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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin

Client: BHPBDocument Number: Revision: 0


Refurbishment

Scope of Calculation

Convention
Input
Calculated value
Unit conversion

References

Document No. Title

1 Umbilical Parameters
Physical Parameters
Number of Umbilical Cores 4
d Umbilical Outer Diameter 41.7
Tolerance for uneven wrapping 1
Adjusted Umbilical Diameter (including tolerance) 42.7
Tolerance percentage 2%
L Total Umbilical Length 225
MMW Max Working Tension Applied to Umbilical TBA
MBL Max Breaking Load 1050
Static Minimum Bend Radius (Static)MBR 417
Dynamic Minimum Bend Radius (Operating) 626
Deck Jumper Length TBA
H Working Height above Sea Level 25
WW Weight in air (hoses filled, interstices dry) 2.996
Wd Weight in water 1.595

Electrical Parameters
Maximum Conductor resistance 0.393
spark test voltage 10
Working Voltage 600
Insulation Resistance Core to Core >500
Insulation Resistance Core to shield >500
Insulation Resistance shield to shield >10

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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

2 Drum Capacity Calculations - Worst Case Scenario

L Required Drum Capcity 225


Nwraps Number of Wraps per layer 24
W Width of Drum for Construction 1000
D Bare Drum Diameter for Construction 1260
Dynamic Minimum Bend Radius 626
D/d Bare drum diameter to Umbilical Diameter ratio (Acc 30
Dfreeboard 62.55
Umbilical Reeler Top Layer to Edge of Flange Factor
(According to DNV-OS-D101-Design Code G208,
Factor should be 1.5xUmbilical OD)

D1 Operating Layer - 1st layer of umbilical 1301.7


D2 Operating Layer - 2nd layer of umbilical 1385.1
D3 Operating Layer - 3rd layer of umbilical 1468.5
D4 Operating Layer - 4th layer of umbilical 1551.9

Dflange 1 Drum Flange for layer 1 1426.8


Dflange 2 Drum Flange for layer 2 1510.2
Dflange 3 Drum Flange for layer 3 1593.6
Dflange 4 Drum Flange for layer 4 1677

D Flange Diameter for Construction 1800

L1 Length of umbilical on layer 1 98


L2 Length of umbilical on layer 2 104
L3 Length of umbilical on layer 3 111
L4 Length of umbilical on layer 4 117

L1, total Cumulative length on layer 1 98


L2, total Cumulative length on layer 2 202
L3, total Cumulative length on layer 3 313
L4, total Cumulative length on layer 4 430

2a Drum Capacity Schematic - Vertical Stacking

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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

Page 4 / 22
CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

mm
mm
mm

mm
kN
kg 10.3005 kN
mm
mm
m
m
kg/m
kg/m

ohms/km
kV
volts
Megohms
Megohms
Megohms

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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

Page 6 / 22
CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

mm
mm
mm

mm

mm
mm
mm
mm

mm
mm
mm If we want we can size down to flange dia. = 1800mm
mm 83.40
41.70 mm
mm

m
m
m
m

m
m
m We only need to store 225 m of dia. 41.7mm
m We may want to design for more capacity

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CALCULATION WORKSHEETSCM RT Locking Nut Break Out - Griffin
Client: BHPBDocument Number: Revision: 0
Refurbishment

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4 Mass of Drum Components
Drum Flange
Diameter 1800
Thickness 16
Volume 0.04
Density 7850

Mass 639.23
Drum Base
Outer Diameter 1260
Drum Thickness 12
Inner Diameter 1236
Width 1000
Volume 0.047
Density 7850

Mass 369.33

TOTAL Mass 1008.56

5 Calculate the Moments of Inertia


Drum Inertia
Drum Flange
Radius 900
Moment of Inertia 258.89
Drum Base
Radius 630
Moment of Inertia 147

TOTAL Drum Inertia 405.47

Umbilical Inertia
Case 1 Total Operating Umbilical in water 150
Total Operating Umbilical above MSL 50
Total Umbilical on Reeler 25

Operating Layer Diameter 1301.70


Drum Base Diameter 1260.00

Mass 75
Moment of Inertia - Case 1 127
Case 2 Total Operating Umbilical in water 0
Total Operating Umbilical above MSL 0
Total Umbilical on Reeler 225

Operating Layer Diameter 1468.50


Drum Base Diameter 1260.00

Mass 674
Moment of Inertia - Case 2 1454

6 Torque Calculation - Case 1 Full length of umbilical plus 20% more length (ISO13628-7)

Total moment of Inertia 532.39


Mass of Operating Umbilical in water 262.8241
Mass of Operating Umbilical above wate 149.80
Total mass of Operating Umbilical 413
Operating Layer Diameter 1301.70
mgr 2634.54

Rotational Speed 0.50


Operating Layer Circumference 4
Speed 7.34
Angular Velocity, w 0.768
Ramping up time, t 2.00
Angular Acceleration, a 0.384
Minimum Torque required 5.47

Dynamic Amplification Factor (DAF) 1.70


Maximum Torque required 9

7 Gear and Sprocket Details


Sprocket Details
Drum Sprocket Pitch Circle Diameter (PC 768.22
Drum Sprocket OD 782.00
Drum Sprocket # Teeth 95

