XGQ-50F/25F SEA-LION

WASHER EXTRACTOR

USER MANUAL

JIANGSU SEA-LION MACHINERY CO., LTD.

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 CONTENT
CHAPTER 1 FOREWORD

1.1 OUT LINE

1.2 MAIN FEATURE
1.3 MAIN TECHNICAL DATA
1.4 DATE PLATE

CHAPTER 2 INSTALLATION

2.1 GENERAL PRINCIPLES

2.2 DIMENSIONS
2.3 UNPACKING
2.4 INSPECTION
2.5 REMOVING AND POSITIONING
2.6 FOUNDATION AND INSTALLATION
2.7 ELECTRIC INSTALLATION
2.8 PIPELINE CONNECTION
2.9 DRAINAGE PIPE CONNECTION
2.10 COMPRESSED AIR PIPE CONNECTION
2.11 MACHINE ADJUSTMENT

CHAPTER 3 OPERATION INSTRUCTION

3.1 PREPARATION JOBS BEFORE OPERATION

3.2 AUTOMATIC PROGRAMMING SECTION
3.3 CLEANING OPERATION SECTION
3.4 JOBS AFTER OPERATION

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3.5 INSTRUCTION

CHAPTER 4 MECHANICAL AND ELECTRICAL STRUCTURE

4.1 FRAME PANEL PART
4.2 CASE
4.3 DRUM
4.4 DRIVE SYSTEM
4.5 ANTI-SHOCK SYSTEM
4.6 BRAKE SYSTEM
4.7 LOADING DOOR
4.8 FEEDING BOX
4.9 OVERVIBRATION SYSTEM
4.10 DRAINAGE VALVE
4.11 PNEUMATIC SYSTEM
4.12 CONTROLLER
4.13 ELECTRICAL BOX

CHAPTER 5 SAFETY REGULATIONS

5.1 OUTLINE
5.2 DAILY NECESSARY REGULATIONS

CHAPTER 6 MAINTENANCE

6.1 OUTLINE
6.2 DAILY MAINTENANCE
6.3 WEEKLY MAINTENANCE
6.4 MONTHLY MAINTENANCE
6.5 YEARLY MAINTENANCE
6.6 STAINLESS STEEL MAINTENANCE

CHAPTER 7 OPERATION INSTRUCTION

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7.1 OUTLINE
7.2 ELECTRICAL MEASUREMENT
7.3 INVERTER
7.4 DRAIN VALVE
7.5 WATER AND STEAM INTAKE VALVE
7.6 DOOR
7.7 DOOR INTERLOCK STRUCTURE
7.8 OVERVIBRATION SYSTEM
7.9 BELT ADJUSTMENT AND REPLACEMENT
7.10 BEARING AND MAIN SHAFT SEALING
7.11 MOTOR
7.12 FLUVIOGRAPH
7.13 SHOCK ABSOBER
7.14 WATER AND STEAM STRAINER
7.15 PNEUMATIC CONTROLLOR

CHAPER 8 TROUBLE SHOOTING

8.1 OUTLING
8.2 TROUBLE SHOOTING

CHAPTER 9 ORDERING SPARE PARTS

9.1 ORDERING SPARE PARTS

9.2 ORDERING MOTOR

APPENDIX 1 VIEW OF MACHINE

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CHAPTER 1 FOREWORD

1.1 Outline
All machines mentioned in this manual are equipped with inverters including
XGQ-50F and XGQ-25F.
“Sea Lion” XGQ series fully –auto commercial washing machine is a patent
product named “suspension type fully-auto washing and extractor “(patent
No. ZL 96212408.7) developed by our technicians.
It is especially designed for modern laundry. All technical characteristics
have come up to world advanced level.
The equipment has been widely used in hotels, restaurants, hostels, hospitals,
and troops, laundering and dyeing industry, colleges and universities, etc.
It is an ideal equipment for washing cotton, woolen, linen and chemical
fabric. It has the advantages of efficient loading capacity, satisfied washing
result, saving energy, low noise, small and shock, fine appearance and good
design, etc. Thank you for choosing our equipment. Any good suggestion on
improving quality will be warmly welcome.

