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Principle 1:
a. “An unsafe act, an unsafe condition and an accident are all symptoms of
something wrong in the management system”.
b. This principle suggests that we should not boil down our findings to a single
factor but should widen them to include as many factors as seem applicable.
c. Every accident opens a window through which we can observe the system, the
procedure, etc.
d. Different accidents would reveal similar things that might be wrong in the
same management systems.
Principle 2:
a. The accident is a culminating effect of multiple causes: One root cause and
several supplementary causes.
b. “We can predict that certain sets of circumstances will produce sever injuries.
c. These circumstances can be identified in advance and eliminate at the root”.
For example a bare live conductor can be replaced by insulated cable. Oil filled
transformer can be replaced by dry resin cast transformer. Oil circuit can be
replaced by vacuum circuit breaker
d. A number of recent studies suggest that severe injuries are fairly predictable
in certain situations such as unusual and non-routine work, non-production
activities, sources of high energy etc.
e. Management system should identify and highlight the inherent hazard and
institute a system to control them.
Principle 3:
L1
L2 L2
L3 L3 L3 L3
(Line organization)
L1
L2 L2 L2
(Matrix organization)
L1
L2 L2 L2
Principle 4
a) By asking why accidents happen – searching for their root cause, and
b) By asking whether certain non-effective controls are being utilized. It suggests
that to accomplish our purposes, we in safety would do well to search out only
what is wrong with the people but by searching what is wrong with the
management system.
c) This concept directs safety professional to scrutinize the management system
instead of merely looking at unsafe act and unsafe condition.
Principle 6: For achieving ultimate safety, each link in the safety chain must be
healthful:
A single weak link makes the whole safety chain weak.
1. Plant design
2. Equipment design
3. Storage
4. Civil works
Safety chain5. Erection
6. Testing / commissioning
7. Operation
8. Maintenance
9. Safety Management
For ensuring safety the company must have safety management systems. The
employees and contractors person must be trained to follow the safety management
systems.
Knowing how accidents are caused is also useful in a proactive sense in order to
identify what types of failures or errors generally cause accidents, and so action can
be taken to address these failures before they have the chance to occur.
The Dominoes:
He proposed a “five-factor accident sequence” in which each factor would actuate the
next step in the manner of toppling dominoes lined up in a row. The sequence of
accident factors is as follows: The steps of accident causations labeled on five
metaphorical dominos in the sequences are showed below:
Accident: The accidents are the undesirable and the unwanted events that happen
and cause injury. The events can be such as a person’s fall from height and striking
a person due to collapse of objects.
Knowing how accidents are caused is also useful in a proactive sense in order to
identify what types of failures or errors generally cause accidents, and so action can
be taken to address these failures before they have the chance to occur.
The second element is Goal Setting. In this second, management team will set up
targets, quality, productivity and financial performance.
Engineering element come next. It’s the first thing that safety staff should remove
the hazard. Engineering staff will try to eliminate hazards by do some safety
inspections, good housekeeping and job safety analysis.
Accident investigating is another important element. Engineer should learn from his
mistakes and never repeat it again. Also investigate near miss accidents.
Finally, Employee Safety Committee which is play significant and useful rule in total
safety management. Safety engineers should do monthly meeting to review about the
safety police because from time to time, company buy equipment with new
technology which require new safety policy.
The techniques of the safety management and total quality management are quite
the same. On other hands, the factors that cause accidents and injuries are the
same who cause excessive cost in production and lead to a poor quality. Both of
quality and safety management require:
a. Planning You need to plan your strategies, goals and polices to maintain
a good condition on both quality and safety management. This also
includes priorities, structure, job specifications, allocated responsibility
and accountability for resources.
b. Implementation A group of steps that describe the processes required
to implement a good quality management system and also required to
achieve a good safety management system.
c. Monitoring In this stage, the organization should focus on the
objectives and audits it just to ensure if the quality management is
effectively implemented. Another point is to provide safety survey and
safety monitoring to ensure the safety activities and to check the safety
related changes.
d. Improvement means that you need to improve continuous and also
have the right actions when appropriate.
Even decision makers who support accident prevention must consider the relative
costs of such efforts. Clearly, accidents are expensive. However, to be successful,
safety-minded construction professionals must be able to show that accidents are
more expensive than their prevention. To do this, they must be able to estimate the
cost of accidents.
To arrive at company specific figures, the costs associated with an accident should
be divided into insured and uninsured costs.
Simonds recommends that accidents be divided into the following four classes:
Class 1 accident: Fatal accident, death
Class 4: Locally provided first aid, property damage or the loss of fewer than eight
hours of work time.
Minor injuries that do not require the attention of a physician, result in property
damage and cause less than eight hours of work to be lost16 Average uninsured
costs for each class of accident can be determined by pulling the records of all
accidents that occurred during a specified period and sorting the records according
to class. For each accident in each class, record every cost that was not covered by
insurance. Compute the total of these costs by class of accident and divide by the
total number of accidents in that class to determine an average uninsured cost for
each class, specific to the particular company. Figure 1–5 is an example of how the
average cost of a selected sample of Class 1 accidents can be determined. In this
example, there were four Class 1 accidents in the pilot study. These four accidents
cost the company a total of $554.23 in uninsured costs or an average of $138.56 per
accident. Using this information, accurate cost estimates of an accident and
accurate predictions can be calculated. Other Cost Estimation Methods The costs
associated with workplace accidents, injuries, and incidents fall into broad
categories, such as the following: d Lost work hours d Medical costs d Insurance
premiums and administration d Property damage d Fire losses d Indirect costs
Calculating the direct costs associated with lost work hours involves compiling the
total number of lost hours for the period in question and multiplying the hours times
the applicable loaded labor rate. The loaded labor rate is the employee’s hourly rate
plus benefits. Benefits vary from company to company, but typically inflate the
hourly wage by 20–35 percent. A sample of cost-of-losthours computation follows:
Employee hours lost (fourth quarter) * Average loaded labor rate = Cost 386 * $13.48
= $5,203.28 In this example, the company lost 386 hours due to accidents on the
job in the fourth quarter of its fiscal year. The employees who actually missed time at
Industrial accidents have enormous effect on the employees, employer, and the
nation economy.
Some of the effects of industrial accident on the accident victim (employee) include
the following;
iii. Disability
iv. Extra expenditures for services the worker(s) cannot longer render for himself.
accident victim(s)
It is a known fact that the major source of generating revenue in any nation is
through tax collected from citizens and corporate bodies. Moreover, the industries
generates more profit. Therefore, industrial accident has great effect on the nation’s
revenue. This is so because, when there is accident in the company, it will affect the
generate profit and sometime the major accident bring down the company in loss.
The concept was first given by Alfred slown in 1950 but peter Drucker popularized it
in 1954 in his book “The practice of Management”. This approach is known as
management by goals, results, performance management and accountability
management.
It is a system of management where a) Goals for the business as a whole are set b)
Manager & staff members at every organizational level are actively involved in goal
setting.
Definition – As per peter drucker “Business performance requires that each job be
directed towards the objective of the whole business”.
Nature of MBO:
1. It is a system approach integrating all employees for goal setting and
achievement.
2. It is a behavioral approach where human elements is recognized at each level.
3. It is democratic approach because it is participative
It measures results with the standards prescribed and suggests corrective
measures.
4. It focuses on goals of the individuals and the organization.
5. It has autonomous control because employees are not controlled from outside
but they themselves evaluate their performance in terms of predetermined
goals and devise corrective measures if their performance is below the norms.
6. It boosts up employees morale and motivation because they are called for
participation.
The concept of MBO is much more useful in setting and achieving safety goals
because it is a participative approach and safety being everybody’s duty and
everybody target this approach is best fitting for safety management. First safety
goals for the whole organization should be decided by safety department. They may
be:
1. Safety Policy
2. Some million man-hours work without accident
3. Clean environment at all workplaces
4. Productivity with safety
5. Hazard detection and removal
6. Use of safety equipments
7. Accident reporting, detailed investigation and record for cost and lesson
8. Safety inspections and control techniques
9. Safety committee, its objective and functions.
10. Ergonomic improvements
11. Occupational health & hygiene
12. Compliance of statutory provisions
13. Formation of other safety rules for specific works, SOPs and safety permit
system
14. Induction, on-going and periodical safety programmes.
All departmental heads should be involved in above goal setting and they should be
convinced for their need and importance. These goals may be distributed department
wise. Then each department should conduct a meeting with their employees and
discuss about the importance of goal and action to achieve them.
Q-7. Discuss the role of Trade Unions in Safety and Health of Employees (2011-
5, 2012, 2013, 2016 &2018)
Generally a trade union is a combination of work-people for collective bargaining on
pay and conditions of employment. Unions first grew up in UK and Eastern Europe
and now it is exist in each country. The role of trade union in creating effective safety
culture and system in any company is vital. The role as under:
1. Checking and demanding for safe place, tools, machines, equipment, working
conditions and environment for work.
2. Training and insisting their members to use and maintain guards, safety
devices, protective equipment and to follow safe work practices. They should
encourage the worker to participate in safety training program and other safety
related activities. Always helping in maintaining safety in running the plant
and safe closure of the plant in case of emergency. They should take lead in
3. Checking for physical workloads, working hours, odd shifts, welfare facilities
and statutory requirements for health, safety and welfare of workers and
bringing them to the notice of the management and the authorities.
7. Sending their members for safety courses, seminars and training classes.
Use of computers for safety and health information system became critical from
1970s with the inception of Occupational Safety and Health Act in USA as much
documentations, reporting and analysis were required by that Act. The computer is
plays an important role in transferring the communication / message through
electronic signal from one system to other. This system/ mechanism saves our
precise time and more effective & accurate. The computer communication is now
integrated with our day to day life. Some of the points are given below by which the
computer based communications is utilised in industry for betterment of safety
system.
There are distinct advantages to adopting a computer-based safety process for any
safety program. Applying the computer to safety functions expands the capabilities
of a safety manager.
The benefits of computerizing begin with the ability to create a database of safety-
related information. An important component of a safety database is accident
information. Using the computer to identify the leading causes of past accidents can
help identify the potential causes of future accidents. Tracking and sorting
Computerizing safety functions provides additional tools, means and methods for
preventing accidents:
Apart from above, in the following purpose the computer has been utilized for
betterment in safety management information,
1. Automation of information paths and use of Safety Internet System
2. Process control in plants and laboratories.
6. Signal analysis and medical decision making, ECG analysis and diagnosis of
heart problems, sonography, scanning, surgery etc. 8. Preventive Medicine and
Epidemiology, screening, examinations of ill population and comparison of
their data with the healthy, population for early diagnosis of diseases. .
10. Safety reports, manuals, procedures, points, mutual aid systems and
emergency items can-be quickly stored, update reproduced.
18. Using robots, auto-controls and safety devices avoid accidents to persons and
property.
19. Safety audit and environmental audit details by using a set of audit questions
(also known as audit protocol). Such audit software packages include:
a) The ability to edit the audit questions and add audit questions as new
risks are identified.
Computerizing safety and OSHA compliance training has benefits as well: better
recordkeeping; the ability to track training by person, topic or dates; and the ability
to obtain training programs on CD. Computerizing employee safety training makes
training easier to organize, manage and monitor. The return on investment is fewer
accidents, and avoiding OSHA citations and penalties for inadequate training.
Yet another benefit of computerizing a safety program is the time saved. It takes
twice as long to write a page of text than to type it on a keyboard. Problems such as
misplaced files, incomplete reports, poor follow-up, inconsistent procedures and a
reluctance to revise are eliminated.
The first time the public attention was drawn towards a report in 1873,
Administration of the Bombay cotton Department wherein the writer Major
moore described the factory conditions in Bombay with reference to long
working hours, conditions of women and children of six years working from
sunrise to sunset with a small interval of half an hour and only two holidays
in a month.
Based on this report the secretary of state wrote to the Bombay Government in
1875 to appoint a commission to determine whether legislation was necessary
in that subject. As a result the commission was appointed by a majority of
seven against two not in favour of legislation.
About this time Miss carpenter of Bristol founder of the National Indian
Association, had visited India and made inquiries about the Indian factory
conditions.
A commission was set up in 1875 by the Bombay Government at the instance
of the secretary of state recommended prohibition of employment of children
under 8 years and a 12 hours day for adults.
The Aerojet management material (MBO) contains the McGregorfs Theory X and
'Y assumptions about people - Traditional and Potential. But the relationship of
these assumptions to personnel, acceptance and error reduction practices is far
from clear, and the fact that the pendulum is apparently swinging toward a
midpoint in general managemnt practice is not noted.
Philosophy, Assistance
Practice
Participation
Error
1. A negative philosophy and practice: "Who is to blame?" and "What should the
penalties be?" These tendencies have adverse effects on morale and performance,
and inhibit study of the underlying causes of malfunctions.
2. A negative, unrewazding method - that is, a suspension or firing, usually
results in picking another apple out of the same barrel. The hope for better
results is probably forlorn, unless the situation is changed.
3. The sometimes poor cooperative relationship between various levels of an
organization in attaining common goals. The need to raise such questions arises
out of the study of safety, and how safety may be improved, but the general
management implications are difficult to sidestep.
Functions of Staffing
1. The first and foremost function of staffing is to obtain qualified personnel for
different jobs position in the organization.
2. In staffing, the right person is recruited for the right jobs, therefore it leads to
maximum productivity and higher performance.
4. Job satisfaction and morale of the workers increases through the recruitment
of the right person.
Once the objectives are decided and planning is made how to achieve them,
organization structure is designed by staff, appointing qualified and experienced
persons and the organization can be said ready for action. But this action cannot
begin until orders and instructions are issued i. e the employees are directed to
carry the orders. This process of inspiring and guiding people what to do and how to
do the best of their ability is known as directing.
Leadership:
Role of leaders:
1. He should be clear about common objectives and should communicate them
clearly.
2. He has to influence, guide, instruct, inspire and supervise his subordinates to
work efficiently and effectively.
3. He has to generate desire to followers to achieve the common goals.
4. He works along with his followers shows them how to work and gets their co-
operation in return
5. He should convince the followers that in protection of organizational goals, lies
the protection of their personal goals.
6. He has to provide continuous guidance till the achievement of goals.
7. Depending on situation he should alter, modify or stop order and should not
be rigid in his decision.
8. He has to set an example by his own behavior.
This is another element of the management process of directing and also useful for
effective leadership, motivation, supervision and getting the work done. Motivation
cannot succeed without communication. It is a process involving the transmission
and reception of message, eliciting meaning in the mind of the receiver and resulting
in appropriate action which is desired. Though one way communication such as
speech, posters, instruction, and radio etc., two way communications is the only
effective way to transfer an idea from one mind to another. Two way communications
allows for clarification and amplification.
Purpose of communication:
Controlling is aimed at
a. Monitoring the outcome of activities
b. Reviewing feedback about this outcome
c. If necessary, take corrective action to achieve the outcome according to plan.
Division of Responsibilities:
When employees are asked about key challenges in the workplace, they tend to say they are due to poor communication.
However, the author suggests that, instead of the issue, it happens to be a symptom of another specific, not obvious problem
(e.g. vague job descriptions). One of the main reasons is that people might find hard to report an actual problem; a survey, for
instance, may tend to bias their responses by narrowing the possible options in a short list.
Art, the author, also warns that when managers take poor communication as the literal problem, they tend to assume that
greater access to information is the solution: more emails, newsletters, and meetings, adding more job, but not solving the
actual foundational problem.
Quotes:
“Ultimately, it is important to remember that criticisms of broad topics like communication are a symptom, not a diagnosis.”
Managing behaviours that challenge associated with frustration related to communication difficulties
1. It is extremely important to ensure that all individuals have an effective form of communication.
2. In order for communication to be effective it needs to be something that can be understood by everybody.
3. Using signs and symbols to support verbal communication is also very important for those with articulation
difficulties. Even if you and other familiar people can understand the person’s speech it is important to encourage
methods that are effective in all environments and with all individuals.
4. It is very important that any non-verbal communication system can ‘keep up’ with the person’s verbal language skills.
So, if the person you care for finds that Makaton or PECS symbols are not sophisticated or quick enough for their
level of verbal and receptive language, use a more complex signing system such as British Sign Language or some
other communication device that can be used quickly and extensively.
5. Early intervention of speech and language therapy is crucial for all individuals with intellectual disability.
Section 41G of the Factories Act speaks workers participation in safety management.
A method of safety committee is suggested. Right of workers to warm about
imminent danger is also created by 41H and 111A of the Act.
Areas of participation:
Methods of participation:
1. Safety Committee
2. Workers and union’s participation
3. Safety suggestion scheme
4. Safety competitions
5. Safety incentive scheme
6. Audio – Visual publicity
7. Other promotional methods
Safety Committee:
As per 41G of Factories Act to set up a safety committee consisting of equal number
of representatives of workers and management to promote co-operation between the
workers and the management in maintaining proper safety and health at work and
to review periodically the measures taken in that behalf.
Safety competitions:
Definition:
This system utilizes computer hardware and software, manual procedures for
analysis, planning, control and decision making.
These system do not take decisions but they assist in providing a necessary
information as an input to the decision making process.
An MIS provides managers with accurate & timely information and support for
effective decision on planning control, operational function and provides
feedback on daily operations.
Output or reports are usually generated through accumulation of transaction
processing data and communicating to department for decision making.
Each MIS is an integrated collection of subsystems which are typically
organized along functional lines within an organization.
The initial concept was to process data from the organization & presents it in
the form of reports at regular intervals.
It was more impersonal, requiring each individual to pick his/ her necessary
processed data.
This concept was further modified when a distinction was made between data
& information. The data can be analyzed in a no. of ways to produce various
information. So there was a demand that the system concept should be an
individual –oriented according to the individual orientation towards
information.
Again the concept was modified that the system should present information in
such a way that is provokes the user to take a decision / action.
The concept was then evolved that the system should be capable of handling
an exception reporting. This provoked all data to be kept together in such a
form which can be accessed by any authorized person.
MIS is a product of multi-disciplinary approach to the business management
which needs to be kept under a constant review & modification.
So the MIS model changes over the time as the business passes through
several phases of development growth cycle.
The concept therefore is a blend of principle, theories & practices of the
management, information & system giving rise to a single product known as
MIS. The conceptual view is shown as follows
SCOPE OF MIS:
Characteristics of MIS:
1. Business driven:- The purpose of MIS is to meet the information needs of the
organization & its stakeholders.
2. Management oriented:- MIS meets all the information needs of the
management at all levels so that the organizational goal is achieved.
3. Flexibility:- MIS is designed flexible enough to accommodate new
requirements facilitating the case of use.
4. Common database:- MIS stores transaction data for present & future uses.
The system maintains general database so that any functional subsystem can
access the database.
5. Integrated systems: MIS blends together the databases of al subsystems of
the business system & integrated the organization through information
interchange.
6. Avoids redundancy:- Since MIS is an integrated system, it avoids
unnecessary duplication & redundancy (repetition of same data) in data
storage.
7. Distributed systems: Most organization have their independent multiple
offices, sales outlets etc. spreaded over a wide area, but information has to be
routinely exchanged between them. So most of the organization develop
distributed systems to solve this problem.
8. Heavy planning: Design & implementation of MIS require detailed planning of
such activities as acquisition & deployment of hardware & software, hiring &
training of personnel, planning data processing operations, information
presentation & feedback.
Collect data
Store &
Process data
Present information
to the manager
4. An MIS is used to collect data, store & process them & to present information
to the managers.
5. Because of the information explosion, managers must regularly confront on
abundance of facts & figures & determine which information is most useful.
6. In this way, MIS helps managers to make intelligent & useful decisions.
Q-16. Examine the responsibilities and power of a safety officer (2011, 2016,
2013-5, 2014-5, 2015-5& 2018-10)
As per section 40B (Safety Officers) of Factories Act 194.- (1) In every factory,-
(ii) wherein one thousand or more workers are ordinarily employed, or
(iii) wherein, in the opinion of the State Government, any manufacturing
process or operation is carried on, which process or operation involves any
risk of bodily injury, poisoning or disease, or any other hazard to health, to
the persons employed in the factory, the occupier shall, if so required by
the State Government by notification in the Official Gazette, employ such
number of Safety Officers as may be specified in that notification.
(a)The duties of a Safety Officer shall be to advice and assist the factory management
in the fulfillment of its obligations, statutory otherwise concerning prevention of
personal injuries and maintaining a safe working environment. These duties shall
include the following namely:
Limitations of Decentralization
Q-18. Why is training needed? Write in brief the various methods of training
and education (2010-5, 2011, 2014-5, 2015, 2016& 2017)
Ans:
Definition:
1. Training is one way to develop a more flexible and efficient work force.
2. Modern technological change is a driving force behind today’s training,
especially is technical areas. Modern technology also brings hazards and
suggests remedial measures. Therefore safety training is becoming more and
more essential to develop a skilled and motivated work force to understand
and identify hazards, to find out and apply the appropriate safety measures to
maintain safe working conditions and actions.
3. Under section 7 A (2) of the Factories Act 1948, Every occupier of the company
shall have to give training to their employees about the process, hazardous
materials being used, handled in the unit and also to ensure the health and
safety of all workers at work.
4. Transmitting information about policy, product, services, accident causes and
remedial measures, new process, methods and technology or the company
itself.
5. Developing skill for safe behavior and to work efficiently.
6. Modifying attitudes more favorable to safety, production, co-operation,
discipline etc,
7. To give a worker a new, necessary and broader view point of his responsibility
8. To explain him potential hazards of unsafe working conditions, actions,
environment and safe views to prevent them and
9. To increase his safety consciousness, perception of danger, knowledge,
experience, confidence, responsibility and ability in safe performance.
Types of methods
1. Lecture method: Oldest and most basic method. Well planned lecture can
cover a large amount of information in a short time. More useful when
participants are more.
2. Discussion methods: Useful with small number of people in a group. The
training acts in a limited way as a scene seller or referee encouraging
participants to speak out. The two way communication moves towards
objectives. Participants are more alternative, active and don’t feel boredom.
3. Case study method: Accident case study is presented explaining how and
actual accident happened or an imaginary accident can happen. Causation
analysis and remedial measures can be discussed by questions and answers.
Good pictures are more useful to explain the situation effectively.
4. Role playing method: It is a form of learning by doing but in a simulated
situation. Trainees are given a situation like in case study method but instead
of just discussing it they resolve the problem by acting out the roles of the
people involved Here trainees shows their skill but introvert or shy trainees
unused to such situation get embarrassed.
5. Business game method: More useful for business people and skill required for
safety attitude or inspection in buying/ selling items which are more safe or
with the details of safety.
6. Sending at training centers: Institutes, seminars, workshops, special courses
etc utilizes external resources for required training
7. Job instruction training: Useful to train supervisors who in turn train the
employees. Job instruction training involves four steps
e. Preparing the trainees
f. Demonstrating the job
g. Having he trainee performed the job
h. Checking frequently the trainees performance.
