JSW CEMENT FZE

Optimization Points Discussed and Agreed on 19th April '2018

S No Item Description Sinoma reply

A General
1 System Capacities and Configuration to be as Per Enclosed Annex 1 Refer to Sinoma Reply in the same Annex

B Mechanical
1 OLBC width decreased to 1400 mm width and speed increased accordingly Agreed. OLBC price shall be optional separate
2 Plant internal belt conveyor speed to be increased to 1.5 m/s Agreed.
3 End crusher design for clinker cooler instead of intermediate crusher Agreed.
4 Coal Mill to be sized considering 17 tph capacity for Petcoke with HGI of 40 Agreed.
5 Standby dosing for fine coal to be Solid Flow Meter+phematic pump Agreed.
6 Cooling tower instead of chiller for water recirculation Agreed.
Baghouse to be of N+1 configuration with ACR of 1 to be maintained at N
7 Agreed.
condition
Cross Belt Analyser to be located on belt conveyor 111BC08 (ie the conveyor
8 Agreed.
before stacker yard conveyor)
Design capacity of 3450 is canceled only Capacity fo 3000 shall be guarantee. All
9 Agreed.
the Equipment including axilliary shall only be suitable for this concept.
10 Preheater fourth stage feeding only provision to be kept for future. Agreed.
Bed ash silo extraction system is not required now. Bed ash shall be dumped in
11 Agreed.
limestone stockpile and consumed in Raw Mix alsong with limestone.
Belt convyeors after Raw Mill Proportioing hoppers shall need not to be HR Belts
12 Agreed.
now.
Electric motor driven fire pumps shall have standy. No standby is required for
13 Agreed.
diesel pump and jockey pump.
The pit of Roller press bucket elevator is -3.500. & Deep pan conveyor shall not
14 Agreed
exceed -3.0mtr
15 Change KXT-Feeder to the Impact Flow Meter for Kiln Feeder Agreed
16 ID fan parameters will following the capacity of 3000TPD clinker. Agreed with desired margine of 15% on volume
17 Cancel the water spary system for cooler. Sinom to confirm
Heat Exchanger change the outlet temperature to 180°C. Adjust the bag filter and
18 Agreed
fan after heat exchanger.
19 Cancel Motorized valve for all fans with motor power less than 22 KW. Agreed
20 Rotary feeder undernearth the bag process bag filter shall be Single Agreed
Maximum degree of Belt conveyor is 16 degree for Lime stone only and 12
21 Agreed
degree for coal

C E&I
1 Cables above 6 sq mm to be aluminum instead of copper (only cables) Agreed.
2 Busbars to be aluminium Agreed.
3 Earthing and Lightning to remain of copper construction Agreed.
4 All panels to be of Chinese Maker with core parts from ABB, Siemens or Scheider Agreed.
5 Main Panel can be located within the kiln load center itself. Hence separate room
Agreed.
for Main Sub-station to be deletd
6 4 nos feeder in main panel indicated as "Future"" can be deleted from scope. Only
Agreed.
space provision for addition in future to be provided
7 All MV panels to be provided with single incomer only Agreed.
8 Spare feeders to be restricted to 20% Agreed.
9 UPS to be provided for 120 min backup instead of 240 min Agreed.
10 SOx, NOx measurement for preheater outlet and fine coal bin gas analyser is not
Agreed.
required
11 DCS with redundent CPU will be used only for Pyro system, others are single CPU. Agreed.

D Civil and Structural

1 Change of superstructure construction of Raw mill, Coal mill and Raw mill hopper
Agreed.
to concrete from steel
2 Boundary wall on the front side and chain link fencing on other sides Agreed.
3 Sales / Dispatch office deleted from scope Agreed.
4 Clinic to be deleted from scope Agreed.
5 Fire Station to be deleted from scope Agreed.
6 Canteen area reduced from 1200 sqm to 750 sqm Agreed.
7 Main store area reduced from 2300 sqm to 1200 sqm Agreed.
8 Workshop area reduced from 4200 sqm to 2500 sqm Agreed.
9 Truck parking area to be of interlocking tile construction instead of concrete Agreed.
10 Bitumen construction of roads instead of concrete Agreed.
11 Road for line 2 shall be Constructed in future. Agreed.
12 Roof cover for open nuisance bag filter, Raw meal silo top shall be removed. Agreed.
13 Bore well and its pump is removed from Sinoma Scope Agreed.

E Special Remarks
1 Due to process requirement, roller press drives to be supplied with VFD panel Agreed.