1.2 Main Feature

1) This machine has broken with traditional design. The structure has been
simplified and the washing result has been greatly improved. It’s also
easy for operator to use and maintain the machine.
2) The special and full-suspension shock absorbing system is our patent.
The shock will be absorbed by the system. There is no influence upon
environment. It is possible installed upstairs.
3) Compared with traditional machine, the fully-auto microcomputer has
the advantages of safety, readability, no touch and anti-vibration. The
whole process, including pre-washing, washing sterilizing, rinsing,
bleaching and extracting can be carried out automatically.

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 With a couple of automatic washing programs, operator may select,
design or program optionally to get flexible and optimum washing result.
4) The whole drum and single door are easy for operator to load and unload.
5) Operator may change operating forms between automation and manual
optionally. Operator may select different items by pressing button, such
as washing cycle, times of rinsing, extracting time, water level control.
6) Control valves are controlled by pneumatic control system.
7) All control parts adopt 24VDC components for safety and easy
maintenance.
8) With a door safety lock up device, the door will not be opened while
operating.
9) It is equipped with cold / hot water and steam connectors for customers.
10) Both drum and washing case are made of stainless steel with the
advantages of smooth surface, high strength, resistant to corrosion and
durable.
11) The electrical control box is built inside. With a small size and fine
appearance, it is easy to be transported and installed.
12) V belt makes the drive system stable, reliable, low noise and easy to
maintain.
13) Adopting single conversion motor to get a stable speed between washing
and extraction. 30 percent power will be economized compared with
common motor.
14) Equipped with intelligent self-checking system, general operation steps
will display on the panel to show you how to solve trouble while a wrong
operation or an error exists.
15) The automatic agent feeder is separated into few. Operator may feed
washing agent once before starting.
16) Adopting fully sealed frame structure and draining sewage from rear side,
there is no leakage or pollution problem.

1.3 Main Technical Data

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Item Unit XGQ-50F XGQ-25F Remarks
Rated capacity Kg 50 25
Drum D╳L mm ∮1060╳754 ∮870╳615

Case D╳L mm ∮990╳660 ∮810╳520 ID

Motor power kW 4 3
Washing speed rpm 40 43
Distributing speed rpm 60 75
Middle speed of extracting rpm 375 430
High speed of extracting rpm 750 810
Steam pipe (ID) mm 20 20
Cold/hot water pipe (ID) mm 25 25
Exhaust water pipe (ID) mm 80/2 pieces 80
Water inlet pressure MPa 0.2-0.4 0.2-0.4
Steam pressure MPa 0.4-0.6 0.4-0.6
Compressed air pressure MPa 0.4-0.6 0.4-0.6
Water consumption per Kg 750 400
cycle
Power consumption per kWh 1.0 0.8
cycle
Steam consumption per Kg 30 20
cycle
Air compressor (flow) m3/min 0.03 0.03 Prepared by customer
3-phase 4 line mm2 4 4 Prepared by customer

Dimensions (L╳W╳H) mm 1440╳1320╳ 1285╳1150╳1540

1700
Weight Kg 1550 1100
Power V/Ph/H 380/3/50 380/3/50
Z

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 Table 1.3

1.4 Data Plate

Sea Lion Fully –auto Washing Extractor

Model XGQ-50F Steam 0.5 MPa upper limit
Rated V 380 Water inlet 0.3 MPa
Rated Hz 50 Total weight Kg 1550
Rated Capacity Kg 50 Date of manufacture Oct .2003
Rated Capacity kg No. of ex-factory 030320
Washing kW
Extracting kW 4
Jiangsu Sea-lion Machinery Group

Code and Meaning

X: Washing machine
G: Commercial
Q: Fully-auto
50: Weight of rated washing material per cycle
F: Frequency
e.g. XGQ-50F means a fully-auto commercial washing machine with dry
weight capacity of 50kg.

CHAPTER 2 INSTALLATION

2.1 General Principles

All description here is only suitable for XGQ-50F and XGQ-25F fully
automatic commercial washing machine. Anchor bolts should be fixed on
the concrete bed. The concrete bed should be level and firm to meet the
needs of machine.

