PROCESS DATA SHEET

DPCU FEED GAS KO DRUM

CONSORTIUM
231-D9003
Company : PT. PERTAMINA EP CEPU Doc. No. : JTB-RJJ000-P0-DTS-231-00003
Contractor : Consortium Rekind / JGC / JGC Indonesia Sheet No. : 5 of 9
Project : Jambaran Tiung Biru P&ID No. : Hold
Plant Location : Cepu Block Area, Bojonegoro, East Java
DESIGN DATA
1 ORIENTATION Vertical MATERIAL SPECIFICATION
2 DESIGN CODE PART ASTM / ASME NO
3 CERTIFICATION SHELL KCS
4 HEADS KCS
5 OPERATING / MECHANICAL DATA REINFORCING PADS
6 TEMPERATURE NOZZLE NECK (PIPES)
7 DESIGN °F 250 NOZZLE NECK (PLATES)
8 OPERATING °F 73 NOZZLE NECK (FORGINGS)
9 MDMT @ BLOWDOWN CONDITION °F Hold 1 INTERNAL SS304L (Hold 1)
10 PRESSURE FORGED FLANGES
11 DESIGN INT / EXT psig 640 / PIPE FITTINGS
12 OPERATING MIN / NORMAL / MAX psig / 561.9 / ANODE PROTECTION
13 HYDROTEST PRESSURE (N & C) psig SKIRT
14 CYCLIC SERVICE (YES / NO) VANE TYPE INLET DEVICE -
VAPOUR LIQUID
15 DENSITY lb/ft³ 3.07 46.70 STIFFENER RINGS
16 FLOWRATE MMSCFD/BPD 328.15 1097.14 BASE RING / PLATE
17 MASS FLOWRATE lb/hr 953087.0 11888.0 EXTERNAL ATTACHMENTS
18 VISCOSITY cP 0.014 0.208 EXTERNAL - BOLTS
19 MOLECULAR WEIGHT 26.50 72.30 - NUTS
20 SURFACE TENSION dyne/cm - 17.30 GASKETS
21 VESSEL DIA (ID) mm 3200 INTERNAL REMOV/NON.REMOV SS304L (Hold 1)
22 VESSEL LENGTH ( T / T ) mm 3810 INTERNAL - BOLTS
23 SOUR SERVICE Yes Note 8 - NUTS
24 WALL THICKNESS : NAME PLATE
25 CLAD THICKNESS mm NAME PLATE BRACKET
26 SHELL THICKNESS mm ANCHOR BOLT / NUTS
27 HEAD THICKNESS mm STRUCTURAL BOLT / NUTS
28 CORROSION ALLOWANCE / LINNING mm Note 7 CONSTRUCTION
29 WELD JOINT EFFICIENCIES: TYPE OF HEADS 2:1 Ellipsoidal
30 SHELL TYPE OF SUPPORT
31 HEAD PLATFORM/LADDER/PIPE CLIP
32 INSULATION THICKNESS / TYPE - mm / - INSULATION SUPPORTS
33 TOTAL PACKED HEIGHT mm - HAND HOLE DAVIT
34 HEIGHT PER BED mm - EARTHING LUG (MIN 2 NOS / VESSEL)
35 SIZE AND TYPE OF PACKING mm - LIFTING LUGS / EYES
36 NUMBER OF PACKED SECTION - NAMEPLATE
37 NUMBER OF REDISTRIBUTORS - FIREPROOFING SUPPORT
38 TRAY : TYPE -
39 SPACING / NUMBER REQUIRED -
40 TOTAL VOLUME m³ Note 5 RELIEVE VALVE - TYPE /SIZE Hold 2
41 NORMAL LIQUID VOLUME m³ - SETTING PRESS. Hold 2
42 VOLUME RANGE REQUIRED FOR LEVEL CONTROL m³ Hold 1 - NUMBER REQ'D Hold 2
43 WIND DESIGN SEISMIC DESIGN
44 WIND SPEED TOPOGRAPHIC FACTOR SITE CLASS SRA (SS) :

