Pulverizing system Performance Test Procedure

批注 [l1]: 1.The cover is as same as

Of Talwandi 3x660MW Project, India
印度 Talwandi 3x660MW 项目制粉系统性能试验方案
commissionning procedure.
2.Al l the 3 units test procedure are
same.
3.There is no ASME 2008 for
pulverizing system.

PREPARED BY: LIU HAIMING

CHECKED BY: ZHOU ZHONGTAO

APPROVED BY: LIU SHAOYIN

 Pulverizing System Performance Test Procedure of Talwandi 3×660MW Project

CONTENTS INDEX
目录

1. PURPOSE OF TEST 试验目的········································································1

2. REFERENCE DOCUMENT 参考文件 ·······························································1

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS 设备明细及其技术参数 ··1

4. NECESSARY CONDITIONS 试验前条件 ··························································3

5. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS 人力需

求与责任分工··································································································4

6. SAFETY PRECAUTIONS 安全措施 ·································································4

7. PULVERIZING SYSTEM PERFORMANCE TEST PROCEDURE 制粉系统性能试验过

程 ·················································································································4

8. APPENDIX 附录···························································································4

APPENDIX I DCS DATA GROUP FOR OPERATION PARAMETERS 数据成组········5

APPENDIX II TEST CONDITIONS CHECK LIST···················································7

 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

1. PURPOSE OF TEST 试验目的

Pulverizing system performance test is to test the system output which can reach
design value or not.
制粉系统性能试验的目的是测试系统的出力能否达到设计值。

2. REFERENCE DOCUMENT 参考文件

2.1 Contracts of Talwandi 3×660MW Project. 塔尔万迪 3×660MW 项目合同

2.2 Design document of Talwandi 3×660MW Project. 塔尔万迪 3×660MW 项目设计资料
2.3 Documents provided by Manufacturer of Talwandi 3×660MW Project 塔 尔 万 迪
3×660MW 项目厂家资料

3. EQUIPMENT DETAILS & TECHNICAL SPECIFICATIONS 设备明细及其技术参数

The 660MW boiler which designed and manufactured by Harbin Boiler Company Ltd
(HBC) for India Talwandi power plant adopts the supercritical boiler technology developed
by HBC itself. The boiler is π type outdoor arrangement supercritical boiler with variable
pressure operation, single intermediate reheat, single furnace, balanced draft, dry ash
removal and total steel frame suspending structure. It has atmospheric flash type startup
system without recirculating pump and adopts tangential firing, low NOx combustion
burners, 24 burners are arranged in 6 layers. The boiler is equipped with 6 BBD4760
double-ended ball mills direct-fired system of Shanghai Heavy Machinery Co.Ltd, under
BMCR condition, 5 mills are in operation 1 mill is standby.
印度Talwandi项目的660MW锅炉是哈尔滨锅炉厂责任有限公司（简称哈锅）采用哈锅
自主开发的超临界锅炉技术设计制造的。该锅炉为变压运行、一次中间再热、单炉膛、平
衡通风、固态排渣、全钢架悬吊结构、露天布置的π型超临界锅炉，采用不带再循环泵的大
气扩容式启动系统，采用新型切圆燃烧方式、低NOx燃烧器，24只燃烧器分6层布置。采用
直吹式制粉系统，配上海重型机器厂有限公司制造的6台BBD4760双进双出磨煤机。锅炉在
BMCR工况下，5运1备。

3.1 Coal Characteristics 煤质特性

3.1.1 Ultimate Analysis of Coal received basis 元素分析

NO. Description Design Quality Worst Quality
1 Carbon 碳% 36.5 31.9
2 Hydrogen 氢% 2.0 1.8
3 Oxygen 氧% 6.3 4.8
4 Nitrogen 氮 % 1.2 0.9

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 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

5 Sulfur 硫 % 0.4 0.6

6 Ash 灰分 % 41.6 45
7 Moisture 水分 % 12 15
8 GCV 发热量 kCal/kg 3300 3000
NOTE: During rainy season total moisture is 19%. (Inherent + Surface moisture)

3.1.2 Proximate Analysis (% by weight)工业分析

NO. Description Design Quality Worst Quality
1 GCV 发热量 (kcal/kg) 3300 3000
2 Ash 灰分 41.6 45
3 Volatile matter 挥发分 22 21
4 Fixed carbon 固定碳 24.5 22
5 Moisture 水分 11.9 15
6 Total 总计 100.0 100.0
7 Grindability (HGl) 可磨性系数 45 42

3.2 Pulverizing system 制粉系统

Six double-in and double-out Ball tube pulverizer are applied in this project, together
with raw coal bin and feeder system. Two sets of primary fans of 50% capacity which
supplies primary cold and hot air for pulverized coal transmission.
本工程采用6台双进双出钢球磨，包括原煤仓和给煤机系统。为此设置了2台为输粉系统
提供冷、热风一次风的一次风机。每台风机都能带50%负荷。

