MOBIL PRODUCING NIGERIA

EAST AREA PROJECTS

EPC-3 BRT EXPANSION

DOCUMENT TITLE: DATA SHEET AND TECHNICAL

SPECIFICATION FOR MOTOR
OPERATED VALVES

DOCUMENT TYPE: SPECIFICATION

DOCUMENT NO.: NGBT-JGE-BT-LL-610-E3-

0302

CONTRACTOR :

JGC JOB No. : 0-3763-20-0000 JGC Doc. No. : 　S-00-136G-302 Page : 1/10

Prepared Reviewed Approval

Revision Issued For Endorsed By Issue Date
By By Date
A For Review M. Alberca H. Mihira Y. Arai 5-Sep-2005
0 For Construction G. De Guzman H. Mihira Y. Arai 13-Feb-2006
50 As Built G. De Guzman H. Mihira Y. Arai 28-Nov-2007
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CONTENTS

1 SCOPE............................................................................................................................................................23
2 EDITION OF APPLICABLE CODE AND STANDARDS.......................................................................23
3 TECHNICAL REQUIREMENTS FOR VALVES.....................................................................................23
4 TECHNICAL REQUIREMENTS FOR ACTUATORS............................................................................24
5 TESTS, INSPECTIONS, AND EXAMINATIONS....................................................................................28
6 RUST PREVENTION, PACKING AND PAINTING AT MANUFACTURER’S FACTORY..............28
7 Marking...........................................................................................................................................................29

ATTACHMENT-1 Data Sheets for Motor-Operated Valves …………………………………………………..10

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1 SCOPE
This specification together with the below specifications, covers the minimum requirements for the following
valves to be used in the EPC-3 BRT Expansion Project.
 Motor Operated Valves

Document Number Title

NGBT-JGE-BT-MS-600-S0-2000 Painting Producting Facilities
NG03-KBE-ALL-MS-600-S5.0011 Welding Procedure
NG03-KBE-ALL-RS-600-S5.0002 Pressure Containing Equipment- Welding and Inspection
NG03-KBQ-ALL-QS-600-S7.0030 Upstream Positive Material Identification
NG03-KBE-ALL-LS-610-S3.0040 Valve Selection
NG03-KBE-ALL-MS-600-S5.0390 Casting Quality for Valves and Other Equipment in
Critical Service
NG03-KBE-ALL-IS-770-S6.0018 Instrumentation- Remotely Operated Valves and Actuators
NG03-KBE-ALL-MS-600-S5.0015 Preservation and Protection During Shipping and
Handling

2 EDITION OF APPLICABLE CODE AND STANDARDS

 The latest codes and standards as of 1st Jan 2005 shall be applicable.

3 TECHNICAL REQUIREMENTS FOR VALVES

The valves supplied to this project shall comply with the following requirements. Where the applicable codes
and standards specify more stringent requirements, they shall take precedence over this paragraph.

3.1 Ball valves shall be designed and fabricated in accordance with ASME B16.34 and ATTACHMENT-1 “Data
Sheets for Motor-Operated Valves”.

3.2 Valves shall be specified as follows:

Size Description
ASTM A216-WCB CL300 ASME B16.34 FLG ASME B16.5 RF
MOV63513-02
Ball/Trim: 18% Chrome Seat: R-PTFE, Trunnion-mounted, Side-
(16”)
Entry, Reduced Bore, Fire Safe, With Gear-Operator
ASTM A216-WCB CL300 ASME B16.34 FLG ASME B16.5 RF
MOV63513-01
Ball/Trim: 18% Chrome Seat: R-PTFE, Trunnion-mounted, Side-
(20”)
Entry, Full Bore, Fire Safe, With Gear-Operator

3.3 Hardness requirements

Refer to NG03-KBE-ALL-MS-600-S5.0435 Paragraph 3.1, 3.2, 3.3, 3.4, 3.6, and 3.7. “Piping” in Paragraph
3.6 shall be replaced with “Valve body”, “Fabricator” in Paragraph 3.6 (1) shall be replaced with “Vendor”,
and “Fabrication” in Paragraph 3.6 (2) shall be replaced with “Manufacturing”

(1) Carbon steels

 Base metal Max. 200 HB
 HAZ Max. 200 HB
 Weld metal Max. 200 HB

3.4 Welding
Refer to NG03-KBE-ALL-MS-600-S5.0011 and NG03-KBE-ALL-RS-600-S5.0002. These specifications
shall be applicable to welds in valves such as repairs.

