Académique Documents
Professionnel Documents
Culture Documents
Parts Catalog
Table of Contents
Model: ST1010 TRANSVERTER GROUP ........................................... 43
Serial Number: DL10P0369 TRANSVERTER ASSEMBLY..................................... 45
TRANSVERTER...........................................................49
FRONT COVER GROUP ............................................51
Section 1: Introduction
MIDSHIP MOUNT GROUP........................................ 53
Protect Your Warranty........................................................... 3
CONVERTER ASSEMBLY......................................... 55
Patent Notice.................................................................... 3
GEAR RATIO GROUP................................................ 57
Parts Substitutions.......................................................... 3
OUTPUT GROUP ........................................................ 59
MSHA Title 30 Permissible Vehicles ................... 3
MAIN CASE GROUP.................................................. 61
How to Use This Parts Book.................................................4
CONTROL VALVE GROUP....................................... 63
Vehicle Orientation .........................................................4
YOKE GROUP - 7C.................................................... 65
Locating a Part .................................................................4
YOKE GROUP - 8.5C ................................................ 67
Page Explanation............................................................ 5
FIRST STAGE COVER GROUP................................69
Consumable Parts .................................................................6
CHARGE PUMP .......................................................... 71
How to Order Parts ..........................................................6
FRONT COVER ASSEMBLY..................................... 73
Detroit Diesel ....................................................................6
1ST STAGE SHAFT ASSEMBLY.............................. 75
Detroit Diesel Diagnostic Reader ........................6
2ND/3RD CLUTCH STAGE ASSEMBLY................ 77
Individual Diagnostic Reader Kit Parts........6
4TH STAGE CLUTH ASSEMBLY ............................. 79
Detroit Diesel Engine Consumables ..................6
6TH STAGE SHAFT ASSEMBLY.............................. 81
Series 50 ..............................................................6
CONTROL VALVE ASSEMBLY ................................ 83
Series 60 ..............................................................6
DROP BOX INSTALLATION...................................... 87
Series 471TI ........................................................6
DROP BOX ASSEMBLY ............................................ 91
Series 8V2000 ....................................................6
AUXILIARY COOLER GROUP .................................. 93
Deutz...................................................................................7
HYDRAULIC MOTOR ASSEMBLY........................... 97
Deutz Engine Consumables ................................. 7
FRONT AXLE GROUP ...............................................99
F4L912W .............................................................7
FRONT AXLE ASSEMBLY........................................101
F6L912W .............................................................7
BRAKE ASSEMBLY.................................................. 103
F6L413FW ...........................................................7
REMOTE AXLE BREATHER GROUP .................... 105
F8L413FW ...........................................................7
DIFFERENTIAL AND CARRIER ASSEMBLY........ 109
F10L413FW......................................................... 7
PLANET CARRIER ASSEMBLY............................... 113
F12L413FW......................................................... 7
REAR AXLE GROUP................................................. 115
Clark....................................................................................8
REAR AXLE ASSEMBLY .......................................... 117
Clark Bearing Kits.....................................................8
DIFFERENTIAL & CARRIER ASSEMBLY ..............121
Clark Converter Seal Kit..........................................8
DRIVELINE GROUP ................................................. 125
Clark Transmission Seal Kit...................................8
DRIVELINE ASSEMBLY ........................................... 129
Maintenance Kits ............................................................9
DRIVELINE ASSEMBLY ............................................ 131
Consumable Kits.............................................................9
DRIVELINE ASSEMBLY ............................................133
CENTER BEARING....................................................135
Section 2: Power Unit DRIVELINE ASSEMBLY ............................................137
ENGINE GROUP..........................................................13 WHEEL GROUP ........................................................ 139
ENGINE ASSEMBLY .................................................. 17 WHEEL ASSEMBLY ..................................................141
