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Engineering Quality Projects
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1 17.02.16 Top Sheet Updation
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SOP- Module Installation IMS-QH-SOP-004-001
Contents
1. Purpose ........................................................................................................................................... 2
2. Scope ............................................................................................................................................... 2
3. Definitions, Acronyms & Abbreviations .......................................................................................... 2
4. Health & Safety warnings................................................................. Error! Bookmark not defined.
5. Responsibility .................................................................................................................................. 2
6. Equipment & Tools and tackles....................................................................................................... 3
7. Methodology................................................................................................................................... 4
8. Data & Records Management ......................................................................................................... 4
9. Quality control & Quality Assurance ............................................................................................... 5
10. Reference ....................................................................................................................................... 5
1. Purpose
To develop a procedure for erection of modules on module mounting structure at site.
2. Scope
This procedure is applicable to all the projects of Mahindra Susten Pvt. Ltd. involving sigma channels
as vertical post.
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SOP- Module Installation IMS-QH-SOP-004-001
Care shall be taken to ensure that there is no thoroughfare around the turning radius of the
hydraulic crane .
Slings with load test certificates to be verified by Site HSE supervisor for lifting loads before
slings are put in use.
Slings of appropriate load carrying capacity as per design shall be used for lifting and
erection of modules
It shall be ensured that the safety latch in the crane hook is in position before proceeding for
any lifting activity.
Crane operators present at the site shall possess separate license for driving and operating
heavy vehicles.
Cranes/any mobile equipments used at site to have a. Valid PUC, b. Licence, c. Load Test
Certificate, d. Any other certificate required. All the above records to be maintained at Site.
Records of Certificates shall be maintained at Site as evidence.
5. Responsibility
It is the primary responsibility of the Lead civil to erect and install
Modules on the MMS as per the procedure ensuring quality,
health and safety as per the norms of the company with the site
engineers team.
It is primary responsibility of Lead Civil to verify that
requisite PPEs are being used & area barricaded
before allowing work & site HSE supervisor will
monitor that correct PPEs are being used & area
barricaded. Record of these shall be maintained in FQP
checklist.
After the completion of each stage (Survey, Peg Marking), Lead Civil shall arrange to get FQP
filled up after verification. Site QC civil shall use this FQP record for verification of
correctness of job on random sampling basis using FQP checklist records as mentioned
above and identify the pieces/item actually inspected.
After erection, it is the responsibility of the Lead civil to get the job certified by the Client
personnel.
Forklift: -
Used for unloading of module palettes from container to
store yard and transportation of stored palettes from store to
site.
Torque wrench: -
It is used for connection and tightening of bolts between
various elements of module mounting structure
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SOP- Module Installation IMS-QH-SOP-004-001
Inclinometer: -
It is used for measuring angle of tilt during fixing of
principal rafter.
Safety gloves: -
It is used for protecting hands from any injuries that may
result during erection and installation related processes of
MMS.
Safety goggles: -
It is used for protecting eyes from any injuries that may
result during erection and installation related processes of
MMS.
Safety shoes: -
It is used for protecting legs from any injuries that may
result during erection and installation related processes of
MMS.
7. Methodology
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SOP- Module Installation IMS-QH-SOP-004-001
Now top sub-array modules were set at some offset (specified in drawing) from bottom sub
array.
After every module in a table is set, visual checks shall be done to ensure whether modules
are aligned properly in vertical and horizontal directions.
Degree of inclination of module should be checked with inclinometer.
Finally bolts shall be tightened using torque wrench and gun machine.
12. Reference
Standard Operating Procedure
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SOP- Module Installation IMS-QH-SOP-004-001
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