Using FCAW is subject to Purchaser/ Company’s approval before order placement. Welding consumables
used for FCAW on austenitic stainless steel welding shall have Bi content maximum 0.002%.
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3.5 Materials
(1) Valves shall satisfy the following chemical restrictions.
Carbon steels
 CE Max. 0.43%

Carbon equivalent : CE = % C + %Mn + %Cr + %Mo + %V + %Ni + %Cu

6 5 15

(2) No asbestos containing products shall be used anywhere.

(3) Bolts and nuts of pressure containing joints shall be ASTM A193 B7 / A194 2H .

(4) Stem packing of valves shall be as per NG03-KBE-ALL-LS-610-S3.0040 Paragraph 6.7.3. Bolted
bonnet/cover gaskets shall be compatible with the body material, the design temperature, and/ or the
process medium.

(5) Stem shall be made from forged steel materials.

3.6 Design
(1) Face-to-face dimension shall be in accordance with ASME B16.10.

(2) All resilient seated valves shall comply with API 607 or API 6FA fire safe design.

(3) End flanges shall be in accordance with ASME B16.5.

(4) Flange facing finish shall be 125 to 250 micro inches root mean square.

(5) Flanged valves shall be made with integrally forged or cast flanges.

(6) Valves shall be of trunnion-mounted design and pressure self-relieved (cavity-relief).

(7) All valve stems shall be provided with a means to prevent “blow out”.

(8) Flow direction shall be clearly shown and marked on the body.

4 TECHNICAL REQUIREMENTS FOR ACTUATORS

4.1 The MOV actuator shall be designed, fabricated and tested in accordance with the applicable codes and
standards of IEC, ANSI, NEMA or IEEE.

4.2 All MOV shall be designed for both manual and auto/ remote electrical operation. When the manual and auto/
remote lever is engaged and locked in the manual position, it shall disengage the electric drive mechanism and
enable direct operation of the output shaft by a permanently mounted hand wheel. Manual OPEN/ STOP/
CLOSE push buttons shall be provided integral to the valve actuator. Manual operation of the valve shall be
possible even though the electric actuator gearing may have failed. It shall not be possible to engage the
manual hand wheel while the electric motor is energized.

4.3 Service Conditions

(1) The MOV actuator shall suitably be designed for use in an atmosphere whose relative humidity,
maximum 100% and temperature range of 61 to 93F.

(2) Unless otherwise specified in the data sheets, actuators shall be suitable for outdoor installation.

(3) Unless otherwise noted, all electrical equipment shall be suitable for use in area classified in Zone 2,
Gas Group IIA, Temperature Class T3 and approved or certified by the appropriate authorities.

4.4 The actuator shall include the following features:

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(1) Integral reversing contactor and motor starter

(2) Phase discriminator to prevent improper rotation of the motor

(3) Motor overload protection via one or more winding temperature detectors embedded in the motor
windings

(4) Space heater integrally powered via motor power feeder

(5) Lifetime pre-lubricated and sealed bearings (i.e. no external grease fittings)

4.5 Actuator Sizing

Each actuator shall be sized per NG03-KBE-ALL-IS-770-S6.0018, paragraph 4.2.6, to guarantee valve
closure at the maximum anticipated differential pressure specified. The safety margin of motor power
available for seating and unseating the valve shall be sufficient to ensure torque switch trip at maximum valve
torque with the supply voltage 10% below nominal. The operating speed shall be such as to give valve closing
and opening at approximately 250 to 300 mm per minute unless otherwise specified in the data sheets.

4.6 Temperature Rise

The actuator shall be capable of functioning over the full range of maximum design temperatures.

4.7 Motor

(1) The electric motor shall be 3 phase squirrel cage, Class E or F insulated, with a time rating of 15
minutes at 40C or twice the valve stroking time, whichever is the longer, at an average load of at least
33% maximum valve torque.

