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Article history: This paper proposes an in-cylinder pressure based real-time combustion control algorithm to reduce com-
Received 10 September 2015 bustion dispersions from diesel engines. The proposed algorithm manipulates main injection quantity
Accepted 6 January 2016 and timing as well as pilot injection quantity to control the Indicated Mean Effective Pressure (IMEP),
Available online 13 February 2016
crank angle location where 50% of Mass Fraction Burned (MFB50) and maximum value of Rate of Heat
Release (ROHRmax). This control algorithm reduces the combustion dispersions by controlling the heat
Keywords:
release curve for each operating condition.
In-cylinder pressure
The proposed real-time combustion control structure mitigates combustion dispersions caused by
Combustion control
Combustion parameters operating condition changes, un-calibrated fuel injectors, and environmental condition variations, and
Diesel engine it is validated with various experiments. In these experiments, various engine control variables were changed
to validate the reduction in combustion dispersion when operating conditions change unintendedly. Changes
in coolant temperature verified the compensation effect of the proposed algorithm under different ex-
ternal environments. It is validated with these experiments that there are 30% reduction in torque
imbalances, a 10% emission dispersions reduction for NOx emissions, and a 65% reduction for PM emissions.
© 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2016.01.012
1359-4311/© 2016 Elsevier Ltd. All rights reserved.
1184 J. Chung et al./Applied Thermal Engineering 99 (2016) 1183–1189
{ }
θ50 Q EOC Q
up-table-based feedforward control algorithm was used for each
MFB 50 (θ50 ) = θ50 ∫ d θ = 0.5∫ dθ (3) real-time combustion controller for fast transient responses; in
SOC dθ SOC dθ
addition, PI control mechanisms were used for feedback control
to reduce steady state error. The PI control algorithm is a two-
3.1.2. Parameter for maximum heat release gradient term controller that regulates the error between the reference
The maximum value of rate of heat release curve (equivalent to and measured values using proportional and integral actions.
the maximum heat release gradient) is another important param- Equation (6) describes the controller output calculated via the PI
eter to reduce combustion dispersions in diesel engines. This control algorithm,
parameter is calculated in Equation (4) in order to control the ratio
t
of pre-mixed and diffusion combustion in diesel combustion [3]. The u (t ) = K p e (t ) + K i ∫ e (τ )d τ (6)
0
control of the maximum heat release gradient enables a disper-
sion reduction for the ratio of pre-mixed and diffusion combustion. where u(t) is the controller output, e(t) is the error calculated as
the difference between the reference and measured value, Kp is pro-
⎛ dQ ⎞
ROHR max = max ⎜ (4)
⎝ d θ ⎠⎟
portional gain, and Ki is integral gain. Proportional gain enhances
the response of the controller, and integral gain helps to reduce the
steady state error. Fig. 3 shows the control results of the combus-
3.1.3. Parameter for total heat release tion parameters. This figure shows the MFB50, ROHRmax, and IMEP
An Indicated Mean Effective Pressure (IMEP) is normally used control results at an engine speed of 1500 rpm; where the BMEP
as a control variable for engine torque control because a torque changed from 400 kPa to 700 kPa and again to 400 kPa.
Table 2
MFB50 [deg CA ATDC]
40 sured. Since there are four cylinders in the target engine, all the
algorithms about the combustion control must be finished within
180 °CA, that is, the execution time for the combustion control al-
30
0 10 20 30 40 50 60 70 80 90 gorithm should be faster than 6 ms for the engine speed of 5000 rpm,
which is about the maximum engine speed for diesel engines. The
total execution time for combustion control algorithm, which in-
1000
cludes the acquisition of in-cylinder pressure measurements, the
IMEP [kPa]
850 850
IMEP ref
800 800
Cyl1
750 Cyl2 750
Cyl3
IMEP [kPa]
IMEP [kPa]
700 700
Cyl4
650 650
600 600
550 550
500 500
450 450
0 2 4 6 8 10 0 2 4 6 8 10
Time [s] Time [s]
(a) IMEP control deactivated (b) IMEP control activated
16
1000
Reference
CoolTemp. 90
MFB50 [deg CA ATDC]
14 CoolTemp. 70 800
CoolTemp. 70 w control
IMEP [kPa]
12 600
Reference
10 400 CoolTemp. 90
CoolTemp. 70
CoolTemp. 70 w control
8 200
0 10 20 30 40 50 0 10 20 30 40 50
Time [s] Time [s]
Fig. 6. MFB50 variations caused by coolant temperature change. Fig. 8. IMEP variations caused by coolant temperature change.
1188 J. Chung et al./Applied Thermal Engineering 99 (2016) 1183–1189
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