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CHAPTER-2
LITERATURE REVIEW
2.0 SOURCES OF TANNASE
Microbial source
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(a) Gallotannins are the simplest tannins that exist and are formed by units of
galloyl or di-galloyl esterified to a core of glucose or other polyhydroxy
alcohol. Upon hydrolysis, gallotannin such as Chinese gallotannin (Rhus
semilata) and sumac tannin (Rhus coriaria) yield glucose and phenolic
acids mainly gallic acid.
(b) Ellagitannins are esters of hexahydrodiphenic acid (HHDP) and during its
hydrolysis, the HHDP group dehydrates and lactonize spontaneously to
form ellagic acid. On hydrolysis, ellagitannins like myrobolan (Terminalia
chebula) tannin and divi-divi (Caesalpinia coriaria) tannin yield glucose
and ellagic acid together with gallic acid and frequently other acids
structurally related to gallic acid (Haslam et al., 1961).
(c) Condensed tannins are oligomeric and polymeric proanthocyanidins
containing flavan-3-ol (catechin) or flavan-3,4-diol linked by C–C– bonds.
In contrast to the hydrolysable tannins, they do not contain sugar residues
(Goodwin and Mercer., 1983) and are less susceptible to microbial and
chemical attack. Examples of condensed tannins include wattle (Acacia
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transformed. The reason is unclear but is likely to be less toxic than gallic acid or
that its production is thermodynamically more favorable and is possibly linked to
the generation of energy by pumping protons (Mingshu et al., 2006).
In the case of ellagitannin biodegradation, the release of ellagic acid has
been attributed to a new enzyme (ellagitannin acyl hydrolase). However, it is
necessary to perform a study to demonstrate the catalytic difference between tannin
acyl hydrolase and ellagitannin acyl hydrolase and to understand the
biodegradation processes of gallotannins and ellagitannins (Aguilera-Carbo et al.,
2008). On the other hand, the study of the degradation of condensed tannins and
complex is much more difficult due to their complicated structures. Therefore,
there is little progress in understanding the mechanisms of degradation of these
compounds. The biodegradation metabolic pathway of gallotannins is presented in
Fig. 2.2.1
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8914 and reported a maximum tannase activity of 13.16 U/ml at 37°C. Bradoo et
al., (1997) reported that the production of tannase using Aspergillus japonicas was
found to be 33.06 U/ml as maximum tannase activity with 0.2% glucose and 2%
tannic acid in Czapek- Dox's Minimal Medium at pH 6.6.
Renovato et al., (2011) studied the production of tannase using A.niger
under solid state fermentation and submerged fermentation. The optimum
temperature and pH range were found to be from 50°C to 60°C and 5–8
respectively in submerged fermentation. The optimum temperature and pH were
found to be 60°C and 6 respectively in solid state fermentation.
2.3.2 Optimum pH and Stability
All proteins are constructed from various amino acids. These biochemical
units possess basic, neutral or acidic groups. Consequently, the intact enzyme may
contain both positively or negatively charged groups at any given pH. Such
ionizable groups are often apparently part of the active site since acid- and base-
type catalytic action has been linked closely to several enzyme mechanisms. For
the appropriate acid or base catalysis to be possible, the ionizable groups in the
active site must often each possess a particular charge; i.e., the catalytically active
enzyme exists in only one particular ionization state. Thus, the catalytically active
enzyme may be a large or small fraction of the total enzyme present, depending
upon the pH (Bailey and Ollis., 1944).
Aoki et al., (1976 a) studied the production of tannase from Candida sp.
K-1 and showed an optimum activity at a pH value of 6.0. The investigation also
revealed that the enzyme was stable over a wide pH range of 3.5 to 7.5. Rajakumar
and Nandy.,(1983) reported the isolation and purification of tannase from
Penicillium chrysogenum and showed broad pH dependence in the range from 5 to
6, with the optimum enzyme activity and was stable in the pH range of 4.0 to 6.5 at
16°C.
Iibuchi et al., (1968) reported the effect of pH on tannase production using
A. oryzae and the tannase was stable in the pH range of 4.5 to 6.0 for 25 hours with
an optimum pH of 5.5. Anwar et al., (2009) studied the production and
characterization of tannase using A.niger isolated from cacao pod in a solid state
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tannic acid was 0.401 mM and 10.804 U/ml respectively and Gallotannin yielded
Km and Vmax values of 6.611 mM and 12.406 U/ml respectively. Battestin and
Macedo., (2007) reported the Km and Vmax values were found to be 0.61 μmol and
0.55 U/ml with wheat bran and coffee husk as used as the substrate.
2.3.5 Effect of Carbon Sources
Selwal et al., (2011) studied the effect of carbon sources on production of
tannase using tannic acid, dextrose, glucose, glycerol, maltose, manitol, lactose and
sucrose. The strain P.atramentosum KM produced maximum tannase of 29.4 U/ml
with amla leaves and 31.1 U/ml with keekar leaves as substrates when
supplemented with 0.2% (w/v) maltose. Lokeswari et al., (2007) studied the effect
of different glucose concentrations on tannase production using Aspergillus niger.
