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ABDUL KHALIQ MALIK

(QA/QC Engineer)
Mobile No. 0092-337-761 5783
Email: khaliqqci@hotmail.com

Nationality : Pakistani
Date of Birth : 15-12-1974
Marital Status Married
Father Name : Ahmad Bukhsh
Passport No : CN1078364
Education : Associate Mechanical Engineering
Discipline : QA/QC Engineer
Experience : 20 years

OBJECTIVE:

To seek and strive for a distinguished position in inspection of mechanical construction and
painting by employing the best of my potentials, skills and attitudes earned in profession that will
keep me abreast of the latest trends and practices followed in engineering and technology.

QUALIFICATION:

Associate Engineering Mechanical

CERTIFICATION:

• Certified Welding Inspector (CSWIP 3.1) from TWI, United Kingdom


• IRCA Registered Lead Auditor Course for ISO 9001: 2008
• Quality Awareness Training Program ISO 9001:2000
• Saudi Aramco Approved QA/QC Supervisor
• Saudi Aramco Approved Sr.Mechanical & Welding Inspector
• Coating Inspection Training (Hemple Paints)
• Saudi Aramco Approved GRE / GRP Inspector
• Radiographic Testing (ASNT Level-II)
• Dye Penetrate Testing (ASNT Level-II)
• Magnetic Testing Particle (ASNT Level-II)
• Certification of Handling and Assembling of Fiberglass Reinforced
• Reinforced Thermoset Resin GRE / GRP (RTR) Pipe system from Bond strand
LTD., KSA
SAFETY TRAINING:

• Safety Awareness Training Program for SSSP Project, Jeddah, K.S.A.


• Safety Awareness Training Program from Marubini Corporation PARCO Project.

COMPUTER SKILLS:

Microsoft Windows and its relevant office program, Excel, Word


PROFILE:
Over 19 years’ experience in Plant construction, Pipe line,Welhead piping ,Flow line, Tanks, Fabrication,
Installation & Commissioning of Pressure vessel, ,Plant Piping, Boilers, Heat Exchangers, Storage tanks,
Columns/Tower, Heavy Steel Structure & Maintenance Inspection of Plants/Facilities in Oil & Gas and
Petrochemical Industry.
Well experience in QA/QC, Internal Auditing, Welding, Painting/Coating, Welding Procedure
Specifications (WPS), Welder Performance/Qualification Testing, Welding Inspection, Heat treatment
(PWHT), Destructive & Non Destructive testing.
well versed with interpretation of Engineering drawings, P&ID's, Piping Isometrics, Plot plans, Equipment
drawings, detailed fabrication drawings & cutting/layout plans,
Experience with the use of international standards and codes of practices, such as API, ASME, ASTM,
BS, ANSI, and Saudi Aramco Standards.
Preparation of repair & post shutdown/turnaround reports, daily progress reports, Weekly Highlight,
Monthly Report & documenting the major issue related project/plant quality.

Experience 20 Years in QA/QC

WORK HISTORY:

• DURATION : From July 2015 to July 2016


COMPANY : TUV Austria
CLIENT : UEP
POSITION : QA/QC Engineer
PROJECT : Naimat Basal Gas Plant

• DURATION : From Aug 2012 to April 2014


COMPANY : DAELIM (SRACO)
CLIENT : SAUDI ARAMCO
POSITION : QC Supervisor
PROJECT : Sadara-Dow Chemical Project (Process Plant, Tanks)

• DURATION : From Oct 2010 to August 2012


COMPANY : SAUDI ARAMCO (SRACO)
POSITION : QA/QC Engineer(PMT-PID)
PROJECT : Saudi Aramco Total Refining & Petrochemical Co. (Process Plant, Tank

• DURATION : From Sept 2005 to Mar 2010


COMPANY : SAUDI ARAMCO (SAUD CONSULT)
POSITION : Sr.Project Inspector Mechanical /welding (PMT-PID)
PROJECTS : HARAD GOSP-3,
ABQAIQ PROJECT INSPECTION UNIT. (Gas Plant, Pipe Line, Welhead,
Flow line) Quaraya Power Plant

• DURATION : From Feb 2004 to June 2005


COMPANY : AL-SUWAIKET (SNAMPROGETTI, GAMA)
CLIENT : SAUDI ARAMCO
POSITION : QA/QC Supervisor
PROJECT : Berri Gas Plant, Qatif Gas Plant

• DURATION : From Feb 2003 to Feb 2004


COMPANY : Moody International Limited, Pakistan (Third Party)
CLIENT : BRITISH PETROLEUM
POSITION : Piping and Welding Inspector
PROJECT : Gas Plant, Badin, Pakistan (Pipe Line, Welhead, Tanks, Flow line)

• DURATION : From 1999 to Jan 2003


COMPANY : Tamimi Co. Construction Division Dammam, K.S.A
CLIENT : SAUDI ARAMCO
POSITION : Piping and Welding Inspector (Pipe line, Wellhead, Flow line)

From 1997 To 1999

COMPANY : ABV Rock Group Limited


PROJECT : Saudi Strategic Storage Project Tanks, Jeddah, K.S.A.
CLIENT : SSSP
POSITION : Piping and Welding Inspector

From 1995 To 1997

COMPANY : Descon Engineering Limited


PROJECT : 4 x 323 MW Power Plant Hubco, Pakistan
CLIENT : IHI Japan
POSITION : Piping and Welding Inspector

