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ABSTRACT
While specialty applications of nanotechnology in the photonics and electronics ar-
eas have seen a tremendous growth in the past several years, the use of nanodi-
electrics in the electrical industry (high power density and high voltage) has not
shown the same level of activity. In addition to a review of nanodielectrics, we dis-
cuss in this paper, our perspective on the current status, development needs and
future potential to build or engineer nano-structured materials for dielectric appli-
cations in the electrical power industry. Short and long-term future research and
development needs are considered from the point of view of industrial applica-
tions.
Index Terms — Nanodielectrics, nanocomposites, nano structure, dielectrics,
electrical insulation.
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798 Cao et al.: The Future of Nanodielectrics in the Electrical Power Industry
2.1 ELECTRICAL APPLICATIONS by enabling innovative design and the utilization of re-
Insulation integrity is of great importance for all-electri- newable energy resources.
cal power applications, including energy conversion, power With the ever-growing demand for compact and highly
delivery, energy storage, and power consumption w17᎐20x. efficient electric machines, the electrical insulation sys-
Nanodielectrics can enhance the reliability of current sys- tems are subjected to multiple stresses w21x with greater
tems, and more importantly, can improve their efficiency intensity, and higher repetition rate w18x. While conven-
Figure 1. a, 2-parameter Weibull statistic plot of the breakdown strength of polyimide ŽPI. nanoparticle composites at different loadings of
alumina nanoparticles. The tests were performed with a 500 vrs ramp rate. The samples were 25 m thick. The inset shows the Weibull
characteristic breakdown strength vs composition with loadings up to 10wt%. The bars in the inset correspond to the 95% Weibull confidence
limits. From the plots, slightly increase of the breakdown strength of PI with loading is observed; b, Breakdown strength plot for PI silica
nanoparticle composites tested under the same conditions.
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4 1r2
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Figure 7. Chemical structure of phyllosilicates, a typical nanoclay whose crystal structure consists of layers made up of two tetrahedrally
coordinated silicon atoms fused to an edge-shared octahedral sheet of either aluminum or magnesium hydroxide w29x. The layer thickness is
about 1 nm, and the lateral dimensions of these layers may vary from 30 nm to more than several microns. There are three different types of
thermodynamically achievable polymerrlayered silicate nanocomposites, namely, intercalated, intercalated-and-flocculated and exfoliated w29x.
With proper orientation, such layered silicate nanocomposites have remarkable anisotropic properties as shown schematically, i.e., vertical
barrier Žcorona resistance . properties and lateral energy dissipation through confined ionic conduction. Such anisotropic electrical and thermal
properties are of great use for rotating machine insulation.
w30x. As shown in Figure 7, the barrier behavior of their tures, low k dielectrics Žbelow 3 as compared with 4.5 for
layered structure and the adjustable anisotropic ionic con- silicon dioxide. are needed to reduce the signal transition
ductivity between the layers w31x for such polymerrlayered time, power consumption as well as crosstalk through ca-
silicate nanocomposites make them particularly interest- pacitive coupling w36᎐38x. Nanoporous dielectrics com-
ing for electrical applications. posed of an insulating matrix embedded with pores of
Mica based insulation systems are used extensively in nanometer size are candidates. For example, silica aero-
HV rotating machines for the exceptional partial dis- gelsrxerogels having closed pores with porosity as high as
charge resistance. The discharge resistance lies perpen- 90% while retaining good dielectric properties have been
dicular to the alumino-silicate plane axis due to the strong developed w39x. The relative permittivity can be controlled
in-plane bonding. However, the graphitic, layered mica through porosity adjustment and can be as low as 1.3. The
structure can delaminate under thermal-mechanical challenges lie in the compatibility with current systems and
stresses, forming voids to support partial discharge. As a in the mechanical robustness to chemical-mechanical pol-
result, the design field for micarepoxy or micarpolyester ishing ŽCMP .. Research shows that polymer based
systems is limited to ; 3 kVrmm w17x. Fully exfoliated nanoporous low-k materials used in a spin-on process
and orientated Žfor example through shear orientation w32, compete with modified chemical vapor deposition ŽCVD.
33x. silicate nanocomposites can potentially be engineered films w40, 41x. In addition to interconnections in the high-
with good discharge resistance and with improved me- density integration, advanced packaging requires also low
chanical properties. Moreover, supramolecules with simi- permittivity dielectrics for RF applications w42x. Mean-
lar structure have been fabricated in the laboratory, tar- while, polymer-ceramic nanocomposites with high dielec-
geting anisotropic ionic conduction, for applications such tric constant are needed for ‘‘System-On-Package’’ and
as fuel cells w34x. embedded capacitors applications w43᎐45x.
