Safeguarding Memorandum

DHU‐NOCL Project Doc No.
: CS-140-PR-45-0002
SAFEGUARDING MEMORANDUM
Cuddalore Refinery, Tamil Nadu Page 2 of 44
DHU‐NOCL
Project No: SO‐2331 Rev: 3
1. INTRODUCTION................................................................................................................................................................. 3
2. ULTIMATE SAFEGUARDS ............................................................................................................................................ 4

2.1 SUMMARY OF RELIEF DEVICES ...................................................................................................................................... 4
2.2 ULTIMATE SAFEGUARDS: – DESCRIPTION OF INDIVIDUAL RELIEF CASE.................................................................. 6
2.2.1 140-PSV-301/311.................................................................................................................................................. 6
2.2.2 140-PSV-302A/B ...................................................................................................................................................7
2.2.3 140-PSV-303A/B.................................................................................................................................................... 8
2.2.4 140-PSV-304 ........................................................................................................................................................ 9
2.2.5 140-PSV-305 ................................................................................................................................................... ....10
2.2.6 140-PSV-306 ....................................................................................................................................................... 10
2.2.7 140-PSV-307A/B................................................................................................................................................. .11
2.2.8 140-PSV-309A/B...................................................................................................................................................13
2.2.9 140-PSV-310A/B..................................................................................................................................................14
2.2.10 140-PSV-312 ......................................................................................................................................................15
2.2.11 140-PSV-313 ......................................................................................................................................................16
2.2.12 140-PSV-314 .................................................................................................................................................... .17
2.2.13 140-PSV-315. .................................................................................................................................................... 19
2.2.14 140-PSV-904A/C................................................................................................................................................20
2.2.15 140-PSV-954A/C............................................................................................................................................... 21
2.2.16 140-PSV-318A/B ................................................................................................................................................ 22
2.2.17 140-PSV-319A/B ................................................................................................................................................ 23
2.2.18 140-PSV-320 .......................................................................................................................................................25
2.2.19 140-PSV-321 ...................................................................................................................................................... 26
2.2.20 140-PSV-322 ...................................................................................................................................................... 27
2.2.21 140-PSV-323 ...................................................................................................................................................... 27
2.2.22 140-PSV-324 & 140-PSV-325 ........................................................................................................................... 28
2.2.23 140-PSV-928 .......................................................................................................................................................30
2.2.24 140-PSV-929 ...................................................................................................................................................... 31
2.2.25 140-PSV-930A/B ................................................................................................................................................ 32
2.2.26 140-PSV-931 ...................................................................................................................................................... 32
2.2.27 140-PSV-932/ 971.............................................................................................................................................. 33
2.2.28 140-PSV-941A/B ................................................................................................................................................ 34
2.2.29 140-PSV-942 ...................................................................................................................................................... 35
2.2.30 140-PSV- 952A/B............................................................................................................................................... 36
2.2.31 140-PSV- 604A/B............................................................................................................................................... 37
2.2.32 140-PSV-977/979................................................................................................................................................ 38
2.2.33 140-PSV-939 ..................................................................................................................................................... 39
2.2.34 140-PSV-901A/C ........................................................................................................................................... ...40
2.2.35 140-PSV-951A/C.......................................................................................................................................... ... 41
2.2.36 140-PSV-754.................................................................................................................................................... 42
3. MITIGATING SYSTEM .............................................................................................................................................. 43

3.1 SUMMARY OF MITIGATING SYSTEM .................................................................................................. 43
3.1.1 140-XV-702A ................................................................................................................................................. 43
3.1.2 140-XV-728 .................................................................................................................................................. 43
3.1.3 140-XV-740 ............................................................................................................................................... .. 44
4. PENULTIMATE SAFEGAURDS. ..........................................................................................................................44
DHU‐NOCL Project Doc No. : CS-140-PR-45-0002
DHU‐NOCL
1. INTRODUCTION
This Safeguarding Memorandum describes the requirement for protection for Diesel hydrodesulphurization
unit of Nagarjuna Oil Corporation Ltd against loss of containment.
The location of relief devices, Emergency shutdown and capacity determining components are shown in
the piping instrument diagram of the unit (P&IDs) i.e. CS-140-PR-15-0001 to CS-140-PR-15-0044.
For purpose of unit, process description and design considerations reference is made to the basis of
design of unit no 1400; refer document number CC-140-PR-40-0001 Rev 4.
The following section describes the various devices that are employed to safeguard the plant during
upset situation. Principally these devices are described as:
a) Ultimate safeguards: Elements or systems that serve as the ultimate level of protection against
uncontrolled loss of containment. For Examples: Relief devices, thermal expansion valves,
depressurizing valves and sometime selectively instrument protected functions.
b) Penultimate safeguards are instrumented protective functions that provide the penultimate level of
protection against uncontrolled loss of containment.
c) Mitigating system: Elements or a system that is specifically included in the design to limit the
consequence of uncontrolled loss of containment e.g. remotely operated valves in the pump suction
lines.
This document is part of detail engineering and its contents will be part of operating manual.
The following assumptions have been made:
• All floors in structures are made from grating, which implies that all vessels located above 8.0m
elevation are not subject to sustainable fire.
• To avoid liquid overfill an operator intervention within 20 minutes after high level alarm is allowed, but
only if independent alarms are available.
• For the case of excess flow from a high pressure source (high pressure-low pressure interface) the
largest contribution of either; the fully open control valve or the fully open bypass valve shall be taken
into account. The calculation shall be based on the worst case situation: Typically this will be 100%
vapor breakthrough (no liquid) and shall be made for the actually installed valves (to be confirmed
during detailed engineering). The Cv of the bypass valve shall not exceed the Cv of the control valve.
For the highly improbable event that gas breakthrough takes place when both control valve and bypass
are fully open, the capacity of the relief valve shall be such that the downstream pressure shall not
exceed the hydro test pressure of the system, taking into account any differences between the hydro
test temperature and the maximum operating temperature. The calculated load for relief cases where
the upstream control valve is determining the relief load is to be confirmed based on the final installed
Cv of the control valves
• During a general power failure the cooling water supply, the steam supply and the control system will
continue normally.
• Relief valves shall be spared except in the case of: Thermal relief case only Protection of spared
equipment Relief valve installed for fire case only.
• Start-up lines shall be drained and blinded off after use. This to avoid potential overpressure from
high pressure / low pressure interface.
DHU‐NOCL
2. ULTIMATE SAFEGUARDS
2.1 SUMMARY OF RELIEF DEVICES
For a summary of the relief devices see below table.
Tag no. Set Pressure Service Location

Bar (g)
140-PSV-301/311 15.5 Hydrocarbon 140-F-001, Automatic
Backwash type Feed Filter.
140-PSV-302A/B 3.1 Hydrocarbon Feed Surge drum, 140-V-001
140-PSV-303A/B 3.5 Nitrogen Sulfiding agent drum , 140-
V011
140-PSV-304 13.0 Sulfiding agent 140-P-007A discharge
140-PSV-305 6.0 Antifoulant agent 140-P-008A discharge
140-PSV-306 80.0 Cooling Water 140-EE-003 tube side cooling
water line.
140-PSV-307A/B 92.0 Hydrocarbon 140-V-006 Separator Drum.
140-PSV-309A/B 8.0 Sour Water 140-V-017 Sour water flash
drum.
140-PSV-310A/B 4.4 Wash Water 140-V-004 Wash water Drum.
140-PSV-312 92.0 Amine+HC 140-C-001 HP Amine
Absorber.
140-PSV-313 92.0 Hydrocarbon 140-V-005 Recycle
Compressor K.O. Drum..
140-PSV-314 21.5 Water 140-EE-004, Hydrogen make
up kick back cooler tube side
cooling water line.
140-PSV-315 27.5 Hydrocarbon 140-V-002, Make up kick back
cooler tube side cooling water
line.
140-PSV-904 A/C 108.5/27.0 Hydrocarbon 140-K-001A, Make up Gas
compressor 2nd stage
discharge.
140-PSV-954 A/C 108.5/27.0 Hydrocarbon 140-K-001B, Make up Gas
compressor 2nd stage
discharge.
140-PSV-318A/B 8.0 Amine 140-C-003, LP Amine absorber
+Hydrocarbon
140-PSV-319A/B 9.0 Hydrocarbon 140-C-002, Stripper
140-PSV-320 11.5 Cooling Water 140-EE-007, Gas Oil trim
cooler tube side cooling water
return line.
140-PSV-321 7.0 Cooling Water 140-EE-005, Stripper Trim
condenser cooling water return
line.
140-PSV-322 13.0 Corrosion 140-P-011A, Corrosion
Inhibitors inhibitors pump.
140-PSV-323 15.0 Hydrocarbon 140-V-009, Coalescer
140-PSV-324/25 14.0 Anti foaming 140-P-010A/B
agent
DHU‐NOCL
Tag no. Set Pressure Service Location