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2.2 Dimensions
For detailed dimensions, please see the sketch later on. In order to maintain
and repair the machine easily in the future, a certain space should be
considered while installing. It is suggested that the minimum space should be
as follows:

Front side: 2M
Both sides: 1M
Rear side: 1M
In case that several machines will be installed in a laundry, the minimum
space between two machines should be 0.8 meter at least.

2.3 Unpacking
The machine is packed by crate and waterproof material. While unpacking,
please remove the top and sides first, then you’ll find that the machine is
firmly fixed on the base by bolts. After removing the bolts, the machine may
be moved.

2.4 Inspection
After unpacking, please check the machine and all parts promptly .In case
that any part has been damaged, it must be replaced before installation.
If the machine was damaged before shipment, please give clear indication on
dispatch list. If the machine is damaged after dispatch, please inform the
transport company to check, and raise a relevant claim.
After unpacking, please check all documents, parts and spare parts, If there
is anything damaged or missing, please raise it to the responsible

Notes: To protect customer’s profit and ensure the machine to arrive at

the destination in good condition, we will be held responsible to supply a
qualified machine to the transport company according to the delivery list
and relevant documents.

organization.

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2.5 Removing and Positioning

Warning: Don’t remove the yellow transport holder before the machine
has arrived at its proper position!

In order to protect the machine, please refer to following sketches.

2.6 Foundation and Installation

Machine must be fixed on a qualified foundation or ground. Such machine is
full-suspension structure and needn’t prepare a special foundation, but it
needs certain strength and level for long term running stably and safely. How
to build a foundation and install a machine, please refer to following
suggestions:
(1) Consider proper distance and space for maintenance in the future while
defining the position of the machine.
(2) Build a foundation in accordance with drawing .It should have four preset
holes for bolts. Horizontal error should be less than 0.3%.

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(3) Lift the machine on the foundation with proper distance and put in four
bolts higher than ground with certain length in accordance with drawing,
then pour concrete. The bolts must be vertical to the bottom surface of
the machine.
(4) After the foundation gets hard, put the machine down and begin to install.
If the ground is not level, it can adjust by spacers.

Points for Attention:

Please tight the bolts again since the machine has run for a few days.

After the machine has been finally located. The yellow holder might be
removed. Then check all connectors whether they are loose after long
distance delivery. If it is true, tight them promptly.

2.7 Electric Installation

Warning:
The power, steam and water must be cut off before maintenance, repair,
installation or removing any panel!
All machines are equipped with 3-phase breaker and separated fuse in
control circuit inside, but customer must fix an external and separated 3-
phase breaker and fuse to prevent from short circuit.

Warning:
Wiring and grounding jobs must be done by qualified electrician in
accordance with relevant electric regulations.
For selection of electric source and breaker, refer to Table 2. Each machine
must have an independent branch circuit. Don’t use the same circuit with
lighting or other equipment.
The currency will be over 2 times compared with normal loading operation
while extracting or speeding up. In order to keep safety and run in good
condition, the machine must be grounding firmly in accordance with national
standards or other regulations. Ground wire must be connected with ground
or cold water metal pipe under ground firmly. Never connect the ground
wire or ground wire terminal with the neutral terminal in electric box. For
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 any incorrect connection, our warranty will automatically cease to be in
force.
Therefore all wiring jobs must be connected by a qualified electric
installation.

If the package does not conform to requirements, the

Points for Attention:
warranty will automatically cease to be in force.

Table 2.7 Wiring Data

Model V
Cable size mm2
Rated currency Rated Power Breaker

V Phase Hz (max.)A (max.) kW A Flexible

Fixed wire
wire
XGQ-50F 200 3 60 16.3 5.5 40 4╳4 4╳6

XGQ-25F 200 3 60 12.89 4 32 4╳2.5 4╳4

Customer must use correct and standard shielded wire in flexible conduit.
Wiring and installing should be in accordance with relevant electric

Points for Attention: Customer should take care of electric schematic

diagram for referring while maintenance in the future.

regulations.

