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Document Title
CEMENT-MORTAR LINED STEEL PIPE
AND FITTINGS
(Replaces BP Engineering Std 106)
APPLICABILITY
Regional Applicability: International
This Guidance for Specification specifies BP’s requirements for the lining of steel pipe
and fittings with sulphate-resisting cement-mortar for use with water which would
otherwise corrode the bare pipe.
AMENDMENTS
Amd Date Page(s) Description
___________________________________________________________________
FOREWORD........................................................................................................................... iv
1. INTRODUCTION................................................................................................................ 1
1.1 Scope ..................................................................................................................... 1
5. IDENTIFICATION ........................................................................................................... 13
FIGURE 1 ............................................................................................................................... 14
FLANGED CONNECTIONS WITH CLASS 150 FLANGES ......................................... 14
FIGURE 2 ............................................................................................................................... 15
90° BENDS ................................................................................................................... 15
FIGURE 3 ............................................................................................................................... 16
BENDS OTHER THAN 90° ............................................................................................. 16
FIGURE 4 ............................................................................................................................... 17
ECCENTRIC REDUCER ASSEMBLIES ........................................................................ 17
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE i
AND FITTINGS
FIGURE 5 ............................................................................................................................... 18
TEE BRANCH CONNNECTIONS WITH CLASS 150 FLANGES ................................ 18
FIGURE 6 ............................................................................................................................... 19
ONE-PIECE SLEEVE JOINT FOR NOMINAL PIPE SIZES 3 INCH UP TO
AND INCLUDING 24 INCH ............................................................................................ 19
FIGURE 7 ............................................................................................................................... 20
HALF-SLEEVE JOINT FOR NOMINAL PIPE SIZES OVER 24 INCH BUT
UNDER 48 INCH .............................................................................................................. 20
FIGURE 8 ............................................................................................................................... 21
HALF-SLEEVE JOINT FOR NOMINAL PIPE SIZES 48 INCH AND LARGER .......... 21
FIGURE 9 ............................................................................................................................... 22
DETAILS OF CUTTING ANGLES FOR TUNGSTEN CARBIDE TIPPED
TOOLS FOR CEMENT-MORTAR LINED STEEL PIPES ............................................. 22
FIGURE 10 ............................................................................................................................. 23
MINIMUM BENDING RADII FOR STEEL PIPE ........................................................... 23
FIGURE 11 ............................................................................................................................. 24
3/4 INCH AND 1 INCH BRANCH FITTINGS FOR NOMINAL PIPE SIZES 3
INCH UP TO AND INCLUDING 24 INCH ..................................................................... 24
FIGURE 12 ............................................................................................................................. 25
3/4 INCH AND 1 INCH BRANCHES FOR NOMINAL PIPE SIZES OVER 24
INCH ................................................................................................................... 25
FIGURE 13 ............................................................................................................................. 26
TYPICAL ARRANGEMENT OF CEMENT-MORTAR LINED .................................... 26
STEEL PIPES AND FITTINGS ........................................................................................ 26
FIGURE 14 ............................................................................................................................. 27
TYPICAL CONNECTION BETWEEN CEMENT MORTAR LINED PIPE AND
RUBBER LINED BUTTERFLY VALVE ........................................................................ 27
FIGURE 15 ............................................................................................................................. 28
TYPICAL DESIGN FOR SPECIAL SLEEVE JOINT...................................................... 28
FIGURE 16 ............................................................................................................................. 29
TYPICAL DESIGN FOR REYNOLDS JOINT ................................................................ 29
APPENDIX A ......................................................................................................................... 30
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE ii
AND FITTINGS
DEFINITIONS AND ABBREVIATIONS ........................................................................ 30
APPENDIX B ......................................................................................................................... 31
LIST OF REFERENCED DOCUMENTS......................................................................... 31
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE iii
AND FITTINGS
FOREWORD
The Introductory Volume contains a series of documents that provide an introduction to the
BP Group Recommended Practices and Specifications for Engineering (RPSEs). In
particular, the 'General Foreword' sets out the philosophy of the RPSEs. Other documents in
the Introductory Volume provide general guidance on using the RPSEs and background
information to Engineering Standards in BP. There are also recommendations for specific
definitions and requirements.
