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CC
The req'd bolt area (13.43 in² ) is > than the actual
bolt area (12.11 in² ) for this flange design. Increase
PV Elite 2018 2
FileName : E-2020 Condiciones Re-rateo
Flg Calc [Int P]: CC Flng: 19 4:38pm Dec 6,2018
CF-CC
The req'd bolt area (13.43 in² ) is > than the actual
bolt area (12.11 in² ) for this flange design. Increase
PV Elite 2018 4
FileName : E-2020 Condiciones Re-rateo
Flg Calc [Int P]: CF-CC Flng: 20 4:38pm Dec 6,2018
CF-ST
The req'd bolt area (13.43 in² ) is > than the actual
bolt area (12.11 in² ) for this flange design. Increase
the number or size of bolts and attempt the analysis again.
SF-ST
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 12.11 * 25000/(7600 * 3.142 * (37.56 + 36.54 ) )
= 0.171 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.000 in.[Note: Exceeds actual gasket width, 0.512 ]
= (1.208*339073/35.96)/(1.273*0.505²)
= 35106.90 psi
SF-SC
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 14.8 * 25000/(7600 * 3.142 * (40.75 + 39.72 ) )
= 0.193 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.000 in.[Note: Exceeds actual gasket width, 0.512 ]
= (1.208*435995/35.96)/(5.146*0.505²)
= 11165.11 psi
SFC
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 14.8 * 25000/(7600 * 3.142 * (40.75 + 39.72 ) )
= 0.193 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
= 1.250 in.[Note: Exceeds actual gasket width, 0.512 ]
= (1.291*435995/39.15)/(2.798*0.466²)
= 23706.82 psi
Note:
For TEMA/5500 designs, the following values include MAWPs that
consider the shells and flanges etc. These results also
consider the MAWPs that were entered into the tubesheet dialog.
Warning:
It seems that the computed MAWP of one the exchanger components is less
than the design pressure.
Note:
PV Elite could not compute the MAWP of one of the Flanges.
Please check the reported MAWP by entering it as the design
pressure and performing an extra analysis.
CHANNEL BARREL
PV Elite 2018 20
FileName : E-2020 Condiciones Re-rateo
Internal Pressure Calculations: Step: 9 4:38pm Dec 6,2018
SHELL BARREL
= (210*(0.992*39.15+0.2*0.347))/(2*1*0.347)
= 11752.001 psi
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
PV Elite 2018 23
FileName : E-2020 Condiciones Re-rateo
Internal Pressure Calculations: Step: 9 4:38pm Dec 6,2018
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
The PVP Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the PVP method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used. Note that ANSI pipe
nominal sizes up to 24 inch (600mm) are addressed.
MAWP Summary:
Minimum MAWP Nozzles : 243.563 Nozzle : T2
[*] - This was a small opening and the areas were not computed.
Note: MAWPs (Internal Case) shown above are at the High Point.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
PV Elite 2018 31
FileName : E-2020 Condiciones Re-rateo
Nozzle Calcs.: T1 Nozl: 9 4:38pm Dec 6,2018
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
PV Elite 2018 36
FileName : E-2020 Condiciones Re-rateo
Nozzle Calcs.: T2 Nozl: 10 4:38pm Dec 6,2018
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
PV Elite 2018 41
FileName : E-2020 Condiciones Re-rateo
Nozzle Calcs.: S1 Nozl: 11 4:38pm Dec 6,2018
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
PV Elite 2018 57
FileName : E-2020 Condiciones Re-rateo
Nozzle Calcs.: S1-1 Nozl: 14 4:38pm Dec 6,2018
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 15000.00 psi
Allowable Stress At Ambient Sna 15000.00 psi
Note:
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle Schedule:
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Note: The Outside projections below do not include the flange thickness.
Note - Tube-Tubesheet Joint Interface pressures are 0, its effect will be ignored [App. A(2)].
------------------------------------------------------------------------
Condition Req Thk Actual Thk Actual Allow Result
(+CA) (in.) Stress (psi)
------------------------------------------------------------------------
Bending 2.257 2.362 23622.60 26250.00 Ok
------------------------------------------------------------------------
Note - Tube-Tubesheet Joint Interface pressures are 0, its effect will be ignored [App. A(2)].
= 1436.59 lb.
-------------------------------------------------------------------------
Minimum Actual Maximum
-------------------------------------------------------------------------
Radial Distance between Bolts and the Ed 0.937 0.702
Circumferential Spacing between the Bolt 2.063 3.585 5.632
-------------------------------------------------------------------------
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :
PV Elite 2018 75
FileName : E-2020 Condiciones Re-rateo
Floating Head: FHC Case: 1 4:38p Dec 6,2018
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 202808(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 6.4525 in.^2
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
PV Elite 2018 76
FileName : E-2020 Condiciones Re-rateo
Floating Head: FHC Case: 1 4:38p Dec 6,2018
= 257443(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 8.1907 in.^2
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 55882(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 1.7779 in.^2
Factor [J]:
= Mo(A + B)/(S * B)(A - B)
= 244422(37.98+34.19)/(17500*34.19)(37.98-34.19)
= 7.7764 in.^2
Curve
Basic Reduced UG-20(f) Thickness Gov E* PWHT
Description MDMT MDMT MDMT ratio Thk reqd
Notes °F °F °F in.
-----------------------------------------------------------------------------------
SF-ST [11] B -10 -38 -20 0.716 0.472 1.00 No
SHELL BARREL [8] B -10 -150 -20 0.340 0.472 1.00 No
S1 [1] B -10 -36 -20 0.731 0.472 1.00 No
Nozzle Flg [4] B -20 -130
S2 [1] B -10 -36 -20 0.731 0.472 1.00 No
Nozzle Flg [4] B -20 -130
S2-1 [1] B -10 -36 -20 0.731 0.472 1.00 No
Nozzle Flg [4] B -20 -130
S1-1 [1] B -10 -36 -20 0.731 0.472 1.00 No
Nozzle Flg [4] B -20 -130
-----------------------------------------------------------------------------------
Warmest MDMT: -10 -36
-----------------------------------------------------------------------------------
SF-SC [11] B -10 -15 -20 0.950 0.472 1.00 No
SFC [11] B -10 -10 -20 1.000 0.472 1.00 No
CHANNEL BARREL[8] B -10 -40 -20 0.700 0.472 0.85 No
[8] B -10 -33 -20 0.761 0.472 1.00 No
[10] B -10 -35 -20 0.750 0.472 1.00 No
[7] B -6 -36 -20 0.705 0.500 1.00 No
T1 [1] B -10 -26 -20 0.836 0.472 1.00 No
Nozzle Flg [4] B -20 -130
T2 [1] B -10 -26 -20 0.836 0.472 1.00 No
Nozzle Flg [4] B -20 -130
S5 [1] B -20 -150 0.054 0.350 1.00 No
S6 [1] B -20 -150 0.054 0.350 1.00 No
-----------------------------------------------------------------------------------
Warmest MDMT: -6 -10
-----------------------------------------------------------------------------------
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Weights:
Fabricated - Bare W/O Removable Internals 18318.5 lbm
Shop Test - Fabricated + Water ( Full ) 27415.1 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 18318.5 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 18318.5 lbm
Empty - Fab. + Intls. + Details + Wghts. 18318.5 lbm
Operating - Empty + Operating Liquid (No CA) 20145.9 lbm
PV Elite 2018 81
FileName : E-2020 Condiciones Re-rateo
Vessel Design Summary: Step: 25 4:38pm Dec 6,2018
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.