4.6 4,6 29 100 1450 48,3 3509 3409
insertable inside tubing 2 7/8” x 6,40 lb/ft or any tubing with drift diameter greater than 59,61 mm (2,347 in)
NTZ 278*120SIT1.6 1,6 10 120 1740 59,6 5084 4984
NTZ 278*180SIT1.6 1,6 10 180 2610 59,6 6189 6089
NTZ 278*240SIT1.6 1,6 10 240 3480 59,6 7029 6929
NTZ 278*100SIT3.2 3,2 20 100 1450 59,6 5166 5066
NTZ 278*200SIT3.2 3,2 20 200 2900 59,6 7193 7093
NTZ 278*100SIT4.0 4 25 100 1450 59,6 5764 5664
NTZ 278*165SIT4.0 4 25 165 2393 59,6 7589 7489
NTZ 278*200SIT4.0 4 25 200 2900 59,6 8389 8289
NTZ 278*100SIT6.4 6,4 40 100 1450 59,6 6764 6664 57,6 2 7/8"
NTZ 278*150SIT6.4 6,4 40 150 2175 59,6 8789 8689
NTZ 278*200SIT6.4 6,4 40 200 2900 59,6 10389 10289
NTZ 278*100DIT14.6 14,6 92 100 1450 59,6 6524 6424
NTZ 278*120DIT14.6 14,6 92 120 1740 59,6 7389 7289
NTZ 278*150DIT14.6 14,6 92 150 2175 59,6 8289 8189
NTZ 278*200DIT14.6 14,6 92 200 2900 59,6 9809 9909
NTZ 278*100SIT20 20 126 100 1450 59,6 8289 8189
NTZ 278*150SIT20 20 126 200 2900 59,6 9909 9809
insertable inside tubing 3 1/2” x 7,70 lb/ft or any tubing with drift diameter greater than 74,76 mm (2,943 in)
NTZ 350*120SIT6.2 6,2 39 120 1740 74,76 6866 6766
NTZ 350*165SIT6.2 6,2 39 165 2393 74,76 8376 8276 66 3 1/2”
NTZ 350*240SIT6.2 6,2 39 240 3480 74,76 10593 10493
15
Pump Equipment
insertable inside tubing 4 1/2” x 15,20 lb/ft or any tubing with drift diameter greater than 94,01 mm (3,701 in)
NTZ 450*120SIT10 10 62 120 1740 91,83 6488 6388
NTZ 450*165SIT10 10 62 165 2393 91,83 7858 7758
NTZ 450*240SIT10 10 62 240 3480 91,83 9837 9737
73,03
NTZ 450*120SIT14 14 88 120 1740 91,83 7514 7414
NTZ 450*165SIT14 14 88 165 2392,5 91,83 9489 9389
NTZ 450*240SIT14 14 88 240 3480 91,83 11889 11789
NTZ 450*120SIT16.4 16,4 102 120 1740 91,83 7514 7414
NTZ 450*240SIT16.4 16,4 102 240 3480 91,83 11889 11789 4 1/2"
NTZ 450*120SIT20 20 125 120 1740 91,83 7784 7684
NTZ 450*165SIT20 20 125 165 2392,5 91,83 9549 9449
NTZ 450*200SIT20 20 125 200 2900 91,83 10829 10729 88,9
NTZ 450*240SIT20 20 125 240 3480 91,83 12429 12329
NTZ 450*120SIT25 25 157 120 1740 91,83 7789 7689
NTZ 450*240SIT25 25 157 240 3480 91,83 12439 12339
NTZ 450*100SIT60 60 375 100 1450 91,83 12499 12339
insertable inside tubing/casing 5 1/2” x 17,00 lb/ft or any tubing with drift diameter greater than 121,08 mm (4,767 in)
NTZ 550*100SIT33 33 208 100 1450 104,78 8064 7964
NTZ 550*150SIT33 33 208 150 2175 104,78 10589 10489
NTZ 550*200SIT33 33 208 200 2900 104,78 12989 12889
NTZ 550*100SIT40 40 252 100 1450 104,78 8480 8380
NTZ 550*150SIT40 40 252 150 2175 104,78 11313 11213
95,2 5 1/2”
NTZ 550*200SIT40 40 252 200 2900 104,78 13821 13721
NTZ 550*120SIT62 62 390 120 1740 104,78 12179 12079
NTZ 550*150SIT62 62 390 150 2175 104,78 14664 14564
NTZ 550*120SIT78 78 491 120 1740 104,78 12339 12239
NTZ 550*150SIT78 78 491 150 2175 104,78 14664 14564
16
Capacity Performance Curves
[m³/d]
300
300 rpm
rpm
Temperature [°C] CO Content [%] Water Cut [%] 20,0
20,0
elastomer-no.
