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ES 521
ENGINEERING MANAGEMENT
MODULE
May 2019
TABLE OF CONTENTS
Chapter Page
2 . Decision Making 5
3. Functions Management
3.1 Planning 9
3.2 Organizing 12
3.3 Staffing 15
3.4 Directing 19
3.5 Motivating 22
3.6 Leading 27
3.7 Controlling 29
2
Chapter I
What is a Management?
the strategy of an organization and coordinating the efforts of its employees (or of volunteers) to
lead engineering or technical personnel and projects. The term can be used to describe either functional
Engineering managers typically require training and experience in both general management and
the specific engineering disciplines that will be used by the engineering team to be managed.
The successful engineering manager must have the skills necessary to coach, mentor and
motivate technical professionals; skills which are often very different from those required the effectively
What is a Manager?
particular, is someone who plans and makes decision, organize, leads, and controls human, financial,
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Successful engineer managers do not happen as a matter of chance, although luck is a
contributory factor. It is very important for the manager to know the various factors leading to successful
efficiently.
2. Motivation to Manage – a successful manager should find a good motivation to manage people
3. Opportunity – successful manager become possible only if those having the ability and
Types Of Managers
1. Senior Managers- are the Board of Directors and the President or the Chief Executive Officer of
an organization. These managers set strategic goals for an organization and take decisions in the
operation of the organization. Senior managers manage and control middle managers who report
to them indirectly or directly. Managers in this level are mostly the executive-level professionals.
2. Middle Managers- are generally branch managers, department managers, section managers, and
regional managers who assist the front-line managers. Middle managers correspond the strategic
3. Lower Managers- are front-line team leaders and supervisors, who monitor the jobs of regular
In Small enterprises, individual managers have multi-tasks. One manager may perform numerous roles or
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Chapter II
Decision Making
According to Trewatha & Newport, “Decision-making involves the selection of a course of action
from among two or more possible alternatives in order to arrive at a solution for a given problem”.
As evidenced by the foregone definitions, decision making process is a consultative affair done
and dynamic activity that pervades all other activities pertaining to the organization. Since it is an
ongoing activity, decision making process plays vital importance in the functioning of an organization.
Since intellectual minds are involved in the process of decision making, it requires solid scientific
1. Time Pressures:
An important influence on the quality of decisions is how much time the decision maker has in
which to make the decisions. Unfortunately, managers must make most of their decisions in time frames
established by others. Lack of time can force a manager to decide without gathering important facts or
2. Manager’s Values:
Manager’s values have a significant influence on the quality of decisions. Values are the likes,
dislikes, should, ought, judgments and prejudices that determine how we shall act. The value orientations
of management underlie much of their behaviour. The decisions managers make in identifying their
mission, objectives and strategies, and how managers interpret society’s expectations also reflect their
values.
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3. Organizational Policy:
Decisions are limited by the policies that higher managers develop to guide the actions of the
organization. Decisions that clearly violated policies will be rejected automatically. Some managers
argue, of course to change the policy to fit the decision if the decision seems sound.
This is good thinking, except that policies cannot be changed overnight. It is usually an easier and
4. Other Factors:
The decision-making process is not only influenced by the above-stated factors but a host of
others too.
The following are the seven key steps of the decision making process.
1. Identify the decision. The first step in making the right decision is recognizing the problem or
opportunity and deciding to address it. Determine why this decision will make a difference to
on facts and data. This requires making a value judgment, determining what information is
relevant to the decision at hand, along with how you can get it. Ask yourself what you need to
know in order to make the right decision, then actively seek out anyone who needs to be
involved.
“Managers seek out a range of information to clarify their options once they have identified an
issue that requires a decision. Managers may seek to determine potential causes of a problem, the people
and processes involved in the issue and any constraints placed on the decision-making process,” Chron
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3. Identify alternatives. Once you have a clear understanding of the issue, it’s time to identify the
various solutions at your disposal. It’s likely that you have many different options when it comes
to making your decision, so it is important to come up with a range of options. This helps you
determine which course of action is the best way to achieve your objective.
4. Weigh the evidence. In this step, you’ll need to “evaluate for feasibility, acceptability and
desirability” to know which alternative is best, according to management experts Phil Higson
and Anthony Sturgess. Managers need to be able to weigh pros and cons, then select the option
that has the highest chances of success. It may be helpful to seek out a trusted second opinion to
the risks involved with your chosen route. You may also choose a combination of alternatives
now that you fully grasp all relevant information and potential risks.
