HYDAC FILTERTECHNIK

Postfach 1251 Telefon (06897) 509-784

D-66272 Sulzbach/Saar Telefax (06897) 509-300
Industriegebiet E-Mail: baerbel.schoen@hydac.com
D-66280 Sulzbach/Saar

Pressure Filters

DF / LF

SPARE PARTS LIST /

MAINTENANCE INSTRUCTIONS
In accordance with our Terms
and Conditions of Sale, guarantees
are subject to the use of original
HYDAC spares only and correct
fitting, as per service and
maintenance instructions.

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 HYDAC FILTERTECHNIK
Index

1. MAINTENANCE INSTRUCTIONS
1.1 Safety Remarks
1.2 Installation
1.3 Commissioning
1.4 Tools required for maintenance work
1.5 Torque rating for clogging indicators

2. MAINTENANCE

2.1 General
2.2 Maintenance Measures
2.3 Filter Element Changing Frequency

3. CHANGING THE ELEMENT

3.1 Removing the element
3.2 Fitting the element

4. SPARE PARTS
4.1 Spare parts drawing DF/LF 30 - 660
4.2 Spare parts list DF/LF 30 – 660
4.3 Spare parts drawing DF 2000 – 4000
4.4 Spare parts list DF 2000 – 4000

5. REPLACEMENT ELEMENTS
1.3 Model Code

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1. Maintenance instructions
1.3 Safety Remarks
-Maintenance work may only be performed by properly trained personnel using the right tools
for the job.
-The operator/owner is to ensure adherence to the National Water Resources Act as well as
local water resources laws and other related regulations.
-The hydraulic system is to always be shut down when performing work on filters. To this end,
the filter must be depressurized.
-Adherence is to be maintained to statutory accident prevention regulations, safety regulations
and safety data sheets for fluids.
-When working directly on or in the vicinity of hydraulic systems, there is to be no smoking or
open flames/fire, with every effort being taken to prevent the generation of sparks.
-Collecting basins, suction/extraction equipment and binding agents are to be made available.
-Hydraulic media and water-polluting fluids must not be allowed to soak into the soil, seep into
bodies of water or the sewage system. Ensure that hydraulic media are disposed of in an
environmentally safe manner. Adherence is to be maintained to pertinent national and local
regulations pertaining to groundwater protection, disposal of waste/spent oil and (hazardous)
waste.
-Work on filters may involve leaking hot oil which may cause injury and scalding as result of its
high pressure and/or temperature.

1.2 Installation
Before installing the filter in the hydraulic system check to see whether the permissible
operating pressure of the system corresponds to the value indicated on the rating plate.
Important: At an application with a non-bypass filter and working pressure of more than 30 bar
differential pressure resistant filter elements type BH3HC should be used for safety reasons.

1.3 Commissioning
Check wheter the correct filter element (1) is fittet. Screw in bowl again fully and then unscrew
by one quarter-turn (the sealing effect will not be improved by overtightening). Switch on
hydraulic system and check filter for leackage. Vent filter.

1.4 Tools requiered for maintenance work

size Spanner for Allen key for oil Spanner for
Filter bowl drain plug VD 0 A.1
DF/LF 30 SW 24 SW 6 SW 27
DF/LF 60/110/140 SW 27 SW 10 SW 27
DF/LF 160/240/280 SW 32 SW 10 SW 27
DF/LF 330/500/660 SW 36 SW 10 SW 27
DF 2000/3000/4000 SW 36 SW 10 SW 27

1.5 Torque rating for clogging indicators

TYPE max. torque rating
VD... 50 Nm
VM... 30 Nm

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2. Maintenance

2.1 General

This section contains a description of the periodical maintenance work to be performed. The
operability, operational reliability and serviceable life of the filter essentially depend on regular
careful maintenance.

2.2 Maintenance Measures

· Spare parts are to conform to the technical requirements specified by the manufacturer. This is
always ensured when using original HYDAC spare parts.

· Keep tools, working area and equipment clean.

· After dismantling the filter clean all components, check for damage or wear, and replace, if
necessary.

· When replacing a filter element make sure that everything is kept as clean and dirt-free as
possible in order to prevent the filter from being contaminated.

2.3 Filter Element Changing Frequency

The filter element can be monitored by equipping it with a clogging indicator (visual and/or
electrical or electronic).

When the clogging indicator responds (is triggered), the filter element has to be changed or
cleaned immediately.

If no clogging indicator is fitted, we recommend that the filter elements be changed at

predefined intervals, however at least once a year (the element change frequency depends on
the filter design and the conditions to which the filter is subjected). When the filter element is
subjected to high dynamic loading it may prove necessary to change the element more
frequently. The same applies to commissioning, repair work, oil changes etc. in the hydraulic
system.

The standard clogging indicators only respond when fluid is flowing through the filter. With
electrical indicators the signal can also be converted into a continuous display on the control
planel. In this case the continuous display has to be switched off after a cold start or element
change.

If the clogging indicator respond during a cold start only, it is possible that the element does not
need to be changed yet.

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3. CHANGING THE ELEMENT
3.1 Removing the element

1. Switch off hydraulic system, release filter of pressure.

2. Remove the oil drain plug (size 330 and above), collect oil in a container.

3. Unscrew bowl or end cover. (Collect fluid a suitable container and clean or dispose of
it accordance with environmental regulations).

4. Remove filter element (1) from location spigot (examine surface of element for dirt
residue and larger particles, these can indicate damage to the components).

5. Exchange or clean the filter element (only W, W/HC and V-elements can be cleaned).
Separate cleaning instructions are available on request.