A maximum tannase activity of 21.42 U/ml with 0.5% (w/v) glucose concentration
was reported.
Deepanjali Lal et al., (2012) studied production of tannase using Aspergillus
niger with different carbon sources namely tannic acid, mannose, galactose,
glycerol and ribose. Tannic acid (1% w/v) was the most suitable carbon source for
tannase production.
2.3.6 Effect of Additives
The effect of additives on tannase activity has been studied by several
authors. Kar et al., (2003) studied the effect of metal ions on a Rhizopus oryzae
tannase. They found that 1 mM of Mg+2 or Hg+ activated tannase activity, whereas
that Ba+2, Ca+2, Zn+2, Hg+2, and Ag+ inhibited tannase activity, and Fe+3 and Co+2
completely inhibited tannase activity. On the other hand, the tannase from A. niger
GH1 was highly inhibited by Fe+3, whereas Cu+2 and Zn+2 had only a mild
inhibitory effect, and Co+2 enhanced the enzyme activity (Mata-Gómez et al.
2009). Furthermore, Mg+2, Mn+2, Ca+2, Na+ , and K+ stimulated the activity of
Aspergillus awamori tannase, while Cu+2, Fe+3, and Co+2 acted as inhibitors of the
enzyme (Chhokar et al., 2010a).
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of 13.65 U/ml and 12.90 U/ml were obtained using amla and keekar leaves
respectively.
Wilson Peter et al., (2009) used a bacterial isolate, Citrobacter sp., from
tannery effluent has proved as a potent producer of tannase enzyme. The
production by solid state fermentation of tannase was compared with submerged
fermentation using tamarind seed as sole carbon source. Two times higher tannase
activity was observed in solid state fermentation (90 U) than submerged
fermentation (50 U) at 48 hours with 5 g of substrate.
Murugan et al., (2007) isolated 10 morphological different fungal strains
from a tannery effluent. Selected microorganisms were tested for tannase
production under submerged fermentation in a stirred tank bioreactor and reported
strain A.niger MS101 as the best tannase producer.
Sharma et al., (2007) studied the optimization of tannase production by
statistical techniques using Aspergillus niger in submerged fermentation. The
effect of concentrations of tannic acid, sodium nitrate, agitation rate and incubation
period on tannase production was studied. 5% tannic acid, 0.8% sodium nitrate,
150 rpm agitation and 48 hours were found to be optimum conditions and gave a
maximum tannase activity of 19.7 U/ml.
Beniwal et al., (2010) reported the optimization of culture conditions for
tannase production by Aspergillus awamori MTCC 9299 using the response
surface methodology. Maximum yield of tannase production was obtained at pH of
5.0, incubation temperature of 35°C, agitation speed of 125 rpm and 48 hours of
incubation period. Under the proposed optimized conditions, the tannase
experimental yield of 1.45 U/ml was closely matched the yield predicted by the
statistical model of 1.43 U/ml with R2 value of 0.99.
Kannan et al., (2011) studied the production of tannase by Lactobacillus
plantarum MTCC 1407 under submerged fermentation. Maximum tannase activity
of 5.22 U/ml was obtained at 24 hours using the following medium (g/L): tannic
acid-10: glucose-1; NH4Cl-3; MgSO4.7H2O-2; KH2PO4 - 0.5; K2HPO4 - 0.5;
CaCl2-1.
