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Article history: The present experimental work focuses on the combined effect of nano additives, combustion chamber
Received 16 February 2018 geometry and injection timing in a single cylinder diesel engine fuelled with ternary fuel (diesel-bio-
Received in revised form diesel-ethanol) blends. Ternary fuel (TF) is doped with alumina nano additives and the resulting fuel is
23 January 2019
termed as high performance fuel (HPF). HPF is subjected to different combustion chamber geometries
Accepted 22 February 2019
Available online 23 February 2019
and TRCC (torroidal re-entrant combustion chamber) geometry is found to be effective among other
geometries. HPF operated at TRCC chamber is subjected to four different injection timings namely,
21obTDC (HPF-TRCC21), 22obTDC (HPF-TRCC22), 23obTDC (HPF-TRCC23) and 24obTDC (HPF-TRCC24)
Keywords:
Ternary fuel
respectively. BTE is lowered for HPF-TRCC21 and HPF-TRCC24 by 4.53% and 1.22% while highest BTE of
Nano additive about 33.8% is achieved for 22obTDC in comparison with other blends such as DIESEL-HCC23 (32.75%),
Combustion chamber HPF-TRCC21 (31.41%) and HPF-TRCC24 (32.53%). Lowest BSEC profile was achieved for HPF-TRCC22. HPF-
DIESEL-RK TRCC22 resulted in lowered HC and CO emissions of about 9.18% and 16.83% in comparison with HPF-
Injection timing TRCC23. HPF-TRCC21 resulted in lowered NOx emissions by 22.53% along with higher HC and CO
Exhaust emission emissions by 6.13% and 20.51% in comparison with HPF-TRCC23. Cylinder pressure and HRR of HPF-
TRCC22 stays at an acceptable range of 75.42 bar and 85.34 J/deg CA in comparison with other test
blends. The DIESEL-RK theoretical simulation results are compared with the experimental study con-
ducted at the same operating conditions and its revealed that TRCC combustion chamber geometry is
better for enhanced performance and combustion characteristics.
© 2019 Elsevier Ltd. All rights reserved.
1. Introduction be blended with mineral diesel for achieving both energy and
environmental benefits [3]. Biodiesel cannot be utilized up to 100%
Rapid increase in number of vehicle industries has escalated the as alternative fuel, owing to its highly viscous nature and essential
exhaust emissions along with health hazards and global environ- minor engine alterations [4]. The usage of alcohols (ethanol,
ment degradation. The air quality degrades tremendously with methanol, n-butanol etc.) and its blends with diesel emerged as a
increasing vehicular emissions such as hydrocarbon (HC), carbon typical binary fuel pattern at the beginning of 21st century [5].
monoxide (CO), particulate matter (PM), nitrogen oxides (NOx) and However, binary blends posed a serious issue of phase stratification
smoke emissions for which the transportation sector is hugely or mixture stratification which was minimized by appending
responsible [1,2]. There is an inherent need for searching a suitable mixture stabilisers that were pretty costlier [6]. Among various
alternative fuel for transportation sector due to twin problems of alcohol alternatives, ethanol is preferred widely due to its higher
stringent emission norms and depleting fossil fuel reserves. Bio- oxygen content (34% by weight) which helps in improving the
diesel and ethanol received severe attention in recent years as it can combustion rate. Ethanol has higher octane number [7] and hence
it is utilized directly in spark ignition (SI) engines. Compression
ignition (CI) engines are preferred in transportation sector widely
* Corresponding author. owing to its improved thermal efficiency.
E-mail addresses: harishvenuresearch@gmail.com (H. Venu), dhanaraju.v@lbrce. It is interesting to note that, addition of biodiesel in limited
ac.in (V.D. Raju), s.lingesan@gmail.com (L. Subramani).
https://doi.org/10.1016/j.energy.2019.02.163
0360-5442/© 2019 Elsevier Ltd. All rights reserved.
H. Venu et al. / Energy 174 (2019) 386e406 387
content (20%) in diesel þ ethanol blend resulted in mitigation of Another strategy of improving the performance of engine with
mixture stratification and lowered the dependency of high cost alternative fuels is modification in injection parameters such as
mixture stabilizers. This paved way for a ternary fuel pattern injection timing and injection pressure since it makes direct impact
comprising diesel þ biodiesel þ ethanol blends [8e10]. Considering in atomization, vaporization and influences the fuel droplet size
the above blending proportions, a ternary fuel (TF) is prepared by variation. Shameer & Ramesh [20] conducted a brief assessment on
blending 20% biodiesel, 10% ethanol and 70% diesel fuel which are researches pertaining to variation of Injection Timing (IT) and In-
found to be more stabilized blends as well as its properties lying jection Pressure (IP) on biodiesel fuelled diesel engines on com-
closer to diesel fuel. However, the profile of resulting ternary fuel bustion characteristics. They found that, with advancement in IT,
lay below the diesel fuel in terms of performance and emission there is an increase in in-cylinder pressure, peak pressure rise; HRR
characteristics, which is identified as the problem statement of this and ID period is prolonged as a result of rapid combustion rate in
research. To overcome the above addressed limitation, the PCP. Deep et al. [21] conducted experimentation on a single cylin-
researcher decided to adopt three techniques in a phased manner der diesel engine fuelled with B20 (20% castor oil biodiesel þ 80%
towards improving the combustion and emission characteristics of diesel fuel) at various IT and IP. They modified the IT's in range of
identified TF, namely (i) Addition of nano additives, (ii) Modifica- 21, 23 and 25 while IP is varied by 200 bar, 250 bar and 300 bar
tion of combustion chamber geometry and (iii) Injection timing respectively. It is observed that, for all the IP's the BTE is compar-
variation. atively lower. Goel et al. [22] had done a comprehensive review on
Addition of nano additives in base fuel is found to affect the fuel the impact of modifications in diesel engines with various IP, IT,
properties significantly thereby resulting in effective oxidation of combustion chamber geometry, etc for identifying optimum
fuel precursors during combustion and thereby resulting in low- working condition. High IP's with advancement/retardation of IT
ered exhaust emission [11]. Gumus et al. [12] examined the effect of can improve the engine performance significantly with lowered
aluminium oxide (Al2O3) and copper oxide (CuO) nano particles HC, CO and smoke emissions owing to betterment in combustion
with diesel. Al2O3 and CuO addition in diesel leads to lowered BSFC and improvement in air-fuel mixing rate. Ganapathy et al. [23]
of about 0.5% and 1.2% at moderate engine speeds and found that studied the effect of Injection Timing (IT), load, torque and engine
nanoparticle addition can enhance the dispersion rate, improve the speed in jatropha biodiesel fuelled diesel engine. Advancing the IT
engine performance and lower the exhaust emissions. Sivakumar to 340CAD from a standard engine specified timing of 345CAD
et al. [13] investigated the effect of alumina nano additives in lowers the BSFC, HC, CO and smoke levels by 5.1%, 1.2%, 2.5% and
pongamia biodiesel and found that the BSFC is lowered and the BTE 1.5%.
