HX Design PFD1

Description Type Load kj/hr Area Utility Amount of utility (kg)

reboiler_dist3 reboiler 2.19E+08 219.3525 MP steam 78837.56572
reboiler_dist2 reboiler 1.6E+08 301.3144 LP steam 58221.03722
reboiler_dist1 reboiler 86321445 348.6745 LP steam 31395.89559
Ethylene and mixfeed double pipe 4042606 18.86955 none 0
condenser_dist3 air fin 2.39E+08 20408.87 47776407.97
condenser_dist2 air fin 2.05E+08 32579.4 40999749.53

HX Design PFD1
Description Type Load kj/hr Area Utility Amount of utility (kg)
flash drum double pipe 1700142 21.64291 LP steam 618.3570974
reboiler_dist3 reboiler 2.09E+08 192.3522 LP steam 75943.3884
reboiler_dist2 reboiler 1.2E+08 243.8754 LP steam 43752.5227
reboiler_dist1 reboiler 83933191 314.5473 MP steam 30172.15079
Ethylene and mixfeed double pipe 4310659 20.54772 none 0
condenser_dist3 air fin 2.3E+08 19560.82 air 46097857.09
condenser_dist2 air fin 1.62E+08 21396.66 air 32384727.43
 Equation:
Q=mcpdeltaT
Q=mHs Chiller
Total Specific Enthalpy of Saturated Steam (LP) Q kg/hr m3/hr
MP 78837.57 2749.45 kj/kg 1.45E+08 694969.3 697.0605
LP 89616.93 Specific Enthalpy of Saturated Steam (MP)
air 88776158 2781.81 kj/kg
Cp of water
4.18 kj/kg-K
Cp of air
1 kj/kg-K delta T 5

Total
MP 30172.15
LP 120314.3
air 78482585
*delta T = -20 to 30
 Equipment Specification Type
1 (Ethylene) pressure storage
2 (H2O2/H2O) cone roof
Storage tanks
3 (Methanol) floating roof
4 (EO) pressure storage
Reactor 1 (CSTR) jacketed, agitated*
1 (C2H4 recycle) Sieve trays
Distillation column 2 (C2H4O product) Sieve trays
3 (Methanol recov + H2O removal) Sieve trays
1 (H2O2/H20) single-stage centrifugal pump
Pump 2 (Ethylene) single-stage centrifugal pump
3 (Recycled Methanol) single-stage centrifugal pump
1 (process) double pipe
2 (reboiler) kettle
3 (reboiler) kettle
HEx
4 (reboiler) kettle
5 (condenser) air fin
6 (condenser) air fin
1 (CH4O + H2O2) static mixer
Mixer
2 (C2H4 fresh +recycle) static mixer
Compressor 1 (ethylene recycle) screw compressor
Reactor Jacket ...
*w/ Nanofiltration
https://nptel.ac.in/courses/103103027/module7/lec1/5.html
S S (units) Smin Smax a b
28467.7408808765 m3
25774.1172932331 m3 10 4000 5700 700
97.5829090909 m3 100 10000 53000 2400
1003.60764 m3
77.0424 m3 (volume) 0.5 100 14,000 15400
2.99028961 m (diameter) 0.5 5 100 120
4.81752765 m (diameter) 0.5 5 100 120
5.03619106 m (diameter) 0.5 5 100 120
9.9934925333 L/s 0.2 500 3,300 48
10.9439051833 L/s 0.2 500 3,300 48
42.0555708333 L/s 0.2 500 3,300 48
18.8694968843 m2 (area) 1 80 500 1100
221.3928896563 m2 (area) 10 500 14000 83
304.6590697608 m2 (area) 10 500 14000 83
357.6970244659 m2 (area) 10 500 14000 83
20408.86921423 m2 (area)
32579.3988422508 m2 (area)
39.2088138949 L/s 1.00 50 780 62
52.2382153917 L/s 1.00 50 780 62
28.6556105403 hp
 n Cost
14333 Source: Indiamart
0.7 862593.2078584
0.6 90483.09971558
125000 Source: Alibaba
1.7 24,843,123
2 1173.019834201
2 2885.028719022
2 3143.586447139
1.2 4,060
1.2 4,148
1.2 7,564
1 21256.44657269
1 32375.60984147
1 39286.70279015
1 43688.85303067
386400 Source:http://www.matche.com/equipcost/Exchanger.html
465100 Source:http://www.matche.com/equipcost/Exchanger.html
0.8 1947.074696673
0.8 2248.190315051
31600 *http://www.matche.com/equipcost/Compressor.html

