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A
Questionnaire
on
Feed
Mill
Audit
(Confidential)
Name
of
Feed
Mill,
Province
and
Country:
The
following
questionnaire
need
to
be
completed
in
details
and
returned
to
the
Delst
Asia
personnel
for
comprehensive
evaluation
for
troubleshooting:
Type
of
feed
produced
in
this
plant?
Please
tick
(✔)
accordingly.
Poultry
Breeder
Layer
Broiler
Breeder
Starter
Grower
Pre
starter
Starter
Grower
Finisher
Final
Feed
PDI
Duck
Breeder
Layer
Broiler
Starter
Grower
Breeder
Pre
starter
Starter
Grower
Finisher
Final
Feed
PDI
Pig
Breeder
Swine
Pre
starter
Grower
Gestation
Pre
starter
Starter
Grower
Finisher
Final
Feed
PDI
Cattle
Dairy
Beef
Starter
Grower
Gestation
Lactation
Starter
Grower
Finisher
Final
Feed
PDI
Purpose
of
feed
processing?
Please
specify:
Captive
/Commercial/
Integration
/Combination)
Continue
>>>…
List
out
major
raw
materials
that
are
being
Raw
materials:
-‐
Used
(Example
corn/soya
or
wheat/
soya
diets)
with
Description
on
others
–
wheat
flour,
rice
bran,
broken
rice,
DDGS,
CGM,
tapioca
etc.?
-‐ Please
give
estimation
percentage
of
main
raw
material
use
in
the
feed
formula!
-‐ Percentages
of
oil
+
fat
or
tallow
in
the
feed
formula?
Type
of
hammer
mill
(Vertical
or
Horizontal)
Existing
screen
sieve
size
being
used,
if
possible
list
Descriptions:
out
%
of
particles
size
in
microns?
Is
there
any
water
added
into
the
mixer?
If
yes,
What
is
the
objective?
Percentage
of
water
added
in
the
mixer
during
-‐ Summer?
-‐ Winter?
Is
there
any
mold
inhibitor/
surfactant
applied
into
the
mixer?
Any
roller
slip
during
pellet
mill
operation?
If
yes,
please
tell:
-‐
Does
it
affect
the
conditioning
temperature?
-‐ Frequency
of
roller
slip
(very
low,
low,
medium,
high,
extremely
high)
with
any
special
mention?
About
Pellet
Mill
-‐
Make
and
rated
capacity
in
Descriptions:
Mt/hr
(Example:
-‐
CPM,
Buhler,
Andritz,
Van
Aarsen
etc).
Please
list
or
write
down
accordingly.
Existing
pelleting
die
specification
Die
Specs.
Die
hole
diameter
x
length
(Compression
rate)
Continue
>>…
Type
of
conditioner
(Single
Barrel,
Twin
barrel,
Descriptions:
DDC,
Combination,
Hygienizer
,
Single
stage,
Double
stage
or
triple
stage
Conditioner)
Conditioner
dwell
or
retention
times
in
seconds?
Conditioner
shaft
RPM?
Existing
conditioning
temperature
setting?
Cooler-‐Type:
Vertical
counter
flow
or
Horizontal?
Descriptions:
Manual
control
type
damper
or
invertor
control
type?
Final
Pellet
feed
temperature
(in
°C)
after
cooler
discharge?
Outside
cooler
ambient
temperature
in
°C?
#
Questionnaire
for
Single
type
of
feed
data
1. Boiler
rated
capacity
……………Kg
per
hour
-‐ Operating
steam
pressure
at
boiler
or
steam
header
…......barG
……….kg/cm2
-‐ Steam
pressure
before
PRV
…......barG
……….kg/cm2
-‐ Steam
pressure
setting
after
PRV
…......barG
……….kg/cm2
2. Existing
Steam
Piping’s
,
Valves
and
Steam
Component
Sizes
in
DN
or
mm
(Diameter)
Before
PRV
After
Before
After
Conditioner
Single
PRV
Flow
Control
Valve
PRV
FCV
FCV
/
Multiple
Inlets
(DN…PN…)
(DN…PN…)
3. Location
of
conditioner
steam
inlets
Descriptions:
(Bottom,
Side
or
top)
multiple
or
single?
4. Feed
Temperature
and
Feed
Moisture
Contents
at
Different
Section
or
Location
After
Mixer
After
Conditioner
After
Pellet
Die
After
Cooler
After
Packing
Temp. Moisture
Temp.
Moisture
Temp. Moisture
Temp. Moisture
Temp. Moisture
°C
%
°C
%
°C
%
°C
%
°C
%
5. Existing
peak
feed
production
and
Descriptions:
operating
capacity
in
Mt/hr
(Starter,
Grower
or
Finisher)?
Continue>>…
6. Pelleted
feed
PDI
after
cooler
discharge?
PDI
Percentages:
7. Pelleted
or
Crumbled
feed
PDI
after
PDI
Percentages:
packing?
(Feed
mill
plant
bagging
station)
8. Feed
PDI
at
farm
feeder,
if
available?
PDI
percentages:
Method
used
to
measure
PDI:
Holmen
or
Tumblers?
Feed
miller’s
concern,
if
any,
that
needs
Descriptions:
immediate
attention?
-‐ Production
Shrinkage?
-‐ Moisture
loss
during
feed
productions?
(Improve
feed
moisture)
-‐ Feed
not
well
cooked
and
gelatinized?
-‐ Low
Feed
PDI?
-‐ Moldy
Feed?
-‐ Fines
in
feed?
-‐ Shelf
life?
-‐ Low
moisture
in
final
pellet?
-‐ Wet
litter
incidence?
Any
specific
expectation
from
Delst
Asia?
Also
please
consent
to
cooperate
with
us
to
audit
the
feed
plant
by
our
feed
mill
specialist
for
an
initial
evaluation.
Feed
Mill
Representative
Delst
Asia
DMX-‐7
Personnel
Prepared
by:
Verified
by:
Designation:
Date: