EVL6566A-75WADP

19 V - 75 W laptop adapter with tracking boost

PFC pre-regulator, using the L6563 and the L6566A
Data Brief

Features
■ Universal input mains range: 90÷264Vac -
Frequency 45 ÷ 65 Hz
■ Output voltage: 19 V@4 A continuous
operation
■ Mains harmonics: Acc. to EN61000-3-2
Class-D
■ ST-by mains consumption: Less than 0.25 W
@265Vac
■ Overall efficiency: Better than 86%
■ EMI: According to EN55022-Class-B
■ Safety: According to EN60950
■ Low profile design: 25 mm maximum height
■ PCB single layer: single side, 70 µm, CEM-1,
78x174 mm, Mixed PTH/SMT

Description
In this data brief of the EVL6566A-75WADP demo
board, the main characteristics and features of a
75 W adapter wide-range input mains, power-
factor-corrected AC-DC adapter using the new
L6566A controller and the L6563 dedicated to the
PFC stage are described.
High efficiency and the very low standby input
consumption are highlighted in the following
figures and tables. The board is programmed for
working at fixed frequency (65 kHz) under
nominal condition (19 V at 4 A).
On the secondary side the TSM1014 with a
precise voltage reference and the optocoupler
SFH617A-4 to transfer the error amplifiers
information to the primary side have been used.

September 2007 Rev 1 1/8

For further information contact your local STMicroelectronics sales office. www.st.com 8
Efficiency EVL6566A-75WADP

1 Efficiency

Table 1 below shows the efficiency with two different input voltages. The table begins with
the nominal load at 80 W on the output and it displays the efficiency at every power
decrease of 5 W.

Table 1. Efficiency measurements

230 V-50 Hz 115 V-60 Hz

Pin Pout Eff. Pin Pout Eff.

85.73 75.05 87.5% 87.24 75.06 86.0%

80.56 70.00 86.9% 80.73 70.00 86.7%
74.91 65.01 86.8% 74.34 65.01 87.4%
68.68 59.97 87.3% 68.95 60.00 87.0%
62.40 55.01 88.2% 63.80 55.02 86.2%
56.96 50.00 87.8% 58.03 50.04 86.2%
52.31 45.02 86.1% 51.80 45.05 87.0%
47.03 40.00 85.1% 45.45 40.00 88.0%
41.01 35.05 85.5% 40.53 35.05 86.5%
34.40 30.00 87.2% 35.15 30.00 85.3%
29.60 25.02 84.5% 29.00 25.02 86.3%
24.70 20.00 81.0% 23.07 20.00 86.7%
17.86 14.94 83.7% 18.36 15.05 82.0%
11.98 10.00 83.5% 11.88 10.00 84.2%
6.64 5.01 75.5% 6.10 5.05 82.8%
2.73 1.99 72.9% 2.53 1.99 78.7%

Above the 20 W power output, the efficiency is constant over 85%.

Figure 1. Overall efficiency versus output power at nominal mains voltages

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EVL6566A-75WADP Full load

2 Full load

Figure 2 and Figure 3 below show the drain and gate fly-back waveforms and the relevant
switching frequency at full load.

Figure 2. L6566A fly-back stage Figure 3. L6566A fly-back stage

waveforms at 115 V-60 Hz full load waveforms at 230 V-50 Hz full load

CH1: drain 6566A CH1: drain 6566A

CH2: gate 6566A CH2: gate 6566A

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Light load condition (fold back frequency) EVL6566A-75WADP

3 Light load condition (fold back frequency)

To improve the efficiency at light load, a frequency shifting has been implemented on the
board. Thus, at decreasing load, the frequency also decreases. Figure 4 and Figure 5 below
show the drain and gate fly-back waveforms and the relevant switching frequency with a
load of 0.2 A.

Figure 4. L6566A fly-back stage Figure 5. L6566A fly-back stage

waveforms at 115 V-60 Hz 0.2 A waveforms at 230 V-50 Hz full load

CH1: drain 6566A CH1: drain 6566A

CH2: gate 6566A CH2: gate 6566A

Table 2 below shows the efficiency when we set the power input with 2.4 or 1.7 W in two
different voltage inputs with the fold back network plugged in.