TOTAL 26982409.18211 USD

 Equipment Specification Type
1 (Ethylene) pressure storage
2 (H2O2/H2O) cone roof
Storage tanks
3 (Methanol) floating roof
4 (EO) pressure storage
Reactor 1 (CSTR) jacketed, agitated*
1 (C2H4 recycle) Sieve trays
Distillation column 2 (C2H4O product) Sieve trays
3 (Methanol recov + H2O removal) Sieve trays
1 (H2O2/H20) single-stage centrifugal pump
2 (Ethylene) single-stage centrifugal pump
Pump
3 (Recycled Methanol) single-stage centrifugal pump
4 (after Flash drum) single-stage centrifugal pump
1 (process) double pipe
2 (flash drum) double pipe
3 (reboiler) kettle
HEx 4 (reboiler) kettle
5 (reboiler) kettle
6 (condenser) air fin
7 (condenser) air fin
1 (CH4O + H2O2) static mixer
Mixer 2 (C2H4 fresh +recycle) static mixer
3 (C2H4 flash drum and stripper) static mixer
Compressor 1 (ethylene recycle) centrifugal compressor
Chiller
Reactor Jacket ...
*w/ Nanofiltration

Electricity Requirement
Pumps and Compressor
1 (H2O2/H20) single-stage centrifugal pump 72.5269303
2 (Ethylene) single-stage centrifugal pump 40.4286595
3 (Recycled Methanolsingle-stage centrifugal pump 299.059256
4 (after Flash drum) single-stage centrifugal pump 391.388227
1 (ethylene recycle) centrifugal compressor 936.445887
https://nptel.ac.in/courses/103103027/module7/lec1/5.html
S S (units) Smin Smax a b
28467.7408808765 m3
25774.1172932331 m3 10 4000 5700 700
97.5829090909 m3 100 10000 53000 2400
1003.60764 m3
85.98091716 m3 (volume) 0.5 100 14,000 15400
2.14012746 m (diameter) 0.5 5 100 120
4.6186299 m (diameter) 0.5 5 100 120
4.94971194 m (diameter) 0.5 5 100 120
9.99365705 L/s 0.2 500 3,300 48
10.9157380833 L/s 0.2 500 3,300 48
41.2080813333 L/s 0.2 500 3,300 48
58.708234 L/s 0.2 500 3,300 48
20.5477176452 m2 (area) 1 80 500 1100
21.6429123707 m2 (area) 1 80 500 1100
192.3522376275 m2 (area) 10 500 14000 83
243.8753688111 m2 (area) 10 500 14000 83
314.5472673473 m2 (area) 10 500 14000 83
19560.8237725471 m2 (area)
21396.6584514758 m2 (area)
48.71055 L/s 1.00 50 780 62
26.09635 L/s 1.00 50 780 62
11.201045 L/s 1.00 50 780 62
936.445887 kW 132 16000 240000 1.33

kW
kW
kW
kW
kW
 n Cost
14333 Source: Indiamart
0.7 862593.2078584
0.6 90483.09971558
125000 Source: Alibaba
1.7 29,936,939
2 649.6174654055
2 2659.809058381
2 3039.957794677
1.2 4,060
1.2 4,145
1.2 7,461
1.2 9,663
1 23102.48940973
1 24307.20360772
1 29965.23572308
1 34241.65561132
1 40107.42318983
380000 Source:http://www.matche.com/equipcost/Exchanger.html
393700 Source:http://www.matche.com/equipcost/Exchanger.html
0.8 2168.321713544
0.8 1622.6660639
0.8 1208.349755263
1.5 278113.2225439

TOTAL 32269563.89534 USD