(2) The electrical supply shall be 380V, 3 phase, 50 Hz, neutral high resistance grounded. The purchaser
shall select the size of the cable.

(3) For equipment earthing purposes, electric motors shall be provided with a suitable clamp or a bolt
tapped into the frame. The size of earthing conductor to be connected shall be 35 mm2.

(4) Actuators shall be designed to operate satisfactorily at rated load under the following fluctuations in
power supply.

- Voltage fluctuation : 10% of rated voltage

- Frequency fluctuation : 5% of rated frequency
- Combined fluctuation : Up to 10% in sum of absolute value of the two fluctuations,
provided that frequency fluctuation does not exceed
5% of rated frequency.
4.8 Gearing

The actuator gearing shall be a single-stage wormgear totally enclosed in an oil-filled gearcase fitted with
filling and drain plugs, suitable for operation at any angle.

All gearing must be of metal construction. The design should be such as to permit the gear case to be opened
for inspection or disassembled without releasing the stem thrust or taking the valve out of service.
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4.9 Hand operation

A handwheel or lever shall be provided for all valves for emergency operation, engaged with the motor is
declutched by a lever or similar means, the drive being restored to power automatically by starting the motor.
The handwheel drive must be mechanically independent of the motor drive, and any gearing should be such as
to permit emergency manual operation. Clockwise operation of the handwheel shall give closing movement of
the valve.
4.10 Torque and Position Limit Switches

(1) Each actuator shall be provided with both open and close torque and/ or position limit switches as
required by the type of valve, for remote indication and interlocking as well as the function and wiring
terminals for remote open and close operation. Means must be provided to prevent the open torque
switch tripping during initial hammerblow effect.

(2) Torque switch hammer shall not occur at any point of valve travel with any actuator speed.

4.11 Position Indication

The actuator shall incorporate a mechanical dial indicator to show whether the valve is fully open, fully
closed, or in some intermediate position, illuminated red/ green/ white respectively.

4.12 Integral Starter and Transformer

(1) The reversing contactor starter, control transformer and local controls shall be integral with the valve
actuator, suitable housed to prevent breathing and condensation build-up. The starter shall be suitable
for 60 starts per hour, and shall comprise mechanically and electrically interlocked reversing
contractors of rating appropriate to motor size.

(2) The controls supply transformer shall be fed from two of the incoming three phases.

It shall have the necessary tapings and be adequately rated to provide power for the following
functions:
- Energization of the contractor coils
- Output supply for local and remote controls.
- Supply to the lampfor the illuminated mechanical position indicator.
-
(3) The primary and secondary windings shall be protected by easily replaceable cartridge-type fuses.

4.13 Integral Pushbuttons and Selector

(1) Integral to the actuator shall be local control compromising pushbutton switches for Open, Close and
Stop, and a Local/ Remote selector switch padlockable in anyone of the following three positions:
Local control only, Off (no electrical operation), Remote control plus local stop only.

(2) The local controls shall be arranged so that the direction of the valve travel can be reversed without the
necessity of stopping the actuator.

4.14 The MOV actuator shall be furnished as follows

From remote command signal to MOV

- “OPEN” command to each MOV
- “CLOSE” command to each MOV
- “STOP” command to each MOV

From MOV to DCS

- “OPEN” status from each MOV
- “CLOSE” status from each MOV
- Status of remote/ local/ available
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4.15 Wiring and Terminals

(1) Internal wiring shall be of PVC insulated stranded cable of appropriate size for the control and 3-phase
power. Each wire shall be clearly identified at each end.

(2) The terminals shall be of the lead out type embedded in a terminal block of high tracking-resistance
compound.

(3) The 3-phase power terminal shall be shrouded from the control terminals by means of an insulating
cover.

(4) The terminal compartment shall be separated from the inner electrical components of the actuator by
means a watertight seal.

(5) The terminal compartment of the actuator shall be provided with 3 threaded cable entries.