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Enzyme
Strain Substrate Process conditions Reference
activity
pH -6.6
Temperature -35°C
Bradoo et al.,
A.japonicus Tannic acid Incubation time-72 hrs 33.06 U/ml
(1996)
Substrate conc -5%
Tannic acid conc -3%
Citrobactor Tamarind pH -5.5 50 U Wilson Peter
species seed powder Temperature- 35°C 90 U et al., (2009)
pH -5.5 Lokeswari
A. niger Tannic acid 120 U/ml
Temperature -35°C et al., (2007)
pH -5
A.oryzae 643 Cashew Lokeswari
Temperature- 40°C 32.62 U/ml
(NCIM) husk et al., (2010)
Incubation time -24hrs
pH -5
Pomegra Srivastava et
A. niger Temperature - 37°C 28.72 U/ml
nate rind al., (2009)
Incubation time -72hrs
pH -6
Lokeswari
A.niger Tannic acid Temperature -50°C 65 U/ml
et al., (2006)
Incubation time - 96hrs
Temperature - 35°C
Paranthaman
A.flavus Tannic acid Incubation time - 96hrs 30 U/g/min
et al., (2009)
Tannic acid conc - 3%
pH-5.5
Trichophyton
Temperature -30°C 36.54 Krishnasamy
rubrum Tannic acid
Incubation time – 30hrs U/g/min et al., (2009)
MTCC
Tannic acid conc -2.5%
Chhokar
pH -5.5
A. awamori Tannic acid 1.43U/ml et al.,
Temperature - 30°C
(2010a)
Amla
Ber pH -5
Temperature -35°C 13.65U/ml Manjit
P. aeruginosa Jamun Incubation time -24hrs 12.90U/ml et al., (2010)
Jamoa
Keekar
pH -5
Temperature -30°C Deepanjali
101.428
A.niger Tannic acid Incubation time - Lal et al.,
U/ml
168hrs (2012)
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Process Enzyme
Strain Substrate Reference
Conditions Activity
pH - 5.5
Sugarcane
Temperature -
A.oryzae bagasse and Paranthaman
35°C 60.5 U/g/min
MTCC rice straw et al., (2008)
Incubation time -
(mixed)
72 hrs
Temperature –
Paranthaman
Redgram 35°C
A.niger 43 U/g/min et al., (2009
husk Incubation time -
b)
96 hrs
pH - 5.5
Sugarcane Temperature -
beggasse 30°C Paranthaman
A.oryzae
and Incubation time - 121 U/g/min et al.,
MTCC 1122
ricestraw 72 hrs (2009 c)
(mixed) Tannic acid conc-
0.06%
pH – 5.5 Manjit
Temperature - et al.,
P.atramen
Amla 28°C 170.75 U/gds (2011)
tosum KM
Incubation time -
96 hrs
pH - 6
Temperature -
Tamarind
30°C
A.niger ATCC seed powder Sabu et al.,
Incubation time - 13.03 IU/g
16620 & Palm (2005)
96 hrs
kernel cake
Tannic acid
conc.-5%
pH-5.5
Sugarcane
Temperature -
beggasse
A.oryzae 30°C Paranthaman
and rice 7.8 U/g/min
MTCC 634 Incubation time- et al., (2010)
straw
72 hrs
(mixed)
pH -5
Amla Ber Temperature -
Jamun 25°C Manjit
A. fumigates 174.32 U/g
Jamoa Incubation time et al., (2008)
Keekar 96hrs
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Process Enzyme
Strain Substrate Reference
Conditions Activity
pH -5.5
Temperature -
Lokeswari
A. niger Tannic acid 35°C 120U/ml
et al., (2007)
Incubation time -
36hrs
pH -5.5
A. flavus Temperature - 16 U/g/min
Paranthaman
P.chrysogenum Paddy straw 30°C 17 U/g/min
et al., (2010)
T.viride Incubation time - 19 U/g/min
96hrs
pH -6 Anwar
Temperature - et al., (2009)
A.niger Wheat flour 10.8U/ml
50°C
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SmF, whereas in SSF, the enzyme was produced in tannic acid concentrations up
to 200 g/L. Furthermore, the addition of small amounts of glucose (12.5 g/L)
increased the activity titles of SSF systems, but there was very less effect in SmF.
Higher concentrations of glucose resulted in a strong catabolite repression in SmF
but had a less effect on SSF. They further reported that the tannase production was
lower than baseline levels of activity with gallic acid as sole carbon source.
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For example, Bhardwaj et al., (2003) increased the yield from 2.7% to 51% on the
purification protocol for the tannase from A.niger van Tieghem by simply inverting
the order of the steps previously used by Sharma et al., (1999).
Enzymes products are available as crude, dried preparations, dilute or
concentrated liquids, or purified solids. Fig.2.8.1 provides a general process
recovery scheme for enzyme derived from animal, plant, surface, or submerged
fermentations. The former source requires immediate pretreatment to release
enzyme into an extracting buffer, followed by the appropriate solids removal steps
when liquid or purified products are required. A more detailed process recovery of
a plant enzyme requires the necessity of good mixing at a low temperature to
maximize initial extraction. The two serial centrifuges perform a solids
fractionation, removing large particles first by scroll centrifugation so that the
more expensive, higher rpm bowl centrifuge is not clogged with large particles.