This Guidance for Specification provides users with a proven method of protecting steel pipes
from internal corrosion by saline or fresh water. The specification has been updated based on
feedback from both installers and operators of cement-mortar lined pipe systems
Application
This Guidance for Specification is intended to guide the purchaser in the use or creation of a
fit-for-purpose specification for enquiry or purchasing activity.
This document may refer to certain local, national or international regulations but the
responsibility to ensure compliance with legislation and any other statutory requirements lies
with the user. The user should adapt or supplement this document to ensure compliance for
the specific application.
A Specification (BP Spec 106-1) is available which may be suitable for enquiry or purchasing
without modification. It is derived from this BP Group Guidance for Specification by
retaining the technical body unaltered but omitting all commentary, omitting the data page
and inserting a modified Foreword.
1. This document has been re-written in the new GS format (original document was BP
Standard 106).
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE iv
AND FITTINGS
3. The original Standard 106 specified the application of cement-mortar to lengths of
revolving pipe. This specification now allows for other methods of application
whereby the pipe lengths are stationary.
Users are invited to feed back any comments and to detail experiences in the application of
BP RPSE's, to assist in the process of their continuous improvement.
For feedback and further information, please contact Standards Group, BP International or the
Custodian. See Quarterly Status List for contacts.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE v
AND FITTINGS
1. INTRODUCTION
1.1 Scope
This document specifies BP’s requirements for the lining of steel pipe
and fittings with sulphate-resisting cement-mortar for use with saline
and fresh water, where analysis shows that the water would otherwise
corrode the bare pipe. In some applications, e.g. tanker ballast or
produced water, the pipe may also contain hydrocarbons.
1.2 The specification does not limit the maximum pipe size which may be
lined and is equally applicable to onshore plant and offshore platform
piping as well as onshore and offshore pipelines.
2.1 Pipe
2.1.2 The design and specification of pipe material and wall thickness shall
take account of the effect on the lining of deflections due to handling,
transportation and installation. Refer also to Clause 2.1.4 and Section
4, Damage Protection.
2.1.3 Lined sections of pipe shall be joined by either sleeve type or Reynolds
type joints, except where a flanged joint would nornally be used.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 1
AND FITTINGS
Alternatively, the lining may be applied to butt welded pipe strings or
insitu lengths of linepipe. Jointing methods are described in section
2.3.
2.1.4 The minimum pipe wall thickness for systems within the ANSI B16.5
Class 150 rating shall be as detailed below. These wall thicknesses
may be increased if necessary to overcome difficulties in handling,
transportation and installation.
2.1.5 The ends of longitudinally welded pipe which are to be fitted with a
sleeve joint shall have the outside weld ground flush with the surface
of the pipe for a distance of half the sleeve length plus 25 mm.
2.2 Fittings
2.2.1 Welded assemblies shall comply with BP Group GS 118-5 and may
use fittings to one of the following standards.
(a) ANSI B16.9, made from carbon steel to ASTM A 234 with
carbon content restricted to 0.25% maximum.
BS 1503-164-490
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CEMENT MORTAR LINED STEEL PIPE PAGE 2
AND FITTINGS
Final assembly dimensions shall be as shown in Figures 1, 2, 3, 4, 5
and 11.
2.2.2 Flanges up to and including 24 inch NPS shall comply with ANSI
B16.5 or BS 1560 Part 2.
Flanges over 24 inch NPS should comply with API 605. Alternatively,
for sizes over 24 inch NPS up to and including 48 inch NPS, flanges in
accordance with BS 3293 may be used. However the use of BS 3293
shall be subject to check calculation to ensure the suitability of the
design, taking account of the hydrostatic test pressure.