is improved owing to pooled effect of physical ignition delay, higher Based on the critical survey of literature presented, it is observed
evaporation rate, prolonged flame sustenance and higher flame that there are so far no literature focused on the combined effect of
temperatures of alumina nano particles leading to complete com- nano additives, combustion chamber geometry and injection
bustion. Shaafi & Velraj [14] experimentally investigated the effect timing. With this strategic conception the current research focuses
of alumina nano particles in binary and ternary blends and found on preparation of ternary fuel, preparation of high performance fuel
cylinder pressure and HRR of alumina blended ternary fuel are by blending with nano additives followed by the operation of high
higher owing to higher surface area to volume ratio of alumina. performance fuel in various combustion chamber geometries and
Moreover they found that the atomization rate and heat transfer injection timings. The problem definition and the objectives for the
rate are improved with nanoparticle addition. Raju et al. [15] current study are depicted in Fig. 1.
experimentally investigated the effect of nano particles doped in
tamarind biodiesel blend fuelled in a single cylinder diesel engine. 1.1. DIESELeRK simulation engine software
Combustion chamber geometry is also an important parameter
to be considered when the fuel is altered since the standard The simulation software DIESEL-RK is designed for modeling the
hemispherical chamber is suitable only for diesel fuel. Bapu et al. actual working processes of compression ignition engines with all
[16] performed an experimental investigation on the influence of a necessary required operating parameters. It is engine simulation
modified piston bowl geometry (MHCC) in comparison with con- and optimization software. Any type of combustion chamber
ventional piston bowl (HCC) in a single cylinder diesel engine geometrical shapes can be modeled with inclusion of profile of
fuelled with B20 (20% Calophyllum inophyllum methyl ester þ 80% swirl, sprayer location, multiple injection, and number of nozzles,
diesel fuel). It was observed that there is a substantial increase in diameter of nozzle, and direction of nozzle holes and also the
peak pressure with MHCC when CR is increased. Singh et al. [17] interaction of the sprays with walls. This RK model has a capability
reported that with different combustion chamber geometries, to optimize the geometry of piston bowl shape as per the specified
desired levels of squish, tumble, swirl and turbulence can be initi- design. Further, it helps in presenting the visualization of fuel spray
ated inside the combustion chamber and subsequent improve- with the combustion chamber walls, air swirl movement and
ments in performance and lowered emissions can be achieved. Jyoti neighbouring sprays in the animation visual format. The perfor-
& Reddy [18] conducted on single cylinder four stroke diesel engine mance, combustion and emission characteristics of diesel engine
with three different combustion chamber geometries namely such as brake thermal efficiency, specific fuel consumption, air-fuel
Hemispherical Combustion Chamber (HCC), Torroidal Combustion ratio, heat release rate, in-cylinder pressure, combustion duration,
Chamber (TCC) and Torroidal Re-entrant Combustion Chamber ignition delay, peak cylinder pressure, NOX formation and soot
(TRCC). In comparison with HCC, the BTE of TCC and TRCC were concentration can be analyzed critically when it is operated with
higher by about 2.94% and 3.28% while the BSEC dropped by about various fuels at different operation conditions and also validate this
1.3% and 3.1% owing to inducement of air swirl inside the com- simulation results with the experimental test data. In the multi
bustion chamber leading to complete charge combustion with zone combustion model, the spray is split into seven characteristic
maximized energy liberation. Gafoor & Gupta [19] numerically zones, as shown in Fig. 2. The seven characteristics zones are (1)
investigated the influence of piston bowl geometry and initial swirl Dense axial core of free spray (2) Dense forward front (3) Dilute
ratios on the diesel engines performance and emissions. For such outer sleeve of free spray (4) Axial conical core of near wall flow of
investigation, three configurations with various d/D ratios (aspect air with high density of fuel drops (NWF) (5) Dense core of NWF (6)
ratio) and initial swirl ratio were considered for improved engine Dense forward front of NWF (7) Dilute outer surroundings of NWF.