Table 2. Standby consumption

Light load condition

Vin = 230 V Vin = 115 V

Pin 2.40 1.69 2.41 1.71

Pout 1.51 1.06 1.70 1.14
Efficiency 62.9% 62.7% 70.5% 66.7%

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EVL6566A-75WADP No-load

4 No-load

Table 3 gives the power consumption of the circuit during no-load operation. Figure 6 and
Figure 7 show the main waveforms under this condition.

Table 3. No-load consumption

Vin [Vrms] Input power [W]

90 0.94
115 0.107
230 0.202
265 0.260

Figure 6. L6566A fly-back stage Figure 7. L6566A fly-back stage

waveforms at 115 V-60 Hz no-load waveforms at 230 V-50 Hz no-load

CH1: drain 6566A CH1: drain 6566A

CH2: Vcc 6566A CH2: Vcc 6566A
CH3: Vout adapter CH3: Vout adapter

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 5

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Schematic

D1

F1
J1 FUSE 4A D2 1N4005 R1
L1 L2
MKDS 1,5/ 3-5,08 NTC 10R-S236
HF2422-203Y1R0-T01 GBU4J SRW25CQ-T05V102
6 5
C1
~ +
1 2N2 D3
2 STTH2L06
8 3
Figure 8.

3 C3 C5 C6
470N C2 470N - 400V 100u - 450V
2N2 _
~ C7
R2 R3
90-264Vac 2N2
C4 680K 2M2
470N

R4
R6
68K
680K
R5
2M2
R28
C8 R14
Schematic

R7 680K 1N0 3R9

3M3
HS3
HEAT-SINK R66
R11 3R9
R12 2M2
3M3 R8 R9
75K 75K D5 L3
STPS20H100CFP TSL0706 - 1R5-4R3
D17
R15 BZV55-B18
100K
C9 R78
100N U1 2K2
L6563
R77
Q2 100K
C14 STP9NK50ZFP R75
1 14 220N D4 1K8

1000u - 25V
1000u - 25V
INV VCC 2-3
1.5KE250A Q11
C15 R17 J2
1u 62K 2 13 HS1 15-16 D7 C12 C16 BC847C
COMP GD Q10 1
R23 HEAT-SINK STPS20H100CFP BC847C C17
R76
27R 100N
4K7 2
D8
100u - 25V

3 MULT GND 12 R24

STTH108A C13 MKDS 1,5/ 2-5,08
100K 5-6 10-11
R18 C19
51K 2N2 4 11
CS ZCD R22 19V@4A
R015
5 VFF RUN 10
C21 8
470N
6 9 R27
TBO PWM-STOP 0R33

7 8 R25 9
PFC-OK PWM-LATCH
R30 470R
22K C24
R26 2N2
0R0

R10
33K
C25 C26 T1
220p 22N SRW32EC-T01H114
EVL6562A-TM-80W schematic

R19
R34 R33 3K0
390K 0R0
R72 D11 R35
0R0 STTH102A 2R7

R50 C32 C33

1K0 100N 47u - 50V
Q3 D12 R43
BC847C LL4148 4R7

R62 Q5
100K STP10NK80ZFP

R46 R47
U6 C30
2N2 R37 15R 100K
L6566A HS2
10K
R64 HEAT-SINK
C23 150K
100N 1 16
HV AC_OK

2 N.C. VFF 15

3 GND SS 14
R42
33K C34 D16
LL4148 R67
4 13 47N R51 R52 R53
GD OSC 12K
1K0 0R56 0R56
R31
5 12 39K
VCC MODE/SC
R60
6 11 6K8
VCC_PFC ZCD
R32 R55
7 10 15K 22R
CS VREF R36
1K8 R69
8 9 1K0
DIS COMP
C38 R57
220p 100R
R68
OTP PROT 220K
C41 R70
U5
4
1

10N 18K
U3
R63 R58 R59 R45 1 8
SFH617A-4 V_REF VCC
100K M57703 12K 2K2
C40
C39 Q9 R39
10N
100N BC857C R74 56K 2 7
C44 CC- CC_OUT
47K C36
3
2

1N
100N
3 CC+ GND 6

4 CV- CV_OUT 5

R54 C35 R48 R49 TSM1014AIST

47K 220N 4K7 24K

R65 C43
22K 2N2
EVL6566A-75WADP
EVL6566A-75WADP Revision history

6 Revision history

Table 4. Document revision history

Date Revision Changes

28-Sep-2007 1 Initial release

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 EVL6566A-75WADP

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