(b) BS 1503-164-490
2.2.5 Branch connections below 2 inch NPS shall consist of socket welded
or screwed 3000lb half-couplings in general accordance with ANSI
B16.11 or BS 3799 and made from stainless steel to BS 1503
Reference Nos. 316S13 or 320S33. They shall be welded to the pipe in
accordance with BP Group GS 118-7 as it applies to austenitic stainless
steel, using austenitic electrodes to BS 2926 Composition code 20.9.3
with electrode covering Type R. The branch size shall be selected
from those shown in Figures 11 and 12.
If possible the branch connections shall be fitted to the pipe before the cement-
mortar lining is applied.
2.2.7 Where pulled bends to Figure 10 are used, the selected overall
dimensions shall permit lining by hand trowelling. The forming of
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 3
AND FITTINGS
pulled bends prior to lining shall be in accordance with BP Group GS
118-5.
2.3 Joints
2.3.1 General
Flanges shall also be used where necessary, for example at pumps and
valves.
Pipe lengths may also be butt welded into strings prior to lining. The
length of welded pipe string which can be successfully lined will
depend on the diameter and lining technique used.
After the pipe strings have been lined they shall be joined, either by
sleeve joints or by Reynolds joints, both of which are described below.
2.3.2.1 General
(ii) For pipes over 24 inch NPS but under 48 inch NPS, a
half-sleeve joint to Figure 7 shall be used.
(b) Pipe used for sleeves shall be in accordance with 2.1.1 or 2.2.1
(b).
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 4
AND FITTINGS
(d) In no case shall the radial weld gap between the pipe and sleeve
of an assembly exceed 3 mm.
(h) Care shall be taken when welding on a sleeve, that the inside of
the pipe is not heated sufficiently to damage the lining.
(a) Sleeves for the full range of pipe sizes may be manufactured by
machining the bore of pipe, of suitable wall thickness, to the
dimensions specified in Figure 6. Alternative methods of
manufacture are given in 2.3.2.2 (b) and (c) below for specific
ranges of pipe sizes.
(b) For joining lined pipes up to and including 8 inch NPS, sleeves
shall be of seamless or welded pipe selected from the size and
thickness ranges listed in API Spec 5L or ASTM A 106 as
appropriate and as specified in Figure 6.
To ensure that the radial weld gap between pipe and sleeve is in
accordance with Figure 6, the pipe for sleeves shall be selected
to suit the pipe to be used for line pipe or fittings.
(iii) Seamless pipe of the next size larger than the pipe the
sleeve is to join, reduced to the required internal
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 5
AND FITTINGS
diameter by the removal of a longitudinal strip, rolling
to size and finally welding.
2.3.3.1 General
Where the pipeline pulling force is too high for a normal sleeve joint
weld, the joint may be strengthened by increasing the welded length,
for example by castellation, as shown in Figure 15.
2.3.4.1 For joints in pipes 3 inch NPS up to and including 24 inch NPS (Figure
6), an epoxy pipe jointing compound system shall be used.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 6
AND FITTINGS
2.3.4.2 For joints in pipes over 24 inch but under 48 inch NPS (Figure 7), an
epoxy pipe jointing compound is preferred, but cement-mortar may be
used as an alternative.
2.3.4.3 For joints in pipe 48 inch NPS and larger (Figure 8), cement-mortar
shall be used with reinforcement as shown.
The sand shall generally comply with the requirements of grading limit
F in Table 5 of BS 882, except that the maximum size of aggregate
shall not exceed one third of the thickness of the lining. To meet this
latter requirement, any additional sieving shall employ sieves
complying with BS 410.
2.3.4.4 The exact proportions of the jointing ingredients and the advantages of
using a wetting agent with cement-mortar, shall be determined by the
results obtained by trial application in the field.
2.3.4.5 Only enough of the jointing material shall be prepared at one time for
two hours use with a cement mix or four hours use with an epoxy pipe
jointing compound. Mixes and compounds shall not be used if they
have taken their initial set.