Annex 7.1 Optimization List 1/2 Contract

 F Sub-Supplier
Sinoma/Beijing power equipment group(to be
1 Coal Mill
decided)
Bags shall be as per agreed sub-supplier list and
2 Process baghouse
casing and hopper by Sinoma
3 Corrective / Coal Crusher and Apron Feeder for Crusher Sinoma
4 Stacker Reclaimer for Limestone and Coal Sinoma
5 Roller press Sinoma
6 Baoding Tianwei Transformer/Shandong
Transformer Dachi/China Electric Equipment/ Shenyang
Haocen
7 Sinoma (ShangRao) Machinery Co., Ltd/Beijing
Surface Feeder Farthest Technology Co.,Ltd./Tangshan Ruiyiju
machinery equipment Co., Ltd.
8 Sanghai East pump group,/ Sandong Boshan
Pump Science and Technology/ Shandong
Water pumps other than Fire hydrant pumps shall be as per approved vendors list
Shuanglun Group/ Shanghai Liancheng Group/
Shanghai Kaiquan Pump Group

Annex 7.1 Optimization List 2/2 Contract

 Annex1 OPTIMIZED PLANT DESIGN CONFIGURATION
RATED Sinoma
DEPARTMENT / EQUIPMENT REMARKS
CAPACITY Reply
Belt Conveyor from Mines to Agreed
2000 TPH
Plant Premises

Agreed.

Base offer
with 2 x
15,000 MT
Limestone Stockpile 2x15000T
Linear
longitudinal
Stockpile.

Limestone Stacker 600 TPH Agreed

Limestone Re-claimer 350 TPH Agreed

Bulk Receiving Unit for Agreed

400 TPH
Correctives and Coal / Petcoke

Bypass for Agreed

Corrective and Coal / Petcoke
275 TPH Crusher to be
Crusher (Assuming 30% fines)
Provided

1 x 2250 T Agreed
Bauxite, 1 x
Combined Corrective and Coal 2250 T Iron Ore,
/ Petcoke Stockpile 1 x 10000 T
Shale, 2 x 5000
T Coal / Petcoke

Corrective and Coal / Petcoke Agreed

Stacker (Luffing and Slewing 400 TPH
Type)

Corrective and Coal / Petcoke Agreed

200 TPH
Re-claimer

Raw Mill Hopper 1 x 400 t for LS, With Agreed

1 x 150 T for provision for

Annex 7.1 Optimization List 1/3 Contract

 RATED Sinoma
DEPARTMENT / EQUIPMENT REMARKS
CAPACITY Reply
Shale, 1 x 100 T addition of 1
for Bauxite and x 400 T for LS
1 x 100 T for in future
Iron Ore

Agreed and
extraction
Fly ash and Bed ash bins
system for
extraction system to be
bed ash silo
included in scope
not
required.

Raw Mill 275 TPH Agreed

Blending Silo 1 x 10000 T Agreed

Bag House for Raw Mill & Kiln Agreed

To Suit
(Pulse Jet type)

Kiln Feed 250 TPH Agreed

Coal / Petcoke Mill (VRM) 17 TPH Coal Output Agreed

(Petcoke) with same
mill to be
indicated and
guaranteed

Coal / Petcoke Conveying – Agreed

11 TPH
Kiln Burner

Coal / Petcoke Conveying – Agreed

11 TPH No design
Pre-calciner Burner
margin
5-Stage, Single String Pre- required Agreed
heater with In line Pre-calciner 3000 TPD
and low NOx Burners

Rotary Kiln with three supports 3000 TPD Agreed

Grate area > 72 Agreed with

High efficiency Grate Cooler
m2 73 m 2

Bag House for Cooler To Suit Agreed

Annex 7.1 Optimization List 2/3 Contract

 RATED Sinoma
DEPARTMENT / EQUIPMENT REMARKS
CAPACITY Reply
Clinker Transport to Clinker Agreed
250 TPH
Silo Top

Clinker Silo 1 x 30000 T Agreed

Clinker Bulk Loading System Agreed

2 x 300 TPH
(Outside Clinker Silo)

Unburnt Clinker Silo 1 x 500 T Agreed

Clinker Bulk Loading System Agreed

(Below Off Spec. / Reject 1 x 300 TPH
Clinker Silo)

Only RO unit Agreed

to be
standby.
Filtration
Water Treatment Plant 1 x 750 m3 units need
not be
standby. All
pumps will
have standby

Capacity of Agreed
all other
Raw Water Tank 1 x 2000 m3 tanks to
remain
unchanged

Sewage Treatment Plant 30 m3/day Agreed

Annex 7.1 Optimization List 3/3 Contract