From 1994 To 1995

COMPANY : Descon Engineering Limited


PROJECT : Qadirpur Gas Field Development Project Pakistan
CLIENT : Fillpo-fochi, Italy
POSITION : Piping and Welding Inspector

From 1993 To 1994

COMPANY : Descon Engineering Limited


PROJECT : Combined Cycle Power Plant Project (WAPDA) at Gas Turbine Power Station
Kot Addu (Unit 11, 12, 13, 14 & 15), Pakistan
CLIENT : Babcock Germany and Alsthom France
DETAIL OF WORK PERFORMED / ACHIEVMENTS

General
• Code knowledge ASME (31.1, 31.3, 31.4, 31.8,), AWS D 1.1, API-1104, API-5L, API 650,
API 620.
• Attending pre-inspection meetings.
• Coordination with NDT group for carrying-out of non-destructive testing as required.
• Conducting quality audits of vender/suppliers and sub-contractors.
• Documentation review (QCP, ITP, Method statements as per project specs).
• Fabrication & installation of RTR piping.
• WPS and PQR preparation and review.
• Qualification and certification of welders as per ASME Sec. IX, API 1104, AWS D1.1.
• Visual welding inspection according to code and standard.
• Review of NDE reports (RT, PT, and MT).
• Interpretation of RT films.
• Review the reports of PWHT and hardness test.
Co-ordination meeting with the client and sub-contractors
.Process Piping & Pipe Line, Welhead, and Flow line (as per ASME 31.3, ASME 31.4, ASME 31.8
&API1104
• Review of drawings.
• Review and approved of WPS & PQR.
• Inspection of incoming material.
• Inspection of Material treacibality.
• Inspection of piping fabrication, erection and welding at site and workshop.
• Inspections of heat shrink sleeve installation.
• Inspection of valve testing activities.
• Review and approve welding inspection reports.
• Check the welding parameters according to WPS.
• Fit-up checking.
• Inspection of temperature Tie-in joints.
• Test Pack preparation and review.
• Punch list preparation.
• Witness of hydro testing.
• Witness of pneumatic test.
• Witness of leak test.
• Internal cleaning by water flashing, air blowing, pigging, and drying.
• Inspection of painting and sand blasting.

Gas Line Materials (Line Pipe, Gas Regulators, Gas meters, and Forged Fitting during
Manufacturing)
• Inspection of incoming materials (HR Coils, Aluminum ingots, M. S iron bar).
• Check the dimensional and Physical condition.
• Check the chemical composition through independent laboratory.
• Check the physical properties.
• Monitoring the process of manufacturing.
• Visual Inspection of welding
• Dimensional inspection. (Length, Diameter, wall thickness, Ovality, Sequerness and bevel angle).
• Flatting test of line pipe.
• Bend test of line pipe.

Plant SHUT DOWNS

 Preparation of Quality plan and QC procedures


 Implementation of project specification and QC approved procedures and QC plan.
 Organize and manage all the QC team according to plant requirements.
 Equipments mechanical integrity inspection following previous data and NDT findings.
 Piping major modifications and replacements.
 Pre inspection (inspection findings) of equipments upon opening (Heat Exchanger, Vessels,
Drums, Columns, Air fan coolers, Tanks, Boilers, Filters)
 Post cleaning inspection after Hydro jetting and mechanical cleaning or any cleaning method.
 Detailed inspection for all internals ( Trays, nozzle’s, Lining, coatings, packing’s)
 Ensuring Hydro-jetting, Hydra drilling Inspection as per required pressure.
 Hydro Testing of Heat exchangers, (shell side, tube side, shell side with test ring, Differential
test) Air fan coolers & Piping.
 Modification of baffle plates of Exchangers and Ox-Dryer.
 Crude Column modification. (Replacement of top dish).
 Urea Reactor Trays replacement
 Vessels, Columns, Tanks internal inspection (Demisters, Trays, man ways, and internals)
 Box up clearance certification from process, inspection and operations after completions of all
inspections of Equipments.
 Piping modification (Cut & weld job, Valve replacement)
 WPS & PQR preparation, Approvals, and implementations.
 Welders test as per ASME IX.
 NDT & welding Records control
 Final documentations and Dossier submissions.

Tank
• Inspection of low pressure and high-pressure storage tanks.
• Witness of welder qualification test.
• Fit-up inspection of shell plates and bottom plates.
• Fit-up inspection of vertical joints and horizontal joint.
• Inspection of peaking, bending and plumpness.
• Visual welding inspection.
• Vacuum box testing of bottom plates.
• Inspection of painting and sand blasting.

Steel Structure
• WPS & PQR preparation and review as per AWS D1.1.
• Witness of welder qualification test.
• Fit-up inspection.
• Visual welding inspection as per AWS D1.1.
• Dimensional inspection according to drawings.
• Inspection of painting and sand blasting.

Painting and sand blasting


• Check relative humidity and dew point.
• Check weather condition (Surface temp. & ambient temp.)
• Inspection of abrasive material (sand, grit, copper slag silica free, steel shot, garnet, aluminum
oxide) by laboratory.
• Check abrasive size.
• Inspection of surface preparation
• Inspection of surface profile.
• Inspection of wet film thickness. Inspection of dry film thickness.
Inspection of holiday test (Pinhole test).

Valid Saudi Arabia Driving License

Abdul Khaliq Malik

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