All the new job assignments should be preceded by on the job training. Each step of
job safety analysis is explained with hazard, safe procedure and use of safety
equipment. Use of guards and controls are also explained.
By 1950, and the fourth edition of Industrial Accident Prevention, Heinrich was still
promoting the same Domino Theory as in 1929. By 1976, however, two scholars
named Bird and Loftus were working with Heinrich to update the Domino Theory.
By 1976, the Domino Theory had been updated and changed slightly to reflect new
developments in safety theory, and a changing social and political climate. Bird and
Loftus (along with input from Heinrich) put forth this new revised version of the
Domino Theory in their well-known book Loss Control Management.
By 1994, the Domino Theory was still in use, although it had changed dramatically
from Heinrich’s initial postulation. In his textbook Basic Guide to Accident
Investigation and Loss Control (1994), Jeffrey W. Vincoli gives a detailed description
of this updated Domino Theory, and even seems to use its premises as the basis for
the entire text.
By 1994, and Vincoli’s book, the dominoes had been re-labelled and updated (with a
new emphasis on management, and incident as property loss), but the basic
structure and premises of the theory were still in place. The revised model relabels
the dominoes as Management: Loss of Control, Origins/Basic Causes,
Symptoms/Immediate Causes, Contact: Incident, and Loss: People – Property.
2) Origins: Basic Causes: Vincoli classifies these basic causes as belonging to two
different groups: Personnel Factors, and Job Factors. Personnel Factors, he
Personnel Factors
Lack of understanding or ability
Note that these factors are strikingly similar to, though expressed differently from
Heinrich’s “causes for unsafe acts of persons”.
Job Factors
Inadequate work
Low-quality equipment
4) Contact: Incident: Vincoli defines incidents as any event which has the
possibility of creating a loss, and a loss event as an “accident.” (20) He also says
that information-gathering (he provides a list of incident types) helps create losses.
5) Loss: People – Property: Using the updated Domino Theory, Vincoli says that
losses can’t be predicted, either in how and when they will occur, nor in when. Since
his textbook is primarily on controlling loss, he provides several remedies for directly
dealing with incidents, mostly derived from Heinrich, and rewritten.
1. Organization:
It is the first step of accident prevention ladder. The safety organization, management
or at least the planned procedure, which it represents, is the vehicle the mechanism
by means of which interest is kept alive and the safety programme is designed,
executed, directed and controlled. The actual work of prevention is odne by safety
director or manager, safety officer and the line and staff supervisors with the active
support of top management. Safety is not only a staff function but it is a line
function also. Budgetary provision for safety should be made from very beginning.
Here organization does not mean safety department only. Safety is not a function of
one department only. All the members of organization have to contribute and play
their role for safety. Basic philosophy and safety policy for accident prevention and
firm determination of the top management are utmost necessary. Organization also
includes single person working for safety.
Fact finding: The knowledge of probable or potential hazard is derived from surveys,
inspections, safety audits, observations, review or record, injury, investigation and
judgment.
Facts include past, present and future facts which have caused and which can cause
accidents. Past causes known by accident record and inquiry. Future causes can be
known by Hazop, Hazan, safety audit, inspection etc.,
Personal hazards are violations of commonly accepted safety rules, practices and
procedures. Mechanical hazard are of many group : Static, kinetic, electrical &
chemical etc.,
Accident
Preventable Unpreventable
Error Mechanical
Ignorance Physical
Deliberate Chemical
Environmental
Unsafe Acts:
Any act that deviated from a generally recognized safe way or specific method of
doing a job and which increases the probability for an accident. The unsafe act
might be deliberated or committed due to absence of knowledge, ignorance or
through forgetfulness.
Unsafe act is a human action resulting in accident or injury to him, others,
environment or all. Unsafe act is concerned with the human being and can be
corrected by the action of the human being only. Training play an important role.
Even if the condition is fully safe, an accident may happen because of the unsafe
act. According to H.W.Heinrich 88% accidents are due to unsafe act 10% due to
unsafe condition and 2% due to act of god.
Unsafe act should be noticed and removed as early as possible. Purpose should be
removing injury to prevent recurrence and not to punish any individual. Workers
should be properly observed for their unsafe act by seeing their selection and use of
1. Position of their standing and working
2. Tools and equipment including hand tools, power tools, lifting tools, PPE etc.
3. Method or procedure adopted by them
4. Safety operating procedures.
Unsafe conditions: Are hazards that have potential to cause injury or death to an
employee. It means existence of a mechanical, physical, chemical or environmental
condition or situation which may cause hazard or accident. Unsafe conditions are
due to non-provision, non-maintenance, poor maintenance, poor housekeeping, lack
of training, absence of guards, failure of safety devices etc., Unsafe conditions can be
rectified, repaired or made safe mostly by engineering control. Observation for
unsafe working conditions should include basic techniques of look, listen, smell and
feel (LLSF) to detect un usual condition of situation, position, noise, vibration,
temperature, pressure etc.
3. Analysis of the Facts: This is third step to accident prevention is analysis of the
facts found. This is defined as the work of drawing conclusions from assembled data.
After finding potential hazards, cross analysis of records must be made to select
most important hazards or target. Reasons for existence of hazards must be found
for correction.
4. Selection of Remedy:
When it is analyzed to indicate which is the proximate or main cause that needs to
be corrected then it suggests the fourth step of selection of appropriate remedy for
the named hazards. Four basic remedies are as under:
In the process of selecting an effective remedy, engineering control takes the first
place and discipline as the last resort. Select the most effective and urgent
remedy first and then precede priority wise.
1. Ways & Means of application of remedy: A safety engineer or officer applied the
following ways:
a. Prepares, presents and applies recommendations, suggestion, summaries and
plans
b. Establish a safety organization
c. Gets support of management and supervisory staff in applying the remedies.
d. Creates enthusiasm and co-operation up and down the line.
e. Satisfies himself by seeing the successful working of the remedies applied.
As per this Multiple Causation theory many contributing factors combine together
in random fashion, causing accidents. Such factors should be identified As shown in
figure below, mostly man, machine and media interact with each other to generate
causes for accident and management has to identify them and provide
necessary safety measures.
Characteristics of –
1. Man includes – Age, sex, height, skill level, training, motivation etc.
2. Machine includes – Size, weight, speed, shape, material of constriction,
energy etc.
Simple example of this theory is a man slipping due to walking on a banana skin
lying on the road. Here main contributing factors are as under:
All above causes are interacting with each other to lead to the accident. Absence of any one cause can
avoid the accident. This indicates that slippery banana skin should be removed from the road or man
should be more attentive for not walking on it or the road should not be so hard to cause slipping.
The unsafe
The defective ladder
condition
As per the multiple causation theory some of the contributing factors surrounding
this accident can be found out by asking:
1. Why was the defect in ladder not found in normal (past) inspections?
2. Why did the supervisor allow its use? Why did he not get it repaired
urgently?
The answers to these and similar questions would suggest the following measures:
Empowering employees
Managers often use rewards to reinforce employee behavior that they want to
continue. A reward is a work outcome of positive value to the individual.
Organizations are rich in rewards for people whose performance accomplishments
help meet organizational objectives. People receive rewards in one of the following
two ways:
This last point is worth noting. With the widely developing trend toward
empowerment in American industry, many employees and employers are beginning
to view traditional pay systems as inadequate. In a traditional system, people are
paid according to the positions they hold, not the contributions they make. As
organizations adopt approaches built upon teams, customer satisfaction, and
empowerment, workers need to be paid differently. Many companies have already
responded by designing numerous pay plans, designed by employee design teams,
which base rewards on skill levels.