2.3.4.6 Where the joint is made with a cement mix, this shall be cured by
maintaining it in a moist condition as called for in 3.7.3.
2.3.5.1 The joint faces shall be smooth, square cut and free from any surplus
cement-mortar from the lining operation. The unlined areas shall be
cleaned thoroughly and if degreasing is required, a strong detergent
solution shall be used followed by a clean fresh water rinse.
2.3.5.2 When an epoxy pipe jointing compound is to be used, the joint faces
shall be dry and dust-free and the compound shall be applied with a
small trowel or spatula. When cement-mortar mix is to be used, the
joint faces shall be dust-free and moistened with clean fresh water.
Immediately after moistening, the cement-mortar mix shall be applied
using a small trowel.
2.3.5.3 With a sleeve joint to either Figure 6 or Figure 7, the thickness of the
jointing material shall be kept to a minimum and all surplus material
shall be removed as far as practicable flush with the bore of the pipe.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 7
AND FITTINGS
However, sufficient jointing material shall be used to ensure that all
voids are filled.
2.3.5.4 For pipes 3 inch NPS up to and including 24 inch NPS using a sleeve
joint (Figure 6), the joint faces of the mating pipe ends shall be pulled
together, using a suitable mechanical means which shall ensure that the
pipe ends remain in this position until the tack weld has been applied.
After tacking, the fillet welds shall be applied using the conventional
uphand technique, with electrodes to BS 639 not exceeding 4 mm
diameter. The current values employed and the size of the runs of weld
metal deposited shall be such as to minimise the heat input and
interpass temperature.
2.3.5.5 For pipes over 24 inch NPS the lining joint and welded joint shall be
completed as shown in Figure 7 or Figure 8 as applicable. The
longitudinal seam in the half-sleeve joints shown in Figures 7 and 8
shall be located for welding on the horizontal diameter of the pipe and
the same precautions as specified in 2.3.5.4 for fillet welds shall be
observed in order to minimise heat input and interpass temperature.
Fillet welds shall be applied using the same technique as in 2.3.5.4 to
ensure that the cement-mortar lining is not affected. For joints to
Figure 8, the unlined area shall be filled, after the pipe has cooled, with
a cement-mortar jointing mix with steel mesh reinforcement, generally
as described in 2.3.5.1 and 2.3.5.2
The final surface shall be smooth, hard and flush with the lined pipe.
Any imperfections in the internal lining shall be repaired, as described
in 3.7.
3. CEMENT-MORTAR LINING
3.1.1 The surfaces to be lined shall be cleaned immediately before the mortar
is applied. Scale, rust and debris as well as all coatings of dirt, oil and
grease shall be removed.
3.1.2 For lining methods where the pipe revolves, pipe rotation must be
concentric. For longitudinally welded pipe, any protruding weld metal
in contact with the rotating machine rollers must be ground flush with,
but not below, the pipe surface.
The interior surface of the lining shall be smooth and flat with an even
distribution of sand and cement throughout the lining thickness.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 8
AND FITTINGS
3.3 Lining Methods
3.3.1 Pipe
When the lining is to be applied by the pipe rotation method, the length
of pipe must be fabricated to within the maximum and minimum
lengths which can be accommodated in the lining machine. Pipe
lengths shorter than this minimum may be butted or flange-bolted
together before lining.
(c) Clean fresh water with the sulphate and chloride contents
limited in accordance with BS 3148 or equivalent.
3.4.3 The mortar shall be mixed to a consistency suitable for bonding to the
pipe surface.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 9
AND FITTINGS
3.4.4 Mortar which has attained it's initial set shall not be used.
3.5.1 The lining shall be square cut and flush with the pipe end or, when
internal field welds are to be made, prepared in accordance with Figure
8. The lining thickness shall be as given below.
3&4 5 mm }
}+ 1.5 mm -1 mm
6, 8 & 10 6.5 mm }
12, 14 & 16 8 mm }
}+3 mm -1 mm
18, 20 & 22 10 mm }
24 and over 11 mm +5 mm -0
3.6 Curing
3.6.1 Curing of the lined pipe and fittings shall continue for an adequate
period, normally at least seven days, before they are moved. During
the curing period the lining shall be maintained in a moist atmosphere
and at a temperature between 10°C and 50°C. The lining shall be
regularly inspected and water added to aid curing, if required.