6. Take action. Next, you’ll need to create a plan for implementation. This involves identifying
what resources are required and gaining support from employees and stakeholders. Getting others
onboard with your decision is a key component of executing your plan effectively, so be prepared
evaluating your decision for effectiveness. Ask yourself what you did well and what can be
“Even the most experienced business owners can learn from their mistakes … be ready to adapt your
plan as necessary, or to switch to another potential solution,” Chron Small Business explains. If you find
your decision didn’t work out the way you planned, you may want to revisit some of the previous steps to
Although following the steps outlined above will help you make more effective decisions, there
are some pitfalls to look out for. Here are common challenges you may face, along with best practices to
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1. Having too much or not enough information. Gathering relevant information is key when
approaching the decision making process, but it’s important to identify how much background
information is truly required. “An overload of information can leave you confused and
misguided, and prevents you from following your intuition,” according to Corporate Wellness
Magazine.
In addition, relying on one single source of information can lead to bias and misinformation, which
2. Misidentifying the problem. In many cases, the issues surrounding your decision will be
obvious. However, there will be times when the decision is complex and you aren’t sure where
the main issue lies. Conduct thorough research and speak with internal experts who experience
the problem firsthand in order to mitigate this. It will save you time and resources in the long
there is still a chance that the outcome won’t be exactly what you had in mind. That’s why it’s so
important to identify a valid option that is plausible and achievable. Being overconfident in an
Decision making is a vital skill in the business workplace, particularly for managers and those in
leadership positions. Following a logical procedure like the one outlined here, along with being aware of
common challenges, can help ensure both thoughtful decision making and positive results.
Chapter III
Functions Of Management
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Mainly, there are four functions in management. but, we can elaborate the functions into more
3.1 Planning
Planning is a management process. It is the first step of management function. Planning is how to do
a work, when have to do this work, who will do this work and by whom will do this work. Planning
means the process of achieving goals, development and establishment. Planning means deciding how best
Strategic Planning
Strategic planning is an organization’s process of defining its strategy or direction and making
decisions about allocating its resources to pursue this strategy. To determine the direction of the
organization, it is necessary to understand its current position and the possible avenues through which it
can pursue a particular course of action. Generally, strategic planning deals with at least one of three key
questions:
What do we do?
How do we excel?
The key components of strategic planning include an understanding of the firm’s vision, mission,
values, and strategies. (Often a “vision statement” and a ” mission statement ” may encapsulate the vision
and mission. )
1. Vision: This outlines what the organization wants to be or how it wants the world in which it
operates to be (an “idealized” view of the world). It is a long-term view and concentrates on the
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future. It can be emotive and is a source of inspiration. For example, a charity working with the
poor might have a vision statement that reads “A World without Poverty.”
describing why it exists and what it does to achieve its vision. For example, the charity above
might have a mission statement as “providing jobs for the homeless and unemployed.”
3. Values: These are beliefs that are shared among the stakeholders of an organization. Values drive
an organization’s culture and priorities and provide a framework in which decisions are made. For
example, “knowledge and skills are the keys to success,” or “give a man bread and feed him for a
day, but teach him to farm and feed him for life.” These example values place the priorities of self-
4. Strategy: Strategy, narrowly defined, means “the art of the general”—a combination of the ends
(goals) for which the firm is striving and the means (policies) by which it is seeking to get there. A
strategy is sometimes called a roadmap, which is the path chosen to move towards the end vision.
The most important part of implementing the strategy is ensuring the company is going in the right
There are many approaches to strategic planning, but typically one of the following is used:
Situation-Target-Proposal: Situation – Evaluate the current situation and how it came about.
Target – Define goals and/or objectives (sometimes called ideal state). Path/Proposal – Map a
Draw-See-Think-Plan: Draw – What is the ideal image or the desired end state? See – What is
today’s situation? What is the gap from ideal and why? Think – What specific actions must be
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taken to close the gap between today’s situation and the ideal state? Plan – What resources are
Types Of Plans
Plans are of different types. They may be classified in terms of functional areas, time horizon, and
frequency of use.
marketing strategy.
2. Production Plan – written document of the quantity of output of a company must produce in
3. Financial Plan – a document that finalizes the current financial situation of the firm, analyses
4. Human Resource Management Plan – a document that indicates the human resource needs of a
1. Short-ranged Plans – plans intended to cover a period of less than one year.
2. Long-ranged Plans – plans covering a time span of more than one year.
1. Standing Plans – plans that are used again and again, and they focus on managerial situations
2. Single-use Plans – plans developed to implement courses of action that are relatively unique
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3.2 Organizing
management process that refers to the relationship between people,work and resources that is used to
achieve goals. In organizing system top management first fixes the common objective, way and resources.
In organizing the manager make different kind of department and mixed all the department for better
work.
Benefits of Organizing
While the planning function of managers is essential to reaching business goals, lots of careful
planning can go to waste if managers fail to organize the company’s assets and resources adequately.