performance and minimized emissions. Further, hwfr represents the height of the forward front of the NWF
388 H. Venu et al. / Energy 174 (2019) 386e406
2.2. Preparation of ternary fuel and assessment of its properties which is found to be a more stabilized blends as well as its prop-
erties lying closer to diesel fuel. Hence, the ternary fuel blend was
With reference to above mentioned scenario, there is an proposed to be developed with 20% biodiesel, 10% ethanol and 70%
inherent need of reducing the density, viscosity and improving the diesel fuel. Hence, the mixture is prepared for 1 L and is subjected
calorific value of JB100 to make it suitable for operation of diesel to magnetic stirring for 2 h. The resulting mixture is named as TF
engine without causing any harm to engine as well as improving and important fuel properties such as density, kinematic viscosity,
the engine performance. Government of India set itself high calorific value, cetane number and flash point were determined for
blending targets for biofuels as per the “National Biofuel Policy” TF according to ASTM standards as shown in table. It is observed
approved on 24th December 2009 by which it is permitted to blend that, the density, viscosity and cetane number of TF were lowered
ethanol up to 10% and biodiesel up to 20% with diesel fuel by the by 2.52%, 26.73% and 8.16% in comparison with JB100 and higher
end of 5th year plan (2017). It is interesting to note that, addition of than diesel fuel by 1.43%, 11.97% and 0.83% respectively. However,
biodiesel in limited content (20%) in diesel þ ethanol blend resulted the properties are still not a match with mineral diesel. Hence, the
in mitigation of mixture stratification and lowered the dependency researcher intended to adopt a novel technique of blending
of high cost mixture stabilisers. This paved way for a ternary fuel alumina nano additives with TF of about 20 ppm and further
pattern comprising diesel þ biodiesel þ ethanol blends. Consid- analyzing the property as well as performing experimentation with
ering the above blending proportions, a ternary fuel (TF) is pre- nano additives doped ternary fuel blends. The properties of the
pared by blending 20% biodiesel, 10% ethanol and 70% diesel fuel blending stocks were mentioned in Table 3.
Table 1
Fatty acid composition of Jatropha methyl ester.
Fatty acid Molecular weight Structure Systematic name Formula Composition (%)
Table 3
Main properties of blending stocks.
There are various methods for preparation of alumina nano Property Value
additives like ball milling, sol-gel technique, chemical vapour Crystal structure with type g
deposition, precipitation method, etc., among which the easiest Micro strain (x) 0.086
and hassle free technique is sol-gel method. Sol-gel method in- Dislocation density (d), line2/m2 0.4*1014
cludes four stages namely; preparation of solution, formation of gel Purity, % 94.99
Surface area, m2/g 224.55
in prepared solution, growth of particles in gel and agglomeration
Average particle size, nm 28e30
of nano particles. In this method, initially aluminium nitrate solu- Appearance (colour) White
tion (0.5 M) is dissolved in 50 ml deionized water (H2O) at 22 C Bulk/true density, g/cm3 0.18
and stirred magnetically. Secondly, urea (0.05 M) is dissolved with
prepared aluminium nitrate solution and reacted for 30 min until
the solution attains a pH level of 2. This is the base solution which is 2.4. Characterization of synthesized alumina nanoparticle
to be titrated with a mixture of 0.1 M sodium hydroxide and 25 ml
of H2O till pH level 6 is attained. Further addition of sodium hy- The synthesized aluminium nano particles were characterized
droxide to the base solution forms a clady gel (pH ¼ 8), which is for grain size using Scanning Electron Microscope (SEM). Fig. 5a
dried and calcined at 150 C for 12 h. Finally, alumina nanoparticles reveals the SEM image obtained using VEGA-3-TESCAN Scanning
were collected after the dried sample is subjected to 300 C and 2 h Electron Microscope. TEM morphology of Al2O3 nano particle was
in furnace. The flowchart for preparation of alumina nanoparticles done using JEM-3010 ultrahigh resolution analytical electron mi-
is clearly illustrated in Fig. 4. The physical properties of synthesized croscope and the image is illustrated in Fig. 5b. TEM morphology of
Al2O3 nanoparticles were detailed in Table 4. Al2O3 nano particle reveals confinement of Al2O3 nano particles to
the crystalline nature with minimal agglomeration and aggregate
formation. The visible polygon shaped particles in TEM image
varies between 30 nm and 50 nm and were comparatively higher
than XRD results. In terms of energetic perspective, formation of
Aluminium Nitrate 50 ml H2O
agglomerates is quite natural and allows the growth of crystallites.
(0.5M) XRD (X-Ray Diffraction) of synthesized Al2O3 nano particle is done
using PANalytical X'Pert Powder XRD System and illustrated in
Urea 25 ml H2O Fig. 5c. The diffraction peaks of Al2O3 with planes (110), (200), (211),
(0.05M)
Mixture solution
(pH=6)
Drying @ 150oC
for 8-10 hours
Calcination@300oC
for 2 hours
2O3 nanoparticles
Fig. 4. Flowchart illustrating synthesis of Al2O3 nanoparticles. Fig. 5. Characterization of Al2O3 nanoparticles a) SEM b) TEM c) XRD d) EDS.