Redesigning jobs
Many people go to work every day and go through the same, unenthusiastic actions
to perform their jobs. These individuals often refer to this condition as burnout. But
smart managers can do something to improve this condition before an employee
becomes bored and loses motivation. The concept of job redesign, which requires a
knowledge of and concern for the human qualities people bring with them to the
organization, applies motivational theories to the structure of work for improving
productivity and satisfaction
When redesigning jobs, managers look at both job scope and job depth. Redesign
attempts may include the following:
Today's employees value personal time. Because of family needs, a traditional nine‐
to‐five workday may not work for many people. Therefore, flextime, which permits
employees to set and control their own work hours, is one way that organizations are
accommodating their employees' needs. Here are some other options organizations
are trying as well:
Job sharing or twinning occurs when one full‐time job is split between two or
more persons. Job sharing often involves each person working one‐half day,
but it can also be done on weekly or monthly sharing arrangements. When
jobs can be split and shared, organizations can benefit by employing talented
people who would otherwise be unable to work full‐time. The qualified
employee who is also a parent may not want to be in the office for a full day
but may be willing to work a half‐day. Although adjustment problems
sometimes occur, the arrangement can be good for all concerned.
24. Describe the limitations of safety cost data and also the utility
of computers in analysis of safety management information
(2010, 2012& 2013)
Majority of unregistered factories, small factories and industries do not report all
cases of accidents, occupational diseases and poisoning, nor do they maintain any
record. This was mentioned in the Indian labour statistics 1991-93 by Labour
Bureau, Shimla and stated that most of the states were not reported industrial
accidents occurred at their respective states. The main reasons are identified for this
limitation of safety cost data.
1. Lakhs of small and medium scale industries are out of coverage to fill returns
for safety information.
2. Lacs of factories may be unregistered due to unawareness of the state system.
3. Registered factories do not send prescribed returns or necessary statistical
information.
There are distinct advantages to adopting a computer-based safety process for any
safety program. Applying the computer to safety functions expands the capabilities
of a safety manager.
The benefits of computerizing begin with the ability to create a database of safety-
related information. An important component of a safety database is accident
information. Using the computer to identify the leading causes of past accidents can
help identify the potential causes of future accidents. Tracking and sorting
computerized accident data can identify patterns and problems. Gaining insight into
the causes of accidents allows prevention efforts to be directed to where they will do
the most good. Without a computerized database, this safety management process
may be lacking or nonexistent.
Computerizing safety functions provides additional tools, means and methods for
preventing accidents:
Apart from above, in the following purpose the computer has been utilized for
betterment in safety management information,
25. Signal analysis and medical decision making, ECG analysis and diagnosis of
heart problems, sonography, scanning, surgery etc. 8. Preventive Medicine and
Epidemiology, screening, examinations of ill population and comparison of
their data with the healthy, population for early diagnosis of diseases. .
27. Maintaining environmental sampling measurement data. Using for gas disl
models and mathematical models for reliability engineering.
29. Safety reports, manuals, procedures, points, mutual aid systems and
emergency items can-be quickly stored, update reproduced.
30. Maintaining information of won conditions, engineering controls, fire and gas
leak. controls, administrative controls, n controls, personal protective
equipment their selection, training programmes etc.
37. Using robots, auto-controls and safety devices avoid accidents to persons and
property.
4. Multiple records of injury, property and v damage from the same incident.
8. CD-ROM (Compact Disc Read Only Memory) and player for the computer
and special software on chemical hazards and control technology. The
information from the disc 15 displayed on the computer screen conversely,
information 1n the computer can be copied on CD by using CD writer.
9. Use of floppy discs, CDs and Pen drive to read off the information.
10. Database from CAMEO, COSHFL APELL etc. and onsite and offsite
emergency plans.
11. Safety audit and environmental audit details by using a set of audit
questions (also known as audit protocol). Such audit software packages
include:
Other benefits:
a) The ability to edit the audit questions and add audit questions as new risks are
identified.
b) The ability to add guidance for the auditors to specific questions, including details
0f any relevant standards.
c) Displaying two or more sets of audit results on the screen at a time and to
compare them.
Computerizing safety and OSHA compliance training has benefits as well: better
recordkeeping; the ability to track training by person, topic or dates; and the ability
Yet another benefit of computerizing a safety program is the time saved. It takes
twice as long to write a page of text than to type it on a keyboard. Problems such as
misplaced files, incomplete reports, poor follow-up, inconsistent procedures and a
reluctance to revise are eliminated.
Conflict management minimizes the negative outcomes of conflict and promotes the
positive outcomes of conflict with the goal of improving learning in an organization.
Properly managed conflict increases organizational learning by increasing the
number of questions asked and encourages people to challenge the status quo.
Types of conflict:
1. Forcing (Competing):
It is also knows as competing. An individual firmly pursues his or her own concerns
despite resistance from the other person. This may involve pushing one viewpoint at
the expense of another or maintaining firm resistance to another person’s actions.
Typically, this is the way conflicts are resolved during an emergency where decisions
are required ‘immediately. However, this may only be a short term solution, as use of
authority can leave one or both sides feeling disenfranchised
Caveats of forcing:
a. May negatively affect the relationship with the opponent in the long run
b. May cause the opponent to react in the same way, even if the opponent did not
intend to be forceful originally.
c. Taking this approach may require a lot of energy and be exhausting to some
individuals.
WIN-WIN (collaborating)
Caveats of collaborating:
a. Requires a commitment from all parties to look for a mutually acceptable
solution.
b. May require more effort and more time than some other methods. A win-win
solution may not be evident
c. For the same reason, collaborating may not be practical when timing is crucial
and a quick solution or fast response is required
d. Once one or more parties lose their trust in an opponent, the relationship falls
back to other methods of conflict resolution. Therefore, all involved parties
must continue collaborative efforts to maintain a collaborative relationship
Compromising
a. When the goals are moderately important and not worth the use of more
assertive or more involved approaches, such as forcing or collaborating.
b. To reach temporary settlement on complex issues
d. As a first step when the involved parties do not know each other well or haven’t
yet developed a high level of mutual trust
c. Lowers the levels of tension and stress resulting from the conflict
a. May result in a situation where both parties are not satisfied with the outcome
(a lose-lose situation)
b. Does not contribute to building trust in the long run
c. May require close monitoring and control to ensure the agreements are met
Withdrawing (Avoiding):
Also known as avoiding. This is when a person neither pursues their own concerns
nor those of their opponent. He or she does not address the conflict but sidesteps,
postpones or simply withdraws.
e. When you need time to think and collect information before you act (e.g. if you
are unprepared or taken by surprise)
f. When you see no chance of getting your concerns met or you would have to
put forth unreasonable effort
h. When you are unable to handle the conflict (e.g. if you are too emotionally
involved or others can handle it better)
d. Gives you time to better prepare and collect information before you act
a. May lead to weakening or losing your position; not acting may be interpreted
as an agreement. Using withdrawing strategies without negatively affecting
your own position requires certain skill and experience
b. When multiple parties are involved, withdrawing may negatively affect your
relationship with a party that expects your action
Smoothing (Accommodating):
a. In some cases smoothing will help to protect more important interests while
giving up on some less important ones
b. Gives an opportunity to reassess the situation from a different angle
a. The risk of being abused is real, i.e. the opponent may try to constantly take
advantage of your tendency toward smoothing/accommodating. Therefore, it is
important to maintain the right balance and this requires some skill
b. May negatively affect your confidence in your ability to respond to an
aggressive opponent
d. Some of your supporters may not like your smoothing response and be turned
off
This is also one of the elements of the management process of directing and also
useful for effective leadership, motivation, supervision and getting the work done.
Motivation cannot succeed without communication.