Organization harmonizes employees’ individual goals with the overall objectives of the firm. If
employees are working without regard for the big picture, then the organization loses the cohesion
A good organizational structure is essential for the expansion of business activities. Because
organizational structure improves tracking and accountability, that structure helps businesses
determine the resources it needs to grow. Similarly, organization is essential for product
Organization aids business efficiency and helps reduce waste. In order to maximize efficiency,
some businesses centralize operations while others arrange operations with customer or regional
demands in mind.
A strong organizational structure makes “chain of command” clear so employees know whose
directions they should follow. This in turn improves accountability, which is important when
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This is a short list of the benefits managers (and businesses) realize when they take the time to
organize. When it comes to the particular organizational structure a business follows, a variety of factors,
Organizations can be structured in various ways, with each structure determining the manner in which
an organization chart (often called simply an “org chart”)—a diagram showing the interrelationships of its
positions. This chart highlights the chain of command, or the authority relationships among people
Divisional Structure
One way of structuring an organization is by division. With this structure, each organizational
Each division can correspond to products or geographies of the organization. Each division contains all
the necessary resources and functions within it to support that particular product line or geography (for
example, its own finance, IT, and marketing departments). Product and geographic divisional structures
means that the various activities related to the product or service are under the authority of one
manager. If the company builds luxury sedans and SUVs, for example, the SUV division will have
its own sales, engineering, and marketing departments, which are separate from the departments
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departmentalization is particularly important if tastes and brand responses differ across regions, as
it allows for flexibility in product offerings and marketing strategies (an approach known as
localization).
Functional Structure
areas of specialty (such as IT, finance, operations, and marketing). Some refer to these functional areas as
“silos”—entities that are vertical and disconnected from one another. Accordingly, the company’s top
management team typically consists of several functional heads (such as the chief financial officer and the
chief operating officer). Communication generally occurs within each functional department and is
One disadvantage of this structure is that the different functional groups may not communicate with
one another, which can potentially decrease flexibility and innovation within the business. Functional
structures may also be susceptible to tunnel vision, with each function seeing the organization only from
within the frame of its own operation. Recent efforts to counteract these tendencies include using teams
Matrix Structure
The matrix structure is a type of organizational structure in which individuals are grouped by two
different operational perspectives at the same time; this structure has both advantages and disadvantages
but is generally best employed by companies large enough to justify the increased complexity.
A disadvantage of the matrix structure is the increased complexity in the chain of command when
employees are assigned to both functional and project managers. This arrangement can result in a higher
manager-to-worker ratio, which, in turn, can increase costs or lead to conflicting employee loyalties. It
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can also create a gridlock in decision making if a manager on one end of the matrix disagrees with
another manager. Blurred authority in a matrix structure can hamper decision making and conflict
resolution.
3.3 Staffing
After the organizing, the function of management is staffing. Employee are the most important
resource of any organization. The right staff is very important for a company because he can change and
ensure the organization future success. Staffing is like a function or term that refers recruitment, selection,
Functions of Staffing
1. The first and foremost function of staffing is to obtain qualified personnel for different jobs
2. In staffing, the right person is recruited for the right jobs, therefore it leads to maximum
3. It helps in promoting the optimum utilization of human resource through various aspects.
4. Job satisfaction and morale of the workers increases through the recruitment of the right person.
6. It ensures the continuity and growth of the organization, through development managers.
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Importance of Staffing
For the efficient performance of other functions of management, staffing is its key. Since, if an
organization does not have the competent personnel, then it cannot perform the functions of management like
What is staffing and technology’s connection? Well, it is the human factor that is instrumental in the
effective utilization of the latest technology, capital, material, etc. the management can ensure the right kinds
The wage bill of big concerns is quite high. Also, a huge amount is spent on recruitment, selection,
training, and development of employees. To get the optimum output, the staffing function should be
Another function of staffing is concerned with human capital requirements. Since the management is
required to determine in advance the manpower requirements. Therefore, it has also to train and develop the
existing personnel for career advancement. This will meet the requirements of the company in the future.
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The Motivation of Human Resources
In an organization, the behaviour of individuals is influenced by various factors which are involved
such as education level, needs, socio-cultural factors, etc. Therefore, the human aspects of the organization
have become very important and so that the workers can also be motivated by financial and non-financial
The right type of climate should be created for the workers to contribute to the achievement of the
organizational objectives. Therefore, by performing the staffing function effectively and efficiently, the
management is able to describe the significance and importance which it attaches to the personnel working in
the enterprise.
Characteristics of Staffing
People-Centered
Staffing can broadly view as people-centered function and therefore it is relevant for all types of organization.
Blue collar workers (i.e., those working on the machines and engaged in loading, unloading etc.)