3.6.2 When curing is complete the lining shall be inspected to ensure the
surface is clean, smooth and flat. A mandrel or disc shall be passed
through the pipe bore to check that the lining thickness is within the
required tolerance.
3.7.1 A pipe surface that has been exposed by spalling or cracking of the
lining shall be cleaned in accordance with 2.3.5.1.
3.7.2 When an epoxy pipe jointing compound is to be used for the repair, the
surfaces shall be dry and dust-free and a coating of the compound shall
be applied with a small trowel or spatula. When cement-mortar mix is
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 10
AND FITTINGS
to be used, the surfaces shall be dust-free and moistened with clean
fresh water. Immediately after moistening, the cement-mortar mix
shall be applied using a small trowel. If necessary a brush can be used
for "feathering in" the surface edges of the repair.
3.7.3 Where cement-mortar is used for the repair, the adjacent lining shall be
coated far enough back to cover any visible cracks and shall be
maintained in a moist condition for three days using a wet hessian sack
or similar means. Alternatively, if the line can be filled, it shall be put
into use after the initial set has taken place.
3.8.1 For cutting lined pipe, a slitter saw supported as necessary and
containing a nylon bonded carborundum disc shall be used.
Alternatively, a rigid pipe cutting machine using tungsten carbide-
tipped tools ground to the cutting angles given in Figure 9 shall be
used.
3.8.2 On fusion welded steel pipes, the external weld shall be removed flush
with, but not below, the face of the pipe for the width of the cutters,
and if necessary for the complete width of the cutting machine.
3.8.3 The section to be removed and the adjacent pipe ends shall be suitably
supported to avoid imposing any weight on the concrete lining when
breaking through.
4. DAMAGE PROTECTION
4.1 Handling
Handling of lined pipe lengths shall be by means of slings such that the
pipes are supported 1/5 of their length from each end. Pipes shall not
be lifted using hooks inserted in the pipe ends.
4.2 Transportation
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 11
AND FITTINGS
4.2.3 Pipes shall not be transported using tractor units with trailing bogies or
other methods offering no central support.
4.3.1 During transportation and storage, pipe lengths shall have end caps or
other suitable means of protection, with sufficient holes to permit air
circulation, provided this does not cause drying out and cracking of the
lining. Means shall be taken to ensure that the end protection remains
securely fastened, especially during transportation.
4.4 Installation
4.4.2 During pipeline installation, when handling, lifting and laying pipe, the
spacing of lifting points and supports shall not be greater than the
maximum support spacing shown in the table below. Also when
installing pipe on above ground supports or piperacks, the support
spacing shall be not more than shown in the table. When laying
pipelines, the radii of any curves in the horizontal or vertical plane due
to the ground profile shall be not less than those listed in the table.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 12
AND FITTINGS
Nominal Minimum Bend Maximum
Pipe Size Radius Support Spacing
(inches) (metres) (millimeters)
3 530 5240
4 700 5980
6 1050 6960
8 1400 7320
10 1770 7730
12 2110 8080
14 2310 8720
16 2650 8980
18 2990 9240
20 3320 9890
22 3680 10090
24 4000 10320
26 4350 10470
28 4690 10600
30 and larger 172 x inside 10720
diameter of steel
pipe
Note: No allowance has been made for the additional weight of valves and
fittings; where these are used, additional supports shall be provided.
5. IDENTIFICATION
Each item of pipe and fittings shall be marked or labelled with the size, order number and
pipeline item number. Each item shall also be clearly identified as cement-mortar lined pipe
to ensure that it is not subjected to shock loads, for example hammer testing after installation.