Carbon nanotubes potentially can find their applica-
tions in electric power engineering also. Because of their 2.3 OTHER APPLICATIONS
high aspect ratio, randomly distributed carbon nanotubes
There are many other applications of nanodielectrics
can induce significant property change at only 1᎐5% load-
such as ionic conductors, nanoceramics for electronics ap-
ing w35x. Compared with conventional carbon black filler,
plications w46x and effective EMIrEMC ŽElectromagnetic
properly distributed and oriented nanotubes within the
InterferencerCompatibility. shielding. High frequency
matrix will lead to many applications, including field grad-
EMIrEMC designs require better solutions than conven-
ing.
tional metallic shielding in electronic enclosures in order
to attenuate unwanted electromagnetic radiation without
2.2 ELECTRONIC APPLICATIONS reflection. For wave propagation in inhomogeneous me-
The electronics industry is driving a significant portion dia, RF ‘‘resonant cavity’’ reflections due to the mismatch
of the nanocomposites research and development. With of the intrinsic impedances at the enclosure interface are
the continuing miniaturization of microelectronic struc- problematic. Dissipative dielectric absorbers with con-
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802 Cao et al.: The Future of Nanodielectrics in the Electrical Power Industry
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also because of their electronic and optical confinement model’’ - a real crystalline compound consisting of a sys-
capability w1x. Semiconductive particles Žquantum dots. tem of collinear metallic strands, each of which is inter-
have been assembled into arrays using pattern-formation rupted by a series of perfectly insulating lattice defects
block co-polymers as templates w49x and more importantly, w51x. According to such a strand model, the dielectric con-
their photonicrelectronic properties can be altered with stant can be written as
the particle size, showing clearly quantization effects in
which the energy levels available for electrons and holes 1 2
⑀ f Ž qs l 0 . Ž 4.
become discretized and confined in a nanometer size 2
range. This unique property has led to many applications
in electronics, photonics and potentially dielectrics also. where q s is the Fermi-Thomas screening wave vector of
In 1965, Gor’kov and Eliashberg, predicted an enormously the conduction electrons and l 0 is the strand length.
enhanced polarizability of a sufficiently minute metallic Many attempts failed because of the poor control of the
particle having discrete energy levels w50x. However, such structure at the nanoscale w52᎐56x. It is reported only re-
prediction had to be corrected for the depolarization field cently that, using a polymer nano template Žwith 15 nm
within the particle and the results of high dielectric con- pores., researchers w16x were able to fabricate and assem-
stant were interpreted using an ‘‘interrupted-strand ble a silver nanowire as shown in Figure 10. By applying a
bias, the wire turns into an assembly of ultrafine metal
particles with localized electronic wave function. A dielec-
tric constant of 10 10 was reported for such a dielectric-
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804 Cao et al.: The Future of Nanodielectrics in the Electrical Power Industry
Figure 13. Time scale in the development of nanodielectrics with novel propertiesrapplications for illustration only: a, TEM photo of alumina
nano particles dispersion; b, a bright-field TEM detail of the PSroctadecyl-ammonium silicate intercalate and the simulation of the structure: a
styrene 12mer and the octadecyl-ammonium surfactant molecule w63x; c, SEM photo of carbon nanotube filled PolyŽmethyl methacrylate . with
unique mechanical, electrical and thermal properties w64x; d, Proposed supramoleculesrassembly with design-in dielectric properties. Some of
the structures taken from w8, 65x.
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schematically our perspective for the time scale in the de- electrics , IEEE Conf. Electr. Insul. Dielectr. Phenomena, Kitch-
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806 Cao et al.: The Future of Nanodielectrics in the Electrical Power Industry
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Editor’s note: Web sites references are no longer used in IEEE journals be-
tric Properties of PolymerrFerroelectric Ceramic Composites
cause they are not permanent and therefore are not archi®al. Howe®er, since
from 100 Hz to 10 GHz’’, Macromolecules, Vol. 34, pp. the nanodielectric area is still emerging at the present time some rele®ant in-
5910᎐5915, 2001. formation can only be found on web sites and therefore an exception is made
w47x E. Tuncer, Y. V. Serdyuk and S.M. Gubanski, ‘‘Dielectric Mix- for this paper.
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IEEE Transactions on Dielectrics and Electrical Insulation Vol. 11, No. 5; October 2004 807
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