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Responsibility of Manager
Staffing is the basic function of management which involves that the manager is continuously engaged in
performing the staffing function. They are actively associated with the recruitment, selection, training, and
appraisal of his subordinates. Therefore the activities are performed by the chief executive, departmental
Human Skills
Staffing function is mainly concerned with different types of training and development of human resource
and therefore the managers should use human relation skill in providing guidance and training to the
subordinates. If the staffing function is performed properly, then the human relations in the organization will
Continuous Function
Staffing function is to be performed continuously which is equally important for a new and well-established
organization. Since in a newly established organization, there has to be recruitment, selection, and training of
personnel. As we compare that, the organization which is already a running organization, then at that place
Therefore, he is responsible for managing all the workers in order to get work done for the accomplishment
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3.4 Directing
Directing is a process in which the managers instruct, guide and overview the performance of the
workers of a company to achieve goals. Directing is a very hard and heart task of management process. it
the function of Staffing. Planning, organizing, staffing have not any place if direction function does not
play its role properly.Directing is a continuous process that run its function at top level and flows to the
1. Pervasive Function - Directing is required at all levels of organization. Every manager provides
organization.
3. Human Factor - Directing function is related to subordinates and therefore it is related to human
factor. Since human factor is complex and behaviour is unpredictable, direction function becomes
important.
4. Creative Activity - Direction function helps in converting plans into performance. Without this
5. Executive Function - Direction function is carried out by all managers and executives at all
levels throughout the working of an enterprise, a subordinate receives instructions from his
superior only.
6. Delegate Function - Direction is supposed to be a function dealing with human beings. Human
behaviour is unpredictable by nature and conditioning the people’s behaviour towards the goals of
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the enterprise is what the executive does in this function. Therefore, it is termed as having
Importance of Directing
1. It Initiates Actions - Directions is the function which is the starting point of the work
performance of subordinates. It is from this function the action takes place, subordinates
understand their jobs and do according to the instructions laid. Whatever are plans laid, can be
implemented only once the actual work starts. It is there that direction becomes beneficial.
2. It Ingrates Efforts - Through direction, the superiors are able to guide, inspire and instruct the
subordinates to work. For this, efforts of every individual towards accomplishment of goals are
required. It is through direction the efforts of every department can be related and integrated with
others. This can be done through persuasive leadership and effective communication. Integration
3. Means of Motivation - Direction function helps in achievement of goals. A manager makes use
of the element of motivation here to improve the performances of subordinates. This can be done
“Morale booster” to the subordinates Motivation is also helpful for the subordinates to give the
4. It Provides Stability - Stability and balance in concern becomes very important for long term
sun survival in the market. This can be brought upon by the managers with the help of four tools
communication, strict supervision and efficient motivation. Stability is very important since that
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is an index of growth of an enterprise. Therefore a manager can use of all the four traits in him so
5. Coping up with the changes - It is a human behaviour that human beings show resistance to
change. Adaptability with changing environment helps in sustaining planned growth and
becoming a market leader. It is directing function which is of use to meet with changes in
environment, both internal as external. Effective communication helps in coping up with the
changes. It is the role of manager here to communicate the nature and contents of changes very
clearly to the subordinates. This helps in clarifications, easy adaptions and smooth running of an
enterprise. For example, if a concern shifts from handlooms to powerlooms, an important change
in technique of production takes place. The resulting factors are less of manpower and more of
machinery. This can be resisted by the subordinates. The manager here can explain that the
change was in the benefit of the subordinates. Through more mechanization, production increases
and thereby the profits. Indirectly, the subordinates are benefited out of that in form of higher
remuneration.
6. Efficient Utilization of Resources - Direction finance helps in clarifying the role of every
subordinate towards his work. The resources can be utilized properly only when less of wastages,
duplication of efforts, overlapping of performances, etc. doesn’t take place. Through direction,
the role of subordinates become clear as manager makes use of his supervisory, the guidance, the
instructions and motivation skill to inspire the subordinates. This helps in maximum possible
utilization of resources of men, machine, materials and money which helps in reducing costs and
increasing profits.
What is a supervisor?
Supervisor has got an important role to play in factory management. Supervision means overseeing
the subordinates at work at the factory level. The supervisor is a part of the management team and he
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holds the designation of first line managers. He is a person who has to perform many functions which
helps in achieving productivity. Therefore, supervisor can be called as the only manager who has an
1. As a Planner - A supervisor has to plan the daily work schedules in the factory. At the same time
3. As a Guide and Leader - A factory supervisor leads the workers by guiding them the way of
perform their daily tasks. In fact, he plays a role of an inspirer by telling them.
4. As a Mediator - A Supervisor is called a linking pin between management and workers. He is the
5. As an Inspector - An important role of supervisor is to enforce discipline in the factory. For this,
the work includes checking progress of work against the time schedule, recording the work
performances at regular intervals and reporting the deviations if any from those. He can also
frame rules and regulations which have to be followed by workers during their work.