AIR INTAKE GROUP .................................................. 19 TIRE............................................................................. 143
AIR CLEANER ............................................................. 23
FUEL SYSTEM............................................................. 25
Section 4: Main Frame
EXHAUST GROUP...................................................... 29
BOGIE GROUP ......................................................... 147
RADIATOR GROUP.................................................... 33
FENDER GROUP...................................................... 149
RADIATOR ASSEMBLY ............................................. 35
POWERFRAME .......................................................... 151
ENGINE COOLING SYSTEM .................................... 37
STEEL FENDERS.......................................................153
BELLY BAR GROUP .................................................155
Section 3: Power Train TRANSMISSION HOOD GROUP............................157
2 Table of Contents
ENGINE HOOD GROUP.......................................... 159 D/H PILOT VALVE ASSEMBLY .............................. 295
LEFT HOOD ASSEMBLY ......................................... 161 CONTROL VALVE ASSEMBLY...............................297
RIGHT HOOD ASSEMBLY ...................................... 163 ACCUMULATOR ASSEMBLY .................................299
SWIVEL LOCK ........................................................... 165 HYDRAULIC ACCUMULATOR ............................... 301
BOOM GROUP.......................................................... 167 DIVIDER BLOCK ASSEMBLY .................................303
BOOM ASSEMBLY ...................................................169 DIVIDER BLOCK ASSEMBLY .................................305
Z-BAR GROUP ...........................................................171 DIVIDER BLOCK ASSEMBLY .................................307
BUCKET PIN GROUP .............................................. 173
HYDRAULIC TANK GROUP.................................... 175
Section 6: Air System
HYDRAULIC TANK ASSEMBLY ............................. 177
FUEL TANK GROUP ................................................ 179
FUEL TANK ASSEMBLY .......................................... 181 Section 7: Electrical System
SEAT GROUP ............................................................ 183 ELECTRICAL SYSTEM ..............................................313
SEAT ASSEMBLY...................................................... 185 HARNESS ASSEMBLY-FRONT .............................. 319
SWIVEL GROUP........................................................ 187 HARNESS ASSEMBLY-ENGINE............................. 321
DOOR GROUP ..........................................................189 HARNESS ASSEMBLY-MAIN.................................. 323
SOUND SUPPRESSION .......................................... 191 HARNESS ASSEMBLY-DDEC POWER................. 325
CANOPY GROUP ..................................................... 193 HARNESS ASSEMBLY - REAR .............................. 327
COMPONENT BOX ASSEMBLY ............................329
JUNCTION BOX ASSEMBLY .................................. 333
Section 5: Hydraulic System
HARNESS ASSEMBLY-FUEL.................................. 335
MONOSTICK STEERING SYSTEM ........................ 197
HARNESS ASSEMBLY-POWER............................. 337
PUMP ASSEMBLY .................................................... 201
HARNESS ASSEMBLY - CANOPY ........................339
PILOT CONTROL VALVE.........................................203
HARNESS ASSEMBLY-HORN................................ 341
DUMP & HOIST SYSTEM ........................................205
HARNESS ASSEMBLY - BOOM WIRING.............343
VALVE ASSEMBLY ....................................................211
HARNESS-TRANSMISSION ....................................345
PUMP ASSEMBLY .................................................... 223
TEMPERATURE SWITCH ASSEMBLY ..................347
VALVE ASSEMBLY ................................................... 225
HARNESS ASSEMBLY - HYDRAULIC SENSOR.349
TRANSVERTER SYSTEM ........................................ 227
SOLENOID VALVE ASSEMBLY.............................. 351
BRAKE SYSTEM .......................................................229
SWITCH PANEL GROUP......................................... 353
BRAKE PEDAL VALVE ASSEMBLY....................... 237
SWITCH PANEL ASSEMBLY .................................. 355
AUXILIARY VALVE ....................................................239
CONTROL PANEL GROUP.....................................359
BRAKE COOLING SYSTEM.................................... 241
HARNESS ASSEMBLY-TRANSMISSION CONTROL
TOW HOOK SYSTEM...............................................245
363
CYLINDER ASSEMBLY............................................ 251
HARNESS ASSEMBLY-DASH.................................365
PRESSURE SWITCH ASSEMBLY .......................... 253
PLC ASSEMBLY........................................................ 371
HARNESS ASSEMBLY............................................. 255
CONTROL PANEL ASSEMBLY .............................. 375
LUBRICATION SYSTEM........................................... 257