Bar (g)
140-PSV-928 35.0 Cooling water 140-EE-009, Hydrogen cooler

cooling water returns line.
140-PSV-929 8.0 Hydrocarbon 140-V-018 Off Gas K.O. Drum
140-PSV-930A/B 14.5 Hydrocarbon 140-EE-006 Stripper

Feed/Bottom Exchanger tube
side inlet
140-PSV-931 15.0 Hydrocarbon 140-V-019, Salt dryer
140-PSV-932/971 10.0 Antioxidant 140-P-012A\B, Antioxidant

140-PSV-941A/B 5.0 Hydrocarbon Fuel gas Export header
140-PSV-942 5.0 Hydrocarbon 140-V-025, Fuel gas K.O.Drum
140-PSV 952A/B 45.0 Hydrocarbon Hydrogen Cooler 140-EE-009 ,
shell side
140-PSV- 604A/B 12.0 MP Steam 140-KT-002 exhaust line

140-PSV- 40.0 Cooling water 140-EE-008A/B ,Cooling water
977/979 return line
140-PSV-939 15.0 Hydrocarbon 4”A01A-1-140-P094 Start up

recirculation line.
140-PSV-901 A /C 50/17.6 H2+HC 140-K001A, Makeup gas

compressor 1st stage discharge
140-PSV-951 A/C 50/17.6 H2+HC 140-K001B, Makeup gas
compressor 1st stage discharge
140-PSV-754 7.0 Cooling water 140-SP-PC004101,

Condensate Pipe Cooler
DHU‐NOCL
2.2 ULTIMATE SAFEGUARDS: – DESCRIPTION OF INDIVIDUAL RELIEF CASE.
2.2.1 140-PSV-301/311
P&ID No: CS-140-PR-15-0001
This relief valve protects the following equipment:

• 140-F-001 Feed Filter
140-PSV-301/311 will take care of all relief scenarios of individual bank of Automatic Backwash
Feed Filter 140-F-001. As Automatic back wash filter is vendor specified item relief load and case
has been given by vendor. Since feed filter is designed for the full pressure available from
upstream, only applicable case is external fire.
Number of PSVs to be given by vendor based on Number of Bank of Back Wash Filter.
2.2.1.1 Electrical power failure
a. General Power Failure
Not applicable.
b. Local Power Failure
Not applicable.
2.2.1.2 Total cooling water failure
Not applicable.
2.2.1.3 Total instrument air failure
Not applicable.
2.2.1.4 Inadvertent valve opening/closing
Not applicable.
2.2.1.5 Blocked outlet

Feed filter is designed based on upstream pump shut off pressure. Blocked outlet case is not
applicable.
2.2.1.6 Other failure.
Not applicable.
2.2.1.7 Fire
Fire case scenario is applicable. This equipment will contribute to fire load as its (bottom) elevation
is within 8 meters of fire zone height.
2.2.1.8 Thermal expansion
Not applicable.
DHU‐NOCL
2.2.2 140-PSV-302A/B
P&ID No: CS-140-PR-15-0002

• 140-V-001 Feed Surge Drum
The Safety valve 140-PSV-302A/B is placed on top the vessel Feed Surge Drum, 140-V-001 and will
take care of all relief scenarios of Feed Surge Drum.

Not applicable

Gas Oil Feed Pump 140-P-001A/B will trip, On the other hand Gas Oil Feed continue to flow into
Feed Surge Drum. As a result level of Feed Surge Drum will rise, resulting in overfilling of vessel.
Not applicable
Control valve 140-FCV-408 & 140-XZV-719 are AIR TO OPEN type at the Gas Oil Feed Pump 140-
P-001A/B discharge will fully close. All control valves in the upstream unit supplying feed will close.
No relief will occur.
• 140-PCV-330A and bypass control valve full open. There will be inflow of nitrogen to the feed
surge drum. The Excess vapor has to be relieved.
• 140-PCV-330B, pressure control valve inadvertent open .Vapor will flow to flare and pressure will
drop. No relief will take place.
Control valve 140-FCV-408 & 140-XZV-719 are AIR TO OPEN type at the Gas Oil Feed Pump 140-
P-001A/B discharge will fully close. On the other hand Gas oil feed continues to flow into feed surge
drum. As a result level of feed surge drum will rise, resulting overfilling of vessel.
Not applicable.
2.2.2.7 Fire
Fire case scenario is applicable. This equipment will contribute to fire load as its (bottom) elevation is
within 8 meters of fire zone height.
DHU‐NOCL
Not applicable.
2.2.2.9 Check valve failure or leakage
In case of FC-408 failure or Gas oil feed pump (140-P-001A/B) failure, back flow from Reactor
system will occur due to high differential pressure between Feed surge drum & Reactor. This will
lead to overpressure in Feed surge Drum.
2.2.3 140-PSV-303A/B.
P&ID No: CS-140-PR-15-00023

• 140-V-011 Sulfiding Agent Drum
Not applicable
Not applicable
Not applicable.
Not Applicable
a. If 140-PCV-332B open or inadvertently open. Relief will occur due to Excess Nitrogen flow to
sulfiding agent drum. Relief load will be the based on maximum CV of PCV-332B.
b. If 140-PCV-332B close or inadvertently close: No relief case.
c. If 140-PCV-332A open or inadvertently open: System pressure will be depressurized into flare.
d. If 140-PCV-332A close or inadvertently close: Over pressurization during filling with chemical
can occur.
Not applicable.
2.2.3.6.1 Other failure.
Overfilling of chemical may occur during filling of chemical.

DHU‐NOCL
2.2.3.7 Fire
This equipment will contribute to fire load as its (bottom) elevation is within 8 meters of fire zone
height.
Not applicable.
2.2.4 140-PSV-304 (By Vendor)
P&ID No: CS-140-PR-15-0023

• 140-P-007A Sulfiding Agent Injection Pump.
• Downstream Piping of Injection Pump

Not applicable

Not applicable.
Not applicable.
Not applicable.
Same as blocked outlet case
Relief will occur for blocked outlet case. Pump flow will be relieved.
Not applicable.
2.2.4.7 Fire
Not applicable.
Not applicable.
DHU‐NOCL
2.2.5 140-PSV-305 (By Vendor)
P&ID No: CS-140-PR-15-0023

• 140-P-008A Anti-foulant injection Pump.
• Downstream Piping of Injection Pump.