Communication
Channels Media
Though one way communication such as speech, poster, instruction has their uses,
two way communications is the only effective way to transfer an idea from one mind
to another. Two way communications allows for clarification and amplification.
Information
Feedback
Adjusted information
Understanding
The most commonly in industry, the internal communication is used which includes
presentations to senior management, staff and HSE Committees, team meetings,
emails, videos, notice boards, newsletters, poster displays and signage. Methods of
external communication include annual reports, publications, telephone enquiries,
and submissions to government on changes to legislation. It is important that
information is presented in a manner that recipients can understand. Most of the
industries are communicating with their employees through the following action for
enhancing the safety culture and system at their workplace.
a. HSE policy
b. Safety monthly bulletin
c. Safety survey & audit
d. Training program
e. National safety day celebration
f. Standard operating procedures
g. Cautionary board
h. Role play
i. Employee participation
Employees with effective communication skills are better able to provide corrective
feedback for risky behaviours (thereby decreasing the probability of an injury) as
well as rewarding feedback for safe behaviours (thereby increasing the likelihood of
future behaviors being performed safely).
Visual cues and non-verbal communication contribute to behaviour. Staff will mirror
the appropriate behaviours of managers and peers.
Attributes of a leader:
1. Energy
2. Teaching ability
3. Emotional stability
4. Empathy
5. Objectivity
6. Enthusiasm
7. Knowledge of HR
8. Communication skill
9. Social skill
10. Technical competence
Leadership styles:
There are of three types
1. Autocratic of Dictatorial leadership
2. Democrative or consultative or participative leadership
3. Free Rein or Laisses faire leadership
In autocratic leadership subordinates have less freedom which increases in
democratic leadership. Superior enjoys more authority in autocratic leadership and
less authority in democratic leadership.
Autocratic leadership:
Democratic leadership:
The manager consults his subordinates and invites their suggestions before making
decision. Formal or informal meetings are also held. Here subordinates work heartily
because their views and opinions are respected. Close personal contacts and clear
understanding of problems are ensured. It develops trust, cooperation and
leadership among employees. This stage is useful when subordinates are literate,
have sense of responsibility and organized. It requires much time in decision
making.
Range of planning:
1. Short-term plans: For a period up to one year. They are specific and
detailed and cover forms and contents of long term plan. They are prepared
on the basis of strategic and tactical plans.
Example: Daily operations, repairs and maintenance plan, purchase plan,
product plan etc.
2. Medium- term plans: For a period of more than one year and less than 5
years. They are coordinative and tactical in nature. They are less detailed
than short-term plan. Example: emergency planning and forecasting of
emergency, refresher courses etc.
3. Long-term plans:- For a period of 5, 10, 15 or more years. It considers
future changes in environment and provides overall targets towards which
all activities of the organization are to be directed. It results in long term
commitment of resources. It takes a macro view of the organization and
provides direction for the growth of the enterprise. It involves uncertainty
because of the long period. Example: Environmental impact assessment,
future opportunities, scientific development and its forecasting, future need
of people and market trends etc.
Develop programmes and budgets for each function. Short term operational plan
should be prepared to utilize the resources. Proper sequences and timing efforts are
decided to take every step at the right time. Performance should be evaluated, where
results are below expectation, strategy should be reviewed and modified as per need.
2. Bonus:
Bonus is an extra payment over and above salary, and it acts as an incentive to
perform better. It is linked to the profitability and productivity of the organization.
3. Financial incentives:
The organization provides additional incentives to their employees such as medical
allowance, travelling allowance, house rent allowance, hard duty allowance and
children educational allowance.
5. Profit sharing:
This is an arrangement by which organizations distribute compensation based on
some established formula designed around the company’s profitability.
6. Stock option:
This is a system by which the employee receives shares on a preferential basis which
results in financial benefits to the employees.
Non-monetary Factors:
Non-monetary factors are rewards intrinsic to work, such as the following:
1. Status:
An employee is motivated by better status and designation. Organizations should
offer job titles that convey the importance of the position.
3. Work-life balance:
Employees should be in a position to balance the two important segments of their
life—work and life. This balance makes them ensure the quality of work and life. A
balanced employee is a motivated employee.
4. Delegation:
Delegation of authority promotes dedication and commitment among employees.
Employees are satisfied that their employer has faith in them and this motivates
them to perform better.
5. Working conditions:
Healthy working conditions such as proper ventilation, proper lighting and proper
sanitation improve the work performance of employees.
6. Job enrichment:
This provides employees more challenging tasks and responsibilities. The job of the
employee becomes more meaningful and satisfying.
7. Job security:
This promotes employee involvement and better performance. An employee should
not be kept on a temporary basis for a long period.
Techniques of Direction:
Generally four techniques are available for direction. They are delegation of
authority, supervision, orders and instruction.
The terms order, instruction, directive and command are used interchangeably in
management literature. They mean to initiate, modify or stop an activity. It is a
primary tool by which activities are started, altered, guided and terminated.
Above definitions, principles and techniques of direction are equally applicable to the
area of safety and safety managers should know and follow them while guiding,
inspiring, motivating and instructing workers to detect and remove unsafe conditions
and actions and to maintain safe environment in their day to day activities.
Q-31. Evaluate the advantages and disadvantages of collective bargaining (2014
Definition of Collective Bargaining:
Industrial disputes between the employee and employer can also be settled by
discussion and negotiation between these two parties in order to arrive at a decision.
This is also commonly known as collective bargaining as both the parties eventually
agree to follow a decision that they arrive at after a lot of negotiation and discussion.
It is also asserted that “the terms of agreement serve as a code defining the rights
and obligations of each party in their employment relations with one another, if fixes
large number of detailed conditions of employees and during its validity none of the
matters it deals with, internal circumstances give grounds for a dispute counseling
and individual workers”.
Industrial Accident:
which interrupts the orderly progress of the work. According to the Factories Act,
person who makes him unfit to resume his duties in the next 48 hours”.
course of employment and which could entitle such employee to compensation under
Types of Accidents:
Accidents may be of different types depending upon the severity, durability and
to the injured employee is called ‘major accident. A cut that does not render the
employee disabled is termed as ‘minor’ accident. When an employee gets injury with
Injury without showing external signs such as a fractured bone is called an internal
one. When an injury renders an injured employee disabled for a short period, say, a
disabled for ever is called permanent accident. Disability caused by accident may be
been noticed that an accident does not have a single cause but a multiplicity of
causes, which are often closely related. The same is discussed subsequently.
Causes of Accidents:
The industrial safety experts have classified the various causes of accidents
1. Unsafe Conditions
2. Unsafe Acts
3. Other Causes?
Unsafe working conditions are the biggest cause of accidents. These are associated
with detective plants, tools, equipment’s, machines, and materials. Such causes are
lighting arrangements and ventilation, unsafe storage, inadequate safety devices, etc.
Besides, the psychological reasons such as working over time, monotony, fatigue,
tiredness, frustration and anxiety are also some other causes that cause accidents.
Safety experts identify that there are some high danger zones in an industry. These
are, for example, hand lift trucks, wheel-barrows, gears and pulleys, saws and hand
rails, chisels and screw drivers, electric drop lights, etc., where about one-third of
2. Unsafe Acts:
Industrial accidents occur due to certain acts on the part of workers. These acts may
be the result of lack of knowledge or skill on the part of the worker, certain bodily
These causes arise out of unsafe situational and climatic conditions and variations.
These may include excessive noise, very high temperature, humid conditions, bad
It is reported that in every twenty seconds of every working minute of every hour
accidents cause losses to the employees and organisations as well. Table below gives
an idea about the enormous losses that accidents have caused to the industrial
Q-33. Define management and explain its nature and function. (2015, 2016&
2018)?