TRANSDUCER .......................................................... 379
REMOTE LUBRICATION SYSTEM......................... 261
TRANSDUCER .......................................................... 381
HYDRAULIC FILL SYSTEM .....................................265
PRESSURE SWITCH ASSEMBLY ..........................383
STEERING CYLINDER GROUP..............................267
GAUGE PANEL GROUP.......................................... 385
STEERING CYLINDER MODIFICATION................269
GAUGE PANEL ASSEMBLY ................................... 387
STEERING CYLINDER ASSEMBLY ....................... 271
HARNESS-GAUGE PANEL .....................................389
HOIST CYLINDER GROUP ..................................... 273
HORN ASSEMBLY.................................................... 391
HOIST CYLINDER ASSEMBLY............................... 275
HARNESS ASSEMBLY-NEGATIVE HORN ...........393
STABILIZER CYLINDER GROUP ...........................277
HARNESS ASSEMBLY-POSITIVE HORN .............395
STABILIZER CYLINDER ASSEMBLY.....................279
BATTERY GROUP ....................................................397
FILTER ASSEMBLY................................................... 281
LIGHT GROUP...........................................................399
HAND PUMP..............................................................283
LIGHT ASSEMBLY - PROJECTION BEAM ...........401
LUBRICATION PUMP...............................................285
HYDRAULIC HAND PUMP ASSEMBLY................289
RELIEF VALVE........................................................... 291 Section 8: Manual Controls
CONTROL HANDLE ASSEMBLY ...........................293 ELECTRONIC PEDAL ASSEMBLY ........................405
Parts Catalog
Atlas Copco Wagner 3
07/16/03
Section 9: Tools
DEUTSCH CONNECTOR TOOLS.......................... 411
ACCUMULATOR CHARGING HARNESS ............ 413
PRESSURE GAUGE ................................................. 415
TIRE SERVICE KIT.................................................... 417
4 Table of Contents
Parts Catalog
Atlas Copco Wagner
Section 1: Introduction
Section 1: Introduction
Parts Catalog
Parts Catalog
Atlas Copco Wagner 3
07/25/2001
Page Explanation
Reference Number
Refers to the top level
bill of material for this item
Item Number
Relates part description
with location on drawing
Comments
Specific information
related to parts
Part Number
Atlas Copco Wagner
part number
Parts Catalog
6
Deutz F8L413FW
Part Description Qty
Deutz Engine Consumables
01173482 Oil Filter 2
F4L912W 01174422 Fuel Filter 2
Part Description Qty 01174635 Starter 1
01174418 Oil Filter 1 02928983 Gasket Set 1
01174423 Fuel Filter 1 01174555 Thermostat 2
01179318 Starter 1 01178104 Temperature Sender 2
02928994 Gasket Set 1 02405960 Thermosensor 2
04232469 Fuel Injection Pump 1 02418904 Fuel Injection Pump 1
01170058 Glow Plug 4 01171687 Glow Plug 8
01160994 Warning Gauge 1 01174556 Temperature Gauge 2
02235530 Drive Belt 1
F10L413FW
F6L912W Part Description Qty
Part Description Qty 01174421 Oil Filter 2
01174421 Oil Filter 1 01174422 Fuel Filter 2
01174423 Fuel Filter 1 01112844 Starter 1
SA0027- Starter 1 02928983 Gasket Set 1
0457
01174555 Thermostat 2
02928994 Gasket Set 1
01178104 Temperature Sender 2
02232610 Fuel Injection Pump 1
02405960 Thermosensor 2
01170058 Glow Plug 6
02418905 Fuel Injection Pump 1
01173470 Thermostat 1
01171687 Glow Plug 10
01174463 Temperature Gauge 1
01174556 Temperature Gauge 2
02405960 Thermosensor 1
02235532 Drive Belt 1 F12L413FW
Part Description Qty
F6L413FW
01174421 Oil Filter 2
Part Description Qty
01174422 Fuel Filter 2
01173482 Oil Filter 2
01163556 Starter 1
01174422 Fuel Filter 2
02928983 Gasket Set 1
01174635 Starter 1
01174555 Thermostat 2
02928983 Gasket Set 1
01178104 Temperature Sender 2
01174555 Thermostat 2
02405960 Thermosensor 2
01178104 Temperature Sender 2
02418906 Fuel Injection Pump 1
02405960 Thermosensor 2
01171687 Glow Plug 12
02418903 Fuel Injection Pump 1
01174556 Temperature Gauge 2
01171687 Glow Plug 6
01174556 Temperature Gauge 2
Parts Catalog
8
Maintenance Kits
Includes all filter elements and belts required to be
changed at defined hours.
Model Engine 100/125 Hours 200/250 Hours 400/500 Hours 1000 Hours
ST-2D F6L-912W 01174421 5530053600 5530053700 5530053800
ST-3.5 F6 & F8L413W 5530052200 5530052300 5530052500 5530053100
ST-3.5 471TI 5530052700 5530052800 5530052900 5530053000
ST-700 471TI 5530055700 5530055800 5530055900 5530058600
ST-6C F10L413W 5530053200 5530053300 5530053400 5530053500
ST-7.5Z 60 DDEC 5530054000 5530054100 5530054200 5530054300
ST-8B F12L413FW 5530056000 5530056100 5530056200 5530058700
ST-8B 60 DDEC 5530056300 5530056400 5530056500 5530058800
ST-1000 50 DDEC 5530056600 5530056700 5530056800 5530058100
MT-416 F8L413FW 5530052200 5530052300 5530052400 5530057600
MT-420B 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-2000 50 DDEC 5530054500 5530054600 5530054700 5530054800
MT-431B 60 DDEC 5530057000 5530057100 5530057200 5530058200
MT-439 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-444 60 DDEC 5530056300 5530056400 5530059000 5530059100
MT-5000 8V2000 5530057300 5530057400 5530057500 5530058900
Consumable Kits
1000 hours worth of consumable parts including
filters and belts.