H. Venu et al. / Energy 174 (2019) 386e406 391
kl
D¼ (2)
bcosq
port can be enhanced or squish can be generated by the piston as it Make and Model of QROTECH Ltd., KOREA (QRO-402)
approaches the cylinder head to create more turbulence during the pressure transducer
compression stroke through proper design of the bowl in the piston Dimension 285 mm 410 mm x 155 mm
crown. Combustion chamber design has the most significant Accuracy and <±2% of Full scale reading
impact on exhaust emissions. It can also have an influence on un- reproducibility
Measurements HC, CO and CO2 (by NDIR method) O2 and NOx (by
burned hydrocarbons and CO. While NOx emissions can be influ-
Electrochemical method)
enced by bowl design bulk gas properties play a very important role Response time Within 10 s (90% of readings)
in their exhaust levels. Power supply 50W
For the current study, different chamber geometries like stan- Reheating time 2e8 min
Sample requirement 4e6L/min
dard hemispherical combustion chamber (HCC), shallow depth re-
Category temperature 0oC-40 C
entrant combustion chamber (SDRCC), torroidal re-entrant com- Weight 4.5 kg
bustion chamber (TRCC) and torroidal combustion chamber (TCC) Accuracy Carbon monoxide(CO) ±0.02%
were considered. The designs of geometries were done in such a Carbon dioxide (CO2) ±0.03%
way that by changing the original geometry (HCC) and replacing it Hydrocarbon (HC) ± 20 ppm
Oxides of nitrogen (NO) ± 10 ppm
with newer geometries (SDRCC, TRCC and TCC) keeping the
compression ratio and bowl geometry volume to be constant. The
pictorial representations of modified chamber geometries were
Table 7
shown in Fig. 7.
Specifications of Smoke meter.
Make and Model of pressure transducer AVL, Australia (AVL 437C-IP 52)
2.8. Instrumentation and measuring methods
Dimension 570 mm 500 mm x 1250 mm
2.8.1. Emission analysis Accuracy and reproducibility ±0.1 HSU and ±1% of Full scale reading
Measuring range 0-100 opacity (%)
The exhaust gas analyzer employed for the current experiment
0e99.99 absorption (m1)
is QRO-402 (Make: QROTECH Ltd., KOREA). It measures HC, CO, CO2 0-100 HSU (Hartridge smoke unit)
at operating ranges of 0e1500 ppm, 0e9.99% and 0e20% through Measurement chamber 0.43 m ± 0.005 m El (effective length)
NDIR (Non-Dispersive Infra Red) method. NOx measurement is in Power supply 190e240V AC; 50 Hz; 2.5A
Smoke temperature (maximum) <250 C
the range of 0e500 ppm and is measured by electrochemical
Heating time 220V (20 min)
method. The specifications of exhaust analyzer are briefed in Light source Halogen bulb (5W/12V)
Table 6. Smoke measurements were done using AVL 437C equip-
ment (Type: IP 52) operating at 190e240V AC; 50 Hz, 2.5A. Smoke
measurements were read at 0e100% smoke opacity and Table 8
0e99.99 m1 smoke absorbance. The specification of smoke meter Uncertainties of various instruments used.
used is detailed in Table 7. The uncertainties associated with various
Instrument Range Accuracy % Uncertainty
instruments were detailed in Table 8.
Manometer 0e200 mm ±1 mm 1
Tachometer 0e10000 rev/min ±10 rpm 0.1
2.8.2. Combustion analysis Stopwatch - ±0.5s 0.2
The combustion parameters involved for analyzing the com- Pressure transducer 0e110 bar ±0.1 bar 0.2
bustion characteristics were cylinder pressure, heat release rate Smoke meter 0-100 HSU ±0.1 HSU 1
(HRR) and cumulative heat release rate (CHRR) in reference to Exhaust gas temperature 0e900 C ±1 C 0.12
operation, the crank angle encoder (Make: Encoders India Pvt. Ltd.,
resolution: 1 ) is mounted on the flywheel which instantly sends
the signal about the position with respect to TDC (Top Dead Centre).
For measuring the engine speed, a proximity sensor (Make: Instron
Engg Pvt. Ltd., Range: 0e9999 rpm) is placed below the engine
coupling. Resistance Temperature Detector (RTD) (Range:
0e200 C) is mounted to measure air temperature at inlet, inlet and
outlet temperature of cooling water. A K-type thermocouple is
placed near the exhaust valve for sensing the temperature of
exhaust gases (Range: 0e1500 C).
1
Al2 O/2Al þ O2 (4)
2
3.3. Carbon monoxide (CO)
O þ CO/CO2 (5)
3.3.1. Effect of nano additives on TF
Fig. 10a illustrates the variation of carbon monoxide emissions Addition of nano additives lowers the ignition delay period and
for all the test fuels with respect to engine load. It is observed that thereby promotes complete combustion [12]. Lowered CO emis-
DF100 exhibits highest CO level throughout the engine condition. sions with addition of alumina nano particles were also reported in
In comparison to diesel fuel, JB100 as raw fuel leads to lower the CO previous literature [13,14,29,30].