Subsequent acidification shift pH sufficiently to precipitate much originally soluble
protein, provided a sufficient residence time is allowed in the cooled holding coil
to form a centrifugal precipitate. A disk centrifuge removes this protein precipitate;
a second acidification and holding coil precipitate the desired protein, recovered as
wet solid from the second disc centrifuge. Thus recovery of a plant enzyme
contains two instances where similar or identical processes are placed serially to
carry out a fractionation, first of solids by centrifugation and second by
acidification/ precipitation.
As subsequent smaller scale operations occur in protein purification,
recovery steps may logically shift from continuous to batch as shown in Fig.2.8.2
for enzyme production. Note additional steps to enhance enzyme yield:
(1) repeated washing of biomass (2) two stage ultra filtration to carry out
sequential 5 fold volume reductions, (3) a switch from continuous to batch ultra
filtration to effect a further 40-fold volume reduction.
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In fact, using this methodology, they were able to obtain large amounts of pure
tannase (17 mg/L) by a one-step affinity procedure.
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tannins. The use of tannase can be a solution to these problems. In the manufacture
of beer, the tannase could be used since the tannins are present in low quantities.
2.11.3 Cold tea products
Aguilar et al., (2001) studied the commercial applications of tannase is in
the manufacturing of instant tea. Here it is used to eliminate water – insoluble
precipitates (called “tea cream”). These precipitates are generated in a natural way
when the beverage is cooled at temperatures lower than 4°C and if these are
removed chemically (employing sulfites and molecular oxygen with an alkali), a
great amount of aromatic compounds can be eliminated. Such precipitates are
formed by polymerization of esterified poly phenols and by accomplishment of
caffeine, giving a cold water soluble tea, characterized by a high tannin content of
aromatic compounds and appropriate color.
2.11.4 Animal feed
Aguilar et al., (2001) reported the applications of tannase for animal feed
compliment. However, some cultivators of sorghum present a high content of
tannins. If this cereal is first treated with tannase, tannin content could be
decreased and this type of sorghum could then be used as compliment in animal
diet.
2.11.5 Cell wall digestion
Garcia-Conesa et al., (2001) found that tannase may contribute to plant cell
wall degradation by cleaving some of the cross-links existing between cell wall
polymers. Due to the shortage and high cost of the enzyme, the use of tannase in
large-scale applications is limited at present. It is hoped therefore that the
economic benefits of tannase production can help improve the overall viability of
the process.
2.11.6 Effluent treatment
Van de Lagemaat and Pyle., (2001) studied the applications of tannase in
effluent treatment. Tannery effluents contain high amounts of tannins, mainly
polyphenols, which are dangerous pollutants and cause serious environmental
problems. Tannase can be potentially used for the degradation of tannins present in
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more stable to thermal and cosolvent inactivation than both the soluble enzyme and
the one point immobilized enzyme, respectively. In addition, the immobilized
biocatalyst preserved more than 95% of its initial activity after 1 month of
incubation under the optimal reaction conditions (Curiel et al., 2010).
Immobilized tannase has been employed for treatment of pomegranate and
myrobalan juice (Srivastava and Kar., 2009, 2010) and tea beverage (Su et al.,
2009), as well as for removal of tannin and associated color from tannery effluent
(Murugan and Al-Sohaibani., 2010). Immobilized tannase has also been utilized
for production of gallic acid esters in non-aqueous media, either by esterification of
gallic acid with the appropriate alcohol (Sharma and Gupta., 2003; Yu et al., 2004)
or by direct trans-esterification of tannic acid in presence of alcohol (Fernandez-
Lorente et al., 2011).
Other interesting approach is the utilization of self immobilized tannase.
Under certain production conditions, tannase remains strongly bound to cells; then,
whole cells or cell debris could be used as natural immobilized biocatalysts. For
example, mycelium-bound tannase from A.niger has been employed to catalyze the
synthesis of propyl gallate in organic solvents (Yu and Li., 2005). Belur et al.,
(2010 b) reported the hydrolysis of tannic acid by whole cells of Serratia ficaria
producing a cell associated tannase. This biocatalyst showed a high tolerance to a
wide range of temperature and pH. The use of naturally self-immobilized tannase
offer several technical and economical advantages for industrial applications such
as the avoidance of costly and time-consuming purification and immobilization
processes.
2.13 OPTIMIZATION OF PROCESS PARAMETERS
The production of tannase was carried out so far only in laboratory scale.