50
50
elastomer-no. ² elastomer-no.
40
451 451 451 200 rpm
312 312 312
40
40
286 286 30286 15,0
15,0
200
200 rpm
rpm
237 237 237
451 20
20 100
100 rpm
rpm
451 451
10
312 312 312
5,0
5,0
286 286 286
10
10
237 237 237
0
0 20 40 60 80 100 0 10 20 30 40 00 2 4 50 6 8 100
10
% °API % Pressure [bar]
00 0,0
0,0
Please take into consideration that the given material
00
limits are a guideline.
50 100
recommended range
150
caution range
200
50 100 150 200
not recommended
The final selection has to be based on a detailed analysis (e.g. swelling test). Pressure
Pressure [bar]
[bar]
0-10
0-10 10-20
10-20 20-30
20-30 30-40
30-40 40-50 50-60 60-70 70-80
40-50
40-50 50-60
50-60 60-70
60-70 70-80
70-80 80-90 90-100
80-90
80-90 90-100
90-100
17
Pump Equipment
18
NTU Progressing Cavity Pump
rotor stator
max. differential thread dia- length length
pump model production rate
pressure T1 meter D1 L1 L2
m³/d/
bpd bar psi mm mm mm
100 rpm
Model 2 7/8”
NTU 278*100ST10 10 63 100 1450 7/8" 41,3 2.005 1.911
NTU 278*150ST10 10 63 150 2175 7/8" 41,3 2.565 2.472
NTU 278*200ST10 10 63 200 2900 7/8" 41,3 3.200 3.105
NTU 278*230ST10 10 63 230 3335 7/8" 41,3 3.461 3.367
NTU 278*270ST10 10 63 270 3915 7/8" 41,3 3.909 3.815
stator diameter D2: 93 mm; stator thread T2: 2 7/8” EU box
min. tubing: 2 3/8”; min. casing: 4 1/2”; all pump models are also available with NU thread
Model 3 1/2”
NTU 350*120DT40 40 252 120 1740 1" 54 3.440 3.311
NTU 350*160DT40 40 252 160 2320 1" 54 4.340 4.210
NTU 350*240DT40 40 252 240 3480 1 1/8" 58 6.035 5.906
NTU 350*320DT40 40 252 320 4641 1 1/8" 58 7.835 7.705
NTU 278*270ST10 10 63 270 3915 7/8" 41,3 3.909 3.815
stator diameter D2: 114,3 mm; stator thread T2: 3 1/2” EU box
min. tubing: 2 7/8”; min. casing: 5 1/2”; all pump models are also available with NU thread
Model 4”
NTU 400*070DT83 83 522 70 1050 1" 58 3.293 3.163
NTU 400*100DT83 83 522 100 1450 1" 58 4.310 4.180
NTU 400*130DT83 83 522 130 1885 1 1/8" 58 5.337 5.207
NTU 400*170DT83 83 522 170 2465 1 1/8" 58 6.785 6.628
NTU 400*200DT83 83 522 200 2900 1 1/8" 58 7.775 7.645
stator diameter D2: 125 mm; stator thread T2: 4” EU box
min. tubing: 2 7/8”; min. casing: 5 1/2”; all pump models are also available with NU thread
Model 5”
NTU 500*110ST98 98 616 110 1595 1 1/8" 88,9 4330 4151
NTU 500*220ST98 98 616 220 3190 1 1/8" 88,9 7765 7586
stator diameter D2: 141,3 mm; stator thread T2: 5” LTC box
min. tubing: 4 1/2”; min. casing: 6 5/8”; all pump models are also available with NU thread
19
Pump Equipment – Stop Pin and Coupling
Stop Pin
1.66” P 166 FN 166” NU box 166 MN 166” NU pin 42 430 680 3,00 6,00
FE 2 3/8” EU box ME 2 3/8” EU pin
2 3/8” P 238 238 66 430 680 5,00 8,00
FN 2 3/8” NU box MN 2 3/8” NU pin
FE 2 7/8” EU box ME 2 7/8” EU pin
2 7/8” P 278 278 79 430 680 6,00 9,00
FN 2 7/8” NU box MN 2 7/8” NU pin
ME 2 7/8” EU pin
NPE- FE 3 1/2” EU box 278
U O MN 2 7/8” NU pin
SPA
ME 3 1/2” EU pin
FN 3 1/2” NU box 312
MN 3 1/2” NU pin
3 1/2” C 312 102 430 680 12,00 18,00
ME 2 7/8” EU pin
ME 3 1/2” EU pin 278
MN 2 7/8” NU pin
ME 3 1/2” EU pin
MN 3 1/2” NU pin 312
MN 3 1/2” NU pin
T1
L1 T1
D1 D1 L1
T2 T2
