Maintenance routines for compressor type HV2/210
Overhaul routine A Overhaul routine D
Daily inspection
1.000 hours or every 2 years
Make sure that overhaul kit no. 3020MK2,
Inspect following items: 3021MK2, 3049MK2 and 3012MK2 are in stock
- Lub. oil pressure and level. before starting overhaul of compressor
- Cooling water circulation, temperature and pressure.
according to Routine A - 1.000 hour service.
- Automatic equipment.
Please follow installation instructions included
in the kit.
Replace lubricating oil and lub. oil filter.
Remove the valves from both cylinders. Check for
carbon deposits. Dismantle the valve for cleaning and
repair if necessary. Use spare part kit no. 3020MK2,
3021MK2, 3049MK2 and 3012MK2 to overhaul
valves.
All valve gaskets should be replaced with new parts at
assembly.
Inspect the flexible coupling between compressor and
motor.
Check all bolts and nuts for proper tightness. Also check
vibration dampers and hose connections if the unit is
flexibly mounted. Check that no oil has come in contact
with the rubber elements in the vibration dampers.
Inspect cylinder surfaces through valve apertures.
Function-test the safety valve. Start the compressor, and
slowly close the stop valve on the compressed air line.
The air pressure should not exceed max. working
pressure + 10%.
The safety valves are sealed and the setting should not
be adjusted. If the valves are malfunctining or open at
wrong pressure, the safety valves should be replaced.
Inspect all pipe connections (compressor running).
Check that all automatic equipment is functioning
properly.
Clean air filter.
Overhaul routine E/F
5.000 hours
Make sure that overhaul kit no. 7977 are in
stock before starting overhaul of compressor
according to Routine D - 5.000 hour service.
Please follow installation instructions included
in the kit.
Replace lubricating oil and lub. oil filter.
Remove the valves from both cylinders. Check for
carbon deposits. Overhaul the valves. Use spare part kit
no. 3020MK2, 3021MK2, 3049MK2 and 3012MK2 to
overhaul valves. The valve kits are included in
overhaul kit no. 7977.
All valve gaskets should be replaced with new parts at
assembly.
Inspect the flexible coupling between compressor and
motor.
Check all bolts and nuts for proper tightness. Also check
vibration dampers and hose connections if the unit is
flexibly mounted. Check that no oil has come in contact
with the rubber elements in the vibration dampers.
Function-test the safety valve. Start the compressor, and
slowly close the stop valve on the compressed air line.
The air pressure should not exceed max. working
pressure + 10%.
The safety valves are sealed and the setting should not
be adjusted. If the valves are malfunctining or open at
wrong pressure, the safety valves should be replaced.
Inspect all pipe connections (compressor running).
Check that all automatic equipment is functioning
properly.
Replace air filter insert.
Remove the coolers and clean the outside and inside. The
inside is cleaned by letting the tube bundle soak in a bath
of carbon remover, and then flushing with warm water.
Suitable brush for inside of tubes can be purchased from
Sperre.
Make sure that cleaning products are suitable for tube
material (Aluminium/brass and CuNi 90/10).
Remove pistons and connecting rods. Inspect cylinder
walls and piston. Replace the piston rings (use a piston
ring expander tool to fit the rings on the piston). Clean all
parts. Replace HP gudgeon pin and bearing bush. Inspect
bearings.
Use overhaul kit no. 7977.
10.000 hours
Make sure that overhaul kit no. 8312 are in
stock before starting overhaul of compressor
according to Routine E/F - 10.000 hour service.
Please follow installation instructions included
in the kit.
Replace lubricating oil and lub. oil filter.
Replace the LP and HP valves.
Replace non return valve.
The valves are included in overhaul kit no. 8312.
All valve gaskets should be replaced with new parts at
assembly.
Inspect the flexible coupling between compressor and
motor.
Check all bolts and nuts for proper tightness. Also check
vibration dampers and hose connections if the unit is
flexibly mounted. Check that no oil has come in contact
with the rubber elements in the vibration dampers.
Inspect lub. oil pump.
Function-test the safety valve. Start the compressor, and
slowly close the stop valve on the compressed air line.
The air pressure should not exceed max. working
pressure + 10%.
The safety valves are sealed and the setting should not
be adjusted. If the valves are malfunctining or open at
wrong pressure, the safety valves should be replaced.
Inspect all pipe connections (compressor running).
Check that all automatic equipment is functioning
properly.
Replace air filter insert.
Remove the coolers and clean the outside and inside. The
inside is cleaned by letting the tube bundle soak in a bath
of carbon remover, and then flushing with warm water.
Suitable brush for inside of tubes can be purchased from
Sperre (part no. 3686).
Make sure that cleaning products are suitable for tube
material (Aluminium/brass and CuNi 90/10).
Remove pistons and connecting rods. Inspect cylinder
walls and piston. Replace the piston rings (use a piston
ring expander tool to fit the rings on the piston). Clean all
parts. Replace gudgeon pin bearing bush, crank bearing
shells and main bearing shells.
Use overhaul kit no. 8312.