6. As a Counselor - A supervisor plays the role of a counselor to the worker’s problem. He has to
perform this role in order to build good relations and co-operation from workers. This can be
done not only by listening to the grievances but also handling the grievances and satisfying the
workers.
3.5 Motivating
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Planning has been established and organization has begun now the motivation is necessary to carry
out the whole work. In management motivation refers ways in which managers promote the productivity
in their employees. Motivating is a manager's job to motivate employees to do their jobs well and fell to
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Salary is often enough to keep employees working for an organization, but it’s not always
necessarily enough to push them to fulfill their full potential. Herzberg’s theory emphasizes that while
salary is enough to avoid dissatisfaction, it is not necessarily enough to propel employees to increase their
productivity and achievement. In fact, the output of employees whose motivation comes solely from
salary and benefits tends to decline over time. To increase employees’ efficiency and work quality,
managers must turn to understanding and responding to individuals’ internal and external motivations.
External motives include work environment (e.g., cramped cubicle vs. airy, open office); internal
motivations include thoughts and emotions (e.g., boredom with performing the same task over and over
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Internal and external motives: There are four sources of motivation. The three internal motives are
needs, cognitions, and emotions. The fourth source consists of external motives.
Perspectives on Motivation
From a managerial perspective, very few ideas are more important than the dynamics of
motivation. Understanding what moves employees toward efficiency and fulfillment is at the core of any
employees’ focus, often through pursuing positive incentives and avoiding negative ones.
Theories of motivation are of course rooted in psychology. An individual must direct their attention
toward a task, generate the necessary effort to achieve that task, and persist in working toward it despite
potential distractions.
Needs-Oriented Theories
At its most basic, motivation can be defined as the fulfillment of various human needs. These needs can
encompass a range of human desires, from basic, tangible needs of survival to complex, emotional needs
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Hierarchy of Needs
The most well-known example of a needs-oriented theory of motivation is Maslow’s Hierarchy of Needs.
Maslow postulated that needs should be fulfilled in a particular scaffolded order, with food, water, and
shelter in the bottom, most fundamental two tiers and intangible needs such as fulfillment, self-esteem,
and a sense of belonging in the upper three tiers. While this framework makes a certain amount of logical
sense, critics have noted that there have been minimal data that suggest employees strive to satisfy needs
in the workplace in accordance with this hierarchical framework. But the fundamental idea behind
Maslow’s model is that individuals have various tangible and intangible desires that can be leveraged in
Atkinson and McClelland proposed the Need for Achievement Theory, which highlights three particular
needs in the context of the workplace: achievement, authority, and affiliation. Atkinson and McClelland
hypothesized that every individual has a need for all three of these intangible segments of fulfillment but
that most individuals lean more toward one of the three. For example, a salesman with a quota to fulfill
would be best paired with an achievement-oriented manager, as such a goal-oriented approach toward, for
Cognition-Oriented Theories
Cognition-oriented theories generally revolve around expectations and deriving equitable compensation
for a given effort or outcome. There are two main cognition-oriented theories: equity theory and
expectancy theory.
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Equity Theory
Equity Theory is based on the basic concept of exchange. It values the culmination of employee
experience, skills, and performance against their respective compensation and advancement opportunities.
Expectancy Theory
Expectancy Theory is similarly derived, but it states this relationship through an equation: Motivation =
Expectation (Σ Instrumentality × Valence ). Instrumentality simply refers to the belief that a level of
performance will result in a level of outcome; valence refers to the value of that outcome.
Essentially, Expectation Theory and Equity Theory demonstrate the value of rewarding an employee’s
Behavior-Oriented Theories
particularly the work of psychologist B.F. Skinner. Behaviorism stipulates that an employer should
promote positive behavior and deter negative behavior, generally through a basic rewards system.
Variable compensation, as found in many sales jobs, is a prime example of this concept. When an
employee makes a sale, the employer provides a certain portion of income to the employee that executed
that sale. This positive reinforcement serves as a behavior modifier, motivating the employee to repeat
Job-Oriented Theories
Job-oriented theories adhere to the view that employees are motivated to complete tasks effectively
because of an innate desire to be fulfilled or to contribute and that compensation and other forms of
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Two-Factor Theory
Frederick Herzberg’s Two-Factor Theory is the most well known of the job-oriented theories, despite the
fact that it has not been supported by empirical evidence. Herzberg states that salary, benefits, status, and
other tangible benefits for employees can only reduce dissatisfaction and that intangibles—such as
autonomy, natural interest, recognition, and the responsibility of the work itself—are the true basis of
motivation.