Not applicable

Not applicable.
Not applicable.
Not applicable.
Same as block outlet case
Not applicable.
2.2.5.7 Fire
Not applicable.
Not applicable.
2.2.6 140-PSV-306
P&ID No: CS-140-PR-15-0006
140-PSV-306 is located on the cooling water return line of Reactor Influent Trim Cooler 141-EE-003.
Not applicable
DHU‐NOCL
Not applicable
On the cooling waterside, the cooling water temperature will increase but liquid expansion will be
handled by the cooling water system. No relief is envisaged for 140-PSV-306.
Not applicable
If inlet and outlet block valves of the cooling water supply and return line of 140-EE-003 are closed,
the cooling waterside is blocked in while heat input from the process side continues. A thermal
expansion relief case will occur. Refer to Thermal expansion case below, case no 2.2.6.8.
If the outlet valves in the cooling water return line is closed the flow stops. Thermal expansion can
freely escape through the inlet valve. No relief case.
2.2.6.6 Other failure
Tube rupture case is not considered for this relief valve, which protects the exchanger tube side.
Because the mechanical design pressure of the tube side is more than 10/13 of the mechanical
design pressure of the shell side and the normal operating pressure of the shell side is below the set
pressure of 140-PSV-306.
2.2.6.7 Fire
Not applicable.
In any scenario where the cooling water inlet and outlet block valves of the 140-EE-003 are closed
while the heat input from the process side continues, expansion of the cooling water can occur resulting
in a liquid relief.
.2.7 140-PSV-307A/B.
P&ID No: CS-140-PR-15-0007

140-PSV-307A/B is located on the top of the Separator Drum 140-V-006. This PSV is provided for
the protection of the entire Preheating, Reactor Feed Heater, Reactor chain, and Separator from
overpressure. Thus 140-PSV-307A/B set pressure is low enough to ensure that it will lift before
any equipment d o w n stream of Recycle Gas Compressor and Gas Oil Feed Pump is over
pressurized.
DHU‐NOCL

• 140-V-006 Separator Drum
• 140-V-007 HP Amine Absorber K.O Drum
• 140-K-002 Recycle Gas Compressor
• 140-R-001 Hydro treator Reactor
• 140-EE-001 Reactor Feed / Effluent Exchanger
• 140-EE-002 Stripper Preheater tube side
• 140-EA-001 Reactor Effluent Air Cooler.
• 140-H-001 Reactor Feed Heater
• 140-EE-003 Reactor Effluent Trim Cooler
During a general power failure Gas Oil Feed Pump 140-P-001A/B, Reactor Effluent Air Cooler will
stop. 140-UZ-714 will trip Reactor Feed Heater 140-H-001 on low Gas Oil Feed Flow; while Recycle
Gas Compressor will continue to run since it is steam driven. Residual heat on the furnace will
vaporize gas oil+ recycle gas feed in the furnace tube. However, since 50% of the fans are on
emergency power back-up, natural cooling duty by Reactor Effluent Air Cooler 140-EA-001 is more
than residual heat duty of Reactor Feed Heater 140-H-001. Hence no relief is applicable.
b. Local Power Failure of 140-EA-001 Fans.
When the Air cooler 140-EA-001 fans stop, since only 50% of the fans are on emergency power back-
up, less condensation of vapor will take place in the air cooler. This vapor will pressurize the system
and relief will take place.
a. Total cooling water failure, Reactor Effluent Trim cooler 140-EE-003 will lose cooling water flow
and condensation of vapor will not take place. However relief load is less as compared to local
power failure case 2.2.7.1 b.
Separator bottom level control valve 140-FCV-416 & 140-LCV-510 will close. This will lead to build up
in the liquid level of the separator drum. In this scenario liquid in the high pressure loop will be pushed
to the Separator Drum as Recycle Gas Compressor will maintain in Operation. Liquid Overfilling can
occur also additional vaporization cause by residual heat in the heater can cause over pressurization.
Liquid escape route is available through vapor outlet line and hence it is not a credible scenario. No
relief will occur.
a. 140-FCV-416 Separator bottom level control valve (hydrocarbon side) fails closed or is
inadvertently closed. Results in build up of inventory in the separator drum. As discussed in
2.2.7.3 .No relief will occur.
b. 140-FCV-416 Separator bottom level control valve on (hydrocarbon side) open or is
inadvertently open. More Liquid will flow to Stripper, results in fall in liquid level in the
separator drum. - As system is open to Stripper, no relief will occur in PSV-930. PSV-
319 located at Stripper will take care of Gas Blow.
c. 140-LCV-510 Separator Bottom Level control valve on Sour Water Side fails closed or is
inadvertently closed. Vessel level will rise; More than 20 minutes after high alarm is available
DHU‐NOCL
for operator intervention before the vessel gets overfill. No relief case has been considered.
d. 140-LCV-510 Separator Bottom Level control valve on sour water side open or is inadvertently
opened. Hydrocarbon will go to the sour water system and level of separator drum boot
will fall. 140-UZ-704 Water side Safeguarding System of Separator will close 140-XZV-704 at
low interface liquid level. Gas Blow by case from Separator drum 140-V-006 to Sour water
flash drum 140-V-017 is not considered as all HC would have to routed to drum before gas
blow by can occur.
Refer to control valves fail closed section discussed above.
Recycle gas compressor 140-K-002 trips. Separator drum pressure will be settled at settle out pressure
of the compressor. Design pressure of the separator is more than settle out pressure. No relief case
applicable.
2.2.7.7 Fire
Fire scenario is applicable as (bottom) elevation of the following equipments is within 8 m fire zone
height. The combine fire load of the following equipments has to be considered. Two fire zone has
been considered based on API-521guidelines.
Fire Zone- I
• 140-V-006 Separator Drum

• 140-V-007 HP Amine Absorber K.O. Drum
Fire zone-II
• 140-R-001 Hydro treated Reactor

