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To cite this article: Arun S. Mujumdar & M. L. Passos (1988) DRYER DESIGN PROJECT - A TOOL TO TEACH DRYING AND DESIGN
TO UNDERGRADUATES, Drying Technology: An International Journal, 6:2, 275-290, DOI: 10.1080/07373938808916376
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DRYING TECHNOLOGY, 6(2), 275-290 (1988)
TECHNICAL NOTE
I - ------------
INTRODUCTION
p e r s o n a l computers t o c o m p u t e r i z e t h e proposed d e s i g n p r o c e d u r e s
is s t r o n g l y encouraged.
PROBLEM #I
Particle density
spherecity
Bed porosity
Maximum grain temperature
(without thermal damage)
DRYER D E S I G N PROJECT
PROBLEM $2
CONVENTIONAL SWUTED BED DRYER FOR DRYING GRAINS
(Development of software for simulation and optimization
using a personal computer )
statement, two meetings are held with them. In the first meeting
a general review of the spouted bed operation is presented
including identification of:
- the aerodynamic parameters,
- the geometric limitations, and
- the drying conditions for grains.
In the second meeting the basic steps involved in the design
calculation are discussed. A summary is presented of relevant
references made available to each group. A general flowchart for
the grain drying process in the spouted-bed (see Figure 1) is
developed with active participation by the students.
After these two meetings, each group is generally able to
design a detailed flowchart for its specific problem. Each group
has access to the consultant at all times; the consultant is a
teaching assistant, a graduate student or the instructor.
However, the students are encouraged to use their own judgement
and acess critically their decisions in developing their design
strategies. The consultants are needed mainly to clarify any
ambiguities without interfering unduely in the creativity and
decisions of the group. Additional information may also supplied
depending upon the needs of the individual group (and sometimes
upon the project which often involves novel aspects not studied
before)
.
I
- aINPUT DAT
CALCULATION OF THE
AERODYNAMIC PARAMETERS
* CHECK WITH THE MINIMUM
SPOUTING VELOCITY
4
CALCULATION OF ENERGY
1 REQUIREMENTS
I (MASS/ENERGY BALANCES
PSYCHROMETRIC CORRELATIONS)
I
1 ( OPTIONAL STEP :COSTS)
I
Figure 1 - General Flowchart for design/simulation of a spouted
bed dryer
DRYER DESIGN PROJECT 283
1II.B - Results
..
- FEED RATE OF GRAIN ?
Downloaded by [Purdue University] at 23:43 18 January 2015
SUBROUTINE VOLUME:
.
- EQUILIBRIUM MOISTURE CONTENT
•
TOTAL VOLUME OF BED REQUIRED
~
SPECIFICATION OF NOZZLE AND BED DIAMETERS:
N = 1
+
<D
NUMBER OF UNITS = N
+
BED AND NOZZLE DIAMETERS STANTARD DUCT
6 < (BED DIAMETER/NOZZLE DIAMETER) < 10
NOZZLE DIAMETER < 25 DIAMETER OF PARTICLE
+
BED HEIGHT
t
®
DRYER DESIGN PROJECT 285
®
~ yes
BED DIAMETER > 0.60 m • N N+l
~
no
1 1
Downloaded by [Purdue University] at 23:43 18 January 2015
no 1
NUMBER OF UNITS
OUTPUT BED DIAMETER
NOZZLE DIAMETER
RESIDENCE TIME
DRYER HEIGHT (2.5 BED HEIGHT)
+
MINIMUM SPOUTING PRESSURE DROP
MINIMUM SPOUTING VELOCITY
( equations presented in (2])
...
SUBROUTINE ENERGY : ENERGY REQUIRED
drying'duty. T h i s i t e r a t i o n s p a n s a l l p o s s i b l e column
d i a m e t e r s , h e i g h t s o f column and i n l e t a i r n o z z l e d i a m e t e r s
w h i c h c a n u s e d t o o p e r a t e a s p o u t e d bed i n t h e s t a b l e
spouting regime. For a more d e t a i l e d e x p l a n a t i o n of the
e x a c t c a l c u l a t i o n procedure i n v o l v e d t h e u s e r is r e f e r r e d t o
s e c t i o n s e n t i t l e d "Sample c a l c u l a t i o n s " and " S t r a t e g y o f
design'' in ref. [lo].