Other theories, such as Work Engagement Theory, similarly propose that intellectually fulfilling and
3.6 Leading
The third basic managerial function is leading. The skills of influencing people for a particular
purpose or reason is called leading. Leading is considered to be the most important and challenging of all
together with the interest of the organization.Creating a positive attitude towards the work and goals in
among the members of the organization is called leading. It is required as it helps to serve the objective of
effectiveness and efficiency by changing the behavior of the employees.Leading involves a number of
Bases of Power
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The power possessed by leaders may be classified according to various bases. They are as
follows:
1. Legitimate Power – A person who occupies a higher position has legitimate power over
2. Reward Power – When a person has the ability to give rewards to anybody who follows
3. Coercive Power – When a person compels another to comply with orders through threats or
punishment, he is said to possess coercive power. Punishment may take the form of
4. Referent Power – When a person can get compliance from another because the latter would
want to be identified with the former, that person is said to have referent power.
5. Expert Power – Experts provide specialized information regarding their specific lines of
expertise. This influence, called expert power, is possessed by people with great skills in
technology.
Leadership Skills
1. Technical Skills – These are skills a leader must possess to enable him to understand and
2. Human Skills – These skills refer to the ability of a leader to deal with people, both inside and
3. Conceptual Skills – These skills refer to the ability to think in abstract terms, to see how parts
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Difference between Managing and Leading
Managing Leading
Urgency Importance
Speed Direction
Efficiency Effectiveness
Methods Purpose
Practices Principles
3.7 Controlling
Controlling is the last step in the management functions process. This process is simply steps of
manager to determine whether organizational goals have been met. Controlling is a continuous and
forward looking process which is the standard of measurement of a company or organization. There is a
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A manager requires to do prediction, taking decision, determining controlling area etc various type of
functions along with regular functions which are discussed above. In one word, all the tasks are
1. Controlling is an end function- A function which comes once the performances are made in
2. Controlling is a pervasive function- which means it is performed by managers at all levels and
3. Controlling is forward looking- because effective control is not possible without past being
controlled. Controlling always look to future so that follow-up can be made whenever required.
4. Controlling is a dynamic process- since controlling requires taking reviewal methods, changes
5. Controlling is related with planning- Planning and Controlling are two inseperable functions of
Process of Controlling
1. Establishment of standards- Standards are the plans or the targets which have to be achieved in
the course of business function. They can also be called as the criterions for judging the
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a. Measurable or tangible - Those standards which can be measured and expressed are
called as measurable standards. They can be in form of cost, output, expenditure, time,
profit, etc.
performance. Finding out deviations becomes easy through measuring the actual performance.
Performance levels are sometimes easy to measure and sometimes difficult. Measurement of
tangible standards is easy as it can be expressed in units, cost, money terms, etc. Quantitative
It is also sometimes done through various reports like weekly, monthly, quarterly, yearly reports.
3. Comparison of actual and standard performance- Comparison of actual performance with the
planned targets is very important. Deviation can be defined as the gap between actual
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performance and the planned targets. The manager has to find out two things here- extent of
deviation and cause of deviation. Extent of deviation means that the manager has to find out
whether the deviation is positive or negative or whether the actual performance is in conformity
with the planned performance. The managers have to exercise control by exception. He has to
find out those deviations which are critical and important for business. Minor deviations have to
raw material, rate of profits, etc. should be looked upon consciously. Therefore it is said, “ If a
manager controls everything, he ends up controlling nothing.” For example, if stationery charges
increase by a minor 5 to 10%, it can be called as a minor deviation. On the other hand, if monthly
Once the deviation is identified, a manager has to think about various cause which has led to
a. Erroneous planning,
b. Co-ordination loosens,
4. Taking remedial actions- Once the causes and extent of deviations are known, the manager has
to detect those errors and take remedial measures for it. There are two alternatives here-
b. After taking the corrective measures, if the actual performance is not in conformity with
plans, the manager can revise the targets. It is here the controlling process comes to an
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end. Follow up is an important step because it is only through taking corrective measures,
3. Activities are put on rails by planning and they are kept at right place through controlling.
4. The process of planning and controlling works on Systems Approach which is as follows :
5. Planning and controlling are integral parts of an organization as both are important for smooth
running of an enterprise.
6. Planning and controlling reinforce each other. Each drives the other function of management.
In the present dynamic environment which affects the organization, the strong relationship between
the two is very critical and important. In the present day environment, it is quite likely that planning fails
due to some unforeseen events. There controlling comes to the rescue. Once controlling is done
effectively, it give us stimulus to make better plans. Therfore, planning and controlling are inseperate
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Chapter IV
mustsurvive and grow, the operations function must be undertaken in the most economical
mannerpossible. As most companies are expected to make profits, any activity, including
What i s Operation?