The yield of tannase was found to be less and not economical. Hence several
attempts have been made to improve the yield of tannase enzyme by using cheaper
substrates, higher yielding organisms, mixed cultures and by using mutant cultures
with higher rate of fermentation and with shorter fermentation period.
Hence optimization of process parameters for maximum production of
tannase is essential. The classical method and methods like Plackett–Burman
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Design could not give accurate results for economical and efficient production of
tannase. Statistical optimization techniques like Central Composite Design (CCD)
through Response Surface Methodology (RSM) are widely used to optimize the
media components and process conditions due to its capacity to interpret the
variables affecting the production accurately.
2.13.1 Classical Method
The conventional method that has been used for optimization is the
“change- one-factor-at-a-time” method in which a single factor or one independent
variable is varied while fixing all others at a specific level may. This may lead to
unreliable results and less accurate conclusions.
2.13.2 Plackett–Burman Design
This study was carried out to screen the medium components with respect
to their main effects and not their interaction effects on maximum enzyme
production. Plackett–Burman, (Plackett and Burman., 1946) a two factorial design
identifies critical chemical and physical parameters required for maximum enzyme
production by screening N variables using N + 1 experiments. Minitab-16 is used
to generate experimental design with similar variables. Two values of each
variable {maximum (+) and minimum (-)} are chosen such that the difference
between the two values (+ and -) is large enough to ensure that the peak area for
the maximum enzyme production is included. The variables are analysed. The
effect of variables on enzyme production is calculated by using the following
equation:
E(xi) = 2 ( ∑M+ - ∑M- ) / N …………(2.1)
where E(xi) is the concentration effect of tested variable, M+ and M- are the tannase
production from the trials where the variable (xi) measured was present at high and
low concentrations, respectively and N is the number of experiments carried out.
Experimental error is estimated by calculating the variance among the dummy
variables as follows
Veff = ∑ (Ed)2 / n …………..(2.2)
Where Veff is the variance of the concentration effect, Ed is the
concentration effect for the dummy variable and n is the number of dummy
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variables in Eqn (2.2). The Standard Error (SE) of the concentration effect was the
square root of the variance of an effect and the significance level (p-value ) of each
concentration effect was determined by using student’s t-test.
t (xi) = E(xi) / SE …………..(2.3)
Where E(xi) is the concentration effect of tested variable and (SE) is the
Standard Error
2.13.3 Response Surface Methodology
Response surface methodology (RSM) is an effective statistical tool and
widely used in process optimization, which includes experimental design, model
fitting, validation and optimization. An effective statistical design is the basis for
response surface optimization and the reported designs include Central Composite
design.
Central Composite Design
Central Composite Design was used to obtain a quadratic model, consisting
of factorial trails and star points to estimate quadratic effects and central points to
estimate the process variability with enzyme production.
Each factor in this design was studied at five different levels -2, -1, 0, +1,
+2 and a set of 31 experiments were carried out. All the variables were taken at a
central coded value considered as zero. The minimum and maximum ranges of
variables were used. All the experiments were carried out in triplicates and the
average value was taken as the response. The CCD experiment was designed using
the Design Expert Software package (Version 8.0.7.1). The following equation was
used for coding the actual experimental values of the factors in the range of ( −2
to +2):
Where xi is the coded value of the ith independent variable, Xi the natural value of
the ith independent variable, X0 the natural value of the ith independent variable at
the center point, and Xi is the value of step change.
Analysis of the data and generation of three dimensional surface graphs
were done using Design Expert Software package (Version 8.0.7.1). After
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conducting the experiments and measuring the tannase activity levels, a second
order polynomial equation including interactions was fitted to the response data as
given by Eqn (2.4),
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nonlinear operation on the result, and then outputs the final result (Bas et al.,
2007). The basic advantage of ANN is that it does not need any mathematical
model since an ANN learns from examples and recognizes patterns in a series of
input and output data without any prior assumptions about their nature and
interrelations (Mandal et al., 2009).
2.14.1 Structure of ANN
An ANN consists of nodes (neurons) with weighted connections between
them. There are some nodes that receive input, some nodes that give output, and
hidden nodes in between. Each node processes all its input, for example by
summing it up and running the sum through a function, and propagates its result to
its connected nodes until an output is given at some output node(s). Fig.2.14.1
represents the topology of a simple example ANN.
Input nodes receive input data set or information and pass it along to the
hidden nodes through weighted connections. The received signal is processed in
the hidden nodes and sent along weighted connections to output node(s) which
further process the signal and produce the final output ( Jreou et al., 2012)
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