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Part 1271. Screwcutting on the DB200 and SL1000 was only possible by
employing a very old-fashioned (but accurate) system of using Master Thread
guides and a "chasing" arrangement; this limited the range of treads to those
provided by the maker. The Master Thread Ring can be seen positioned behind the
chuck; the pitch of the master thread was reproduced on the workpiece by a cutting
tool sliding along the upper round bar. Metric threads of: 0.5, 0.6, 0.7, 0.8, 0.9, 1.0,
1.25 and 1.5 mm pitch were available and 16, 18, 20, 22, 24, 26, 28, 30, 32, 36, 40,
48, 50 and 56 t.p.i. (threads per inch). For screwcutting very much slower speeds
than those normally provided were necessary and Emco offered both a mechanical
slow-speed kit (a motor-mount bracket that carried an extra pulley) and electronic
speed control of the motor. If you damage a "Master Thread" check to see if its
made of "brass"; if so, you may be able to carefully peel away the spoiled top layer
to reveal another set of threads beneath--the unit being made up of layers. It is also
possible to make your own Master Thread Ring and Follower: you don't have to
adhere to the all original dimensions but these were:
outside diameter = 42.5 mm
inside diameter = 35.5 mm
length = 30.08 mm
end flange thickness = 0.305 mm
end flange centre hole diameter = 17 mm
end flange screw holes (3) = 4.35 mm
Follower: length = 26.9 mm
width = 12 mm
thickness = 6 mm
overall length= 26.9 mm centre
mounting screw = 6.3 mm
Part 1062
Routing
attachment
Tailstock end
of the well-
made power-
feed unit
Drill
Here the milling table
is being used to clamp
a long, round bar
whilst the vertical
attachment is used as
a high-speed drill.
email: tony@lathes.co.uk
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