45 CLASSIFICATION CATEGORY ELEVATION IMPORTANCE FACTOR SRA (S1) :

46 EXPOSURE CATEGORY
47 ESTIMATED WEIGHTS
48 TOTAL WEIGHT (SHIPPING WEIGHT) kg WEIGHT OF INTERNAL PARTS
49 TOTAL WEIGHT, OPERATING kg WEIGHT OF PLATFORM / LADDER
50 TOTAL WEIGHT, FULL OF WATER kg WEIGHT OF FIRE PROOFING
51 FABRICATION AND INSPECTION REQUIREMENTS
52 INSPECTION AUTHORITY
53 INSPECTION
54 STRESS RELIEVING
55 SPECIAL HEAT TREATMENT
56 RADIOGRAPHY (HEAD / SHELL)
57 OTHER NON DESTRUCTIVE TESTING
58 CHEMICAL ANALYSIS
59 CODE STAMP
60 CLASS REQUIREMENTS
61 MANUFACTURER'S CERTIFICATE
62 CHEMICAL ANALYSIS
63 MECHANICAL DATA
64 PAINTING
65 FIREPROOFING
66
 CONSORTIUM

Rev A

DESIGN DATA
MATERIAL SPECIFICATION
ASTM / ASME NO
KCS
KCS

SS304L (Hold 1)

SS304L (Hold 1)

CONSTRUCTION
2:1 Ellipsoidal

Hold 2
Hold 2 psig
Hold 2

ESTIMATED WEIGHTS
kg
kg
kg
ATION AND INSPECTION REQUIREMENTS
 PROCESS DATA SHEET
DPCU FEED GAS KO DRUM
231-D9003
Company : PT. PERTAMINA EP CEPU Doc. No. : JTB-RJJ000-P0-DTS-231-00003
Contractor : Consortium Rekind / JGC / JGC Indonesia Sheet No. :6 of 9
Project : Jambaran Tiung Biru P&ID No. : Hold
Plant Location : Cepu Block Area, Bojonegoro, East Java
1 NOZZLE DATA
2 Mark SIZED RATING FACE TYPE PROJ. CL TO FF SERVICE REMARKS
3 G01 4" #300 Ventilation
4 O01 26" #300 Outlet
5 V01 2" #300 Vent Hold 4
6 JO2 28" #300 Inlet
7 SO2 2" #300 Steam Out
8 WO3 3" #300 Outlet
9
10
11
12
13 INSTRUMENT CONNECTIONS
14 L02 2" #300 Level
15
16
17
18
19
20
21
22 MANHOLES ETC.
23 BO2 24 ID #300 Manway
24
25
26
27
28
29
30
31
32 REFFERENCE DRAWINGS / LIST
33 1. UOP document 9023078-110-01-PFD Rev.0 Process Flow Diagram Dew Point Control Unit.
34 2. UOP document 9023078-B1-Stream Data Rev 0.
35 3. UOP document 9023078-301-01-231-D9003 (METRIC)-Vessels-Rev-0.
36 4. UOP document 9023078-115-01-MSD-Rev-A Material Selection Diagram Dew Point Control Unit.
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58 GENERAL REMARKS :
59
60
61
62
63
 CONSORTIUM

Rev A

NOZZLE DATA
REMARKS

Hold 4

INSTRUMENT CONNECTIONS

MANHOLES ETC.