PA flow
Total PA flow

Bypass PA flow

Capacity PA flow

Mill output
批注 [l2]: primary air flow at diff. load
Graph 1. PA FLOW vs MILL OUTPUT condition

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 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

The main performance of Coal mill 磨煤机主要性能

Performance Index 指标 Design Coal 设计煤种 The Worst Coal 最差煤种

Fineness 细度 R90=20% R90=25% 批注 [l3]: fineness

Guaranteed Output 保证出力 96.8 T/H 107.7 T/H

Ratioof Air/Coal 风煤比
1.5 1.5
（B-MCR）
Maximum Power Consumption
20 KW/T
最大电耗

Drive Motor 磨煤机驱动电机

Type Model 型号 YTM800-6 Rated Power 功率 2200KW

Voltage 电压 11KV Rated Current 额定电流 146A

Rotating speed 转速 985 rpm Insulation 绝缘等级 F

Bearing lubrication Forced lubrication Lubricating oil flow
16 L/min
轴承润滑方式 强制润滑 润滑油流量
Lubricating oil pressure
0.4
润滑油压

Coal mill barrel 磨煤机筒体

Rotating speed 筒体转速 15.3 r/min Recommended weight of ball 推荐装球量 100 t

Reducer 减速机
Lubrication method Forced lubrication
Reduction ratio 速比 i＝7.609
润滑型式 强制润滑

High and low pressure oil station 高低压稀油站

Rated Flow 额定流量 100 l/m

Lubricating oil 低压油
rated pressure 额定压力 0.5 MPa

Rated Flow 额定流量 2.5 l/m

Pressure oil 高压油
rated pressure 额定压力 25 MPa

Remark:Unclear technical details and auxilary equipment technical specification

refer to equipment manuals.

4. NECESSARY CONDITIONS 试验前条件

4.1 Pulverizing system can operate continuously and normally.制粉系统可以连续正常运
行。
4.2 Coal quality should be essentially the same as that of design coal. Coal stock should
be sufficient to meet the test need. 煤的质量必须保证与设计煤种相同。煤的存量必须满足
试验需要。
4.3 Pulverizing system operation parameters from DCS data group which have made in
the engineer station PC. 制粉系统运行参数在 DCS 工程师站成组。
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 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

44 Electrical weight of coal feeder should be calibrated. 试验前，给煤机称量装置已经校

验。

5. MANPOWER REQUIREMENT, RESPONSIBILITIES & COMMUNICATIONS 人力需

求与责任分工
SEPCO1 provides the necessary supports, such as offering fuel oil and coal,
equipment maintenance, and organization of the test assignment. 山东电建提供必要的支
持，比如燃油和煤、设备维护工作和试验的组织工作。
Professional engineers from HEPERI take in charge of the test. 湖北电科院的工程师
负责进行试验。
Operators from JINGMEN Power Plant are responsible for operation. 荆门电厂的运行
人员负责机组的操作。

6. SAFETY PRECAUTIONS 安全措施

6.1 All participants must follow safety rules. 所有参与试验人员必须遵守安全规定。
6.2 Pay attention to the warning sign after entering site. It is forbidden to enter and work in
the area without adequate lighting. 进入现场后注意安全标示。禁止进入没有充足照明的区
域。
6.3 If something endangering the safety of people or equipment happens in test period,
test must be stopped. 如果在试验期间存在危及人或者设备安全的情况，应立即停止试验。
6.4 Keep auto control of furnace pressure, air supply pressure, main steam pressure,
main steam temperature, reheat steam temperature etc. 试验全程保证炉膛压力，风压，
主蒸汽压力、温度，再热蒸汽温度等参数自动控制。
6.5 Operator should often inspect state of equipments and system operation as regulation
requirement. 按照规定，运行人员应该经常对设备和系统进行巡检。

7. PULVERIZING SYSTEM PERFORMANCE TEST PROCEDURE 制粉系统性能试验过

程
Increase mill output to rated value and adjust primary air flow at the same time.
When system operation parameters are stable, test can be started.
缓慢增加磨煤机出力至额定出力，同时调整一次风量和一次风压。到磨煤机运行正常
是，开始试验。
During test, take coal sample every 30min to do coal proximate analysis and PC
sample at classifier outlet every 1h to analyse coal powder fineness.
批注 [l4]: it isimpossible to take 24 PC
试验期间，每隔 30 分钟取一次煤样进行工业分析，每隔 1 个小时，取一次粉样分析细 pipes sample in 15minutes

度。

8. APPENDIX 附录
APPENDIX I DCS Data Group For Operation Parameters
APPENDIX II Test Conditions check list
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 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

