Apple processing

DESCRIPTION

Since China ranks the biggest concentrated apple juice producer in the worldwide market,
Triowin has created a processing segment that provides all of the necessary apple processing
machinery for achieving quality products at controlled cost.

High quality products and services have positioned Triowin as the Chinese market leader in
apple juice processing equipment.

Triowin's fruit reception lines are designed to satisfy the most rigorous standards of hygiene in
cleaning the raw material. Then highly sophisticated mills ensure optimized mash preparation.
Featuring a unique drainage system, the Triowin Belt Press with an optimizing control system
gives a maximum yield of top quality juices with very low sediment content. Equipped with
ultrafiltration system, membrane filtration systems produce clear and stable juices. Adsorption
and ion exchange systems allow further purification of liquid foods, while Triowin's multistage
vacuum evaporators come with sterilization and aseptic filling unit.

To assure outstanding ease and reliability of operation, we also provide an electronic monitoring
and control system. And to round off the range of high-tech machines, we offer comprehensive
engineering services, installation supervision, commissioning support and operator training.

ADVANTAGES AND STRONG POINTS

* The processing capacity is varied from 60 tons/day to 2000 tons/day. * The line can be shared
for processing other fruits such as pear.
* Belt press is specially used and the whole extraction last only 1~2
minutes, which allows to maintain products freshness. * The extraction rate is especially no less
than 75%.
* PLC from Schneider, transducer from Mitsubishi, most electric component from famous
Japanese brands.
* A complete set of R.O. water treatment system can be provided if needed.
* Automatic ultra-filtration unit which can achieve the effect of automatic starting and automatic
control of the filtering temperature.
* The end products are of good taste and nice color.
* Multi-effect evaporator can be chosen for different capacity.
* It can be processed to either concentrated juice or clear juice.
* Either fully automatic line or semi-automatic line can be chosen according to the cost.

Parameters

Raw material Fresh apple

End product Concentrated juice, clear juice
Processing capacity From 60tons/day to 2000 tons/day
Efficient input 75% raw fruit (25% as waste,peels and seeds)
Fruit consistence 10-12Brix
Product consistence 70~72Brix for concentrated juice
End package Aseptic bag/tin can/glass bottle/PET bottle
Output Can be calculated
FRUIT JUICE CONCENTRATE PLANT
Introduction

The changing food habits and increased export has boosted the demand side of bottled fruit juice
both in the domestic market, institutional market (hotels, hospitals, airlines and defence).

There is a growing demand for orange, pineapple and apple juice both in the domestic and
international market. The demand of high aromatic passion fruit juice in the European and
American market is also very encouraging.

Mizoram has good existing production of passion fruit.

Process

The farm arrived fruit are first washed than sorted for inspection. From inspection conveyor the
fruit is passed on to fruit mill for crushing and than to hydraulic press for juice extraction.

Extracted juice is than filtered though press filter and again sent to

centrifuge for clarification.

The clarified fruit juice is concentrated in evaporation plant.
The concentrated juice is sterilized in plate heat exchanger by heating.

The sterilized juice in the hot condition is aseptically packed in aseptic bags
by aseptic bags by aseptic filling packing machine.
Plant capacity – About 2500 kg per day fruit juice concentrate of orange
and passion fruit.
Plant equipment- Infeed fruit conveyor, fruit washer, fruit mill, screw pre

heater, hydraulic press, pulper, press filter, sugar syrup preparation kettle, aerator, tubular/ plate
sterilized/ pasteurizer, jacketed storage tank and filling machine.

Land requirement – About 400 m2 developed land will be required

Building and civil work -About 1500 m2 floor space is sufficient for
running the plant conveniently.
Power requirement -Total connected load of about 300 KW will be
required.
Water requirement – About 40 KL of fresh water will be required every
working day.

Employment -About 75 persons

Raw material – About 7-8 MT orange or passion fruit every day.
Turn over – Rs. 180.00 lakhs p.a.
Estimated Project Cost (with out cost of procuring land)

Process

The farm arrived fruit are first washed than sorted for inspection. From inspection conveyor the
fruit is passed on to fruit mill for crushing and than to hydraulic press for juice extraction.

Extracted juice is than filtered though press filter and again sent to centrifuge for clarification.
The clarified fruit juice is concentrated in evaporation plant.
The concentrated juice is sterilized in plate heat exchanger by heating.
The sterilized juice in the hot condition is aseptically packed in aseptic bags
by aseptic bags by aseptic filling packing machine.
Plant capacity – About 2500 kg per day fruit juice concentrate of orange
and passion fruit.

Plant equipment-
Infeed fruit conveyor, fruit washer, fruit mill, screw pre heater, hydraulic press, pulper, press
filter, sugar syrup preparation kettle, aerator, tubular/ plate sterilized/ pasteurizer, jacketed
storage tank and filling machine.

Land requirement – About 400 m2 developed land will be required

Building and civil work -About 1500 m2 floor space is sufficient for running the plant
conveniently.
Power requirement -Total connected load of about 300 KW will be required.
Water requirement – About 40 KL of fresh water will be required every working day.

Employment -About 75 persons

Raw material – About 7-8 MT orange or passion fruit every day.
Turn over – Rs. 180.00 lakhs p.a.
Estimated Project Cost (with out cost of procuring land)
Particulars
Rs. Lakhs
Land development cost
4.00
Building
60.00
Infrastructure
15.00
Plant and Machinery
75.00
Other Assets
9.00
Technical fees
4.50
Preliminary Pre-operative expenses
8.36
Margin Money
9.00
Contingency
5.14
Total Project Cost (approx)
190.00
FRUIT PROCESSING
PRODUCT & USES :

Preservation of fruit in one form or the other has been practiced in all part of the world from time
immemorial. However the industry got real fillip around 1930 in India. The processing industry
has been of great help in overcoming regional and seasonal gluts and scarcities, and in stabilizing
prices. Also, fruits and vegetables produced anywhere can now be made available all over the
world in or out of seasons.

The main causative agents of spoilage of fruit and vegetables are bacteria, moulds, yeast all
certain enzymes. The preservation technique aims at partial or completed destruction of these
agents. The causative agents may be inactivated to their growth and activities. The causative
agents may be inactivated by freezing the food at low temperatures (-17 to 0120 0c.), or by
completely destroyed by heating at high temperature (100 – 120 0c).

MARKET POTENTIALITY: -

At present 15 Micro unit are producing Jam, Jelly Pickles and marketed locally. Most of the units
are in home scale and without F.P.O. quality standard. The consumption of Jam, Jelly and
Pickles are increasing due to urbanization of families.

The consumption of Jam & Jelly and pickles is around 5 kg. & 2.0 kg. Annually considering an
average family size of 6 numbers in urban household area.
Fruit processing industries in NER is not fully organized most of the units are Home scale unit
without FPO quality specification due to which they have to sale their product locally. By over
coming these constrains, a few