emission by 13.33%, 17.33%, 13.95%, 24% and 9.76% at engine loads of
0%, 25%, 50%, 75% and 100% respectively. This could be attributed to 3.3.2. Effect of combustion chamber geometry on HPF
availability of plenty of oxygen atoms in JB100 which enhances the The modifications in combustion chamber geometries have
conversion rate to CO2 from CO. TF exhibits lower CO emissions found not only to improve the performance, but also strive to lower
than JB100 throughout the engine load condition owing to the the exhaust tailpipe emissions significantly. Fig. 10b illustrates the
presence of ethanol which acts as combustion enhancer, which variation of CO emissions for high performance fuel in modified
provokes faster rate of combustion followed by lowered CO emis- combustion chamber geometries with respect to engine load. It is
sions. Addition of alumina nano additives in TF further lowers the observed that, compared to ternary blends, DF100 exhibits highest
CO emission levels marginally. At full load condition, CO emissions CO emission profile owing to lack of oxygen content in its chemical
of TF10, TF20 and TF30 were lower than TF by 2.81%, 11.24% and structure and hence its inability to convert to CO2 via oxidation
8.99% respectively. This is because, alumina nano additives acts as reaction. In comparison with HCC-HPF, all the modified chambers
oxygen buffer and oxygen donating catalyst for oxidation [72] of CO resulted in lowered CO emissions. At 100% load, CO emissions of
molecule. In addition, large surface area to volume ratio of alumina SDRCC-HPF, TRCC-HPF and TCC-HPF were lower than HCC-HPF by
nanoparticles enhances the chemical reactivity and lowers the 24.05%, 33.54% and 8.23% respectively. Such a drastic CO reduction
delay period which promotes complete combustion and lowered can be attributed to improved air circulation inside the combustion
CO emissions. At higher temperatures, Al2O3 nanoparticle dissoci- chamber along with the presence of in-built oxygen in HPF which
ates to Al2O and O. “Al2O00 molecule is very unstable at higher could improve the CO oxidation, thereby lowering the CO emis-
temperatures inside the combustion chamber which further dis- sions. In comparison to TCC-HPF, CO reduction is maximum for
poses to 2Al and ½ O2. This oxygen molecule further reacts with CO SDRCC-HPF and TRCC-HPF due to effective O2 utilization leading to
to get converted to CO2 as illustrated in the following Equations quicker breaking up of fuel molecules, improved swirl and squish
(3)e(5): formation and more fuel molecules directed towards the
396 H. Venu et al. / Energy 174 (2019) 386e406
3.5. Carbon dioxide (CO2) 3.5.2. Effect of combustion chamber geometry on HPF
Fig. 12b portrays the variation of carbon dioxide emissions for
3.5.1. Effect of nano additives on TF high performance fuel in modified combustion chamber geome-
Fig. 12a shows the variation of CO2 emissions for nano blended tries with respect to engine load. It is observed that, with increasing
test fuels with respect to different engine load conditions. Addition engine load, the CO2 emissions tends to increase indicating com-
of alumina nano particle in TF blend resulted in increased CO2 levels plete combustion at higher in-cylinder temperatures. Lowest CO2
in comparison with DF100 and JB100. This is in good agreement emissions were observed for HCC-DF100 and with adoption of TF
with lowered CO levels for TF blend with nano additives, as CO and blend, the CO2 emissions improved marginally. All the chamber
CO2 usually follows the inverse trend. When the conversion rate of geometries operated with HPF exhibit higher CO2 levels in com-
CO to CO2 is higher, then there will be lower CO and higher CO2 parison with HCC-HPF owing to improved combustion character-
indicating better combustion. Addition of nano particles causes istics. At 100% load, the CO2 emissions of SDRCC-HPF, TRCC-HPF and
improvement in combustion characteristics like enhanced heat TCC-HPF were higher than HCC-HPF by 9.49%, 15.19% and 2.53%
transfer rate and shortened delay perios thereby providing higher respectively. This could be attributed to the presence of in-built
enthalpies of reaction. These above mentioned factrs enhances the oxygen in HPF and modified chambers which direct the oxygen
conversion rate of CO to CO2 and therefore resulting in higher CO2 rich fuel towards the combustion zone thereby improving the CO
levels for all the alumina doped TF blends. In comparison with TF, oxidation causing surplus CO2 levels at the exhaust. Further, the
CO2 levels of TFþ10 ppm, TFþ20 ppm and TFþ30 ppm were higher presence of nano additives in HPF helps the mixture to get
by 1.32%, 3.95% and 2.63% at full load conditions. This can be agglomerated towards the combustion zone due to high surface are
attributed to lowered viscosity, enhanced cetane number proper- to volume ratio which overall contributes to better combustion and
ties and improved ignition characteristics of nano particle blended higher CO2 emissions. To sum up, SDRCC and TRCC geometries were
fuel which altogether results in improved combustion followed by effective in improving the combustion of HPF and thereby resulted
higher CO2 levels. To conclude, TFþ20 ppm nano additives blend in highest CO2 emissions of 8.7% and 9.1% respectively. These are in
resulted in highest CO2 level throughout the engine load in com- contradiction with the results of Wickman et al. [42] and Mamilla
parison with rest of the blends. Higher CO2 levels with alumina et al. [55], where the torroidal and re-entrant chambers produced
nano particle addition were in good agreement with findings of lowered CO2 emissions.
398 H. Venu et al. / Energy 174 (2019) 386e406
[55] and Jaichandar et al. [32] where there is higher NOx with
torroidal and re-entrant chambers, however some contradicting
results with lowered NOx for re-entrant geometries were also
observed for Prasad et al. [57], Li et al. [58] and Wickman et al. [42].
additives [71,72] such as ethanol and alumina nano particle and and 71.6 bar, respectively. The main reason attributed to such in-
thereby lowering the smoke significantly. Lowered smoke emis- crease in cylinder pressure is higher surface area to volume ratio of
sions for re-entrant profile were in good agreement with the alumina nano additives which improves the combustion efficiency
findings of Ravichandran et al. [33] and Li et al. [58]. followed by higher premixed combustion phase and improved
cylinder pressures. Among various dosage levels, TF20 stand su-
3.7.3. Combined effect of combustion chamber geometry and perior in cylinder pressure (72.67 bar) which is only 2.33% lower
injection timing on HPF than diesel fuel.