Kit Part
Model Engine
Number
ST-2D F6L912W 5530059400
ST-3.5 F6 & F8L413W 5530060600
ST-3.5 F6 & F8L413W 5530059700
(Oil Bath)
ST-700 471TI 5530050700
ST-700 S40 5530060900
ST-700 1013 5530061000
ST-6C D10L413W 5530061000
ST-7.5Z 60 DDEC 5530054400
ST-8B F12L413FW 5530062200
ST-8B 60 DDEC 5530055600
ST-1000 50 DDEC 5530055300
MT-420B 50 DDEC 5530054900
MT-2000 50 DDEC 5530054900
MT-431B 60 DDEC 5530055400
MT-5000 8V2000 5530051700
Parts Catalog
10
Parts Catalog
Atlas Copco Wagner
A SECTION
REFERENCE #
2-01
5575057500
ENGINE GROUP
A SECTION
REFERENCE #
2-01
5575057500
ENGINE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
14 1 5500214400 CONNECTOR
15 1 5541652100 BALL VALVE
16 1 5507719800 CONNECTOR
17 1 5575058100 RECIRCULATION SHIELD
18 1 5575058200 RECIRCULATION SHIELD
19 1 5575058000 RECIRCULATION SHIELD
20 1 5575058400 BULB & TAIL
21 1 5575058500 BULB & TAIL
22 1 5575058300 BULB & TAIL
23 1 5575083300 BAFFLE
24 6 5530810000 CAPSCREW
25 14 5530810800 WASHER
26 13 5530887800 CAPSCREW
27 34 5540112500 WASHER
28 13 5540135000 NUT
29 8 5541047900 CAPSCREW
30 4 5540540400 CAPSCREW
31 4 5540130800 NUT
101 1 5506842300 HOSE ASSEMBLY
A SECTION
REFERENCE #
2-02
5575057600
ENGINE ASSEMBLY
A SECTION
REFERENCE #
2-06
5574560700
A SECTION
REFERENCE #
2-06
5574560700
A SECTION
REFERENCE # 5572444300
2-06
AIR CLEANER
A SECTION
REFERENCE #
2-08
5575057200
FUEL SYSTEM
A SECTION
REFERENCE #
2-08
5575057200
FUEL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
34 1 5540112500 WASHER
35 1 5574665400 MOUNT
36 1 5500728500 ELBOW-90
37 1 5541670400 HOSE
38 1 5541681100 FUEL BLOCK KIT
39 1 5500215400 ELBOW-90
102 1 5507012300 HOSE ASSEMBLY
106 1 5507747400 HOSE ASSEMBLY
107 1 5507623200 HOSE ASSEMBLY
108 1 5507623300 HOSE ASSEMBLY
109 1 5500900000 HOSE ASSEMBLY
110 1 5501425700 HOSE ASSEMBLY
A SECTION
REFERENCE #
2-09
5575098600
EXHAUST GROUP
A SECTION
REFERENCE #
2-09
5575098600
EXHAUST GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5540210200 CLAMP
2 1 5572873900 TUBE
3 1 5530868700 PLUG
4 2 5535050300 CLAMP
5 1 5561895200 TUBE
6 1 5541677400 CENTER BODY
8 2 5537387700 CLAMP
9 2 5537387800 GASKET
10 1 5574468400 SILENCER MODIFICATION
11 3 5540136200 CAPSCREW
12 3 5500942700 WASHER
15 1 5541018800 TOP HAT
16 1 5575098500 GUARD
18 1 5572865900 STEP
19 8 5530773300 CAPSCREW
20 8 5540135000 NUT
21 18 5540112500 WASHER
22 2 5530887800 CAPSCREW
23 1 5575097800 TURBO GUARD
24 2 5540112500 WASHER
25 1 5530787300 WASHER
A SECTION
REFERENCE #
2-15
5575083600
RADIATOR GROUP
A SECTION
REFERENCE #
2-15
5574616800
RADIATOR ASSEMBLY
A SECTION
REFERENCE #
2-16
5572353200
A SECTION
REFERENCE #
2-16
5572353200
A SECTION
REFERENCE #
3-01
5575172700
TRANSVERTER GROUP
A SECTION
REFERENCE #
3-01
5575172800
TRANSVERTER ASSEMBLY
A SECTION
REFERENCE #
3-01
5575172800
TRANSVERTER ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5575172900 TRANSVERTER SEE 5575172900 ON PAGE 49.
2 1 5573470500 MOUNT-LH
3 1 5573470200 MOUNT-RH
4 1 5572864300 TUBE
5 1 5572864600 DIPSTICK
7 2 5530820400 CPSCR-HEX
8 1 5573470600 MOUNT
11 18 5540127900 CAPSCREW
12 18 5540112700 WASHER
14 2 5530787300 WASHER-PLAIN
15 1 5500486500 ELBOW-90 (O-RING/JIC)
16 1 5501600400 CONNECTOR (PIPE/
JIC)BULKHEAD
17 1 5575085700 BRACKET
19 1 5541217100 CAP-FILLER
23 1 5500216700 ELBOW-90 (ORS/PIPE)
24 1 5501181400 CONNECTOR (ORS/PIPE)