Gearbox Sprocket PCD 162.38


Gearbox Sprocket OD 173.90
Gearbox Sprocket # Teeth 20

Ratio 4.750
Gearbox Details
Gearbox ratio 20
Gearbox brand and series Spaggiari ISH082 14.9
Gearbox Output Torque 1500
Gearbox Output Power 15
Service Factor 1
Maximum Gearbox Output Torque 2100

Total Ratio 95.00

8 Motor Selection and Performance Data

Speed (RPM)
Required Motor 644
Gearbox 32
Drum Sprocket 7
Drum (based on Operating Dia.) 4
(Angular Velocity) 0.42
Power Requirements
Motor Output Power 3.90
Gearbox Ouput Power 3.90

Summary
Motor Output Torque requirement 58
Required Motor Output Speed 644

Gearbox Output Torque requirement 1156


Required Gearbox Output Speed 32
mm
mm
m^3
kg/m^3 Carbon Steel

kg (Two drum flanges)

mm
mm
mm
mm
m^3
kg/m^3 Carbon Steel

kg

kg Total Mass = Drum Flange + Drum Base + Shaf

mm
kg.m^2 I = 0.5 x M x R^2

mm
kg.m^2 I = M x R^2 (Hoop)

kg.m^2

m
m
m

mm Outer Diameter
mm Inner Diameter

kg
kg.m^2
m
m
m

mm Outer Diameter
mm Inner Diameter

kg
kg.m^2

6 Torque Calculation - Case 2

kg.m^2
kg
kg
kg
mm
Nm

m/s
m
RPM
rad/sec
s
rad/s^2
kNm
T  I  mwgro
Dynamic Amplification Factor
kNm

mm TBA Use 16B-1 95T Taperfix 3020


mm TBA
Teeth TBA

mm TBA
mm TBA
TBA

:1

:1 TBA
TBA
Nm TBA
kW TBA
TBA
Nm TBA

:1

Torque (Nm) Reduction Ratio


58 95
1156 20
5492 4.750
9305 1.694
rads/sec

kW 5.22 HP
kW 5.22 HP
Conversion Factor 1.34

Nm 42.6 ft.lbs
RPM

Nm 852.7 ft.lbs
RPM
n - Case 2

Total moment of Inertia 1859.17 kg.m^2


Mass of Operating Umbilical in water 0 kg
Mass of Operating Umbilical above wate 0.00 kg
Total mass of Operating Umbilical 0 kg
Operating Layer Diameter 1468.50 mm
mgr 0.00 Nm

Rotational Speed 0.50 m/s


Operating Layer Circumference 5 m
Speed 6.50 RPM
Angular Velocity, w 0.681 rad/sec
Ramping up time, t 2.00 s
Angular Acceleration, a 0.340 rad/s^2
Minimum Torque required 0.63 kNm

Dynamic Amplification Factor (DAF) 1.80 Dynamic Amplification Factor


Maximum Torque required 1 kNm

Pulling Capcity
9305.0741
7148.4014
729.42871
mplification Factor

Pulling Capcity
Nm
Nm
T
1 Calculate the Umbilical Spooling Tension

Case 1 Considers the weight of umbilical in water below MSL


Cumulative
Umbilical
Operating Operating Layer Length Deployed remaining Length
on deployed
Layer Diameter Umbilical drum umbilical
mm m m m m
3 0 101 101 0 101
2 0 0 0 0 101
1 0 0 15 -15 116
TOTAL 101 116 -15

Case 2 Considers the weight of umbilical in air ONLY


Cumulative
Umbilical
Operating Operating Deployed Length
Layer Length remaining on deployed
Layer Diameter Umbilical drum umbilical
mm m m m
3 0 101 101 0 101
2 0 0 0 0 101
1 0 0 15 -15 116
TOTAL 101 116 94

Note: Layers have been number starting from the drum

2 Umbilical Winch Performance

Operating Cumulative
Pull Force Speed Speed Layer Length
Layer Length
kN m/min m/sec m m
3 4.6 0.0 0.00 101 101
2 4.6 0.0 0.00 0 0
1 5.0 0.0 0.00 0 0
1a Calculate the Umbilical Spooling Tens

Static Modified
Hanging DAF Hanging
Weight Weight
kN kN
2.7 1.7 4.6
2.7 1.7 4.6
2.9 1.7 5.0
Average 4.7

Static Modified
Hanging DAF Hanging
Weight Weight
kN kN
3.0 1.7 5.0 Umbilical Reeler Unit
3.0 1.7 5.0
3.4 1.7 5.8
Average 5.3

Time to
heave
min
#DIV/0!
#DIV/0!
#DIV/0!
he Umbilical Spooling Tension

Umbilical Banana Sheave

Umb. Wt (in air) 2.996 kg/m

80 m

Length of umbilical in air

Umbilical Reeler Unit

MSL

150 m
Length of umbilical in water

Umb. Wt (in water) 1.595 kg/m


Item Approx. Weight (kg)
Reeler Frame (Tare wt.) N/A

Pneumatic Motor 125


Gearbox 300
Drum Sprocket 100
Shaf 0.00
Reeler Drum 1008.56
Levelwind Assembly 500
Pneumatic Brake 50

Umbilical (filled) 674.10


Payload TOTAL 2757.66
Gross Weight
ITEM Make Vendor Quoted Price
Reeler
Pneumatic Motor
Pneumatic Gearbox
Pneuamtic Brake
Gearbox Sprocket
Drum shaf sprocket

SFT
Frame design & fabrication
Qty Lead Time