Ans: Henri Fayol defined management as, “Management is to forecast, to plan, to
among people who can do it, and then ensuring that said work is done diligently and
timely. Henri Fayol is also called as father of general management. He identified four
Key Role:
Fayol also divided the management function into five key roles:
To command/Commanding, Leading
To coordinate/Coordinating
To control/Controlling
Nature of management:
Functions of Managers
Planning: This step involves mapping out exactly how to achieve a particular
goal. Say, for example, that the organization's goal is to improve company
sales. The manager first needs to decide which steps are necessary to
accomplish that goal. These steps may include increasing advertising,
inventory, and sales staff. These necessary steps are developed into a plan.
When the plan is in place, the manager can follow it to accomplish the goal of
improving company sales.
Organizing: After a plan is in place, a manager needs to organize her team
and materials according to her plan. Assigning work and granting authority
are two important elements of organizing.
Staffing: After a manager discerns his area's needs, he may decide to beef up
his staffing by recruiting, selecting, training, and developing employees. A
manager in a large organization often works with the company's human
resources department to accomplish this goal.
Leading: A manager needs to do more than just plan, organize, and staff her
team to achieve a goal. She must also lead. Leading involves motivating,
communicating, guiding, and encouraging. It requires the manager to coach,
assist, and problem solve with employees.
Controlling: After the other elements are in place, a manager's job is not
finished. He needs to continuously check results against goals and take any
corrective actions necessary to make sure that his area's plans remain on
track.
All managers at all levels of every organization perform these functions, but the
amount of time a manager spends on each one depends on both the level of
management and the specific organization.
A manager wears many hats. Not only is a manager a team leader, but he or she is
also a planner, organizer, cheerleader, coach, problem solver, and decision maker —
all rolled into one. And these are just a few of a manager's roles.
In addition, managers' schedules are usually jam‐packed. Whether they're busy with
employee meetings, unexpected problems, or strategy sessions, managers often find
little spare time on their calendars. (And that doesn't even include responding to e‐
mail!)
In his classic book, The Nature of Managerial Work, Henry Mintzberg describes a set
of ten roles that a manager fills. These roles fall into three categories:
Table 1 contains a more in‐depth look at each category of roles that help managers
carry out all five functions described in the preceding “Functions of Managers”
section.
Although all three categories contain skills essential for managers, their relative
importance tends to vary by level of managerial responsibility.
The aim of safety promotion is to induce employees to improve their own protective
behaviour and that of their co-workers, and to support an organization’s stated
safety goals. Safety promotion objectives include increasing safety awareness at all
organizational levels and confirming the furtherance of employee safety as a top
management priority.
Safety promotion and publicity largely helps the employees by knowing the unsafe
conditions, hazardous properties of the materials they handle, methods of
preventing hazard, following safe work procedures etc., which increases the
awareness and alertness. The various techniques involved in the successful
promotion and publicity can be given through
1. Lecture
2. On the job training
3. Posters
4. Cartoons
5. Slogans
6. Cautions and sign boards
7. Group discussion
8. Counseling
9. Quiz programmes
10. Documentary film
11. Safety manual
12. News letter
13. Reward schemes
Materials like posters, cartoons, slogans, caution boards, films must be prepared to
draw the attention of those for whom the message directed and it should speak and
convey a clear message which should have a strong impact on the mind of the
employees. A sample safety cartoon is shown in the figure. These kinds of materials
must be predominately displayed at hazardous and critical locations to remind them
to follow the safe methods of doing the job. A good promotion and publicity resulting
in the performance of the industry by
1. Good discipline of the workers in following the rules, regulations and orders
2. Broadening the knowledge of the workers
3. Understanding and eliminating the hazardous situations.
2. Division of Work –
a. According to this principle the whole work is divided into small tasks.
Positive effects:
Positive effects:
Positive effects:
Help in smooth functioning
Improves efficiency
Orderliness
5. Unity of Command - This principle states that each subordinate should
receive orders and be accountable to one and only one superior. If an
employee receives orders from more than one superior, it is likely to create
confusion and conflict. Only one superior to receive orders and to whom
subordinate is reportable. Avoids – Confusion & Chaos.
6. Unity of Direction - All related activities should be put under one group,
there should be one plan of action for them, and they should be under the
control of one manager.
12. Equity - Employees must be treated kindly, and justice must be enacted
to ensure a just workplace. Managers should be fair and impartial when
dealing with employees, giving equal attention towards all employees.
14. Initiative - Using the initiative of employees can add strength and new
ideas to an organization. Initiative on the part of employees is a source of
strength for organization because it provides new and better ideas. Employees
are likely to take greater interest in the functioning of the organization.
(1) When any accident which results in the death of any person or which
result in such bodily injury to any person as is likely to cause his death, or
any dangerous occurrence specified in the Schedule takes place in a factory
the manager of the factory shall forthwith send a notice thereof by telephone,
special messenger or telegram to the Inspector and the Chief Inspector.
(2) When any accident or any dangerous occurrence specified in the Schedule,
which result in the death of any person or which result in such bodily injury
to any person as is likely to cause his death, takes place in a factory, notice as
mentioned in sub-rule(1) shall be sent also to:
(3) The notice so given shall be confirmed by the manager of the factory to the
above mentioned authorities within 12 hours of the occurrence by sending to
them a written report in the prescribed FormNo.22 in case of a bodily injury,
inFormNo.23, if it is a case of fire or explosion and in FormNo. 24 if it is any
dangerous occurrence. Report in Form Nos. 23 and 24shall be submitted in
addition to Form No. 22 if there are bodily injuries. Report in Form No. 22
shall be submitted separately for each person injured.
Schedule
The following classes of dangerous occurrences, whether or not they are attended by
personal injury:
(a) Bursting of a Plant used for contained or supplying steam under pressure greater
than atmospheric pressure;
(b) Collapse or failure of crane, drick, which hoist or other appliances used in raising
or lowering persons or goods, or any part thereof, or the overturning of a crane;
(c) Explosions, fire, bursting out of plant machinery or equipment causing leakage or
escape of any molten metal, or hot liquor or gas, injury any to person or damage to
any room or place in which persons are employed, or fire in room of cotton pressing
factories where cotton opener is in use.
(d) Explosions of receiver or container used for the storage at a pressure greater than
atmospheric pressure of any gases (including air)or any liquid or solid resulting from
the compression of gas.
(e) Collapse or subsidence of any floor, gallery roof, bridge, tunnel chimney, wall
building or any other structure.]
Line & staff organization: Line & staff organization is a combination of line and
functional structures, line of authority flows in a vertical line, but staff specialist are
attached to line positions to advise them on important matters and these specialist
do not have power of command over subordinates in other departments, but they
possess it over subordinates in their own department
In this type of organization, the decision making is quick and easy, as the expert advice
can help in making better decisions.
Characteristics:
Importance of Delegation:
A budget is a plan for any period to show of proposal and future anticipated correct
estimated figure for money, material and time etc, to start or continue work for
desired goal in safety.
Purpose of safety budget: it is obvious that every management should think about
the effect of safety activities on its profits. The main driving force behind the
industrial safety movement should be the fact accidents are expensive and
substantial savings can be had by preventing them. Money is an important measure
to evaluate company performance and if it can be shown that there is a financial
return for money allocated to safety department, the top executive will certainly
support it.
Procedure: procedure for preparing and presenting safety budget may differ between
factories and depend on size and status of them. Budget procedure has four steps:-
a. Planning and projection
b. Use of the money allotted
c. Feedback or control by comparing real expenditure with the
budgeted amount
d. Corrective action to re-adjust the budget for the rest of the period.
Essentials of good budget are – planning, controlling and coordinating human
activities for profit and productivity, link between past, present and future, clarity,
certainty etc.
