Lampiran 1

From Local Supplier

Raw Softwoods ($/thousand board feet) 400

January February March

Demand (000 board feet) 1,000 1,100 1,300
Production Cost ($) 400,000 440,000 520,000

From Chile
Production Cost ($/thousand board feet) 150
Shipping Cost ($/thousand board feet) 50
Maximum shipping capacity (board feet/month) 1,500,000
Lead time (month) 1 https://omiupo1415.wordp
Production Rate (000 board feet/month/worker) 50
Workhour (hour/month/worker) 160
Hiring and Training ($/employee) 1,000
Layoff Cost ($/employee) 500
Overtime Cost ($/thousand board feet) 200
Holding Cost ($/thousand board feet) 25
Current Worker 20

Lampiran 2
Chase Strategy - Vary Workforce No Inventory
January February March
Demand (000 board feet) - 1,000 1,100 1,300
Shipping from Chile (000 board feet) 1,000 1,100 1,300 1,500
Production Cost ($) 150,000 165,000 195,000 225,000
Shipping Cost ($) 50,000 55,000 65,000 75,000
Workers Required 20 22 26 30
New Workers Hired - 2 4 4
Hiring Cost ($) - 2,000 4,000 4,000
Workers Laid Off - - - -
Layoff Cost ($) - - - -
Total Cost ($) 200,000 222,000 264,000 304,000

Lampiran 3
Level Strategy - Constant Workforce + Inventory
Assumptions:
Shipping from Chile (000 board feet/month) 1,500 = 30 worker add 10 worker
Local Raw Material (000 board feet/month) 300
Safety Stock (000 board feet/month) 25% of demand
Overtime (hour/month/worker) 40

January February March

Shipping from Chile (000 board feet) 1,500 1,500 1,500
Beginning Inventory (000 board feet) - - -
Demand (000 board feet) 1,000 1,100 1,300
Units available before overtime (begin+production-demandf) 500 900 1,100
units overtime - - -
Overtime Cost ($) - - -
Safety Stock (000 board feet/month) 250 275 325
Unit Excess (unit before o.time-sstock) 250 625 775
inventory cost (25) 6,250 15,625 19,375
Local Raw Material (000 board feet) - - -
Production Cost Local ($) - - -
Production Cost Chile ($) 225,000 225,000 225,000
Shipping Cost ($) 75,000 75,000 75,000

Total Cost ($) 306,250 315,625 319,375

 April May June July August September October November December
1,500 1,800 2,200 2,500 2,400 2,000 1,600 1,200 800
600,000 720,000 880,000 1,000,000 960,000 800,000 640,000 480,000 320,000

https://omiupo1415.wordpress.com/2015/04/16/chapter-3-aggregate-planning-processes-chase-level-and-mix-strategy-practical-cases

April May June July August September October November December

1,500 1,800 2,200 2,500 2,400 2,000 1,600 1,200 800
1,800 2,200 2,500 2,400 2,000 1,600 1,200 800 -
270,000 330,000 375,000 360,000 300,000 240,000 180,000 120,000 -
90,000 110,000 125,000 120,000 100,000 80,000 60,000 40,000 -
36 44 50 48 40 32 24 16 -
6 8 6 - - - - - -
6,000 8,000 6,000 - - - - - -
- - - 2 8 8 8 8 16
- - - 1,000 4,000 4,000 4,000 4,000 8,000
366,000 448,000 506,000 481,000 404,000 324,000 244,000 164,000 8,000

add 10 worker 10000

April May June July August September October November December

1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500
- - - - - - - - -
 1,500 1,800 2,200 2,500 2,400 2,000 1,600 1,200 800
1,100 800 100 (900) (900) (500) (100) 300 1,000
- - - 900 900 500 100 - -
- - - 36,000 36,000 20,000 4,000 - -
375 450 550 625 600 500 400 300 200
725 350 - - - - - - 800
18,125 8,750 - - - - - - 20,000
- - - - - - - - -
- - - - - - - - -
225,000 225,000 225,000 225,000 225,000 225,000 225,000 225,000 225,000
75,000 75,000 75,000 75,000 75,000 75,000 75,000 75,000 75,000

318,125 308,750 300,000 336,000 336,000 320,000 304,000 300,000 320,000

 Total
19,400
7,760,000

d-mix-strategy-practical-cases/

TOTAL

30,000
50
25,000
3,935,000

TOTAL
 4,850

88,125

3,784,125
 January February March April
Demand 1000 1100 1300 1500
Number of working days 20 20 20 20

Costs
Regular time $150 /1000 board
Overtime $200 /1000 board
Inventory Holding Cost $25 /1000 board
Shipping $50 /1000 board
US Spot Market (Subcontract) $400 /1000 board

Hours required per 1000 board 3.2

Regular Hours per month per worker 160
Overtime hours max per month per worker 40
Regular monthly wages per worker 7500
Overtime wages per hour 63.5
Hiring Cost per worker 1000
Firing cost per worker 500
Holding cost per 1000 board 25
Beginning Workers 20

Assumtions :
Current worker 20

Lampiran 4
Plan 3 (Mix) current wf + subcontract no inventory
January February March April
Production Requirement 1000 1100 1300 1500
Working days per month 20 20 20 20
Production Hours Available 3200 3200 3200 3200
Actual Production 1000 1000 1000 1000
Units Subcontracted 0 100 300 500
Subcontracting Cost 0 35000 105000 175000
Shipping cost $50,000 $50,000 $50,000 $50,000
Straight time cost $150,000 $150,000 $150,000 $150,000
May June July August September October November December
1800 2200 2500 2400 2000 1600 1200 800
20 20 20 20 20 20 20 20

May June July August September October November December

1800 2200 2500 2400 2000 1600 1200 800
20 20 20 20 20 20 20 20
3200 3200 3200 3200 3200 3200 3200 3200
1000 1000 1000 1000 1000 1000 1000 1000
800 1200 1500 1400 1000 600 200 -200
280000 420000 525000 490000 350000 210000 70000 0 $2,660,000
$50,000 $50,000 $50,000 $50,000 $50,000 $50,000 $50,000 $50,000 $600,000
$150,000 $150,000 $150,000 $150,000 $150,000 $150,000 $150,000 $150,000 $1,800,000
Total Cost $5,060,000