6. Clean bowl or end cover.

7. Examine filter, especially surfaces and thread, for mechanical damage.

8. Check o-rings and back-up rings - replace parts if necessary.

NOTE: Contamination or incomplete pressure release on disassembly can lead

seizing of the bowl thread.

3.2 Fitting the element (1 piece filter bowl)

1. Moisten thread and sealing surfaces on the filter bowl/end cover and head, as well as the
o-ring on the filter bowl and element, with clean operating fluid.

2. When fitting a new element, check that the designation corresponds to that of the old
element.

3. Place the filter element carefully onto the element location spigot.

4. Screw in filter bowl / end cap fully.

5. Srew in the oil drain plug.

6. Unscrew Filter bowl by one quarter-turn.

7. Switch on hydraulic system and check filter for leakage.

8. Vent filter at an appropriate place in the system.

NOTE: Filter elements which cannot be cleaned must be disposed of in accordance

with environmental regulations.

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4. SPARE PARTS
4.1 Spare parts drawing

2.1

2.2/3.4

2.3/3.5

3.3

3.2

1.2/3.1

1.1

3.7

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4.2 Spare parts list
P ent- Baugröße 30 60 110 140 160 240 280 330 500 660
O hält DF 30 DF 60 DF 110 DF 140 DF 160 DF 240 DF 280 DF 330 DF 500 DF 660
S Bezeichnung LF 30 LF 60 LF 110 LF 160 LF 240 LF 330 LF 660
1. Filter element see point 5 spare elements
1.1 Filter element 0030... 0060... 0110... 0140... 0160... 0240... 0280... 0330... 0500... 0660...
1.2 O-ring 12,37 x 2,62 22 x 3,5 34 x 3,5 48 x 3
2. Locking screw VD 0 A.1 00305932
Locking screw VD 0 A.1 /-V 00305931
or clogging indicator see brochure filter clogging indicators
2.1 Locking screw / clogging indicator Locking screw / clogging indicator
2.2 Profile sealing ring VD...
2.3 O-ring 15 x 1,5
3. Repair kit-E DF/LF...1.0 00305791 01260990 00305264 00302270
Repair kit-E DF/LF...1.0 /-V 00305792 00302094 00304037 00302271
3.1 O-ring (element) 12,37 x 2,62 22 x 3,5 34 x 3,5 48 x 3
3.2 Back-up ring (bowl) DF/LF 30 DF/LF 60 DF/LF 160 DF/LF 330
3.3 o-ring (bowl) 46 x 3 59 x 3 80 x 4 117 x 4
3.4 Profile sealing ring (VD 0 A.0) VD... VD... VD... VD...
3.5 O-ring (VD 0 A.0) 15 x 1,5 15 x 1,5 15 x 1,5 15 x 1,5
(3.6) O-ring (VD 0 A.0) 18 x 2,5 18 x 2,5 18 x 2,5 18 x 2,5
3.7 Oil drain plug - - - DF/LF 330
Other spare parts on request.

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4.3 Spare parts drawing DF 2000 – 4000 (type 1.1)

4.4 Spare parts list DF 2000 - 4000

Item Con- Designation Qte. Article-no./Dimension
sist
DF 2000 DF 3000 DF 4000
1. Filter element 1(3) see point 5 spare elements
1.1 Filter element 1 0660 D... 0990 D... 1320 D...
1.2 O-ring 1 48 x 3 48 x 3 48 x 3
2. Bowl-E DF...1.1 1(3) 01261603 - -
2.1 Bowl 1 DF 660 - -
2.2 O-ring 1 48 x 3 - -
2.3 Back-up ring 1 DF...330 - -
2.4 Oil drain plug 1 G ½ NA - -
Bowl-E DF...2.1 1(3) *)
2.1 Bowl (bowl and end cap) DF 660 DF 990 DF 1320
2.2 O-ring 1 117 x 4
2.3 Back-up ring 1 DF...330
2.4 Oil drain plug 1 G ½ NA
3. Locking screw 1 VD/VM...
or clogging indicator see brochure filter clogging indicators
5. Repair kit-E DF... 1.1 1 *) - -
5.1 O-ring (element) 3 48 x 3 - -
5.2 O-ring (bowl) 3 117 x 4 - -
5.3 Back-up ring (bowl) 3 DF...330 - -
Repair kit-E DF... 2.1 1 *)
5.1 O-ring (element) 3 48 x 3
5.2 O-ring (bowl) 6 117 x 4
5.3 Back up ring (bowl) 6 DF...330

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5. SPARE ELEMENTS
5.1 Typ code
D - element (also order example)

0060 D 010 BH3HC /-V

Size
0030
0060
0110
0140 (only for DF-filters)
0160
0240
0280 (only for DF-filters)
0330
0500 (only for DF-filters)
0660
0990 (only for DF-filters)
1320 (only for DF-filters)

Type
D

Filtration rating in micron

003
005 BH3HC, BN3HC, V
010
020

025
050 W, W/HC (other filtration ratings on request)
100
200

Filter material
BH3HC Betamicron -H-element absolue
BN3HC Betamicron -N-element filtration

V Metal fibre nominal

W, W/HC Wire mesh filtration

Supplementary details
no details = standard (NBR-seals)

-V = FPM (Viton)-seals, element suitable for phosphate ester (HFD-R)

and rapidly biodegradable oils
-W = Element suitable for oil-water emulsions (HFA)
Hydrous polymer solution (HFC), with NBR seal

NOTE:
All details in this brochure are subject to technicals modifications !
technischer Änderungen !

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