25 1 5501176300 TEE-BRNCH (ORS/ORS/ORS)
SWIVEL
26 2 5500215100 ELBOW-90 (ORS/O-RING)
27 1 5573203900 LIFTING EYE
33 1 5500493400 PLUG-HEX (PIPE) 3/8"NPT
34 1 5500757400 CONNECTOR (ORS/PIPE)
35 1 5500498200 TEE-BRNCH (PIPE/PIPE/PIPE)
36 1 5500492000 BUSHING (PIPE/PIPE)
37 1 5532823700 BREATHER
38 1 5540385500 CAPSCREW
39 7 5540560100 COUPLER-QD BULKHD,#4
ORS,W/CAP
40 1 5540112700 WASHER
41 4 5500213900 CONNECTOR (ORS/O-RING)
42 1 5530514500 FITTING -GREASE
43 1 5500216600 ELBOW-90 (ORS/PIPE)
44 1 5570526300 FITTING MOD
45 1 5573957600 BULKHEAD -TESTPORT
46 1 5501177500 TEE-RUN (ORS/O-RING)
47 2 5530810000 CAPSCREW-HEX
48 2 5530810800 WASHER
49 1 5500758200 TEE-RUN (ORS/ORS/ORS)
SWIVEL
50 1 5503984000 CAP (ORS)
A SECTION
REFERENCE #
3-01
5575172900
TRANSVERTER
A SECTION
REFERENCE #
3-01
5540964000
A SECTION
REFERENCE #
3-01
5540964200
A SECTION
REFERENCE # 5540964300
3-01
CONVERTER ASSEMBLY
A SECTION
REFERENCE #
3-01
5542010600
A SECTION
REFERENCE #
3-01
5540964900
OUTPUT GROUP
Transverter Assembly
A SECTION
REFERENCE #
3-01
5542011500
A SECTION
REFERENCE #
3-01
5541488700
A SECTION
REFERENCE #
3-01
5540965300
YOKE GROUP - 7C
Transverter Assembly
A SECTION
REFERENCE #
3-01
5540965400
A SECTION
REFERENCE #
3-01
5540965500
A SECTION
REFERENCE #
3-01
5540965600
CHARGE PUMP
Transverter Assembly
A SECTION
REFERENCE #
3-01
5542010200
A SECTION
REFERENCE #
3-01
5542010700
A SECTION
REFERENCE #
3-01
5542010800
A SECTION
REFERENCE #
3-01
5542011200
A SECTION
REFERENCE #
3-01
5542011300
A SECTION
REFERENCE #
3-01
5541728100
A SECTION
REFERENCE # 5541728100
3-01
A SECTION
REFERENCE #
3-01
5574566600
A SECTION
REFERENCE #
3-01
5574566600
A SECTION
REFERENCE #
3-01
5574589500
A SECTION
REFERENCE #
3-01
5575054900
A SECTION
REFERENCE #
3-01
5575054900
A SECTION
REFERENCE #
3-01
5541645500
A SECTION
REFERENCE # 5575286200
3-05
A SECTION
REFERENCE #
3-05
5575286100
A SECTION
REFERENCE #
3-05
5541374500
BRAKE ASSEMBLY
A SECTION
REFERENCE #
3-05
5574564600
A SECTION
REFERENCE #
3-05
5574564600
A SECTION
REFERENCE #
3-06
5541396300
A SECTION
REFERENCE # 5541396300
3-06
A SECTION
REFERENCE #
3-08
5541364400
A SECTION
REFERENCE #
3-10
5573390900
A SECTION
REFERENCE #
3-10
5573391000
A SECTION
REFERENCE #
3-10
5573391000
A SECTION
REFERENCE #
3-10
5541981900
A SECTION
REFERENCE #
3-10
5541981900
A SECTION
REFERENCE #
3-16
5574666300
DRIVELINE GROUP
A SECTION
REFERENCE #
3-16
5574666300
DRIVELINE GROUP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5572265100 DRIVELINE SEE 5572265100 ON PAGE 129.
2 1 5572390200 DRIVELINE SEE 5572390200 ON PAGE 131.
3 1 5541077000 DRIVELINE ASSEMBLY SEE 5541077000 ON PAGE 133.
4 1 5540281700 BEARING SEE 5540281700 ON PAGE 135.
5 1 5572424200 GUARD
6 1 5572424400 GUARD
7 6 5530612100 CAPSCREW
8 6 5559923400 WASHER
9 16 5530912000 CAPSCREW
10 1 5532823700 BREATHER
12 1 5572424600 GUARD
13 1 5573761600 GUARD
14 8 5540623900 CAPSCREW
15 14 5540112800 WASHER
16 6 5540113400 NUT
17 8 5530776800 CAPSCREW
18 1 5572903100 DRIVELINE SEE 5572903100 ON PAGE 137.
20 8 5531032600 CAPSCREW
21 1 5574690100 GUARD
22 1 5574690200 GUARD
23 2 5540136400 CAPSCREW
24 4 5540112600 WASHER
25 2 5540136500 NUT
26 2 5540204700 CAPSCREW
27 4 5540112700 WASHER
28 2 5541024800 NUT
A SECTION
REFERENCE #
3-16
5572265100
DRIVELINE ASSEMBLY
A SECTION
REFERENCE #
3-16
5572390200
DRIVELINE ASSEMBLY
A SECTION
REFERENCE #