After finishing wiring, please start the machine and check rotary direction of
the drum while extracting, it should run in clockwise while operator faces to
the loading door. In case of wrong direction, power cord should be re-
connected.

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 Warning:
Before you have fully understood the functions and operation of the inverter,
please don’t change its internal setting at will. Otherwise our company will
not be responsible for any damage.

2.8 Water Pipe Connection

There are cold and hot water connectors on machine to be chosen by
customer. Both cold and hot water pipes should be connected independently
and added strainers and stop valves. For details, see the Table 2.8.
Table 2.8 Data on Water, Steam and Drainage
Water
Water inlet pipe Suggested Steam inlet pipe Suggested
flow qty. Drainage pipe
water steam
Model at 0.3
pressure pressure
Thread DN Thread DN MPa Pipe Qty.
MPa MPa
(L/min.) connected (l/min)

XGQ-
1” 25 0.2-0.3 3/4” 20 0.3-0.5 50 100 1100
50F

XGQ-
1” 25 0.2-0.3 3/4” 20 0.3-0.5 50 100 650
25F

It is suggested that:
1) It is better to use flexible pipes to connect with all water inlet pipes of the
machine.
For connecting, refer to relevant requirement.
2) Rinse water pipe to remove dirty. Check water inlet valves and strainers
whether they are connected correctly and no dirty inside.

2.9 Steam Pipe Connection

Connection of steam pipe is basically similar with water pipe. It should be
connected independently and added strainers and stop valves too.

Warning: Ifthe steam pressure is too high or unstable, it is necessary to fix an

additional monostat or decompressor to keep machine running in good
condition. 13
 After connecting steam pipe, all connectors must be checked
Points for attention:
by steam whether there exists any loose or leakage caused by long distance
delivery. If there exists, please solve it promptly. (Never start the motor while
solving trouble!)

2.10 Drainage Connection

With a fully sealed drainage structure of the machine, it is very important to
provide a proper drainage path and enough drainage capacity.
The drainage capacity of each machine must meet the requirements listed on
Table 3. It is better to use a rubber hose to drain sewage directly into exhaust
water ditch, sewer or drainage steam on the ground .It is a proper choice for
machine to use a set of rubber hose connectors.

Points for attention:

Don’t block up pressure equalizing pipe, which will influence normal
drainage.
Connection of drainage system must pay attention to following conditions:
1) Don’t block up pressure –equalizing pipe;
2) Drainage hose should not be too long to avoid twisting;
3) Elbow should not be more than two.
In case of existing any above condition, it will influence drainage capacity
and speed, influence distribution and extraction of garments directly so far as
to damage machine. Operator must pay more attention to this point.

Warning:
If the drainage capacity dose not to reach the requirement, it will cause
an accident and loss.

2.11 Compressed Air Pipe Connection

Some parts such as door locking, water drain valve and brake need
compressed air. The machine will not start before proper compressed air
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entered. Put the attached air unit near pressure –equalizing pipe on the rear
side. Fix it at the position of two long holes by bolts. Connect a nylon pipe
(ф8╳1) to the ball valve. Open the valve and adjust the air pressure to 0.4-
0.5Mpa,then lock it .The way of adjusting is:
Clockwise direction +;
Anti-clockwise direction _. (For details, see Chapter 7.15.)
2.12 Machine Adjustment
Before adjusting, please read operation material carefully for referring in the
future.
Warning:
Never switch on and start the machine before re-covering all panels!

After finishing installation, pipe and wire connection, check all connectors
whether there exists loose caused by long distance transport. Then re-cover
all panels.
After finishing installation, clean the machine and then adjust it as follows
while unloading:
1) Check the power to make sure that all wiring are correct and confirm the
parameters meet the requirements.
2) Open the ball valve of air treating unit and provide compressed air in
accordance with requirements.
3) Open water and steam inlet valve.
4) Switch on power.
5) Check over-vibration control system whether the switch is in good
condition. It will show an alarm code and send out a signal.
Warning:
Before starting the machine every day, operator must confirm whether the
over-vibration switch is in good condition. Otherwise it is not allowed to
start the machine.

6) Check door inter-locking system.