Money to be invested in purchasing, fitting, maintaining and using safety equipment,
instruments and devices can be considered as safety cost if it is not considered as
Salaries to the safety personnel should be included in general wage –bill of all
employees but the safety consultant, professionals, competent person or experts to
be considered as direct safety costs. For a new or running plant, all costs for Hazop,
safety audit, risk assessment, design cost and costs for all built in safety devices
must be considered well in advance.
As per 41G of Factories Act to set up a safety committee consisting of equal number
of representatives of workers and management to promote co-operation between the
workers and the management in maintaining proper safety and health at work and
to review periodically the measures taken in that behalf.
As per first schedule of Factories Act, 1948, there are 29 industries are listed as
involving in hazardous processes.
control risks
react to changing demands
sustain positive health and safety attitudes and behaviours
Effective planning
Effective planning is concerned with prevention through identifying and controlling
risks. This is especially important when dealing with health risks that may only
become apparent after a long period of time.
In addition to setting your policy, planning should include steps to ensure legal
compliance and procedures for dealing with emergency situations. It should involve
people throughout the organisation.
Planning the system you will use to manage health and safety involves:
Industrial accidents occur due to certain acts on the part of workers. These acts may
be the result of lack of knowledge or skill on the part of the worker, certain bodily
Two dimensions
Horizontal dimension
This is the number of levels that are (in)directly managed. It refers to the extent to
which the manager’s wishes trickle down to the lowest levels of the organisation.
This is also known as Depth of Control. It is mainly aimed at the extent of
communication between a manager and his subordinates in the levels he is
responsible for. Without a good leader, downward communication can be impaired.
Factors
The nature of the work and the complexity of the assigned tasks.
Assigned tasks
Although the employee strives to achieve a specific result within the allotted
time, there are sub-tasks (compound) that have to be completed along the way.
The supervisor spends a lot of time guiding the employee. The more of these
inexperienced employees there are in a team, the harder a supervisor’s job
gets.
The singular task is meant for experienced employees. He knows the objective,
when the task needs to be completed and he is also responsible for the entire
process. He requires little or no supervision by his superior.
Harmony
“Centralisation is the systematic and consistent reservation of authority of central point in the organization. The
sample meaning is that the location of most authority at the upper levels of the organization is called
centralization.
Centralization is the degree to which decision making takes place at upper levels
Q-18. Job instruction Vs. Safety instructions (2012, 2015)
Q-19. Individual differences (2012, 2013, 2016)
2. Differences in intelligence:
There are differences in intelligence level among different individuals. We can classify the individuals from
super-normal (above 120 I.Q.) to idiots (from 0 to 50 I.Q.) on the basis of their intelligence level.
3. Differences in attitudes:
Individuals differ in their attitudes towards different people, objects, institutions and authority.
4. Differences in achievement:
It has been found through achievement tests that individuals differ in their achievement abilities. These
differences are very much visible in reading, writing and in learning mathematics.
These differences in achievement are even visible among the children who are at the same level of intelligence.
These differences are on account of the differences in the various factors of intelligence and the differences in the
various experiences, interests and educational background.
(ii) Handwriting of women is superior while men excel in mathematics and logic.
(iii) Women show greater skill in making sensory distinctions of taste, touch and smell etc., while men show
greater reaction and conscious of size- weight illusion.
(iv) Women are superior to men in languages, while men are superior in physics and chemistry.
(v) Women are better than men in mirror drawing. Faults of speech etc. in men were found to be three times of
such faults in women.
(vi) Women are more susceptible to suggestion while there are three times as many colour blind men as there are
women.
(vii) Young girls take interest in stories of love, fairy tales, stories of the school and home and day-dreaming and
show various levels in their play. On the other hand boys take interest in stories of bravery, science, war,
scouting, stories of games and sports, stories and games of occupation and skill.
7. Racial differences:
On the basis of these average differences between the races, the mental age of a particular individual cannot be
calculated since this difference is based on environment.
(a) Theoretical,
(b) Economic
(c) Aesthetic,
(d) Social,
(f) Religious.
It is an admitted fact that some people are honest, others are dishonest, some are aggressive, others are humble,
some are social, others like to be alone, some are critical and others are sympathetic. Thus we see that the
2. Environment:
Environment significantly influences individual differences. Changes in workers environment are reflected in the
changes in his personality. Psychologically speaking, a person’s environment consists of sum total of stimulation
which he receives from conception until his death.
Environment consists of physical, intellectual, social, moral, political, economic and cultural forces. All these
forces cause individual differences. Modern psychologists believe that individual differences are caused by both
heredity and environment. Personality is the outcome of mutual interaction between heredity and environment.
Similarly individuals of different nations show differences in respect of their personality, character and mental
abilities. These are the outcome of their geographical, social and cultural environment.
4. Sex differences:
Development of women and men exhibits differences due to difference in sex.
Q-20. Direct and Indirect Social cost of accident (2013, 2014& 2018-10)
First need should be satisfied first, then second then third etc. If person is already
satisfied with the first need of food, water, rest etc., beginning should be made with
the second need and so on.
Keith davis defines “Group Dynamics” as the social process by which people interact
face to face in small groups.
Group dynamics is the study of force operating within a group. It is the study of field
that deals with
a. Interaction and forces between group members in a social situation.
b. The nature and development of small group
c. How a group should be organized and operated
d. Interaction among members and inter group behavior.
e. Nature, structure and process of a group and their influence on the behavior
and performance of group members.
The assumption underlying the study of group dynamics are as under
1. Group inevitable
2. Group can produce good or bad consequences.
3. Desirable consequences from group can be obtained through correct
understanding of group and their functioning.
Barry M. Staw suggest following steps to utlise group to enhace satisfaction and
performance:
According to this old concept, some people are so constituted that their very
nature causes them to bring about accidents and so to injure themselves and
others. Such individuals are known as accident –prone or accident susceptible
persons.
People differ in degree to which they are accident prone in the same way that
they differ with respect to their traits.
Accident prone persons are not necessarily accident repeaters. They may or
may not repeat the accident depending upon their learning, experience,
training and improvement in health, habits, environment and other personal
factors.
Accident –prone people do not mean a fixed group responsible for all accidents
every time. Accident proneness is a variable qualitative factor and any man
can be accident-prone at any time depending upon personal factor developed
in him.
Hazardous process?
As defined under section 2 (cb) of the Factories Act 1948, “ any process or activity in
relation to an industry specified in the first schedule, where unless special care is
taken, raw materials used therein or the intermediate or finished products, bye-
products, wastes or effluents thereof would –
3. Cause material impairement to the health of the persons engages in or
connected therewith, or
4. Result in the pollution of the general environment.
carrying out regular site inspections to check policies and procedures are being properly implemented;
making changes to working practices that are safe and comply with legislation;
leading in-house training with managers and employees about health and safety issues and risks;
keeping records of inspection findings and producing reports that suggest improvements;
attending Institution of Occupational Safety and Health (IOSH) seminars and reading professional journals;
managing and organising the safe disposal of hazardous substances, e.g. asbestos;
advising on a range of specialist areas, e.g. fire regulations, hazardous substances, noise, safeguarding machinery and
occupational diseases
MACRO - overall organization data, e.g., new employees, transfers and other operating data suggesting needs
for preventive countermeasures.
MICRO - particular events, as classified by such a system as MORT, but then through MORT leading back to
MACRO changes needed, such as management implementation. A useful subdivision of micro-events might be
early detection and counteraction, e.g., a plan to promote a supervisor and then promote his assistant. What
does this change imply? The use of MORT analysis, thus far, has been largely on a clinical, caseby-case basis. A
moderate number of case histories have been accumulated. But a review of the cases to develop a tight
classification or taxonorqy of changes useful in preventive work has not been done and remains a project for
the future