Efficient

Solutions for Wellhead

Automation
Oil and Gas
Extractions
Introduction
INTECH’s Wellhead Automation Solutions cover design, manufacturing, installation, commissioning and
operation & maintenance of Wellhead Systems on any location worldwide. Our wellhead products include
generic and custom built vendor-neutral solutions which range from hydraulic control panels and subsea
master control stations to wellhead RTU’s and injection skids.

Wellhead Hydraulic Control Panels

INTECH Wellhead Control Panels provide safe and
reliable operations. INTECH’s solutions include:
Single-well and multiple-well hydraulic control panels
SIL-3, Zone 1, certified components
SCSSV, SSV, WV, Choke Valve and other valve
control
SCSSV 5 - 7 minutes Equalization Logic incorporated
Enclosed assembly with integrated HPU
Hydraulic, Pneumatic, or Electric controls (with
manual override option)
Accumulators, filters and instrumentation for both
LP and HP supply headers
Sequential open/close logic for ESD
Front Panel Displays
Fusible Loop for local ESD
Intelligent Well Flow Controls
INTECH’s Intelligent Well Flow Controls help to optimize
well flow and can be operated automatically, manually,
or remotely as part of an intelligent completion. They
help to selectively control multiple producing zones
thereby maximizing productivity. Our solutions come
Backup and sustainable data logging which is
capable of seamless integration with leading
industrial SCADA and Historians
Design based on industry’s leading manufacturers of
Instrumentation and Control equipment meeting the
needs of critical applications and ensuring absolute
reliability
Active regional operation centers ensuring
worldwide availability of resources.
Remote Terminal Units (RTU): Wellhead SCADA
PCS, SIS, F&G INTECH systems are designed for maximizing output
through:
INTECH's wellhead solutions come with packaged RTUs
providing: Robust and compact solution scalable to aggregate
Seamless integration of PCS, SIS and FGS remote fields
Stand-alone and integrated MCS operation capable Mobile based applications for remote monitoring
Real-time data acquisition and monitoring for: Latest and reliable communication technologies;
ESD conditions including GSM, LTE, wireless radio
Pump operators Variable data transmission rate gives cost control
Valve pressure SMS and email based alarm notifications
Remote monitoing (Telemetry Control) Remote diagnostics and upgrade facility
Conventional or solar powered solutions

Fusible Plugs Remote ESD

IN SERVICE SHUTDOWN Station
SSV Wing Actuator
Pneumatic or Hydrolic

Solar Panels
ESD Pressure

Pneumatic Pressure to Wing Valve

SSV Master
Actuator Pneumatic
or Hydrolic
Hydraulic Pressure to SC-SSV

RTU
Air or Electrical
Supply

FT
TT
PT Well Control Panel

Wellhead

Wellhead Chemical
Injection Skid
FT
LT
SC-SSV LT
PT

ROD Pump
Separator

TT
PT
RTU

Speed
Drives
Motors
 Artificial Lift Systems
INTECH provides automation expertise for all Artificial
Lift Systems including Gas Lift Systems and Rod Pump
Controllers. INTECH systems offer:
Efficient lift synchronized with reservoir data
Fewer system outages
Optimized output to prolong reservoir life
Better return on asset
Reduced maintenance costs

Wellhead Process Package

INTECH’s Wellhead Instrumentation Package includes:
(a) Gas Conditioning (b) Wellhead
(c) Chemical Injection Skids Instrumentation
Encoder
Explosion proof ATEX, Baseefa, GOST-R, GOST-K
certified packaged solutions
Chemical injection to treat casing and pipeline
Calibration & certification services
CCTV HMI Reliable and efficient moisture conditioning to
typical pipeline requirements
Efficient filtering of dust particles

SCADA
RTU

Router

DATA Historian
Switch

Communication and Surveillance

INTECH helps keep your assets secure and enhance
monitoring with solutions that include:
Anti intrusion
CCTV
Video
Voice Communication
Data Communication

To Processing
Metering Skid Facility
INTECH The “One Stop Shop”
INTECH is a "One Stop Shop" for automation and its Wellhead Solutions deliver on that promise. INTECH’s experienced
engineers and well tested designs guarantee that you get the best fit for all your Wellhead Automation requirements. Our
vast range of wellhead solutions allows INTECH to execute projects as the "Main Automation Contractor".

More the 150 man years of evaluating, designing and manufacturing WHCP
Certified Design (as per requirements)
Customizable to field requirements
Designed for extreme environments
Sequential Startup and Shutdown

Wellhead Specs

Panel
Certifications

Panel Thermal Vortex coolers, Air conditioner, Fresh air cooling, Heat exchangers, Electric heaters, Panel insulation
Management * components designed for NACE compliance

Operating Design Temperature Min -50º C Operating Temperature Min -40º C

Conditions
Max 85º C Max 75º C

Hydraulic Pressure SCSSV, SSV, CV, UMV, WV upto 10,000 psi

* 3,4,5 or greater valve circuit options
* higher pressure systems can be supplied on request

Electrical Power 120V AC / 60 Hz 240V AC / 50 Hz 24 VDC

380V AC / 60 Hz 440V AC / 50 Hz Solar Powered

Reservoir Corrosion resistant material suitable for hydraulic fluids

Filler Breather
Flame Arrestor
Level Gauging
Magnetic Particle Collector
* components designed for NACE applications

Pump Specs Pump Drive Electric Pneumatic supply Air

Hydraulic Compressed Air
Pneumatic N2
Hand Pump Conditioned Raw Gas
Raw Gas +

Hydraulic Fluid Water Glycol Based Solenoid Supply EEXD 3 way Universal

Mineral Oil Based Other

+
Raw gas conditioning package as pnuematic drive to remove condesate, metal and sand particles

General Material of Stainless steel (304, 316, 316L, etc.)