Operations refer to “any process that accepts inputs and uses resources to change thoseinputs in
useful ways. The transformation process converts the input final goods or services.Examples of final goods
1.Industrial chemicals like methylene chloride, borax powder, phosphoric acid, etc., whichare
2.Services like those for the construction of ports, high-rise buildings, roads, bridges,
4.Electronic products like oscilloscope, microwave test systems, transistors, cable tester, etc.,
5. Mechanical devices like forklifts, trucks, loaders, etc., which are produced by
manufacturing firms;
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6. Engineering consultancy services like those for construction
An operation is an activity that needs to be managed by competent persons. Aldag and Stearns
operations to reach objectives efficiently and effectively.”2As the terms “ planning”,“organizing”, and
“controlling” have already been discussed in the previous chapters, elaborations on the terms
utilizationinvolved.” When a person performs a job at lesser cost than when another person performs
Effectiveness refers to goal accomplishment. When one is able to reach his objectives, say
performed in coordination with the other functionslike those for marketing and finance. Although the
specific activities of the operations divisionsof firms slightly differ from one another, the basic
The manager is expected to produce some output at whatever management level he is. If he is
assigned as the manufacturing manager/supervisor, his function is “to determine and define the
equipment, tools, and processes required to convert the design of the desired product into reality in
an efficient manner.” The engineer in charge of operations in a construction firm is responsible for the
actual construction of whatever bridge or road his company has agreed to put up. He is required to do it
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using the least-expensive and the easiest methods. The engineer, as operations manager is one with
several years of experience in the operations division and possesses an academic background in
engineering.
Manufacturing Processes
Manufacturing Processes are those that refer to the making of products by hand or with
machinery.
1. Job shop. A job shop is one whose production is “based on sales and orders for a variety of
smalllots.”
2. Batch flow. The batch flow process is where lots of generally own designed products are
manufactured.
4. Machine-paced line flow. This type of production process produces mostly standard products
5. Batch/continuous flow hybrid. This method of processing is a combination of the batch and
continuous flow.
Service Processes
1. Service factory. Service processes are those that refer to the provision of services to persons
Service Factory. A service factory offers a limited mix of services which results to some
2. Mass service. A mass service company provides services to a large number of people
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simultaneously
3. Professional service. These are companies that provide specialized services to other firms or
individuals
1. Product design
4. Inventory control
6. Quality control
Production Design
Product design refers to “the process of creating a set of product specifications appropriate to the
Production planning may be defined as “forecasting the future sales of a given product,
translating this forecast into the demand it generates for various production facilities, and arranging for
Scheduling is the “phase of production control involved in developing timetables that specify how long
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Purchasing and Materials Management
The management of purchasing and materials must be undertaken with a high degree of
Materials management refers to “the approach that seeks efficiency of operation through the integration of
Inventory Control
Inventory control is the process of establishing and maintaining appropriate levels of reserve
stocks of goods.
Work-Flow Layout
Work-flow layout is the process of determining the physical arrangement of the production
system.
Quality Control
Quality control refers to the measurement of products or services against standards set by the
company.
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Chapter V
Engineer managers are engaged in the production of tangible or intangible goods. Some of these
engineer managers are directly responsible for marketing the company’s products and services. If he is
promoted as general manager, both the production and marketing functions become his overall concern.
At whatever management level the engineer manager works, he must be concerned with convincing
others to patronize his outputs. If he is the general manager of construction firm, he must convince people
with construction needs to avail of the services of the company. If he is the staff officer of a top executive, he
must convince his boss to continuously rely on him regarding the staff services he provides.
Marketing is a group of activities designed to facilitate and expedite the selling of goods and
services.The marketing concept states that the engineer must try to satisfy the needs of his clients by means of a
set of coordinated activities. When clients are satisfied with what the company offers, they continually provide
business.
The engineering organization will be able to meet the requirements of its clients (or customers)
depending on how it uses the four P's of marketing which are as follows:
1. The Product (or service) - In the marketing sense, the term "product" includes the tangible
(or intangible) item and its capacity to satisfy a specific need. When a customer buys a car, he is
actually buying the comfortable ride he anticipates to derive from the car. This is not to mention
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the psychological benefits attached to the ownership of a car. The services provided by the
engineer manager will be evaluated by the client on the basis of whether or not his or her exact
needs are met. When a competitor comes into the picture and sells the same type of service, the
pressure to improve the quality of services sold will be felt. When improvement is not possible,
"extras" or "bonuses" are given to clients. An example is the construction company that provides
2. The Price - Price refers to "the money or other considerations exchanged for the purchase or
use of the product, idea, or service." Some companies use price as a competitive tool or as a
means to convince the customer to buy. When products are similar in quality and other
characteristics, price will be a strong factor on whether or not a sale will be made. This does not
hold true, however, in the selling of services and ideas. This is because of the uniqueness of every
3. The Place - If every factor is equal, customers would prefer to buy from firms easily
accessible to them. If time is of the essence, the nearest firm will be patronized. It is very
important for companies to locate in places where they can be easily reached by their customers.