(6) A durable terminal identification card showing plan of terminals shall be provided attached to the
inside of the terminal box cover indication:

- Serial No.
- External voltage values
- Wiring diagram number
- Terminal lay out

4.16 Cable Entry

(1) Terminal compartment shall have the same degree of protection as the actuator enclosure, and be
suitable for the hazardous area classification.

(2) Terminal compartment for connection of the 380V power supply shall be provided with thread entry
suitable for Purchaser’s cable gland. Threaded entry dimensions shall be as specified in the data sheet.

(3) The terminal compartment for connection of the 380V power supply shall be provided with ample
space for connecting the cables.

(4) Terminal connections shall be constructed such that all clearances between conductors and metal are as
specified in the applicable codes and standards. The clearance shall be based on insulation by air.

(5) Inside the junction box for connection of the Purchaser’s 380V power supply an earthing clamp or bolt
shall be fitted for connection of the cable armor earthing.

4.17 Enclosure

Actuators shall be O-ring sealed, weatherproof construction suitable for specified hazardous class and shall at
the same time have an inner watertight and rust proof o-ring seal between the terminal compartment and the
internal electrical elements of the actuator, fully protecting the switch mechanism, motor and all other internal
electrical elements of the actuator from ingress of moisture and dust when the terminal cover is removed on
site for cabling.

4.18 Fire Protection

Low melting point shall not be contained in valve actuators.

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5 TESTS, INSPECTIONS, AND EXAMINATIONS

Valves supplied to this project shall comply with the following requirements. Where the applicable codes and
standards specify more stringent requirements, they shall take precedence over this paragraph.

(1) Positive materials identification (PMI) shall be performed in accordance with the project specification,
NG03-KBQ-ALL-QS-600-S7.0030 and the below list.

Extent of PMI Examination

Body Material
Body/Bonnet N/A
Body Bolting 5%
Stem/Shaft 5%

(2) Valves and actuator shall be pressure tested in accordance with API598 and NG03-KBE-ALL-LS-610-
S3.0040 paragraph 8.3.

Valve pressure test shall include the following tests, as a minimum.

6 Body/ Shell Hydrostatic Test
7 Closure/ Seat Leakage Test
8 Stem Backseat Test

After each hydrostatic seat test has been successfully carried out, correct functioning of the valve/
actuator shall be checked during an operational test. The operational test shall be at least 10 opening
and closing cycles. During this operational test, at least the following parameters shall be checked
against the data sheet.

9 Closing times
10 Setting of torque and limit switches
- Torque curve shall be established and submitted for Purchaser’s approval
11 Input power and speed
12 Voltage and current

(1) Casting qualification shall be in accordance with NG03-KBE-ALL-MS-600-S5.0390.

13 RUST PREVENTION, PACKING AND PAINTING AT MANUFACTURER’S FACTORY

13.1 Rust Preventions to Valves

Refer to NG03-KBE-ALL-MS-600-S5.0015 “Preservation and Protection During Shipping and Handling”.

13.1.1 Valves shall be properly packed and rust prevented by manufacturers. Details of packing and rust preventions
are subject to Purchaser’s approval.

13.1.2 Rust preventions on gasket contact surfaces of valves shall be easily removable using common solvent such as
thinner or acetone at construction site.

13.2 Packing

13.2.1 Flanged end of valves shall be sealed with plastic caps.

13.2.2 External machined surfaces on valve stems shall be protected by wrapping in preservative- impregnated cloth.

13.2.3 Ball Valves shall be shipped in the fully open position.

13.3 Painting on Valves

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13.3.1 Valves shall be painted in accordance with NGBT-JGE-BT-MS-600-S0-2000 (S-00-13A0-001) “Painting

Producting Facilities” by manufacturers. The following parts shall also be painted in accordance with the same
painting system as valve body by manufacturers.

 Outer surface area from the outer-edge of raised face to outer-end of flange
 Inside surface of bolt holes of end flange
 Hand wheels
 Levers
 Housings of gear operator

13.3.2 Valve stem, threads, beveled ends, and gasket contact surfaces of end flanges shall not be painted.

14 MARKING

Motor operated valves shall be identified on the body as follows.

(1) Item No.

(2) Valve Size
(3) Valve Rating
(4) Valve Material
(5) Trade Mark
(6) Flow direction