• 140-EE-001 Reactor Feed and Effluent Exchanger
• 140-EE-002 Stripper Preheater tube side
140-EA-001 & 140-EE-003 are above 8m elevation & hence fire case is not applicable.
2.2.8 140-PSV-309A/B.
P&ID No: CS-140-PR-15-0006
140-PSV-309A/B is located on the top of the Sour Water Flash Drum 140-V-017. This PSV is provided
for the protection of 140-V-017.
2.2.8.1 Electrical Power Failure
Not Applicable
b. Local Power Failure.
Not applicable.
DHU‐NOCL
Not applicable
Sour water feed and product valves are fail to close type will close. No relief will take place.
a. 140-LCV-510 open or inadvertently open: More feed will flow to sour water flash vessel and
relief will occur. However at low low boot level 140-UZ-704 will trip140-XZV-704. However for
this scenario Gas Break Through need not to be considered as HC content of the drum need
to be emptied before gas break through occurs..
b. 140-LCV-510 close or inadvertently close: No sour water will flow to sour water flash vessel.
c. 140-LCV-556 open or inadvertently open: More sour water will flow to sour water unit 550.
Ultimately gas break through to SWS can occur.
d. 140-LCV-556 close or inadvertently close: No sour water will flow to sour water unit 550. Level
will build up in the vessel and Relief will occur.
e. 140-LCV-514 open or inadvertently open: More HC’s will flow to Close Drain drum. No relief
will occur.
f. 140-LCV-514 close or inadvertently close: No sour water will flow to Close drain drum and
level in the vessel will rise. As HC flow is very low sufficient time for operator intervention
should be available to eliminate relief
Same as described above in control valve failure case.
Not applicable.
2.2.8.7 Fire
Fire scenario is applicable as (bottom) elevation of this equipment is within 8 m fire zone height.
2.2.9 140-PSV-310A/B.
P&ID No: CS-140-PR-15-0008
140-PSV-310 is located on the top of the Wash Water Drum 140-V-004. This PSV is provided for the
protection of Wash Water Drum
Not Applicable
DHU‐NOCL
b. Local Power Failure of 140-P-002A/B
Local power failure causes trip of Wash Water Pump 140-P-002A/B. Tripping of pump causes build up
of liquid level in the Wash Water Drum. Level control valve at the liquid inlet line of Wash Water Drum
will close and control level. No relief case is applicable.
Not applicable
140-FCV-420, 140-LCV-542A & 140-FCV-451 are fail to close type will be closed. No relief will
take place.
a. 140-FCV-420 open or inadvertently open. More Stripped Sour Water will flow to Wash Water
Drum. However liquid relief due to overfilling is applicable as less than 20 minutes are
available after high alarm for operator‘s intervention .
b. 140-LCV-542A open or inadvertently open. More sour water will flow to Wash Water
Drum.Liquid overfilling can be possible as less than 20 min are available for operator
intervention.After some time, liquid level in the stripper reflux drum (140-V-008) will fall and
vessel will eventually empty .This lead to Gas break through from stripper reflux drum (140-V-
008) to wash water drum (140-V-004)
c. 140-FCV – 451 open or inadvertently open. More BFW will flow to wash water drum. Liquid
relief due to overfilling is possible as less than 20 minutes are available after high alarm for
operator‘s intervention.
d. 140-PCV-368A open or inadvertently open: Opening of 140-PCV-368A will pressurize the
Wash Water Drum and relief will occur.
e. 140-PCV-368B closes or Inadvertently close: In normal operation, PCV-368B is always in
closed condition. No relief will occur.
f. 140-LCV-544 open or inadvertently open. More water will flow to wash water drum. Liquid relief
due to overfilling is possible.
Blocked outlet might result in liquid overfilling as it takes 5 minutes from high level to overfilling at
normal feed flow.
Not applicable.
2.2.9.7 Fire
Fire scenario is applicable as bottom elevation of the equipment is within 8 m fire zone height.
In case of FC-419 failure or Wash water pump (140-P-002A/B) failure , back flow from Reactor
system will occur due to high differential pressure between Wash water drum & Reactor.This will
lead to overpressure in Wash water Drum.
DHU‐NOCL
2.2.10 140-PSV-312
P&ID No: CS-140-PR-15-0010
140-PSV-312 is located on the top of the HP Amine Absorber 140-C-001. This PSV is provided for the
protection of HP Amine Absorber.
Not Applicable
b. Local Power Failure of 140-P-003A/B
Local power failure causes Lean Amine Pump 140-P-003A/B trip. No amine will flow to HP Amine
Absorber. No relief case is applicable.
Not applicable
a. All Feed and product control valve associated with this system will close. No relief will take
place.
a. 140-FCV-424 open or inadvertently open. More Lean amine will flow to the HP Amine
Absorber. However liquid relief due to overfilling is not applicable as more than 20 minutes
are available after high alarm for operator‘s intervention . No relief case is considered.
b. 140-FCV-424 AIR TO OPEN type will close. No Lean Amine will flow to HP Amine
Absorber .No relief will take place
c. 140-LCV-521 fully open due to control system failure or inadvertently open. More liquid will
flow to LP Amine absorber. After sometimes Level in the HP amine absorber goes down and
at low liquid level 140-UZ-709 will trip the shutdown valve 140-XZV-709. No relief will take
place through 140-PSV-312.
d. 40-LCV-521 AIR TO OPEN type will close. Bottom level of Amine Absorber will rise. However
Overfill of the vessel will take more than 20 minutes. No relief will take place
Not Applicable.
Not applicable.
2.2.10.7 Fire
Fire scenario is applicable as the bottom elevation of HP amine absorber is within 8 m fire zone
height.
DHU‐NOCL
2.2.11 140-PSV-313
P&ID No: CS-140-PR-15-0012
140-PSV-313 is located on the top of the Recycle Gas Compressor KO Drum .This PSV is
provided for the protection of Recycle Gas Compressor K.O. Drum.

Not applicable.

Not applicable
Not applicable
140-FCV-423,140-LCV-524 are AIR TO OPEN type will be closed. Recycle Gas compressor will
trip. The system is designed above the settle out pressure. No relief will occur.
a. If 140-FCV-423 open or inadvertently open due to control system failure. Recycle Gas Compressor
suction side will be depressurized to flare or fuel gas header. No relief will occur for 140-PSV-313.
b. 140-FCV-423 air fail to close type control valve will close: Control valve 140-FCV-423 is always in
close position during normal operation. No relief will occur.
c. Failure of LCV-524: If LCV-524 open due to control system failure or inadvertently open. The Gas
Blow By will take place from 140-V-005 to 140-C-003. 140-PSV-318 at LP Amine absorber will
take care of Gas Blow by case. Hence no relief case is considered for 140-PSV-313
d. 140-LCV-524 close or inadvertently close: Control valve140-LCV-524 is always in close position

during normal operation. No relief will occur.
e. Inadvertently open of 2 inch isolation valve of drain line 2”-E01A-2TZ-140-DA016 will

pressurize the system into the amine drain. However amine drain is floating with flare header. No
relief will occur.
Relief case is similar to control valve closed case as described above.
There is less chances for Slug carry-over from HP Amine Absorber as HP Amine Absorber is
adequately design .However during abnormal condition in case of slug carryover column
differential pressure will rise which can be monitor in DCS. Operator will take appropriate action for
avoiding slug carry-over. No Overfilling case is applicable.
DHU‐NOCL
2.2.11.7 Fire
Fire case relief load will be from 141-V-005. This equipment will contribute to fire load as its
(bottom) elevation is within 8 meters of fire zone height.
Not applicable.
2.2.12 140-PSV-314
P&ID No: CS-140-PR-15-0013
140-PSV-314 is located on the cooling water return line of Hydrogen Make-up Kick Back Cooler
140-EE-004.
This relief valve protects the following equipments:
a. Tube side of Hydrogen Make up Kick Back Cooler.
Not applicable
Not applicable
handled by the cooling water system. No relief case for 140-PSV-314
Not applicable
If inlet and outlet block valves of the cooling water supply and return line of 140-EE-004 are
closed, the cooling waterside is blocked in while heat input from the process side continues. A
thermal expansion relief case will occur. Refer to Thermal expansion case below, case no
2.2.12.8.
If the outlet valves in the cooling water return line are closed the cooling water flow will stop. Thermal
expansion can freely escape through the inlet valve. No relief will take place.
DHU‐NOCL
No tube rupture case is applicable for this relief valve, which protects the exchanger tube side.
2.2.12.7 Fire
Not applicable.
In any scenario where the cooling water inlet and outlet block valves of the 140-EE-004 are
closed while the heat input from the process side continues, expansion of the cooling water can
occur resulting in a liquid relief.
2.2.13 140-PSV-315.
P&ID No: CS-140-PR-15-0013
140-PSV-315 is located on the Make up gas Compressor K.O. Drum 140-V-002.
a. Make up Gas Compressor K.O. Drum 140-V-002.