Construction Marine grade copper-free aluminium light alloy
1 ) External epoxy painting with colour on request
2 ) Internal anti-condensate painting
* Material selection can vary depending upon customer’s requirement
 What Our Customers Say...
“INTECH successfully completed the “The experience, knowledge and “I would personally like to thank you for
supply, design and commissioning of dedication of INTECH Process Automation your vendor support based on my
Hydro-Pneumatic Wellhead Control Panels team was instrumental in executing a experiences over the last 12 to 18 months
to the entire satisfaction of OMV. We wish professional job towards the Control and you are well ahead of the industry curve
them success in their future endeavors.” Safety Systems of the Project.” on this aspect. We will be sure to let others
in the industry know.”

Procurement & Contracts Manager Sr. I&E Engineer Sr. Systems Engineer

End User EPC OEM

Americas Middle East Asia Pacific Africa

World HQ International HQ INTECH Process Automation Pte. Ltd. INTECH Process Automation Nigeria Ltd.
INTECH Process Automation Inc. INTECH Process Automation FZCO 21 Merchant Road #04-01, 64B, Abacha Link Road, G.R.A. III,
4903 W. Sam Houston Parkway N. Suite A-100 P.O. Box 61479, Office No. 16618 Lob 16, Royal Merukh S.E.A Building, Port Harcourt, Rivers State, Nigeria
Houston, TX 77041, USA Jebel Ali, Dubai, United Arab Emirates Singapore 058267 Tel: +234 0 84462776
Tel: +1 713 849 1000 Tel: +971 4 8808423 Tel: +65 6828 9128 Dream Plaza, 4th Floor,
Fax: +1 713 856 0785 Fax: +971 4 8876553 Fax: +65 6828 9112 7, Bishop Aboyade Cole Street,
P.O. Box 61479, WT01FD06, Off Adetokunbo Ademola Street,
INTECH Process Automation Perú S.A.C. PT INTECH Process Automation VI Lagos, Nigeria
Jebel Ali, Dubai United Arab Emirates Rukan Permata Senayan,
Calle Juan Del Carpio N° 195, Tel: +234 805 9330560
Tel: +971 4 8810056 Blok C Nomor 5, 4th Floor
San Isidro, LIMA-PERU
Fax: +971 4 8810057 Jalan Tentara Pelajar, Kebayoran Lama, ngsales@intechww.com
Tel: 511 606 6849, Cel: 51 982117562
Jakarta Selatan. 12210 Indonesia.
INTECH Process Automation Inc.
Europe Office INTECH Process Automation Inc. Br.
G-201 Al-Salah Tower,
Telephone & Fax : +62 21 579 49 444
(Sucursal de Angola)
INTECH Process Automation SARL P.O. Box 4270, Al-Khobar - 31952, INTECH Process Automation (Shanghai) Co. Ltd. Esc. n. 309/310, 3º Andar - Edíficio Cunene,
168 Avenue Charles de Gaulle, Kingdom Of Saudi Arabia Room 1605C, 16F Feidiao International Building, Belas Business Park, Talatona, Luanda,
92 522 Neuilly-sur-seine Cedex, France Tel: +966 13 8966052, +966 13 8966053 No.1065 Zhaojiabang Road, Xuhui District, Republica de Angola
eusales@intechww.com Shanghai 200030 – P.R.C. Tel: +244 222 720 471
Tel: +86 21 2426 1951 Fax: +1 281 377 3455
CIS INTECH Process Automation FZCO Br.
470, Italian City, Erbil, Iraq
Fax: +86 21 2426 1877
aosales@intechww.com
INTECH Process Automation LLP.
5A Erniyazova Str. Atyrau,
Tel: +964 780 131 2198, +964 750 309 3766
Mnawi Basha, Basra, Iraq
South Asia africasales@intechww.com
Kazakhstan Tel: +964 780 131 2198, +964 770 831 9073 INTECH Process Automation (Pvt.) Ltd. Sales Email: sales@intechww.com
Tel: +7 7122 32 01 16 2nd Floor, Club and Community Center,
Fax: +7 7122 32 00 52 PCSIR Society Phase II, General E-mail: info@intechww.com
North Africa Operations
Tel: +971 55 607 3230, +971 553768482 Lahore Pakistan 54782
Tel: +92 42 111 468 324, 3531 2509/11
Fax: +92 42 3531 4149 www.intechww.com

Vendor Expertise Standards & Certifications

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