Open the door 50mm(Max. gap) and start the machine as usually. At this
moment, the machine will not start. Then close the door, the display will
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show that the door is closed, but not locked. After press any key, the door
will be locked automatically. Then start the machine.
The door must be locked while running. Under the condition of stopping,
close the door and fill water into the machine until reaching “Low Level”,

Warning:
Before starting every day, operator must check the door locking function
with above ways to make sure that the door locking system is in good
condition.

then try to open the door. Right now, the door should be impossible to be
opened.
7) Operate the machine for a whole cycle to check water inlet valve, steam
valve and drainage valve. Meanwhile check washing, distributing and
extracting function.
8) The drum must run clockwise while extracting. Otherwise please change
the wire connecting.
9) Please check all legs of the machine whether they keep the same level
surface while adjusting the machine.
If unloading adjustment is up to standard, then put into material for loading
adjustment.

Chapter 3 Operation Instruction

3.1 Preparation Jobs before Operation
1) Operator should weigh or estimate the weight of washing material
according to gravity and thickness .For XGQ-50F, 40-50kg; XGQ-25F,
20-25kg. For thinner sheet and quilt cover and other lighter washing
material, shouldn’t excess 40kg and 20kg each cycle normally. Some
washing materials with heavier gravity, such as towel, jeans toweling
coverlet, etc., shouldn’t excess 50kg and 25kg. Please don’t overload
while operating.

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2) Start air compressor, while pressure reaches 0.4-0.5 MPa, please open
the manual ball valve and adjust the pressure up to 0.45-0.5 MPa, then
lock it and don’t always adjust it.
3) Open steam, hot and cold water valve .If customers do not own hot water,
please stop up hot water pipe.
4) Switch on main power and control box.
5) Open the loading door and put washing material into drum, then lock the
door, start the machine and
begin to wash.

Points for attention: In case of washing linear material, such as head of

mop or tie, etc., please put them into a string bag to prevent from
damaging garments and blocking water drainage valve.

Warning: Don’t overload or shorten load to prevent from unclear

washing and damaging the machine or wearing garments and causing
serious vibration.

3.2 Automatic Programming Section

1. Press one of the keys according to the washing material or press “Prog.
Up” “Prog. Dn.” to select the wishing program, then press “Start” and
begin to wash automatically and finish the whole program one by one.
2. If you want to modify time or temperature for one step while
automatically washing, you may adjust press and “Time” “Temp. ” and
adjust them while running.
3. You may program according to your special requirements.
4. For details of (2) and (3), see “ GW-32 Microcomputer Operation
Manual”.

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3.3 Cleaning Operation Section
3.3.1 Manual Operation
a. Preliminary washing (needn’t detergent)
b. Press “Cool Water” until water reaches setting level.
c. Press “Wash” and begin to run in two directions (2-3 minutes).
d. Press “Drain” and let all dirty water run out, then close it.

3.3.2 Washing
a. Press “Cool Water”, ”Heat” and “Supply” valve,(Notes: Operator
must open cold and hot valve for 30 seconds first ,then open the heat
valve.)If customer has hot water, operator may open cold water valve,
hot water valve and steam valve .If it is needed to disinfect, operator
may open the heat valve (steam valve). Temperature can be selected
by operator. The valves must be closed when reaches the set level.
b. Press “Wash”, operator may select washing time about 10-20
minutes depending on dirty condition.
c. While water temperature reaches the needed degree, operator may
press “Heat” again and heat will stop at once. Otherwise, it will close
automatically.
Temperature can be set by pressing “Temp” in advance.

3.3.3 Out of liquid Soap

Press “Drain” while drum is running continuously to drain off the
liquid soap. Then close the valve and begin the first cleaning.

3.3.4 First Cleaning

a. Close the drain water valve, open “Cool Water” valve. If customer
has hot water pipe, it is better for the first cleaning to use hot water.
Water should reach cleaning position. Normally, water level should
be 20-50mm above the center- line on the glass. Then close the “Cool
Water “ valve.

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b. Press “Wash” for 3-4 minutes, press “Wash” again to stop.
c. When drum has stopped, press “Extract”, middle extraction will run.
After 1-2 minutes, press the key again to stop.