b. Shell side of Hydrogen Make up Kick Back Cooler, 140-EE-004
Not applicable
Not applicable
Cooling Water failure on tube side of 140-EE-004 will lead to increase in Make up H2 temperature.
High temperature alarm is provided at H2 Make up compressor suction. No relief case for 140-PSV-
315.
a. 140-FCV-431 fails to open type will fully open & 140-XZV-707 AIR TO OPEN type will fully close.
140-K-001A/B will operate on full recycle and no relief will occur..
a. If 140-FCV-431 open or inadvertently open, refer 2.2.13.3.a.
b. If 140-FCV-431 close due to failure of control system or inadvertently close. No relief will
occur
c. Inadvertently open of 6 inch isolation valve at battery limit on 6”-B01A-2Y-140-H014. No relief

will be occurred as system is designed as per battery limit design pressure.
DHU‐NOCL
d. Inadvertently close of 140-K-001A/B suction isolation valve. No relief will be occurred as

system is design as per battery limit design pressure.
e. Inadvertently open of 2 inch isolation valve of drain line 2”-B01A-2Y-140-EC790 will

depressurized the system into the close drain. However close drain is floating with flare
header. No relief will occur.
f. Inadvertently open of 2 inch isolation valve of drain line 2”-B01A-2Y-140-P753 will

depressurized the system into the flare header. No relief will occur.
Refer inadvertently closing of valve as described above.
Not Applicable
2.2.13.7 Fire
Fire case relief load will be from 141-V-002 & 140-EE-004 shell side which are coming in
same fire zones based on latest equipment layout.
Not Applicable
2.2.14 140-PSV-904 A/C (By Vendor)
P&ID No: CS-140-PR-15-0014
140-PSV-904 A/C is located on 2nd stage discharge of 140-K-001A after pulsation
Bottle. This relief valve protects the following equipments:
a) Make Up Gas Compressor 140-K-001A.
Nitrogen being heavier than Hydrogen will see substantial rise in temperature at higher pressure
than Hydrogen. Hence, the set point for N2 case is kept lower than the operating case to
accommodate rise in temperature within the system design limits.
PSV-904 A is for operating case (SP: 108.5 barg).

PSV-904 B is warehouse spare.
PSV-904 C is for N2 case (SP: 27 barg), will be installed during start-up & is normally not installed.
a) General Power Failure

During a general power failure 140-K-001A will trip. No relief will occur.
b) Local Power Failure

Same as General power failure case.
DHU‐NOCL
Not Applicable
Not Applicable
If the isolation valves on 140-K-001A 2nd stage discharge is close or inadvertently close,
blocked outlet case is viable. Relief will occur and relief load will be the rated capacity of the
compressor.
Relief case is similar to case described in inadvertent valve opening and closing above.
Not applicable.
2.2.14.7 Fire
Not applicable.
Not applicable.
2.2.15 140-PSV-954 A/C (By Vendor)
P&ID No: CS-140-PR-15-0015
140-PSV-954 A/C is located on 2nd stage discharge of 140-K-001B after pulsation
a) Make Up Gas Compressor 140-K-001B.
PSV-954 A is for operating case (SP: 108.5 barg).

PSV-954 C is for N2 case (SP: 27 barg), will be installed during start-up & is normally not installed.

During a general power failure 140-K-001B will trip. No relief will occur.
DHU‐NOCL
Not Applicable
Not Applicable
If the isolation valve on 140-K-001B 2nd stage discharge close or inadvertently closes, blocked
outlet case is viable. Relief will occur and relief load will be the rated capacity of the compressor.
Not applicable.
2.2.15.7 Fire
Not applicable.
Not applicable
2.2.16 140-PSV-318A/B
P&ID No: CS-140-PR-15-0016
140-PSV-318A/B is located on LP Amine Absorber before mist eliminator.
a) LP Amine Absorber 140-C-003.
Not Applicable.

Not applicable
Not Applicable
All Feed and Product control valve associated with this system will close. No relief will occur.
DHU‐NOCL
a) 140-FCV-434 closes: Lean amine feed control valve 140-FCV-434 AIR TO OPEN type will
close. No Lean amine will flow to the LP Amine Absorber. No relief will occur.
b) 140-FCV-434 opens or inadvertently: More lean amine will flow into LP Amine Absorber
consequently building up Amine Absorber Bottom level and try to overfill the vessel.
However liquid relief due to overfilling is not applicable as more than 20 minutes are
available after high alarm for operator‘s intervention
c) 140-LCV-532 fails to close: Rich amine control valve 140-LCV-532 AIR TO OPEN type will
close. Level will build up in the LP Amine Absorber. However liquid relief due to overfilling is not
applicable as more than 20 minutes are available after high alarm for operator‘s
intervention
d) 140-LCV-532 open or inadvertently open: Level of LP Amine Absorber will be fall. Gas break
through can be possible to ARU unit. However this is having no impact on the amine
absorber to be discussed in ARU unit separately.
e) 140-PCV-394A & 140-PCV-394B close: 140-PCV-394A & 140-PCV-394B fails to close will be
closed. The vapor will be accumulated in the column and excess vapor has to be relieved in the
LP amine absorber overhead PSV-318 A/B.
f) 140-PCV-394A & 140-PCV-394B open or inadvertently open. Fuel gas system will be
pressurized and relief will take place in the fuel gas header. This scenario will be discussed in
PSV of fuel gas header.
g) 140-LCV-524 fails open: Gas Break Through from 140-V-005 to 140-C-003 can be possible.
Relief will occur.
h) 140-LCV-521 fails open: More rich amine will flow from HP Amine absorber to LP Amine
absorber. Relief will occur. However Gas break through from 140-C-001 to 140-C-003 is
Possible.
Relief case is similar to above case 2.2.16.4.e. Blocked outlet case is applicable.
Not applicable.
2.2.16.7 Fire
Fire case relief load will be from140-C-003 & this equipment will contribute to fire load as its
(bottom) elevation is within 8 m fire zone height.
Not applicable
In case of Lean Amine booster Pump (140-P-003) trips , back flow will occur causing damage to
pump and possible over pressurization in LP amine absorber.
DHU‐NOCL
2.2.17 140-PSV-319A/B
P&ID No: CS-140-PR-15-0017
140-PSV-319 A/B are located on top of Stripper column 140-C-002.
a) Stripper 140-C-002.
b) Stripper Preheated 140-EE-002 shell side.
c ) Stripper Air condenser 140-EA-002
d) Stripper Trim Cooler 140-EE-005
e) Stripper Reflux drum 140-V-008
f) HP Amine Absorber KO Drum 140-V-010

During a General Power Failure Stripper Reflux Pump, Stripper Bottom Pump and
Stripper Air-Condenser Fan will stop. This will cause loss of reflux due to Stripper
Column .Hence a relief will occur.
I. Local Power Failure of 140-P-005A/B: Flow of stripper product will stop and liquid level in
column bottom will rise. However liquid relief due to overfilling is not applicable as more
than 20 minutes are available after high alarm for operator‘s intervention
II. Local Power Failure of 140-EA-002 Fan:

When the Stripper Air Condenser 1 4 0 -EA-002 fans stop, condensation of vapor will not
take place. Initially the vapors, which are normally condensed by 140-EA-002, have to be
relieved. After some time when the reflux drum will run empty, reflux will be lost as well,
leading to even a larger relief load similar to reflux failure
III. Local Power Failure of 140-P-004A/B: Reflux Failure to Stripper Resulting in Relief.
a. For cooling water failure case, 140-EE-005 will lose cooling water and condensation of
vapor will not take place. The vapors, which are normally condensed by 140-EE-005, have to
be relieved. Relief rate would be lower than Reflux failure / Local Power failure case.
Feed valve at Separator bottom 140-FCV-416 and steam valve 140-FCV-436 will close. Reflux
valve 140-FCV-439 will open and Gas oil product control valve 140- XV-740 at column bottom will
close. No relief will be considered as column will be operated on full circulation.
a. Steam valve FCV-436 opens or is inadvertently open: More steam will flow to the column
consequently pressurized the column and Relief will occur.
b. Steam valve FCV-436 fail close or is inadvertently close: No steam will flow to the column. No
relief case.
DHU‐NOCL
c. Feed valve TCV-191A open or inadvertently open: Feed to column will be colder. No relief
case..
d. Feed valve TCV-191A close or inadvertently close: Failure of TCV-191A (close) or TCV-191B
(Open) Based on our calculation, there is no increase in outlet temperature of exchanger.
e. Feed valve TCV-191B open or inadvertently open: Failure of TCV-191A (open) or TCV-191B
(close) Feed to column will be colder. No relief case.
f. Reflux control valve FCV-439 closed or is inadvertently closed. Refer reflux failure case or
local power failure case.
g. Reflux control valve FCV-439 open or inadvertently open. More reflux will flow to the
Column. No relief case.
h. 140- XV-740 close: Level will rise in the stripper column. However liquid relief due to
overfilling is not applicable as more than 20 minutes are available after high alarm for
operator‘s intervention.
i. 140-FCV-416 open or inadvertently open: More liquid will flow to stripper. After some time
liquid level in the Separator drum will fall and vessel will eventually empty. This lead to Gas
Break Through from Separator Drum to Stripper.
j. 140-LCV-519 open or inadvertently open: Possibility of Gas Break Through from HP Amine
KO Drum to Stripper.
Refer to control valves fail closed section above.
Tube rupture in Stripper Pre-heater 140-EE-002 is not considered as the relief case because the
mechanical design pressure of the shell side is more than 10/13th of the mechanical design pressure
of the tube side.
2.2.17.7 Reflux failure:
Refer local power failure case.
2.2.17.8 Fire
Fire case relief load is combined load of 140-C-002,140-V-008,140-V-010 and 141-EE-002 shell side.
All these equipment will contribute to fire load as their (bottom) elevation is within 8 m fire zone
height.140-EA-002 & 140-EE-005 are above 8m Elevation & hence Fire case is not applicable.
2.2.18 140-PSV-320
P&ID No: CS-140-PR-15-0019
140-PSV-320 is located on the cooling water return line of Gas Oil Trim Cooler 140-EE-007. This
relief valve protects the following equipments:
a. Tube side of Gas Oil Trim Cooler.
Not applicable
DHU‐NOCL
Not applicable
Not applicable
2.2.18.8.
If the outlet valves in the cooling water return line is closed the cooling water flow stops. Thermal
expansion can freely escape through the inlet valve. No relief case.
2.2.18.7 Fire
Not applicable.
while the heat input from the process side continues, expansion of the cooling water can occur
resulting in a liquid relief.
2.2.19 140-PSV-321
P&ID No: CS-140-PR-15-0020
140-PSV-320 is located on the cooling water return line of Stripper Trim Condenser 140-EE-005.
a. Tube side of Stripper Trim Condenser.
Not applicable
DHU‐NOCL
Not applicable
Not applicable
If inlet and outlet block valves of the cooling water supply and return line of 140-EE-005 are closed,
the cooling waterside is blocked in while heat input from the process side continues. A thermal
expansion relief case will occur. Refer to Thermal expansion case below, case no 2.2.19.8.
If the outlet valves in the cooling water return line is closed the cooling water flow stop. Thermal
2.2.19.7 Fire
Not applicable.
while the heat input from the process side continues, expansion of the cooling water can occur
resulting in a liquid relief.
2.2.20 140-PSV-322 (By Vendor)
P&ID No: CS-140-PR-15 0023

• 140-P-0011A Corrosion Inhibitor Pump.

Not applicable

Not applicable.
Not applicable.
DHU‐NOCL
Not applicable.
Same as block outlet case
Not applicable.
2.2.20.7 Fire
Not applicable.
Not applicable.
2.2.21 140-PSV-323
P&ID No: CS-140-PR-15-0022

• 140-V-009 Coalescer.

Stripper Bottom pump will trip and no relief will occur

Same as General power failure.
Gas oil product temperature to storage will rise. No relief will occur.
All feed and product control valve associated with the system will close. No relief will occur
a. 140-FCV-442 air fails close or inadvertently close: Gas oil product will be blocked. However the
coalescer is design above shut off pressure of Stripper Bottom Pump. No relief case is
applicable case.
b. 140-FCV-442 open or inadvertently open: More Gas oil product will go to storage. No relief
case.
c. 140-LCV-544 air fails to close or inadvertently close: Boot level in the coalescer will rise. No
relief will occur
d. 140-LCV-544 open or inadvertently open: Boot level in the Coalescer will fall and after that
DHU‐NOCL
Gas oil product will goes to wash water drum. No relief will occur.
e. Inadvertently closing of Coalescer discharge isolation valve : same as 2.2.21.4 a
f. Inadvertently opening of Coalescer discharge isolation valve: No relief case.
Refer case describes in control valve failure case described above.
Not applicable.
2.2.21.7 Fire
Fire case scenario is applicable as ( bottom) elevation of the equipment is within 8 m fire zone
height.
Not applicable.
2.2.22 140-PSV-324 & 140-PSV-325 (By Vendor)
P&ID No: CS-140-PR-15- 0025
• 140-P-010A Anti foaming agent Pump.
This is one pump with two head both protected with its own PSV.

Not applicable
Not applicable.
Not applicable.
Not applicable.
Same as Blocked outlet case
Relief will occur for Blocked outlet case. Pump flow will be relieved.
Not applicable.
DHU‐NOCL
2.2.22.7 Fire
Not applicable.
2.2.23 140-PSV-928
P&ID No: CS-140-PR-15-0013
140-PSV-928 is located on the cooling water return line of Hydrogen Cooler 140-EE-009. This relief
valve protects the following equipments:
a. Tube side of Hydrogen Cooler 140-EE-009
Not applicable
Not applicable
Not applicable
thermal expansion relief case will occur. Refer to Thermal expansion case below, case
no2.2.23.8.
If the outlet valves in the cooling water return line are closed the cooling water flow will stop. Thermal
2.2.23.7 Fire
Not applicable.
DHU‐NOCL
In any scenario where the cooling water inlet and outlet block valves of the 140-EE-009 are
2.2.24 140-PSV-929
P&ID No: CS-140-PR-15-0016
140-PSV-929 is located at Off Gas K.O.Drum 140-V-018 below demister
a. Off Gas K.O. Drum 140-V-018
Not applicable
Not applicable
Not applicable
140-PCV-394A, 140-PCV-394B & 140-LCV-551 control valves are air fails to close type will close.
140-PSV-318 at LP Amine Absorber 140-C-003 is designed for Blocked outlet case. No relief case
applicable for 140-PSV-929.
a. 140-PCV-394A air fails close or inadvertently close: No relief case is applicable for 140-
PSV-929 as 140-PSV-318 is designed for Blocked outlet case.
b. 40-PCV-394A open or inadvertently open: More off gas will flow to unit 350 and system will be
depressurized. No relief case.
c. 140-PCV-394B air fails close or inadvertently close: No relief case is applicable for 140-
PSV-929 as 140-PSV-318 is designed for Blocked outlet case.
d. 140-PCV-394B open or inadvertently open: More off gas will flow to Fuel gas header and
system will be depressurized to fuel gas header. No relief case.
e. 140-LCV-551 open or inadvertently open: Level in the Off Gas K.O drum will fall and
eventually when there is no liquid in the drum, off gas will blow by to ARU unit along with rich
amine. However no relief case is considered for 140-PSV-929
f. 140-LCV-551 close or inadvertently close: No relief case.

DHU‐NOCL
Refer control valve failure case as described above.
Not Applicable
2.2.24.7 Fire
Fire case scenario is applicable as the (bottom) elevation of the equipment is within 8 m fire
zone height.
Not applicable
2.2.25 140-PSV-930A/B
P&ID No: CS-140-PR-15-0018

• 140-EE-006 Stripper FEED/Bottom Exchanger Tube side.
Not Applicable

Not applicable
Separator drum bottom control valve 140-FCV-416 fails to close type will close and Stripper
preheater inlet control valve fails open type will open .No relief case
a. 140-FCV-416 air fails close or inadvertently close: Separator Bottom flow to Stripper will
decrease. No relief case is applicable.
b. 140-FCV-416 air fails open or inadvertently open: As system to Stripper is open, no relief will
occur..
c. 140-TCV-191B air fails open or inadvertently open: More flow from Separator Drum to
Stripper. No relief case is applicable
d. 140-TCV-191B close or inadvertently close: Minimum flow stop limit is available for TCV-191B
to avoid total blockage of liquid. However excess liquid has to be relieved.
e. 140-TCV-191A air fails close or inadvertently close: TCV-191B is on operation, No relief
case.
f. 140-TCV-191A open or inadvertently open: More liquid will flow to Stripper, and feed
temperature will fall. No relief case
g. Closure of TCV-191A/B simultaneously will result in full flow relief by PSV-930.