Fig. 14c defines the variation of smoke emissions for high per-
formance fuel in modified combustion chamber at various injection 3.8.2. Effect of combustion chamber geometry on HPF
timings with respect to engine load. The variation of smoke emis- Fig. 15b illustrates the variation of in-cylinder pressure for high
sions is in good agreement with the NOx-smoke trade off charac- performance fuel in modified combustion chamber geometries
teristics. Lowest smoke is observed for HPF-TRCC24 of about 6.3%, with respect to with respect to crank angle. As observed from the
24.2%, 29.4%, 27.9% and 45.7% at engine loads of 0%, 25%, 50%, 75% figure, in comparison with HCC-DF100, both the TF and HPF blends
and 100% respectively. This could be attributed to availability of resulted in lowered cylinder pressure. Operating HPF at various
excess residence time for fuel accumulation thereby leading to a chamber geometries had a positive incremental effect in cylinder
surge in cylinder pressure and heat release rate, better spray at- pressures. Also, it is found that, with modification of chamber ge-
omization and lowered delay period (evident from cylinder pres- ometry, the pressure rise starts earlier with respect to Top Dead
sure curve at Fig. 15b) resulting in limited formation of fuel rich Centre (TDC) which is an interesting phenomenon. While HCC-HPF
zones(crevices and cylinder walls) [74] inside the combustion exhibited cylinder pressure of 71.37 bar at 368obTDC, cylinder
chamber thereby leading to lowered smoke emissions. pressures of SDRCC-HPF, TRCC-HPF and TCC-HPF were 75.31 bar,
Moreover, at advanced injection timing there is more possibility 78.68 bar and 72.66 bar respectively. The improved pressure rise
of oxidation of soot precursors owing to improved in-cylinder can be attributed to better fuel-air mixing, enhanced evaporation
temperatures paving way for vaporization of ethanol in HPF fol- rate and long fuel spray penetration characteristics of HPF with
lowed by improved combustion and lowered smoke emissions. modified combustion chambers. Highest cylinder pressure of
These are in good agreement with the findings of Sayin et al. [39], 78.68 bar is observed for TRCC-HPF owing to its re-entrant profile
Gnanasekaran et al. [40] and Jindal et al. [44]. Retardation of in- improving the atomization, fuel-air mixing rate and evaporation
jection timing tends to increase the smoke emissions which are in rate which can presumably support improving the combustion ef-
accordance with NOx-smoke trade off characteristics. HPF-TRCC21 ficiency of fuel followed by higher in-cylinder pressures. Moreover,
and HPF-TRCC22 has higher smoke opacity of 56.8% and 55.7% in the effect of ethanol's inbuilt oxygen content in HPF and catalytic
comparison with TRCC-HPF- ST23 (54.1%). This can be attributed to activity of nano additives were well utilized in TRCC-HPF in com-
the reduced in-cylinder temperature which affects the oxidation of parison with other chamber geometries which could also validate
soot precursors, as well as making an impact in insufficient pre- the higher cylinder pressures.
mixed combustion leading to higher smoke formation. Higher
smoke emissions with retarded injection timings were in good 3.8.3. Combined effect of combustion chamber geometry and
agreement with the findings of Sayin et al. [39], Kumar et al. [46], injection timing on HPF
Hariram et al. [47] and Jaichandar et al. [32]. Further retardation in Fig. 15c illustrates the variation of in-cylinder pressure for high
injection timing to 21obTDC showed higher smoke emissions, performance fuel in modified combustion chamber at various in-
which are in good agreement with the findings of Mani et al. [35], jection timings with respect to with respect to crank angle. As
Sayin et al. [39] and Hariram et al. [47]. observed from the figure, in comparison with HPF-HCC23, all the
blends exhibit higher cylinder pressures. On modifying the com-
3.8. Cylinder pressure bustion chamber to TRCC, the cylinder pressure is improved to
78.28 bar, which is 6.69% and 9.85% higher than DIESEL-HCC23 and
3.8.1. Effect of nano additives on TF HPF-HCC23 respectively. This could be attributed to the re-entrant
Fig. 15a illustrates the variation of in-cylinder pressure for all the profile of TRCC geometry which increases the rim temperature,
test fuels with respect to crank angle. As observed from the figure, lowers the delay period and improves the combustion efficiency
the maximum cylinder pressure is observed for DF100 (74.4 bar), followed by higher in-cylinder pressure. Further, on varying the
while the lowest cylinder pressure is obtained for JB100 (62.44 bar). injection timing, cylinder pressure is increased to 78.49 bar at
The in-cylinder pressure is a function of fuel property (especially advanced injection timing of 24obTDC, while the cylinder pressure
the viscosity and cetane number properties), as it profoundly in- is reduced to 75.42 bar and 72.69 bar for retarded injection timings
fluences the air-fuel interaction and combustion process. When the of 22obTDC and 21obTDC, respectively. This is because, at retarded
viscosity of fuel is lower and its cetane number properties are injection timing, the start of injection is delayed and combustion
enhanced, then the air-fuel mixture formation is very uniform duration is lowered which in turn lowers the peak in-cylinder
followed by increased pressure. JB100 is of very high dense, highly temperatures and pressures. This is also coherent with the low-