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 13
AND FITTINGS
A A
A A
TYPE 4
TYPE 2
Notes:
FIGURE 1
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 14
AND FITTINGS
A A
SLEEVE
R R
A A
TYPE 1 TYPE 2
Notes:
1. Bends shall be fabricated using long radius elbows to ANSI B16.9 or BS 1640
2. For pipes over 48 inch nominal size the bend shall be detailed and fabricated as part of
the relevant project.
FIGURE 2
90° BENDS
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 15
AND FITTINGS
A A A A
α α SLEEVE
TYPE 1 TYPE 2
Notes:
1. Bends shall be cut from long radius elbows to ANSI B16.9 or BS 1640 with ∝ being
specified as part of the project design. When ∝ is 45°, standard fittings may be used
2. For pipes over 48 inch nominal size the bend shall be detailed and fabricated as part of
the relevant project.
FIGURE 3
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 16
AND FITTINGS
L
L
SLEEVE
TYPE 1
A
TYPE 3
A
SLEEVE
SLEEVE
TYPE 2 SLEEVE
TYPE 4
Notes:
1. Where the required reduction cannot be achieved using one standard reducer then two
or more assemblies in series shall be used.
2. Reducers for pipe sizes greater than 48 inch shall be regarded as specials and detailed
as part of the relevant project.
FIGURE 4
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 17
AND FITTINGS
B
B
= = = = = =
A A A
SET ON TEE SET ON TEE FORGED TEE WITH
TYPE 1 TYPE 2 SLIP -ON FLANGE
TYPE 3
B
B
= = = =
A A
SET - ON TEE WITH SET - ON TEE WITH
WELDING - NECK FLANGE SLIP ON FLANGE
TYPE 4 TYPE 5
Notes:
1. Dimension ‘B’ is equally applicable to a raised face or a flat faced flange. This dimension may be varied,
e.g. to suit a probe length.
2. The combination of forged tee and welding-neck flange shall be regarded as special and shall be detailed as
part of the relevant project.
3. Fittings requiring reinforcement shall be regarded as special and shall be detailed as part of the project.
However, the design shall be suitable to accommodate the sleeves specified in Note 4
4. Sleeves in accordance with the following figures may be fitted to any plain end without affecting effective
pipe lengths:-
Figure 6 For pipe sizes 3 to 24 inch
Figure 7 For pipe sizes 26 to 46 inch
FIgure 8 For pipe sizes 48 inch and larger
FIGURE 5
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 18
AND FITTINGS
Pipe Sleeve
Nominal P (mm) S (mm) B (mm)
Pipe Size Min Max Min Max Min
(inches)
3 88.0 89.5 Measured Measured 110
4 113.5 115.0 Outside Outside 115
6 167.5 169.5 Diameter Diameter 125
8 217.5 220.5 Of Pipe Of Pipe 135
10 271.5 275.0 + 1mm + 6mm 145
12 321.5 326.0 (See note 3) (See note 3) 155
14 353.0 358.0 160
16 403.5 409.0 170
18 454.0 460.0 180
20 503.0 513.0 195
22 553.5 564.5 195
24 604.0 616.0 195
Notes:
1. Pipe outside diameters are derived from the dimensions and tolerances stated in API Spec 5L.
2. Minimum wall thickness of sleeve shall be 1.2 x thickness of pipe.
3. The measured outside diameter of pipe shall be that of the pipe delivered for a specific job or project.
4. Pipes shall be centralised with slip wedges before welding.
FIGURE 6
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CEMENT MORTAR LINED STEEL PIPE PAGE 19
AND FITTINGS
Notes:
1. Minimum size of fillet welds = Pipe wall thickness as specified in 2.1.4 of this
specification.