APPENDIX I DCS DATA GROUP FOR OPERATION PARAMETERS 数据成组

Description Unit
Mill A current 磨 A 电流 A
Inlet air temperature of mill A 磨 A 进口一次风温 ℃
Inlet air press of mill A 磨 A 进口一次风压 kPa
Hot air door opening of mill A 磨 A 热风调门开度 ％
Cold air door opening of mill A 磨 A 冷风调门开度 ％
Primary air door opening of mill A 磨 A 容量风门开度 ％
Bypass air door opening of mill A 磨 A 旁路风门开度 ％
A1 side outlet air temperature of mill A 磨 A1 出口温度 ℃
A2 side outlet air temperature of mill A 磨 A2 出口温度 ℃
Coal feeder B output 给煤机 B1 出力 t/h
Coal feeder B output 给煤机 B2 出力 t/h
Mill B current 磨 B 电流 A
Inlet air temperature of mill B 磨 B 进口一次风温 ℃
Inlet air press of mill B 磨 B 进口一次风压 kPa
Hot air door opening of mill B 磨 B 热风调门开度 ％
Cold air door opening of mill B 磨 B 冷风调门开度 ％
Primary air door opening of mill B 磨 B 容量风门开度 ％
Bypass air door opening of mill B 磨 B 旁路风门开度 ％
B1 side outlet air temperature of mill B 磨 B1 出口温度 ℃
B2 side outlet air temperature of mill B 磨 B2 出口温度 ℃
Coal feeder C output 给煤机 C1 出力 t/h
Coal feeder C output 给煤机 C2 出力 t/h
Mill C current 磨 C 电流 A
Inlet air temperature of mill C 磨 C 进口一次风温 ℃
Inlet air press of mill C 磨 C 进口一次风压 kPa
Hot air door opening of mill C 磨 C 热风调门开度 ％
Cold air door opening of mill C 磨 C 冷风调门开度 ％
Primary air door opening of mill C 磨 C 容量风门开度 ％
Bypass air door opening of mill C 磨 C 旁路风门开度 ％
C1 outlet air temperature of mill C 磨 C1 出口温度 ℃
C2 outlet air temperature of mill C 磨 C2 出口温度 ℃
Coal feeder D output 给煤机 D1 出力 t/h

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Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

Description Unit
Coal feeder D output 给煤机 D2 出力 t/h
Mill D current 磨 D 电流 A
Inlet air temperature of mill D 磨 D 进口一次风温 ℃
Inlet air press of mill D 磨 D 进口一次风压 kPa
Hot air door opening of mill D 磨 D 热风调门开度 ％
Cold air door opening of mill D 磨 D 冷风调门开度 ％
Primary air door opening of mill D 磨 D 容量风门开度 ％
Bypass air door opening of mill D 磨 D 旁路风门开度 ％
D1 outlet air temperature of mill D 磨 D1 出口温度 ℃
D2 outlet air temperature of mill D 磨 D2 出口温度 ℃
Coal feeder E output 给煤机 E1 出力 t/h
Coal feeder E output 给煤机 E2 出力 t/h
Mill E current 磨 E 电流 A
Inlet air temperature of mill E 磨 E 进口一次风温 ℃
Inlet air press of mill E 磨 E 进口一次风压 kPa
Hot air door opening of mill E 磨 E 热风调门开度 ％
Cold air door opening of mill E 磨 E 冷风调门开度 ％
Primary air door opening of mill E 磨 E 容量风门开度 ％
Bypass air door opening of mill E 磨 E 旁路风门开度 ％
E1 side outlet air temperature of mill E 磨 E1 出口温度 ℃
E2 side outlet air temperature of mill E 磨 E2 出口温度 ℃
Coal feeder F output 给煤机 F1 出力 t/h
Coal feeder F output 给煤机 F2 出力 t/h
Mill F current 磨 F 电流 A
Inlet air temperature of mill F 磨 F 进口一次风温 ℃
Inlet air press of mill F 磨 F 进口一次风压 kPa
Hot air door opening of mill F 磨 F 热风调门开度 ％
Cold air door opening of mill F 磨 F 冷风调门开度 ％
Primary air door opening of mill F 磨 F 容量风门开度 ％
Bypass air door opening of mill F 磨 F 旁路风门开度 ％
F1 side outlet air temperature of mill F 磨 F1 出口温度 ℃
F2 side outlet air temperature of mill F 磨 F2 出口温度 ℃

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 Pulverizing system Performance Test Procedure of Talwandi 3×660MW Project

APPENDIX II TEST CONDITIONS CHECK LIST

NO. Items State

Pulverizing system can operate continuously and normally.
1
制粉系统可以连续正常运行。
Coal quality should be essentially the same as that of design
2 coal. Coal stock should be sufficient to meet the test need.
煤的质量必须保证与设计煤种相同。煤的存量必须满足试验需要。
Electrical weight of coal feeder should be calibrated.
3
试验前，给煤机称量装置已经校验。
Pulverizing system operation parameters from DCS data group
4 which have made in the engineer station PC.
制粉系统运行参数在 DCS 工程师站成组。

The above conditions are all OK, test can be carried out.
上述条件满足试验方案的要求，可以开始试验。

记录人 Recorder : 日期 Date:

责任工程师 Engineer: 日期 Date:

专业负责人 Dept. Manager: 日期 Date:

见证人 Witness representative from TSPL ( if any ): 日期 Date:

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