INDIAN OIL CORPORATION LIMITED Annexure -AM15

PUMP MAINTENANCE REPORT

UNIT DATE OF RECEIVING
EQUIPT. No. JOB START DATE
MODEL No. DATE OF COMPLETION
SERIAL No. SAP WO NO.

REPORTED PROBLEM
1) Seal failure 2) Bearing Housing Jammed 3) Poor Pumping 4) General overhaul

5) Vibration 6) Shaft failure 7) Bad 8) Any other problem

lubrication

o ANALYSED PROBLEM IN CONSULTATION WITH RELIABILITY CELL:

o OBSERVATION MADE DURING DISMANTLING:

1.0 BEARING
A) Damaged Bearing B) Damaged Bearing C) Damaged or loose
Housing deflector
D) Brg. loose on
E) Bearing loose in housing
shaft

2.0 SEAL (MECH. SEAL)

A) Rotary head damaged B) Mating ring damaged
C) Packings (RH, MR, Sleeve) Damaged D) Sleeve found damaged or seized
E) Gland plate condition F) Compression Unit damaged
G) Any other observation :

3.0 INTERNAL DAMAGE OF PUMP

A) Throat bush, specify stage B) Impeller W/R, specify stage

C) Casing W/R, specify stage D) Impeller (Near Hub portion)

E) Shaft-sheared out Fretting observed near bearing Key way

location damaged

F) Casing Damaged G) Stuffing Box jacket badly jammed

H) Coupling failure I) Any other damage

4.0 SPARES REQUIRED

S l. S AP Code Part De scri pti on Q ty C onsum ed

5.0 CLEARANCE MAINTAINED

PUM THROAT
CLEARAN IMP. BACK THROAT BUSH WITH GLAND INTERMEDIAT BUSH IN
CE P W/RING W/RING BUSH GLAND/ BUSH MULTISTAGE PUMP
TYPE
PACKING
COL 0.3 – 0.45 0.40 – 0.6 55 – 65 0.35 – 0.5 0.3 – 0.4 0.3 – 0.3 – 0.3 –
Standard
D 0.4 0.4 0.4
clearance
(mm) HOT 0.5 – 0.65 0.55 – 0.7 45 - 55 0.55 – 0.8 0.5 – 0.5 – 0.5 –
0.45 – 0.55
0.6 0.6 0.6
COL
Maintained
Clearance D
(mm) HOT

CLEARAN PUM BUSH UPPER LOWER SHAFT

P SPIDE R BUSH IN VERTICAL PUMP JOURNAL JOURNAL
CE BEARING RUN OUT
TYPE BEARING BEARING
 COL
Standard 0.06 – 0.09 0.05 – 0.0 8 0.05 – 0.08 0.02mm
clearance D
(mm) HOT
COL
Maintained
Clearance D
(mm) HOT

Shaft Run out recording:

• Coupling P osition = _ _ _ _ _ _ _ _ _ _ _ _ _ ? Bearing P osition _ _ _ _ _ _ _ _ _ _ _ _ _
• Mech S eal L ocation = _ _ _ _ _ _ _ _ _ _ _ _ _ ? Impeller P osition _ _ _ _ _ _ _ _ _ _ _ _ _
REMEDIAL ACTION TAKEN

1. Bearings Fits Replaced I/B O/B

Recording of following after bearing assembly:

a. Shaft end play: c. Seal Chamber Squareness:
b. Radial Shaft movement: d. Concentricity:
2. Mech. Seal Assly:
A. Salvaged Parts: 1) Rotary Head 2) Mating
Ring
B. Replaced Parts: 1) RH 3) MR 3) RH Packing 4) MR Packing
5) Gland 6) Gland Packing 7) Sleeve 8) Sleeve Packing
c. Mech Seal Drg A.) Drg referred: B) Dimensions maintained as per drawing:
D.Seal Face flatness
checking thru opt. flat

Internal parts of Pump:

A. REPLACED: 1) Shaft, Key, Check Nut 2) Impeller W/Ring 3) Case W/Ring
4) Sleeve 5) Impeller 6) Pump Casing
7) Brg. Housing 8) Deflector 9) Throat Bush
10) Bearing Housing cover 11) Coupling 12) Impeller check nut

B. SALVAGED: Welding and Machine done for: -

1) Impeller W/Ring 2) Casing W/Ring 3) Bush 4) Deflector 5) Shaft
6) Sleeve 7) Any other parts per feasibility

C. Remarks for salvaged parts: Procurement action required for

1 2 3 4
5 6 7 8
3. QUALITY CHECK
1) Seal Test Hydraulically : Yes No Pressure Kg/cm2
2) Pump Rotational Check : Free Not Free
3) Leak Test of housing : Yes No

2. OTHER DETAILS / OBSERVATIONS/ COMMENTS:

3. NAME OF TECHNICIANS
1. 2.

DMML MLE / SMLE Lead Technician