FIGURE 7
HALF-SLEEVE JOINT FOR NOMINAL PIPE SIZES OVER 24 INCH BUT UNDER
48 INCH
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 20
AND FITTINGS
Variable Dimensions
Nominal Pipe Size G (mm) N L
(inches) MIN MAX (mm) (mm)
48 up to 60 32 75 250 100
Over 60 32 100 300 120
Notes:
FIGURE 8
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 21
AND FITTINGS
3 REQUIRED PER CUTTING UNIT
(1 EACH TYPE OF BLADE A, B & C)
FIGURE 9
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 22
AND FITTINGS
A
R
Nominal Pipe R A
Size (mm) (mm)
(inches)
3 270 106
4 350 108
6 500 121
8 800 145
10 1100 169
12 1300 183
14 1600 187
16 1800 190
18 2100 194
20 2700 198
22 3100 202
24 3700 206
Notes:
1. The tangent lengths and the radii given are minimum values, actual dimensions shall
be detailed as part of the relevant project.
2. The thickness of the pipe wall at any point on the finished bend shall not be less than
the schedule thickness to the tolerance applicable for equivalent straight pipe.
3. The difference between maximum and minimum diameters on any common radial
plane shall not be more than 5% of the outside diameter of the pipe.
4. When the bent pipe is to be butt-welded into the piping system the tolerance at the
ends shall be in accordance with ANSI B16.9 or BS 1640.
5. Except as specified in the foregoing notes the bent pipe shall be to the specification,
tolerances and tests stipulated for the piping system generally, or as given in the order.
FIGURE 10
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CEMENT MORTAR LINED STEEL PIPE PAGE 23
AND FITTINGS
STAINLESS STEEL SOCKET WELDED
OR SCREWED HALF COUPLING.
FOR DETAILS SEE 2.2.5. OF THIS
SPECIFICATION. FOR WELDING DETAIL
SEE FIGURE 12
A A A
Notes:
1. Care shall be taken to ensure that all areas of piping material around the hole to the
half coupling are adequately covered with cement-mortar lining.
FIGURE 11
3/4 INCH AND 1 INCH BRANCH FITTINGS FOR NOMINAL PIPE SIZES 3 INCH
UP TO AND INCLUDING 24 INCH
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 24
AND FITTINGS
Main. A
Nominal Pipe Size (mm)
Over 24 inch 150
But Under 48 Inch
48 Inch and Over 225
Notes:
1. Damage to the cement-mortar lining caused whilst fitting the half-coupling shall be
made good at site, and care taken to ensure that all areas of pipe material are covered.
FIGURE 12
3/4 INCH AND 1 INCH BRANCHES FOR NOMINAL PIPE SIZES OVER 24 INCH
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 25
AND FITTINGS
Notes:
1. Where alternative types of assembly are shown on the figures referred to above,
selection shall be made during detailed design.
2. Butterfly valves used in pipes of nominal size 3 inch to 12 inch inclusive may be full
bore or reduced bore. For nominal pipe sizes above 12 inch all valves shall have
reduced bore. All valve bodies shall be vulcanised rubber lined.
FIGURE 13
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CEMENT MORTAR LINED STEEL PIPE PAGE 26
AND FITTINGS
FIGURE 14
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CEMENT MORTAR LINED STEEL PIPE PAGE 27
AND FITTINGS
Notes:
2. Pipe jointing to be generally in accordance with Figures 6, 7 and 8 for different pipe-
sizes.
FIGURE 15
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CEMENT MORTAR LINED STEEL PIPE PAGE 28
AND FITTINGS
Note:
FIGURE 16
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AND FITTINGS
APPENDIX A
Definitions
Abbreviations
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 30
AND FITTINGS
APPENDIX B
A reference invokes the latest published issue or amendment unless stated otherwise.
British Standards
American
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 31
AND FITTINGS
BP Group Documents
BP Group 118-5 Fabrication of Carbon, Carbon Manganese and Low Alloy Ferritic
Steel Pipework.
BP Group 118-7 Fabrication of Austenitic, Duplex, Cupro-Nickel and Nickel Base
Alloy Steel Pipework.
EEMUA
GS 106-1
CEMENT MORTAR LINED STEEL PIPE PAGE 32
AND FITTINGS