3-16
5541077000
DRIVELINE ASSEMBLY
A SECTION
REFERENCE #
3-16
5540281700
CENTER BEARING
A SECTION
REFERENCE #
3-16
5572903100
DRIVELINE ASSEMBLY
A SECTION
REFERENCE #
3-31
5572108500
WHEEL GROUP
A SECTION
REFERENCE # 5572108600
3-31
WHEEL ASSEMBLY
A SECTION
REFERENCE #
3-32
360908
TIRE
A SECTION
REFERENCE #
4-01
5574466200
BOGIE GROUP
A SECTION
REFERENCE #
4-01
5574604000
FENDER GROUP
A SECTION
REFERENCE #
4-02
5574627700
POWERFRAME
A SECTION
REFERENCE #
4-02
5572442100
STEEL FENDERS
A SECTION
REFERENCE #
4-02
5574603600
A SECTION
REFERENCE #
4-08
5575209800
A SECTION
REFERENCE #
4-08
5574724700
A SECTION
REFERENCE #
4-08
5574724500
A SECTION
REFERENCE #
4-08
5574724300
A SECTION
REFERENCE #
4-11
5573522300
SWIVEL LOCK
A SECTION
REFERENCE #
4-13
5574621200
BOOM GROUP
A SECTION
REFERENCE #
4-13
5574465100
BOOM ASSEMBLY
A SECTION
REFERENCE #
4-13
5575035200
Z-BAR GROUP
A SECTION
REFERENCE #
4-15
5573736600
A SECTION
REFERENCE #
4-16
5574608400
A SECTION
REFERENCE #
4-16
5574608500
A SECTION
REFERENCE #
4-17
5574724800
A SECTION
REFERENCE #
4-17
5574724600
A SECTION
REFERENCE #
4-21
5574566700
SEAT GROUP
A SECTION
REFERENCE #
4-22
5541329000
SEAT ASSEMBLY
A SECTION
REFERENCE #
4-25
5572354900
SWIVEL GROUP
A SECTION
REFERENCE #
4-32
5572855900
DOOR GROUP
A SECTION
REFERENCE #
4-32
5572901000
SOUND SUPPRESSION
A SECTION
REFERENCE #
4-33
5573530900
CANOPY GROUP
A SECTION
REFERENCE #
5-01
5574566300
A SECTION
REFERENCE #
5-01
5574566300
A SECTION
REFERENCE #
5-01
5541008400
PUMP ASSEMBLY
A SECTION
REFERENCE #
5-01
5541021000
A SECTION
REFERENCE #
5-02
5574469200
A SECTION
REFERENCE #
5-02
5574469200
A SECTION
REFERENCE #
5-02
5574469200
A SECTION
REFERENCE # 5540916900
5-02
VALVE ASSEMBLY
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
A SECTION
REFERENCE # 5540916900
5-02
VALVE ASSEMBLY
Mid Inlet Section
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
4 2 N.S.S. RETAINER
5 1 N.S.S. SHOULDER BOLT
6 1 N.S.S. INNER SPRING
7 1 N.S.S. OUTER SPRING
8 2 N.S.S. VALVE CAP
9 2 N.S.S. WASHER
10 1 5537 3376 00 POPPET
11 1 5537 3377 00 CHECK SPRING
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
14 4 N.S.S. CAPSCREW
15 1 N.S.S. STOP TUBE
16 4 N.S.S. O-RING
17 2 N.S.S. TUBE
18 1 N.S.S. SEAL
19 3 N.S.S. SEAL
20 2 5541 1205 00 ANTI-CAVATATION VALVE
20A 2 5541 1208 00 SEAL KIT
21 2 5537 3383 00 RELIEF VALVE
21A 2 5541 1214 00 SEAL KIT
A SECTION
REFERENCE #
5-02
5540916900
VALVE ASSEMBLY
Valve Section
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
12 1 N.S.S. O-RING
13 1 5537 3379 00 CHECK CAP
14 2 5540 8511 00 CAPSCREW
15 1 5536 6088 00 NUT
16 4 N.S.S. O-RING
17 1 5540 8513 00 TUBE
18 1 N.S.S. SEAL
19 3 5535 5185 00 SEAL
20 1 5540 8514 00 SPRING GUIDE
21 2 5540 8515 00 SCREW
22 1 5540 8516 00 SPRING
23 1 5540 8517 00 SPRING GUIDE
24 1 5540 8518 00 SHOULDER BOLT
25 1 5540 8519 00 TUBE
26 2 5541 1204 00 RELIEF/ANTI-CAVATATION VALVE
26A 2 5541 1212 00 SEAL KIT
A SECTION
REFERENCE # 5541008500
5-02
PUMP ASSEMBLY
A SECTION
REFERENCE # 5541057600
5-02
VALVE ASSEMBLY
A SECTION
REFERENCE #
5-04
5575057100
TRANSVERTER SYSTEM
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 5540463300 ACCUMULATOR SEE 5540463300 ON PAGE 301.
2 1 5541706700 HAND PUMP SEE 5541706700 ON PAGE 289.
3 1 5542085500 BRAKE VALVE SEE 5542085500 ON PAGE 237.
4 1 5541046300 AUXILARY VALVE SEE 5541046300 ON PAGE 239.