The s u b r o u t i n e ENERGY c a l c u l a t e s t h e a i r f l o w r a t e p e r
d r y e r , t h e t o t a l amount o f a i r r e q u i r e d t o d r y t h e g r a i n ,
t h e a i r i n l e t temperature, t h e energy required t o h e a t t h e
a i r from t h e a m b i e n t t e m p e r a t u r e t o t h e d r y i n g i n l e t a i r
t e m p e r a t u r e a n d t h e o u t l e t a i r h u m i d i t y . The b l o w e r power
e s t i m a t e d i s f o r t h e s p o u t e d bed o n l y ; power r e q u i r e d f o r
i n l e t and e x i t d u c t i n g must be c a l c u l a t e d s e p a r a t e l y .
A s an i n d i c a t i o n of t h e t h e r m a l e f f i c i e n c y , r a t i o s of h e a t
r e q u i r e d f o r h e a t i n g t h e a i r t o t h e f e e d r a t e o f g r a i n and
t o amount o f water evaporated a r e calculated. Heat i n
e x h a u s t a i r is c o n s i d e r e d u n r e c o v e r a b l e economically.
The b l o w e r e f f i c i e n c y (EFF) ( a s s u m e d 60% i n t h i s c a s e ) a n d
t h e d r y e r e f f i c i e n c y (EFF1) (assumed 9 0 % ) can be changed.
The aerodynanic e q u a t i o n s used h e r e a r e based on i n f o r m a t i o n
p r e s e n t e d i n Reference [2]. "
DRYER D E S I G N PROJECT 287
V - REFERENCES
1. Mathur, K. 8. and Epstein, N., Spouted Beds, Academic Press,
N.Y., 1974.
2. Passos, M. L., A. S. Mujumdar and Raghavan, G. V. S., Spouted
Beds for Drying -Principles and Design Configurations,
Advances in Drying, ed. A. S. Mujumdar, vol. 4, p 359-397,
------------------
Hemisphere, New York, 1987.
DRYER D E S I G N PROJECT 289
3. P a l l a i , E., N e m e t h , J. A. a n d M u j u m d a r , A. S . , S p o u t e d Bed
D r y i n g i n Handbook o f I n d u s t r i a l Drying, ed. A. S. Mujumdar,
.............................
Marcel Dekker, New York, 1987.
4. Mujumdar, Arun S., Handbook o f I n d u s t r i a l Drying, ed., Marcel
.............................
Dekker, N e w York, 1987, 940 pp.
5. B a r r o s o , M. A. S. a n d M a s s a r a n i , G., G r a i n D r y i n g i n Non-
c o n v e n t i o n a l S p o u t e d Bed, X I 1 ENEMP, Maringa ( B r a z i l ) , 1984.
7. C a n e s i n , J. M. a n d M a s s a r a n i , G., D r y i n g R i c e i n S p o u t e d Bed
11, i n S e c a g e m d e P r o d u t o s A g r i c o l a s , e d . G. M a s s a r a n i ,
..............................
COPPE/UFRJ, Rio d e J a n e i r o , 1984.
8. B e c k e r , H. A. a n d S a l l a n s , H. R., D r y i n g w h e a t i n a S p o u t e d
Bed, Chem. Eng. S c i . , v o l . 1 3 , 3 , 9 7 , 1 9 6 0 .
APPENDIX
........................................................
@ @
@ SPOUTED BED DRYER DESIGN SIMULATION @
@
@ -
302-3128 MASS TRANSFER
@
@ PROF. A.
@
@ CONSULTANT: M. L. PASSOS
@
@ GROUP MEMBERS: TONY ABBANDONATO
@ MARK CUPRYK
@ BRUNO GERBASI
@ MARC MAGNESS
@ DAVID ROSS1
@ ANTONIO SAITTA
@
@ APRIL, 1986 @
........................................................
MUJUMDAR AND PASSOS