viscous and has lowered calorific value in comparison with DF100 ered NOx emission which is a clear indicator of lowered in-cylinder
(as observed from Table 2) which could have presumably affected temperatures which suppresses NOx. These are in good agreement
the air-fuel interaction characteristics (especially the atomization with the findings of Raju et al. [59], Ganapathy et al. [36] and
and evaporation rate) followed by lowered cylinder pressure. TF Mohan et al. [60]. However, at advanced injection timing of
blend showed improved cylinder pressure of 67.29 bar in compar- 24obTDC, temperature and pressure inside the combustion cham-
ison with JB100 (62.44 bar) which could be attributed to lowered ber is marginally higher, which in turn affects the ignition delay
viscosity and improved calorific values. In addition to above states, characteristics and makes very less O2 available for combustion
the presence of ethanol in TF makes the in-built fuel O2 molecules with delayed burning thereby leading to higher in-cylinder tem-
to effectively take part in combustion followed by improved cyl- peratures. These are in good agreement with the findings of Raju
inder pressure. TF blended with alumina nano additives showed et al. [59], Park et al. [61], Mohan et al. [60], Dhar et al. [62] and
improved cylinder pressure in comparison with JB100 and TF. Senthil et al. [63]. Similarly, it is observed that the NOx emissions
Cylinder pressures of TF10, TF20 and TF30 were 70.23 bar, 72.67 bar are highest for TRCC-HPF-AT24 throughout the engine load
H. Venu et al. / Energy 174 (2019) 386e406 401
a) 80
DF100 JB100 TF TF10 TF20 (HPF) TF30
100
1200
1000
60
60 800
50
600
40
40
30 400
20
20 200
0
10 0
0 -200
-20
300 320 340 360 380 400 420 440 460 480 340 360 380 400 420 440
-20 -10 0 10 20 30 40
CRANK ANGLE (degree) CRANK ANGLE (degree)
CRANK ANGLE (degree)
70 80 1200
HEAT RELEASE RATE (J/deg CA)
CYLINDER PRESSURE (bar)
40
40 600
30
400
20
20
200
10
0
0
0
320 340 360 380 400 420 -20 -10 0 10 20 30 40 -200
CRANK ANGLE (degree) CRANK ANGLE (degree) 340 360 380 400 420 440
70
HEAT RELEASE RATE (J/deg CA)
80
1000
CYLINDER PRESSURE (bar)
60
60 800
50
40 600
40
30 400
20
20 200
10 0
0
0
-20 -200
300 320 340 360 380 400 420 -20 -10 0 10 20 30 40 340 360 380 400 420 440
Fig. 15. Cylinder pressure, heat release rate and cumulative heat release rate of a) Nano additive b) Combustion chamber geometry c) Injection timing.
indicating higher in-cylinder temperatures. test fuels with respect to crank angle at 100% engine load condition.
Highest HRR is observed for DF100 (84.41 J/degCA) in comparison
with other test fuels. This could be attributed to more diesel fuel
3.9. Heat release rate (HRR) and cumulative heat release rate
accumulating at premixed combustion phase (primary stage) and
(CHRR)
the lower cetane numbered diesel fuel liberates more heat in
comparison with other test fuels. JB100 fuel exhibits lowest HRR of
3.9.1. Effect of nano additives on TF
56.85 J/degCA owing to its typical fuel properties such as denser
Fig. 14a represents the variation of HRR and CHRR for various
402 H. Venu et al. / Energy 174 (2019) 386e406
and more viscous nature which could have perhaps affected the of Kannan et al. [64], Puhan et al. [30], Kannan et al. [65], Sharma
evaporation rate at premixed stage. However, the improved cetane et al. [66] and Kim et al. [67]. The main reason for HPF-TRCC22 and
number properties of JB100 enables itself to liberate heat at earlier HPF-TRCC21 to have lowered HRR of 85.34 J/deg CA and 78.46 J/deg
crank angles well before the TDC and makes the diffusion com- CA, in comparison with HPF-TRCC23 (88.27 J/deg CA) is that with
bustion to be more prolonged, because the presence of O2 molecule retarded timing, the fuel injection begins lately followed by low-
plays major effect only at later stages of combustion. TF blend ex- ered combustion duration, lowered in-cylinder temperatures and
hibits HRR of 69.31 J/degCA which is 21.92% higher than JB100. This lowered HRR occurring closer to TDC. This is in coherence with
can be attributed to lower proportions of biodiesel and presence of obtained values of CHRR, where the maximum CHRR is observed
ethanol in the blend which altogether lowers the fuel accumulation for HPF-TRCC24 (1287.21 J), followed by HPF-TRCC22 (1202.2 J),
in premixed combustion phase. TF10, TF20 and TF30 exhibits HRR HPF-TRCC21 (1148.8 J) and DIESEL-HCC23 (1093.98 J).
values of about 70.58 J/degCA, 76.22 J/degCA and 71.66 J/degCA
which are higher than TF (69.31 J/degCA). Similarly the CHRR values 3.10. Diesel-RK in-cylinder flow simulation
of TF10, TF20 and TF30 are higher than TF by 1.49%, 3.79% and 2.57%
respectively. Highest CHRR is observed for TF20 (1171.1 J) which is The ternary fuel (20% biodiesel, 10% ethanol and 70% diesel fuel)
higher than DF100 by 7.76%. CHRR trend of diesel fuel shows the is doped with alumina nano additives of 20 ppm and the resulting
significant variation in delay period amounting to excess fuel fuel is termed as high performance fuel (HPF). The properties of
accumulation during the premixed combustion duration which HPF is input to the Diesel-RK simulation software under same
causes higher HRR and overall lowest CHRR values. These are in operating conditions of diesel engine and runs at different com-
good agreement with the previous research findings of Rao & bustion chamber geometries such as HCC, SDRCC, TCC and TRCC.