5 4 5570526300 CONNECTOR
6 4 5533549600 BLEEDER SCREW
8 2 5501177900 ELBOW-90
9 1 5500214000 CONNECTOR
10 4 5507791200 CONNECTOR
11 2 5500214300 CONNECTOR
12 5 5500758000 ELBOW-45
13 5 5501183300 ELBOW-45
14 1 5537519600 COUPLER
15 2 5500215400 ELBOW-90
16 4 5500215500 ELBOW-90
17 2 5500218000 TEE
18 3 5500214100 CONNECTOR
19 1 5501183200 ELBOW-45
20 1 5501182200 ELBOW-90
21 3 5500788400 PLUG
22 2 5501178500 ELBOW-90
23 2 5500756700 ELBOW-90
24 3 5500215300 ELBOW-90
25 2 5535738800 CLAMP
27 2 5530787300 FLATWASHER
28 2 5540162300 LOCKNUT
29 1 5500757400 CONNECTOR
30 1 5500217600 ELBOW-45
33 1 5564088900 J-BLOCK
39 1 5540878500 COUPLER
40 1 5540891200 CHECK VALVE
41 1 5565452000 MANIFOLD
42 2 5531085400 CAPSCREW
43 2 5559923000 FLATWASHER
44 2 5531012700 LOCKNUT
45 4 5530988000 CAPSCREW
46 1 5500214200 CONNECTOR
47 2 5500217500 ELBOW-45
48 1 5500214800 TEE
49 1 5500214900 TEE)
A SECTION
REFERENCE #
5-05
5575529700
BRAKE SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
215 2 5540163300 CAPSCREW
A SECTION
REFERENCE # 5542085500
5-05
A SECTION
REFERENCE #
5-05
5541046300
AUXILIARY VALVE
A SECTION
REFERENCE #
5-05
5575290400
A SECTION
REFERENCE #
5-05
5575290400
A SECTION
REFERENCE #
5-05
5575497300
A SECTION
REFERENCE #
5-05
5575497300
A SECTION
REFERENCE #
5-05
5575497300
A SECTION
REFERENCE # 5541010800
5-05
CYLINDER ASSEMBLY
A SECTION
REFERENCE #
7-01
5573097500
A SECTION
REFERENCE #
5-05
5575288900
HARNESS ASSEMBLY
A SECTION
REFERENCE #
5-06
5574010700
LUBRICATION SYSTEM
A SECTION
REFERENCE #
5-06
5574010700
LUBRICATION SYSTEM
A SECTION
REFERENCE #
5-06
5574325300
A SECTION
REFERENCE #
5-06
5574325300
A SECTION
REFERENCE #
5-10
5573542500
A SECTION
REFERENCE #
5-11
5574822800
A SECTION
REFERENCE #
5-11
5574822700
A SECTION
REFERENCE #
5-11
5574326400
A SECTION
REFERENCE # 5574325900
5-12
DETAIL A
4
8
9 10
5 6 7
SEE DETAIL B
A 2
SECTION A - A
SEE DETAIL A A
DETAIL B
A SECTION
REFERENCE #
5-12
5574326000
A SECTION
REFERENCE #
5-13
5574822600
A SECTION
REFERENCE #
5-13
5574822500
A SECTION
REFERENCE #
5-28
5540649400
FILTER ASSEMBLY
A SECTION
REFERENCE # 5541974300
5-36
HAND PUMP
A SECTION
REFERENCE #
5-37
5541580400
LUBRICATION PUMP
A SECTION
REFERENCE #
5-37
5541580400
LUBRICATION PUMP
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
30 1 5541 2449 00 HOUSING COVER
31 1 N.S.S. HOSE
32 1 N.S.S. PLUG
33 1 N.S.S. SOCKET
34 1 N.S.S. CHECK VALVE
35 1 N.S.S. PUMP ELEMENT
36 1 N.S.S. GASKET
37 1 5541 2448 00 PRESSURE RELIEF ASSEMBLY
38 1 N.S.S. MOTOR PLUG
39 1 5541 2447 00 GREASE CAP
40 1 5541 2446 00 GREASE FITTING
41 1 5541 2456 00 ADAPTER
A SECTION
REFERENCE # 5541706700
5-37
A SECTION
REFERENCE #
5-42
371684
RELIEF VALVE
A SECTION
REFERENCE #
5-44
5573700900
A SECTION
REFERENCE #
5-44
5574469500
A SECTION
REFERENCE #
5-44
5574602700
A SECTION
REFERENCE #
5-59
5540463200
ACCUMULATOR ASSEMBLY
A SECTION
REFERENCE # 5540463300
5-59
HYDRAULIC ACCUMULATOR
A SECTION
REFERENCE # 5574324400
5-63
A SECTION
REFERENCE # 5574324500
5-63
A SECTION
REFERENCE # 5574324600
5-63
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM
A SECTION
REFERENCE #
7-01
5575104900
ELECTRICAL SYSTEM
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
38 2 5541045600 CPSCR-HEX M10 X 95 G10.9
47 2 5541047200 KIT-ECM SHIELD
49 4 5530729300 LOCKWASHER
50 1 5574245000 SWITCH MOD-TEMP (210F) SEE 5574245000 ON PAGE 347.
52 1 5540380600 SENSOR-HYD OIL LEVEL
53 2 5573544200 FITTING MOD
54 1 5574713600 HARNESS-HYD SENSOR WIRING SEE 5574713600 ON PAGE 349.
55 1 5573249300 SOLENOID VALVE ASSY MOD- SEE 5573249300 ON PAGE 351.