4. The Promotion - When engineer managers have products or services to sell, they will have to
convince buyers to buy from them. Before the buyer makes the purchasing decision, however, he
must first be informed, persuaded, and influenced. The activity referred to, in this case, is called
promotion.
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Chapter 6
The finance function is an important management responsibility that deals with the “procurement
and administration of funds with the view of achieving the objectives of business”. It is also one of the
Any organization, including the engineering firm, will need funds for the following specific
requirements:
The day-to-day operations of the engineering firm will require funds to take care of expenses as they
come. Money must be made available for the payment of the following:
2. Rent
3. Taxes
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5. Marketing Expenses
6. Administrative Expenses
It is oftentimes unavoidable for firms to extend credit to customers. If the engineering firm
manufactures products, sales terms vary from cash to 90-day credit extensions to customers. Construction
firms will have to finance the construction of government projects that will be paid many months later.
The maintenance of adequate inventory is crucial to many firms. Raw materials, supplies, and parts
are needed to be kept in storage so they will be available when needed. Many firms cannot cope with delays in
the availability of the required material inputs in the production process, so these must be kept ready whenever
required.
Companies, at times, need to purchase major assets. When top management decides on expansion,
there will be a need to make investments in capital assets like land, plant, and equipment.
To finance its various activities, the engineering firm will have to make use of its cash inflows coming
1. Cash sales
5. Ownership contribution
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Loans and credits may be classified as short-term. Medium-term, or long-term. Short-term sources
of funds are those with repayment schedules of less than one year. Collaterals are sometimes required by
short-term creditors.
1. Trade creditors
2. Commercial banks
4. Finance companies
5. Factors and
6. Insurance companies
There are instance when the engineering firm will have to tap the long-term sources of funds. An
example is when expenditures for capital assets become necessary. After the amount required is
1. Long-term debts
3. Retained earnings
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Term Loans. A term loan is “commercial or industrial loan from a commercial bank, commonly
used for plant and equipment, working capital, or debt repayment”. Term loans have maturities of 2 to 3
years.
2. They are flexible, i.e., they can be easily tailored to the needs of the borrower.
security that the firm sells to raise funds. Since the ownership of bonds can be transferred to another
person, investors are attracted to buy them. It is a formal contract to repay borrowed money with interest
at fixed intervals. Thus a bond is like a loan: the issuer is the borrower (debtor), the holder is the lender
Retained Earnings. Retained earnings (RE) is the amount of net income left over for the business after it
has paid out dividends to its shareholders. A business generates earnings that can be positive (profits) or
negative (losses).
Common Stock. Common stock is a security that represents ownership in a corporation. Holders of
common stock exercise control by electing a board of directors and voting on corporate policy. Common
stockholders are at the bottom of the priority ladder in terms of ownership structure; in the event
of liquidation, common shareholders have rights to a company's assets only after bondholders, preferred
Flexibility
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Some fund sources impose certain restrictions on the activities of the borrowers. An example of a
restriction is the prohibition on the issuance of additional debt instruments by the borrower. As some
funds sources are less restrictive, the flexibility factor must be considered.
Short term sources offer more flexibility than long term sources. This is so because after settling
the debt, short term borrowers are given this opportunity only after a longer period of waiting.
Flexibility must be consider in choosing the source of finance because, flexibility of the funds are
needed to make sure that the funds are generated on the exact time that they need it.
Risk
Refers to the chance that the company will be affected adversely when a particular source of
financing is chosen. Generally, short term debt subjects the borrowing firm to more risk than does
financing with long term debt. This happen because of two reasons;
1. Short term debts may not be renewed with the same terms as the previous one, if they can be
renewed at all.
2. Since repayments are done more often, the risk of defaulting is greater.
Income
When the firm borrows, it must generate enough income to cover cost of borrowing and still be
Control
When new owners are taken in because of the need for additional capital, the current group of
owners may lose control of the firm’s management. If the current owners do not want this to happen, they
Timing
The financial market has its ups and downs. This means that there are times when certain means
of financing provide better benefits than other times. The manager must, therefore, choose the best time
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Other Factors
There are other factors considered in determining the best source of financing. They are the ff.:
3. To maintain the viability of the firm so that customers will be assured of a continuous supply of
products or services, employees will be assured of employment, suppliers will be assured of a markets,
etc.
The foregoing objectives have better chances of achievement if the engineering firm is financially
The financial health of an engineering firm may be determined with the use of four basic financial
2. Income statement: also referred to as Profit and Loss statement (or a "P&L"), reports on a
company's income, expenses, and profits over a period of time. Profit & Loss account provide
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information on the operation of the enterprise. These include sale and the various expenses incurred
3. Cash flow statement or Statement of changes in financial position: reports on a company's cash
4. Statement of retained earnings: explains the changes in a company‟s retained earnings over the
reporting period.
To be able to determine the financial health of a firm, the appropriate financial analysis must be
undertaken
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