20
Coupling
outside
connection dia-
product length weight
type meter
type L1 [mm] [kg]
top thread T1 bottom thread T2 D1
[mm]
1.66” NPE-TUC 166 FN 1,66” NU box 238 ME 2 3/8” EU pin 55,88 95,25 1,0
FE 3 1/2”/4” EU box
FE 3 1/2” EU box FN 3 1/2”/4” NU box
312/4
(FN) (3 1/2” NU box) ME 3 1/2”/4” EU pin
4,0
MN 3 1/2”/4” NU pin
3 1/2” NPE-TUC 312 114,30 146,05
ME 3 1/2”/4” EU pin
312/4
ME 3 1/2” EU pin MN 3 1/2”/4” NU pin
(MN) 3 1/2” NU pin FE 4” EU box
4 4,0
FN 4” NU box
21
Pump Equipment – Torque Anchor
Torque Anchor
Torque anchor is used to take the The blades are permanently pushed When the tubing rotates clockwise, the
reactive torque given by the friction and kept in touch with the well casing anchoring blades bite into the casing
between the rotor and the stator of wall by means of helicoidal springs. The wall whenever a reactive torque is
the helicoidal pump with progessing oil pumped passes through the central developed. Disengaging is done by
cavities, to prevent the tubing from hollow shaft on to which the cams are rotating the tubing counter-clockwise
unscrewing. It is mounted under the mounted. from the surface.
pump.
T1
T1
D1/D2 L1
D3 D1/D2 L1
D3
T2
T2
22
Torque Anchor (Type single)
4 1/2” NPE-TA S 238 FFE 2 3/8” EU 2 3/8” EU 412 95 105 92,2 416,6 16,7
23
Pump Equipment – Pup Joint and Gas Separator
Pup Joint
outside
connection dia-
product lengh length weight
type meter
type [inch] L1 [mm] [kg]
top thread T1 bottom thread T2 D2
[mm]
2 7/8” EU pin ME 2 7/8” EU pin
2 7/8” 278 M 79 1830 22
2 7/8” NU pin MN 2 7/8” NU pin
3 1/2” EU pin ME 3 1/2” EU pin
3 1/2” 312 M 95 1830 28
3 1/2” NU pin MN 3 1/2” NU pin
NPE-PJ L06 4” EU pin ME 4” EU pin
4” 4 M 102 1830 38
4” NU pin MN 4” NU pin
4 1/2” EU pin ME 4 1/2” EU pin
4 1/2” 412 M 122 1830 48
4 1/2” NU pin MN 4 1/2” NU pin
5” 500 M 5” LTC pin ML 5” LTC pin 140 1830 51
If the stator size is bigger than the tubing size you have to select a suitable pup joint; this is necessary to avoid tubing wear and
rotor failure because of the eccentricity of the rotor head.
T1 T1
D1 D1
L1 L1
T2
T2 T2
24
Gas Separator
coupling
dia- diameter
Top Bottom meter D2 diameter length
product number of number of weight
type Thread Thread D1 D3 of L1
type Size Thread stages suction pipes [kg]
(box) (box) [mm] suction pipe [mm]
T1 T2 [inch]
2 7/8” 2 7/8”
FME
NPE- EU box EU pin
2 7/8 278 79 278 2 7/8” S 5 p 100 1” S 2 6170 109
GS-SM 2 7/8” 2 7/8”
MME
EU pin EU pin
In general there are two options to If the sump volume under the perfora- moves downwards within the gas sepa-
install the Progressing Cavity Pump tion is not sufficient, the Progressing rator, is forced into the internal suction
or suction pipe. Its installation can be Cavity Pump or suction pipe has to be pipe and rises to the pump. However,
either below or above the perforated installed above the perforation. For this mechanical gas separators are not as
interval. The preferred option to install case we recommend to integrate the efficient as natural separation in the
the pump or the suction pipe is below mechanical gas separator as a part of annulus.