E. Second or Final Cleaning

The process is the same as the first time. For the final cleaning, press
“Hi Extract” for high speed extracting. After 3-5 minutes, press the key
again to stop.
3.3.5 Stop
a. While high extracting speed comes down and after 1 minutes, press
“Stop”, the display will show “Door Lock”, then press “Stop” again,
the door may be opened in 45 seconds.
b. Take out garments carefully.

3.4 Jobs after Finishing Operation

1) Close the loading door, but not too tight. Don’t lock it .The sealing
ring should not be in a working condition. Keep the sealing ring
clean and relaxant.
2) Switch off control box and main power, lock the control box.
3) Close all of manual valves (cold/hot water valve, steam valve and
air compressor valve).
4) Clean all places of the machine. Especially, there is no water and
stain on surface to influence appearance.

Chapter 4 Mechanical and Electrical Structure Design

Points for Attention: This is the most important chapter of User

Manual. Please read this chapter before operation to know the structure
and principle as well as some daily points for attention.

4.1 Outline

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All of panels in different sides are made of high quality stainless steel with
advantages of corrosion resisting, anti-rust and excellent appearance .The
frame is welded by high quality carbon section steel, so it has good features
of strength, stiffness and durableness.
The case is made of high quality stainless steel. Both front and rear flange
plates are made of good quality and thick steel plate. The inner side is made
of stainless steel plate too. The drum is made of high quality stainless steel
which looks smooth and fine. In order to prevent rust and pollution from iron
in to washing material and prolong the service life of fabric, all parts meeting
with water are made of stainless steel.
There are two heavy bearings in bearing seat. Normally, its service life will
excess over 10 years .For main bearing, adopt a new type sealing structure
with several high strength sealing rings inside to ensure a door sealing result.
There is a buffer and hydraulic damper system between case and frame.
Such full –suspension may reduce the shock greatly. So the machine can be
used at high floor of building.
There is a perfect protection device for door system. With a beam and frame
press structure, it makes the sealing system bear a pressure evenly and get a
long service life.
With a single motor inverter, it makes control system simple, reasonable,
easy to maintain .The operation is easy and reliable because of adopting
microcomputer controller.

4.2 Case
Case here means main washing case including washing liquid, bearing seat,
drum and all of driving parts. After removing all panels, you may find that a
complete case is suspending on the frame.
The tank is also called washing cylinder made of stainless steel to ensure
fabric not to be polluted by iron. Inside the front and rear wall of the case are
covered with stainless steel plate. Parts touching with liquid including
sewage conduit and drainage valve are made of stainless steel.

Points for attention: The water inside cylinder must be drained off
completely while finishing job every day. Before starting the first cycle
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every day, please press the drainage key to drain rest water because
deteriorating water may influence washing fabric.
4.3 Drum
Drum is the center part of a machine .It is made of high quality stainless
steel .It consists of cage for loading garments and main shaft. There is a
suspending beam between drum and main shaft. It is supported by two roller
bearings for 50F and 25F with different types of 53520,53518 and 53516,
53514 respectively.

4.4 Driving System

Driving system has been completely optimized since adopting inverter. Four
kinds of speeds in washing including washing, distributing, middle –speed
and high speed extracting can be obtained. In result, energy will be greatly
saved in washing.
After running a certain period, the belt will be loose, this will influence
washing speed. Please open the rear panel and re-adjust the belt. (For
details ,see 7.9)

Warning:
The main power must be cut off before open rear panel while you
check or adjust belt!

Warning: Never switch on and start machine before all of panels

have been recovered!

4.5 Anti –shock System

Anti –shock system of our XGQ fully-auto commercial washing machine
belongs to our company’s patent technology (ZI 96212408.7). It consists of
spring shock absorber and hydraulic damper. The case and parts are

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suspended on the anti-shock system located on the frame. While operating,
dynamic load makes the case shock, the anti-shock system had the functions
of anti-shock and shock-absorb. At the ends of connecting spring have
spherical plain bearings.