Anand [49], Basha & Anand [50] and Tyagi et al. [27]. To conclude The Fuel spray formation and combustion simulation of the
with, TF20 resulted in improved combustion characteristics in designed piston bowl geometries are delineated in Fig. 16. From the
comparison with other test fuels. Diesel-RK simulation software results, among all the piston bowl
geometries, TRCC (torroidal re-entrant combustion chamber) ge-
3.9.2. Effect of combustion chamber geometry on HPF ometry is found to be effective among other geometries with
The HRR and CHRR profiles were illustrated in Fig. 14b for the respect to the performance and combustion parameters. It is owing
operation of high performance fuel in modified combustion to powerful squish along with the air movement created by the
chamber geometries with respect to crank angle. Similar to the TRCC leads to complete combustion of the air/fuel mixture.
cylinder pressure characteristics, the HRR of TF and HPF were in The results obtained from the Diesel-RK simulation are
lowered trends in comparison with diesel fuel. However, subjection compared with the actual experimental values under same oper-
of HPF at various chamber geometries have resulted in surge in ating conditions of diesel engine powered with the high perfor-
HRR, occurring earlier to TDC. Highest HRR is observed for TRCC- mance fuel for the different piston bowl geometries such as HCC,
HPF (89.18 J/degCA) followed by TCC-HPF (80.18 J/degCA) and SDRCC, TCC and TRCC is presented in Table 10. It is found that the
SDRCC-HPF (83.01 J/deg CA). This could be attributed to variation in TRCC shown superior performance in brake thermal efficiency,
fuel properties during combustion such as change in delay period, lower specific fuel consumption, maximum cylinder pressure and
improved atomization and evaporation rate. TRCC-HPF resulted in higher heat release rate when compared to the other combustion
highest HRR of about 89.18 J/degCA owing to the torroidal re- chambers used in this study. This is mainly due to the induced
entrant profile paving way for higher fuel spray penetration and squish and swirl flow of TRCC plays a significant role in the tur-
improved burning rate. These are in good agreement with the ob- bulence generation process results in enhanced combustion of fuel
tained CHRR values. Highest CHRR is obtained for TRCC-HPF air mixture. Further, the simulation test results are very close to the
(1221.42 J) followed by SDRCC-HPF (1202.3 J), TCC-HPF (1184.68 J) experimental values. However, the theoretical simulation values
and HCC-HPF (1166.56 J). Hence, to conclude with, the re-entrant are slightly higher over actual values due to neglecting the heat
profiles (SDRCC & TRCC) resulted in higher HRR and CHRR values losses and friction. Al-Dawody and Bhatti [76] critically studied the
owing to improved air-fuel mixing rate and longer penetration of optimization strategies mitigate the nitrogen oxide emissions of
fuel spray characteristics. diesel engine with DIESEL-RK simulation software. They suggested
the deeper piston bowl with small diameter shown significant
3.9.3. Combined effect of combustion chamber geometry and reduction in NOx emissions.
injection timing on HPF
Fig. 14c illustrates the variation of HRR and CHRR for high per- 4. Conclusion
formance fuel in modified combustion chamber at various injection
timings with respect to with respect to crank angle. In comparison The current experimental work is proposed to investigate the
with diesel fuel, the HRR of HPF-HCC23 is lower by 20.37% which combined effect of nano additives, combustion chamber geometry
could be attributed to slightly higher dense and viscous nature of and injection timing on the operation of ternary fuel (TF). Initially,
HPF leading to excess diesel fuel accumulation on premixed com- the TF is doped with alumina nano particle at three fractions of
bustion stage itself and therefore liberating higher heat in com- about 10 ppm, 20 ppm and 30 ppm. The best blend obtained based
parison with HPF. However, when HPF operated with TRCC on experimentation was termed as high performance fuel (HPF).
geometry, the HRR is improved by 25.5% owing to the re-entrant The HPF thus obtained is subjected to varied combustion chamber
profile providing better squish and swirl motion, effective oxida- geometries namely HCC (hemispherical combustion chamber), TCC
tion of ethanol and nano additives in the base fuel and improved (torroidal combustion chamber), TRCC (torroidal re-entrant com-
spray penetrations. On varying the injection timing, it is observed bustion chamber) and SDRCC (shallow depth re-entrant combus-
that, advancing the timing to 24obTDC liberates higher HRR while tion chamber, among which TRCC ensued higher BTE and BSEC by
retarding to 22obTDC and 21obTDC lowers the HRR. The main 11.51% and 10.37% along with emission reductions of HC, CO and
reason for HPF-TRCC23 to exhibit highest HRR of 88.27 J/deg CA is Smoke by 18.36%, 33.54% and 14.38% respectively. Hence, for
attributed to improved fuel spray characteristics along with lower operating HPF at varied injection timings (IT's), TRCC geometry is
premixed combustion period resulting in higher residence time preferred owing to its enhanced performance and lowered emis-
and improved HRR. These are in good agreement with the findings sion characteristics.
H. Venu et al. / Energy 174 (2019) 386e406 403
HCC SDRCC
TCC TRCC
Fig. 16. Fuel spray formation and combustion simulation of combustion chamber geometries.
Table 10
Summary of actual test and simulation results of diesel engine operated with HPF.
Combustion chamber BTE (%) BSEC (MJ/kWh) Cylinder pressure(bar) HRR (J/CA) NOX (ppm)
Actual Diesel-RK Actual Diesel-RK Actual Diesel-RK Actual Diesel-RK Actual Diesel-RK
HCC 31.88 32.98 12.2 11.63 71.12 74.83 78.64 72.32 698 714
SDRCC 31.44 33.16 11.5 10.79 73.65 78.58 82.13 72.12 756 773
TCC 31.64 33.26 12.4 10.42 72.42 77.26 79.92 70.14 704 736
TRCC 32.81 34.89 10.5 10.01 75.42 88.48 85.34 73.15 798 821
404 H. Venu et al. / Energy 174 (2019) 386e406
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