the perforated interval, where the free the pump unit since the two fluids (gas
gas will be separated in the annulus as and water) move upward. In principal
a natural separation. Depending on the the NETZSCH Gas Separator consists of
area in the annulus, different volumes a double-walled tube, with Intake Tube
of gaseous liquid can be separated. In being screwed to the torque anchor.
the separation process the gas perco- The oil-gas mixture is drawn through D1
T1
lates upwards through the liquid column the holes of the gas separator into the
with a minimum speed of 550 m/h. It is gas chamber formed by the intake tube
obvious that higher volumes of gaseous and the suction pipe. The gas, being
fluid can be handled when the separa- lighter, rises upwards out of the oil-
tion area is increased. As long as down- water mixture and is drawn through the L1
ward fluid velocity does not exceed the upper holes from the separator within
separation velocity of the gas, no gas, or the annulus between the tubing and
only a minimum amount of gas will pass the casing. The heavier oil/water mixture
through the pump.
D2
Dynamic
Fluid Level
Gas Separator
25
Drive Head Equipment – Drive Head and Accessories
exchangeable flange
connections
26
NETZSCH Drive Head – Model ATEX
NETZSCH Drive Heads – model ATEX – Drive Head Accessories Spare Parts
are approved in compliance with
directive 94/9/EC for use in zone 1 screw set
(compared to name plate zone II 2G Very often small accessories can be
ring joint
EEx c,k II T3 classification and the decisive for the safety of the service
conformity declaration) people and for the lifetime of the equip- polished rod clamp
ment. Therefore NETZSCH offers several
oil sight glass
The drive head is designed for commer- special tools based on the service experi-
cial plant and conforms to the following ence for more than 20 years PCP down- vent valve
regulations and norms: hole pump installations and start ups.
drainage tube
Conform to the Machinery Directive
2006/42/EC gland
Conform to the pertinent provisions
v-grooved pulley
of ATEX Directive 94/9/EC
Conform to the pertinent provisions taper bush
of the following other directives
key for torque limiter
DIN EN 13463-1
(parallel key)
DIN EN 13463-5
DIN EN 13463-8
DIN EN ISO 12100
DIN EN 1127-1
ISO 15136-2
27
Drive Head Equipment – Accessories
Polished rod speed [RPM] at nom. motor speed [RPM] different frequencies [Hz]
50 Hz [rpm] 60 Hz [rpm]
28
Accessories for Drive Head: Taper bushes and Drive belts
100
106 T2012
112 T2012
118
125
132
DL2650-6
140
150 DL2650-6
160
T2517 T2517
170
180 T2517 DL2800-6
190
200 DL2800-6
224
250
130 without
140
T2517 T2517 T2517
150 DL3150-6
160
DL3150-6
170
DL3150-6
180 T3020 T3020 T3020
T3020
190
200
DL3300-6 DL3300-6
212
224 DL3300-6
T3535 T3535 T3535 T3535
236
DL3300-6
250
29
Drive Head Equipment – Three Phase Motor
moun- ambient
in- motor diameter of
product frame ting temperature weight
type creased heater volt pole rpm power the shaft D1
type size positi- [°C]
safety
on min max [KW] [mm] [kg]
30
Three Phase Motor – Motors with flameproof enclosure (D)
moun- ambient
motor diameter of
product frame ting flame- temperature weight
type heater volt pole rpm power the shaft D1
type size posi- proof [°C]