REFFERENCE DRAWINGS / LIST

 PROCESS DATA SHEET
DPCU FEED GAS KO DRUM
CONSORTIUM
231-D9003
Company : PT. PERTAMINA EP CEPU Doc. No. : JTB-RJJ000-P0-DTS-231-00003 Rev A
Contractor : Consortium Rekind / JGC / JGC Indonesia Sheet No. : 7 of 9
Project : Jambaran Tiung Biru P&ID No. : Hold
Plant Location : Cepu Block Area, Bojonegoro, East Java
1 VESSEL SKETCH
2
3 Unit in mm
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41 #REF! mm
42
43
44
45
46
47
48
49 CONTROL RANGE
50 HHLL = Hold 3
51 HLL = Hold 3
52 NLL = 380
53 LLL = Hold 3
54 LLLL = Hold 3
55
56
57
58
59
60
61
62
63
 PROCESS DATA SHEET
DPCU FEED GAS KO DRUM
CONSORTIUM
231-D9003
Company : PT. PERTAMINA EP CEPU Doc. No. : JTB-RJJ000-P0-DTS-231-00003
Contractor : Consortium Rekind / JGC / JGC Indonesia Sheet No. : 8 of 9
Project : Jambaran Tiung Biru P&ID No. : Hold
Plant Location : Cepu Block Area, Bojonegoro, East Java
1 NOTES
2 1. Design life of the equipment shall be 25 years.
3 2. Material in contact with process fluid shall comply with NACE MR0175.
4 3. Vessel sizing and drawing is based on UOP document 9023078-301-01-231-D9003 (METRIC)-Vessels-Rev-0.
5 4. Flow rate and fluid properties is based on UOP document 9023078-110-01-PFD Rev.0 Process Flow Diagram Dew Point Control Unit and
6 UOP document 9023078-B1-Stream Data Rev 0 (stream 407) Case 2.
7 5. Total volume exclude volume of vessel head.
8 6. All internals shall be removable through vessel manholes unless otherwise noted.
9 7. The entire vessel shall be lined with 0.125" thick 304L. Lining is corrosion allowance.
10 8. Sour component composition, provide from [Ref.2] Case 2.
11 H₂S 0.996 %-mol
12 CO₂ 33.05 %-mol
13 COS 0.009 %-mol
14 RSH 0.026 %-mol
15
16
17 HOLDS
18 1. The data to be confirmed by UOP.
19 2. The PSV size, type and required number to be finalized.
20 3. HHLL, HLL, LLL and LLLL to be verified during detailed engineering design.
21 4. Provision for PSV nozzle to be confirmed by UOP.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59 GENERAL NOTES :
60
61
62
63
 Rev A

NOTES

HOLDS
 Calculation sheet for Design book No. :
VERTICAL PRESSURE VESSELS Contr. job No. : 4650000076
Comp. Doc No. : JTB-RJJ000-AE-P0-DTS-224-00001
Equipment No.: 224-D9101A/B Number required: 2 (Two)
CALCULATION BASIS

1. CALCULATION OBJECTIVE
This calculation was performed to size the 2 phase separator with 50% margin. (refer to document JTB-SF-P-DBS-900-00004 Eqiupment Design
Criteria revision 5 section 6.3.2).
2. CALCULATION METHODE
Vessel sizing is carried out using 2 phase vertical separator calculation sheet

3. ASSUMPTION
a. VRU Inlet Scrubber is a vertical two phase separator with Vane type inlet device and Vane Pack internals as per JTB-SF-P-CAL-900-00004.
b. Base case for vessel sizing is case 2.
c. K factor is 0.49 as per document JTB-SF-P-CAL-900-00004 "Equipment Sizing - Process Vessel Sizing" on bid bulletin 19.

4. DESIGN BASIS
a. Separator sizing is designed based on flowrate gas 1 x 100%.
b. 50% margin on inlet flowrate will be applied.
c. Level settings for hydrocarbon liquid will be as per document JTB-SF-P-DBS-900-00004 "Equipment Design Criteria" Section 6.3.3.
times, whicever is greater :
HHLL to HLL 1 min or minimum 150 mm
HLL to LLL 3 min + slug allowance or (300 mm)
LLL to LLLL 0.5 min or minimum 150 mm
LLLL to BTL N/A minimum 250 mm

d. Fluid properties are obtained from Hysys simulation and document JTB-RJJ000-AE-P0-HMB-224-00002 Heat and Material Balances Vapor Recovery Unit
Design Case 2 - High H2S.
 page: 10
4650000076
JTB-RJJ000-AE-P0-DTS-224-00001

LCULATION BASIS version 4.0.

Conversion from MMSCFD to ton per hour :

Flow rate = 336 MMSCFD

335,760,000 f3/day

f3 1 day
3.358E+08 f3/day = 335,760,000 x x 0.0283
day 24 hour
= 396,153 m3/hour

Ideal gas equation → P·V=n·R·T

P·V
n=
R·T
Standard condition : P= 1 atm (14.696 psia)
T= 15.56 °C (60 °F) = 288.71 K
R= 0.0820575 atm · m3 / (kmol · K)

m3
1 atm x 396,153
hour
n=
atm · m3
0.0820575 x 288.71 K
kmol · K

= 16,721.78 kmol/hour

Molecular Weight = 26.5 kg/kmol Density = 3.07

49.18
Mass Flow = 443,127.16 kg/hr → 443.13 ton/hr = 9,010.9
976927.00 lb/hr
 m3
f3

lb/f³
kg/m3
m3/hr