DHU‐NOCL
Refer case describes in control valve failure above.
Not applicable.
2.2.25.7 Fire
System is open to stripper, fire load of Stripper Feed Bottom Exchanger 140-EE-006
channel side is accommodated in Stripper 140-C-002 overhead PSV-319A/B.No relief case is
applicable
Not applicable.
2.2.26 140-PSV-931
P&ID No: CS-140-PR-15-0022

• 140-V-019 Salt Dryer.

Stripper Bottom Pump will trip and no relief will occur.

Gas oil product temperature to storage will rise. No relief will occur.
Not applicable.
a. 140-FCV-442 air fails close or inadvertently close: Gas oil product will be blocked. However the
Salt Dryer is design above shut off pressure of Stripper Bottom Pump. No relief case is
applicable.
b. 140-FCV-442 open or inadvertently open: More Gas oil product will go to storage. No relief
case.
c. Inadvertently closing of Salt Dryer discharge isolation valve: same as above
d. Inadvertently opening of Salt Dryer discharge isolation valve: same as above
Not applicable.
DHU‐NOCL
2.2.26.7 Fire
Fire case scenario is applicable as equipment (bottom) elevation is within 8 m fire zone height
Not applicable.
2.2.27 140-PSV-932/ 971 (By Vendor)
P&ID No: CS-140-PR-15-0025

• 140-P-012A/B Antioxidant Pump & Discharge Piping

Not applicable

Not applicable.
Not applicable.
Not applicable.
Same as Blocked outlet case
Relief will occur for Blocked outlet case. Pump flow will be relieved.
Not applicable.
2.2.27.7 Fire
Not applicable.
2.2.28 140-PSV-941A/B
P&ID No: CS-140-PR-15-0035
This relief valve protects the fuel gas export header

DHU‐NOCL
Not Applicable

Not applicable
140-FCV-423 on Recycle Gas Compressor K.O.Drum overhead line and PCV-394B on Off Gas K.O.
Drum overhead line which are fail to close type will close on instrument air failure. No relief case
applicable
a. 140-FCV-423 air fails close or inadvertently close: No recycle gas will flow to fuel gas
header. No relief case is applicable.
b. 140-FCV-423 open or inadvertently open: More recycle gas will flow to the fuel gas header.
Excess vapor has to be released through 140-PSV-941A/B.
c. 140-PCV-394B air fails close or inadvertently close: No off gas will flow to fuel gas header. No
relief case is applicable
d. 140-PCV-394B open or inadvertently open: More off gas will flow to fuel gas header .and
excess vapor has to be released through 140-PSV-941A/B.
e. Closing of Battery Limit Isolation valve can lead to pressurize the header and excess vapor has
to be released.
Refer case described in control valve failure above.
Not applicable.
2.2.28.7 Fire
Not Applicable
Not applicable.
2.2.29 140-PSV-942
P&ID No: CS-140-PR-15-0035
This relief valve protects the Fuel Gas K.O Drum 140-V-023
DHU‐NOCL
Not Applicable

Not applicable
Not applicable
a. Battery limit isolation valve inadvertently open of fully open: No relief is applicable as fuel gas
system is design for battery limit design condition.
b. Battery limit isolation valve inadvertently close: No fuel gas will flow to Heater. No relief case.
c. Manual isolation valve at fuel gas K.O drum down stream open or fully open: No relief case
d. Manual isolation valve at fuel gas K.O drum down stream close : Fuel gas system is design for
Battery limit design condition .No relief case
Not applicable.
2.2.29.7 Fire
2.2.30 140-PSV- 952 A/B
P&ID No: CS-140-PR-15-0013
This relief valve protects the shell side of Hydrogen Cooler 140-EE-009 and down stream piping.
Not Applicable


DHU‐NOCL
Not Applicable
140-PCV-922 Air to Open Type will close. No relief case
a. 140-PCV-922 open or inadvertently open: More hydrocarbon will flow to Storage. Excess vapor
try to pressurize the system and a relief will occur.
b. 140-PCV-922 closes or inadvertently close. No relief Case
c. Battery limit Isolation valve close: Hydrocarbon flow will be blocked and relief will occur.
Not applicable.
2.2.30.7 Fire
2.2.31 140-PSV- 604 A/B
P&ID No: CS-140-PR-15-0011
This relief valve protects the Recycle Compressor Steam Turbine 140-KT-002 and down stream
piping.
Not Applicable

Not Applicable
140-SCV-681 Air to Open Type will close. No relief case
a. 140-SCV-681 open or inadvertently open: More steam will flow from HP Steam header to MP
Steam header through Recycle Gas Turbine. Excess Vapor has to be released through
PSV-604 A/B
DHU‐NOCL
b. Battery limit Isolation valve close: MP flow from Turbine to MP Steam Header will be
blocked and relief will occur.
Not applicable.
2.2.31.7 Fire
Not applicable.
2.2.32 140-PSV-977/979
P&ID No: CS-140-PR-15-0014/15
140-PSV-977/979 is located on the cooling water return line of Make-up Gas Compressor Interstage
Cooler 140-EE-008A/B.
b. Tube side of 140-EE-008A/B Make up Gas Compressor Interstage Cooler.

Not applicable
Not applicable
handled by the cooling water system. No relief case for 140-PSV-946A/B
Not applicable
If inlet and outlet block valves of the cooling water supply and return line of 140-EE-008A/B are
2.2.33.8.
If the outlet valves in the cooling water return line are closed the cooling water flow will stop.
DHU‐NOCL
Thermal expansion can freely escape through the inlet valve. No relief will take place.
pressure of 140-PSV-977/979
2.2.32.7 Fire
Not applicable.
In any scenario where the cooling water inlet and outlet block valves of the 140-EE-008A/B are
2.2.33 140-PSV-939
P&ID No: CS-140-PR-15-0001
140-PSV-939 is located on Start up recirculation line origination from Salt Dryer V-019
overhead.
This relief valve protects the start up recirculation line. 4”A01A-1-140-P094 from
thermal expansion.
Not applicable
Not applicable
Not applicable
Not applicable
Refer to Thermal expansion case below, case no 2.2.34.8.
Same as above.

DHU‐NOCL
Not applicable
2.2.33.7 Fire
Not applicable.
In any scenario where there is hold-up of liquid in start-up recirculation line, it can heat up due to
solar radiations. Expansion of Hydrocarbon can occur resulting in a liquid relief.
2.2.34 140-PSV-901 A/C (By Vendor)
P&ID No: CS-140-PR-15-0014
140-PSV-901 A/C is located on 1st stage discharge of 140-K-001A after pulsation Bottle. This relief
valve protects the following equipments:
a) Make Up Gas Compressor 140-K-001A.
PSV-901 A is for operating case (SP: 50 barg).

PSV-901 C is for N2 case (SP: 17.6 barg), will be installed during start-up & is normally not installed.

During a general power failure 140-K-001A will trip. No relief will occur.

Not Applicable
Not Applicable
If the isolation valves on 140-K-001A 1st stage discharge is close or inadvertently close,
blocked outlet case is viable.
DHU‐NOCL
Not applicable.
2.2.34.7 Fire
Not applicable.
Not applicable.
2.2.35 140-PSV-951 A/C (By Vendor)
P&ID No: CS-140-PR-15-0015
140-PSV-951 A/C is located on 1st stage discharge of 140-K-001B after pulsation
a) Make Up Gas Compressor 140-K-001B.
PSV-951 A is for operating case (SP: 50 barg).