tion min max [KW] [mm] [kg]
-20 40
5,5 DHE-TPM 132 V6 D 400 P 4 1475 055 5,5 D 38 95,0
-50 40
-20 40
7,5 DHE-TPM 132 V6 D 400 P 4 1475 075 7,5 D 38 95,0
-50 40
-20 40
11,0 DHE-TPM 160 V6 D 400 P 4 1475 110 11,0 D 42 180,0
-50 40
-20 40
15,0 DHE-TPM 160 V6 D 400 P 4 1475 150 15,0 D 42 195,0
-50 40
-20 40 Z = without
18,5 DHE-TPM 180 V6 D 400 P 4 1475 185 18,5 D 48 233,0
-50 40 S = with
-20 40
22,0 DHE-TPM 180 V6 D 400 P 4 1475 220 22,0 D 48 245,0
-50 40
-20 40
30,0 DHE-TPM 200 V6 D 400 P 4 1475 300 30,0 D 55 315,0
-50 40
-20 40
37,0 DHE-TPM 225 V6 D 400 P 4 1475 370 37,0 D 60 358,0
-50 40
-20 40
45,0 DHE-TPM 225 V6 D 400 P 4 1475 450 45,0 D 60 383,0
-50 40
-20 40
5,5 DHE-TPM 132 V6 D 400 P 6 975 055 5,5 D 38 105,0
-50 40
-20 40
7,5 DHE-TPM 160 V6 D 400 P 6 975 075 7,5 D 42 180,0
-50 40
-20 40
11,0 DHE-TPM 160 V6 D 400 P 6 975 110 11,0 D 42 195,0
-50 40
-20 40
15,0 DHE-TPM 180 V6 D 400 P 6 975 150 15,0 D 48 245,0
-50 40 Z = without
-20 40 S = with
18,5 DHE-TPM 200 V6 D 400 P 6 975 185 18,5 D 55 295,0
-50 40
-20 40
22,0 DHE-TPM 200 V6 D 400 P 6 975 220 22,0 D 55 315,0
-50 40
-20 40
30,0 DHE-TPM 225 V6 D 400 P 6 975 300 30,0 D 60 380,0
-50 40
-20 40
37,0 DHE-TPM 250 V6 D 400 P 6 975 370 37,0 D 65 450,0
-50 40
D: motors with flameproof enclosure – “d” (EEx de IIC T4) type of protection
31
Drive Head Equipment – Control Panel and Cable
Measurement and Control System (on request)
Control panel with frequency converter are with heater and fan; standard ambient temperature range is -40°C (-40°F) to 40°C (104°F). The control panels with air
conditioner are designed for an ambient temperature range of -40°C (-40°F) to 55°C (131°F). Alternative control panel designs are possible (e.g. with remote control)
and have to be requested separately. All control panels are also available as a container version.
32
Power Cable – Standard (ST)/Screened (SC)
Signal Cable/Cable
product
product length [m] execution
type
33
Rod String Equipment – Sucker Rod, Pony Rod and Polished Rod
Sucker Rod
Sucker Rods
D1
L2
Sucker rods and their couplings are
D1
used in Oil E&P – exploration and
production – industry for all kind of
wells independent of their type of oil.
34
Pony Rod
T-coupling length L1
product diameter weight
type material OD D1
type D2 [ft] [m] [kg]
[mm]
02 0.61 1,6
04 1.22 3,3
3/4 38,1 034 06 1.83 4,9
08 2.44 6,6
10 3.05 8,3
02 0.61 2,3
04 1.22 4,6
7/8 D Grade D 41,3 078 06 1.83 6,9
08 2.44 9,3
10 3.05 11,6
02 0.61 3,2
04 1.22 6,5
1 RSE-ROC F Full Size CT 46,0 100 06 1.83 9,7
08 2.44 13,0
10 3.05 16,3
02 0.61 2,3
04 1.22 4,6
7/8 55,6 078 06 1.83 6,9
08 2.44 9,3
Polished Rod T1
35
Rod String Equipment – Sucker Rod Coupling and
Non Rotating Centralizer
T1
D1
L2
T2
36
Non Rotating Centralizer – Shaft
shaft diameter D1
length
tubing D2 D3 weight
type product type material L3 L2
size [mm] [kg]
[mm] [mm]
T1
2 7/8 RSE-NRC-SLE-E modi- 278 D032 32 57
fied
120 0,5
poly-
3 1/2 RSE-NRC-SLE-E amide 312 D038 38 70
D3 D2 L1 L3
37
Well Head Equipment – Flow Tee-Blow Out Preventer,
Blow Out Preventer, Flow Tee and Spool
D1
D1
F1 F1
LP
L1
L1
F2 F2
D2 D2
The NETZSCH Flow Tee - Blow Out the PCP drives and reduces the total Technical Information
Preventer is a reliable tool to seal the height of the PCP surface installation.