24V
A SECTION
REFERENCE #
7-01
5574951000
HARNESS ASSEMBLY-FRONT
A SECTION
REFERENCE #
7-01
5573531700
HARNESS ASSEMBLY-ENGINE
A SECTION
REFERENCE #
7-01
5573531800
HARNESS ASSEMBLY-MAIN
A SECTION
REFERENCE #
7-01
5572814600
A SECTION
REFERENCE #
7-01
5575104700
A SECTION
REFERENCE #
7-01
5574951100
A SECTION
REFERENCE #
7-01
5574951100
A SECTION
REFERENCE #
7-01
5573532300
A SECTION
REFERENCE #
7-01
5573532500
HARNESS ASSEMBLY-FUEL
A SECTION
REFERENCE #
7-01
5574951200
HARNESS ASSEMBLY-POWER
A SECTION
REFERENCE #
7-01
5575104600
A SECTION
REFERENCE #
7-01
5574613400
HARNESS ASSEMBLY-HORN
GRN/YEL
GRN/YEL
A SECTION
REFERENCE #
7-01
5575104800
A SECTION
REFERENCE #
7-01
5573533400
HARNESS-TRANSMISSION
A SECTION
REFERENCE #
7-01
5574245000
A SECTION
REFERENCE #
7-01
5574713600
A SECTION
REFERENCE #
7-01
5573249300
A SECTION
REFERENCE #
7-01
5574948700
A SECTION
REFERENCE #
7-01
5574948800
A SECTION
REFERENCE #
7-01
5574948800
A SECTION
REFERENCE #
7-02
5575214300
A SECTION
REFERENCE #
7-02
5575214300
A SECTION
REFERENCE #
7-02
5573534400
A SECTION
REFERENCE #
7-02
5575214200
HARNESS ASSEMBLY-DASH
A SECTION
REFERENCE #
7-02
5575214200
HARNESS ASSEMBLY-DASH
A SECTION
REFERENCE #
7-02
5575214200
HARNESS ASSEMBLY-DASH
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
47 4 5534837400 NUT
48 4 5534665400 LOCKWASHER
49 4 5537858100 SEAL
50 1 5541304900 TERMINAL
51 1 5540740700 SOCKET
52 4 5540645900 PIN
53 1 5541034700 RECEPTACLE
54 1 5541035400 SECONDARY LOCK
55 1 5541037100 BOOT
56 1 5541035000 PLUG
57 3 5540859300 RECEPTACLE
58 3 5540859400 LOCK
59 1 5541056700 RECEPTACLE
60 1 5541056900 PLUG
61 1 5541392300 RECEPTACLE
62 1 5540859700 LOCK
64 2 5541028500 PLUG
66 2 5541028700 LOCK
68 1 5541036900 BOOT
69 1 5541013300 LOCK
70 1 5541034500 SECONDARY LOCK
111 4 5540859800 SOCKET
112 1 5540924600 RECEPTACLE
113 1 5540924700 PLUG
114 2 5541922500 PIN
117 4 5540598000 LOCK
118 1 5541027400 RECEPTACLE
119 2 5540455500 PIN
A SECTION
REFERENCE #
7-02
5575162400
PLC ASSEMBLY
A SECTION
REFERENCE #
7-02
5575162400
PLC ASSEMBLY
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
3 1 5540859700 LOCK
4 33 5540119300 TERMINAL
5 1 5572561600 RAIL
6 1 5572814400 FUSE BLOCK ASSEMBLY
7 2 5541049000 STOP
8 2 5541049200 JUMPER BAR
9 1 5540859600 PLUG
10 1 5541912300 PLUG
11 1 5536310000 MOUNT
12 4 5534825400 SEAL
13 41 5541668100 FERRULE
14 7 5541920900 FERRULE
15 15 5540951100 STRAP TIE
15 15 5541317400 TY-RAP
A SECTION
REFERENCE #
7-02
5574707500
A SECTION
REFERENCE #
7-02
5574707500
A SECTION
REFERENCE #
7-02
5573535500
TRANSDUCER
A SECTION
REFERENCE #
7-02
5573535400
TRANSDUCER
A SECTION
REFERENCE #
7-02
5573534900
A SECTION
REFERENCE #
7-02
5573701700
A SECTION
REFERENCE #
7-02
5573701800
A SECTION
REFERENCE #
7-02
5572920100
HARNESS-GAUGE PANEL
A SECTION
REFERENCE #
7-05
5574287700
HORN ASSEMBLY
A SECTION
REFERENCE #
7-05
5574299600
A SECTION
REFERENCE #
7-05
5574299700
A SECTION
REFERENCE #
7-07
5574725300
BATTERY GROUP
A SECTION
REFERENCE #
7-12
5575104400
LIGHT GROUP
A SECTION
REFERENCE #
7-12
5541887200
Independent Controls
Steering Control Group ................................... Section 8-01
Dump & Hoist Control Group ......................... Section 8-02
Dump Control Group........................................ Section 8-02
Transmission Control Group ......................... Section 8-03
Transmission Shift Control System.............. Section 8-03
Throttle Control Group..................................... Section 8-04
Inch Control System ......................................... Section 8-04
Park Brake Control............................................ Section 8-05
Park Brake Override ......................................... Section 8-05
Brake Control Group ........................................ Section 8-06
Engine Shutdown Control............................... Section 8-07
Throttle Control Shutdown ............................. Section 8-07
Fire Suppression System................................ Section 8-08
Fire Extinguisher Group................................... Section 8-08
Checkfire Group ................................................ Section 8-08
System Controls
Power Unit ..................................................................Section 2
Power Train ................................................................Section 3
Hydraulic System .....................................................Section 5
Air System ..................................................................Section 6
Electrical System......................................................Section 7
Optional Equipment ................................................Section 9
Section 8: Manual Controls
Parts Catalog
PAGE 405
A SECTION
REFERENCE #
8-04
5573476700
A SECTION
REFERENCE #
8-08
5573730600
Section 9: Tools
Section 9: Tools
Parts Catalog
PAGE 411
A SECTION
REFERENCE #
9-01
5573489600
A SECTION
REFERENCE #
9-02
371335
A SECTION
REFERENCE #
9-02
517437
PRESSURE GAUGE
A SECTION
REFERENCE #
9-03
524934