PSV-951 C is for N2 case (SP: 17.6 barg), will be installed during start-up & is normally not installed.

During a general power failure 140-K-001B will trip. No relief will occur.

Not Applicable
Not Applicable
If the isolation valve on 140-K-001B 1st stage discharge close or inadvertently closes, blocked
outlet case is viable.

DHU‐NOCL
Not applicable.
2.2.35.7 Fire
Not applicable.
Not applicable
2.2.36 140-PSV-754
P&ID No: CS-140-PR-15-0041
140-PSV-754 is located on the cooling water return line of Condensate Pipe Cooler 140-SP-
PC004101. This relief valve protects the following equipments:
a. Jacket of Condensate Pipe Cooler.
Not applicable
Not applicable
handled by the cooling water system. No relief case for 140-PSV-754.
Not applicable
If inlet and outlet block valves of the cooling water supply and return line of 140-SP-PC004101 are
closed, the cooling waterside is blocked in while heat input from the condensate side continues. A
thermal expansion relief case will occur. Refer to Thermal expansion case below, case no 2.2.19.8.
If the outlet valves in the cooling water return line is closed the cooling water flow stop. Thermal
Not Applicable.
DHU‐NOCL
2.2.36.7 Fire
Not applicable.
In any scenario where the cooling water inlet and outlet block valves are closed while the heat input
from the condensate side continues, expansion of the cooling water can occur resulting in a liquid
relief.
3. MITIGATING SYSTEM
Mitigating system are the elements or a system that is specifically included in the design to limit the
consequence of uncontrolled loss of containment e.g. remotely operated valves in the pump
suction lines, emergency shut down valves at separator drum overhead.
3.1 SUMMARY OF MITIGATING SYSTEM
Tag No Location
140-XV-702A 140-V-006 Separator Drum (Overhead)
140-XV-728 140-V-001 Feed Surge Drum Bottom outlet

( Hydrocarbon side )
140- XV-740 140-C-002 Stripper bottom outlet
3.1.1 140-XV-702A
P&ID No: CS-140-PR-15-0007
Location: 140-V-006, Separator Drum Overhead line.
Emergency shutdown valve 140-XV-702A is provided on the 140-V-006 Separator drum

overhead. This valve is TSO, Fails to open type, Fire proof and capable of depressurizing Reactor
section to 46.0 bar (g) in 15 minutes. The depressurization is assumed to continue for the
duration of the emergency. This system would allow depressurization to be stopped by operator
action at any point before a separator drum pressure of 7 bar g is achieved by the safety system
logic reset action.This valve can be actuated by Emergency Depressurizing safeguarding system
140-UZ-702. Local hand switch, 140-HS-802 is provided to actuate 140-UZ-702 which leads to
opening of Emergency shutdown valve. The initiation of depressurizing system will stop fresh feed,
fresh gas and trip furnace.
3.1.2 140-XV-728
P&ID No: CS-140-PR-15-0002
Location: 140-V-001, Feed surge drum bottom outlet (Hydrocarbon side).
Solenoid actuated On/Off valve 140-XV-728 is provided on the 140-V-001 Feed surge drum bottom
DHU‐NOCL
outlet line. 140-XV-728 is a fire safe valve will protect the damage of Gas Oil feed pump 140- P-
001A/B in case of fire or emergency situation. When 140-XV-728 closed; pump safe guarding
system 140-UZ-701 will trip the pump. The valve shall be placed as close as possible to the feed
surge drum. Local hand switch 140-HS-839 is provided 15 m away from the gas oil feed pump at a
safe location. The purpose of providing local switch 15 m away from the pump is that operator can
close the valve from remote location in case if it is not possible to isolate the feed surge drum
physically during fire.
3.1.3 140-XV-740
P&ID No: CS-140-PR-15-0017

Location: 140-C-002 Stripper Bottom outlet line.
Solenoid actuated On/Off valve 140-XV-740 is provided on the 140-C-002 bottom outlet line. 140-
XV-740 is a fire safe valve will protect the damage of Stripper Bottom Pump 140-P-005A/B in case
of fire or emergency situation. When 140-XV-740 closed, pump safe guarding system 140-UZ-712
will trip the pump. The valve shall be placed as close as possible to the stripper outlet
nozzle .Local hand switch 140-HS-850 is provided 15 m away from the stripper bottom pump at a
safe location. The purpose of providing local switch 15 m away from the pump is that operator can
close the valve from remote location in case if it is not possible to isolate the stripper
physically during fire.
4. PENULTIMATE SAFEGAURDS.
Refer to Safety Instrumented System Functional Specification doc no CS-140-PR-45-0002.

Safeguarding Memorandum

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DHU‐NOCL Project Doc No.

2. ULTIMATE SAFEGUARDS ............................................................................................................................................ 4

3. MITIGATING SYSTEM .............................................................................................................................................. 43

2.1 SUMMARY OF RELIEF DEVICES

For a summary of the relief devices see below table.

Tag no. Set Pressure Service Location

Tag no. Set Pressure Service Location

140-PSV-928 35.0 Cooling water 140-EE-009, Hydrogen cooler

140-PSV-930A/B 14.5 Hydrocarbon 140-EE-006 Stripper

140-PSV-932/971 10.0 Antioxidant 140-P-012A\B, Antioxidant

140-PSV- 604A/B 12.0 MP Steam 140-KT-002 exhaust line

140-PSV-939 15.0 Hydrocarbon 4”A01A-1-140-P094 Start up

140-PSV-901 A /C 50/17.6 H2+HC 140-K001A, Makeup gas

140-PSV-754 7.0 Cooling water 140-SP-PC004101,

2.2 ULTIMATE SAFEGUARDS: – DESCRIPTION OF INDIVIDUAL RELIEF CASE.

P&ID No: CS-140-PR-15-0001

This relief valve protects the following equipment:

2.2.1.1 Electrical power failure

a. General Power Failure

b. Local Power Failure

2.2.1.2 Total cooling water failure

2.2.1.3 Total instrument air failure

2.2.1.4 Inadvertent valve opening/closing

2.2.1.5 Blocked outlet

P&ID No: CS-140-PR-15-0002

This relief valve protects the following equipment:

2.2.2.1 Electrical power failure

a. General Power Failure

b. Local Power Failure

2.2.2.2 Total cooling water failure

2.2.2.3 Total instrument air failure

2.2.2.5 Blocked outlet

2.2.2.6 Other failure.

2.2.2.8 Thermal expansion

2.2.2.9 Check valve failure or leakage

P&ID No: CS-140-PR-15-00023

This relief valve protects the following equipment:

2.2.3.1 Electrical power failure

a. General Power Failure

b. Local Power Failure

2.2.3.2 Total cooling water failure

2.2.3.3 Total instrument air failure

2.2.3.4 Inadvertent valve opening/closing

2.2.3.5 Blocked outlet

2.2.3.6.1 Other failure.

Overfilling of chemical may occur during filling of chemical.

2.2.3.8 Thermal expansion

2.2.4 140-PSV-304 (By Vendor)

P&ID No: CS-140-PR-15-0023

2.2.4.1 Electrical power failure

a. General Power Failure

b. Local Power Failure

2.2.4.2 Total cooling water failure

2.2.4.3 Total instrument air failure

2.2.4.4 Inadvertent valve opening/closing

Same as blocked outlet case

2.2.4.5 Blocked outlet

2.2.4.6 Other failure.

2.2.4.8 Thermal expansion

2.2.5 140-PSV-305 (By Vendor)

P&ID No: CS-140-PR-15-0023

2.2.5.1 Electrical power failure

a. General Power Failure