diameter D2: 360 mm
area between the polished rod and the The compact design of this product
well head. In addition, the flow tee- also minimizes vibrations of the tree length L1: 305 mm
blow out preventer is a solid base for connected with the PCP drives.
weight: 140-160 kg
38
Flow Tee
Spool
F1 F1
L1 L1 LP
F2 F2
D2 D2
weight: 30 kg
39
Application Process Flow Chart in the Oilfield
oil storage
station
injecting pump
water-
lubricant
ing
oil
extrac-
tion lubricant long distance transfer
injecting polymer into well
Upstream
40
The Transfer Pump
The multiphase pump was specially up to 90 %, in special execution up to Crude oil must often be pressed out
developed for conveying oil/gas/water 100 %. Capacities up to 500 m3/h of the rock. This necessitates the use
mixtures. This pump provides depend- (60,000 bpd), pressure up to 24 bar of pumps which are capable of main-
able operation even at a gas proportion (350 psi). taining high conveying pressure at the
best degrees of efficiency.
Contact
41
PCP-Pump Unit completion
NDH- █ █ █ █ - █ █ WHE-FBOP-█ █ █ - █ -
1 Drive Head (page 26) ████████-███-████
4 Flow Tee-Blow Out Preventer (page 38)
DHE-TPM- █ █ █ █ █ - █ -
1 █████-███████████
4 2 Three Phase Motor (page 30)
DHE-CP- █ - █ █ █ █ -
██████ ████████████████████
5 3 Control Panel (page 32) 5 Tubing Size and Thread
6 14a
Pump Equipment Rod String Equipment
7
NPE-TUC-█ █ █ █ █ █ █ █ █ █ 15
RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
6 Coupling (page 21) 14a Sucker Rod Coupling (page 36)
8
NPE-PJ-█ █ █ - █ █ █ █ █ █ RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
7 Pup Joint (page 24) 14b 14b Sucker Rod Coupling (page 36)
16
9 NPE-TUC-█ █ █ █ █ █ █ █ █ █ RSE-POL- █ █ █ █ █ -
8 Coupling (page 21) ███████-███
NTZ-█ █ █ * █ █ █ █ █ █ █ █ 15 Polished Rod (page 35)
9 Pump (page 6-13)
RSE-PON- █ █ █ █ - █ █ █ -
17
10 NPE-SPA-█ - ███-██-██-██-██
███████████ 16 Pony Rod (page 35)
11 18
10 Stop Pin (page 20) RSE-SUC- █ █ █ █ - █ █ █ -
NPE-TUC-█ █ █ █ █ █ █ █ █ █ █████
11 Coupling (page 21) 17 17 Sucker Rod (page 34)
12 NPE-TA-█ - █ █ █ █ █ █ - RSE-NRC-SHA- █ - █ █ █ █ █ █ █ █
19
18 Non Rot. Centralizer – Shaft (page 37)
██████████
12 Torque Anchor (page 22) RSE-NRC-SLE-█ - █ █ █ █ █ █ █
18 Non Rot. Centralizer – Sleeve (page 37)
NPE-GS-SM- █ █ █ █ █ █ - 9
13 ███████████ RSE-ROC- █ - █ █ - █ █ █ █ █ █ █
13 Gas Separator (page 25) 19 Sucker Rod Coupling (page 36)
42
Questionnaire for Oil & Gas Upstream
Contact
company address
name phone
telefax e-mail
Well Completion Data
well no. field name
Business Field Oil & Gas Upstream Geretsrieder Str. 1 84478 Waldkraiburg Germany
Tel: +49 8638 63-2800 Fax.: +49 8638 63-92800 info.upstream@netzsch.com
The NETZSCH Group is a mid-sized, family-owned German company engaging in
the manufacture of machinery and instrumentation with worldwide production,
sales, and service branches.
The three Business Units – Analyzing & Testing, Grinding & Dispersing and
Pumps & Systems – provide tailored solutions for highest-level needs. Over
3,000 employees at 163 sales and production centers in 28 countries across
the globe guarantee that expert service is never far from our customers.
The NETZSCH Business Unit Pumps & Systems offers with NEMO® progressing
cavity pumps, TORNADO® rotary lobe pumps, screw pumps, macerators/grinders,
dosing systems and equipment custom built and challenging solutions for
different applications on a global basis.