4.6 Brake System

The equipment adopts the advanced inverter brake technology .There are
two brake resistance connect with the inverter to achieve brake. The
inverter brake time is set for 30 seconds. And the brake resistance is
located at the right side of the machine

Warning: The brake time is set after many times test,it couldn’t be
changed casually.
The inverter brake process is the process of brake resistance
dischargeing ,so it is forbidden to touch the brake resistance during the
equipment braking

4.7 Loading Door

In the center of drum, there is the machine door, or called loading door .It is
equipped with a safe and reliable locking system .The door opening lever is
locked by a pneumatic device. There is an on-line over travel limit switch. In
case that the loading door is not closed completely, the machine won’t run.
If you want to open the door, please press “Stop” and the display will show
“lock”. After press the key again, it will show “open”. Then you’ll hear a
sound of “click”, it means that the door lever has been opened.

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 Points for attention: Please take care of the loading capacity of the
machine while putting washing material into the drum!

Warning: Operator may open the door while the machine does not run
and there is no water in the machine. It is forbidden to force running
(except flicker while taking out garments.) while the door is opened!
Don’t force to open the door while the pressure of safety system is not
enough. It is because that the door is locked at the moment.

4.8 Feeding Box

Feeding box is located at the right side of the machine. It consists of 4
removable cups filled with different agents, agent box, five groups of auto –
control water spraying magnetic valves. Operator may put into different
washing agents once time before washing .The agent will be filled into the
machine in accordance with your set program. Operator may also press
different keys (liquid soap, bleaching, dressing, softening) to inject water
and agent into washing cylinder. Water will keep spraying for 30 seconds
while pressing any key each time). Both agent cup and box are made of
corrosion –proof material .In order to keep cleaning, it is suggested that the
feeding box should be flushed after finishing to keep it clean.

Points for Attention: If any powder agent has agglomerated seriously,

please break it before using to prevent from blocking pipe.

4.9 Over-vibration System

Over-vibration control device is located at the left of the front side .It
consists of micro-switch and frame .It is an important safety device to check
vibration condition while operating.
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Warning:
Operator must make sure that the over-vibration device is in good
condition before running each time!

4.10 Drainage Valve

Drainage valve is fixed at the bottom of the left side (front view). It is
located between drainage pipe and sewage conduit .It is controlled by
cylinder to ensure a normal drainage while operating.

Warning: Please don’t operate the machine while the pressure of

compressed air is low or there is something wrong with the drainage
valve!

4.11 Frame and Panel

Frame is welded by high quality carbon steel with good strength and
stiffness. Panels are fixed on it. The case and other parts as well as the main
body are suspended on the frame through the shock absorbing system.
Except fitting some parts, panels also have protection function. It keeps the
whole machine in a sealed structure.

Warning:
Before operation, make sure that all panels have been recovered.

4.12 Computer Controller

Computer controller is the center of a washing machine. All of specifications
of a fully-auto commercial washing machine mentioned here adopt a
programmable, rememberable and searchable computer controller. It is
assembled by latest micro-controller .All information is shown by 16╳16
1attice in English.
It can show operating conditions and hint operating steps and test troubles .it
is better than digital display and easy to operate .It has an excellent man –
Warning: 24
Before operation, please read User Manual and Microcomputer
Operation Manual carefully.
machine interface. Before operation, Please read Microcomputer Operation
Manual first. After understanding how to operate and program, then operator
may operate the machine (For details, Please see Microcomputer Operation
Manual).

4.13 Electrical Box

Electrical box is located at the left of rear side .It mainly includes following
parts:
a. Transformer: Change main power voltage into low voltage for control
circuit.
b. 3-phase shutdown switch: cut –off circuit for protecting.
c. Fuse protection and overloaded trip protection device.
d. Inverter: the main control component of operation.

Warning:
Don’t change any set parameter of the inverter, except personnel in this
field.

Warning:
The external power supply must be cut –off before doing
mechanical and electrical maintenance!

Chapter 5 Safety Regulations

5.1 Outline
This is the most important chapter of User Manual .It mainly narrates some
safety regulations which must be obeyed while operating and maintaining .It
is suitable for any operator or maintainer.

Warning: This machine must be installed, adjusted and maintained by

qualified persons who must be familiar with structure and operation, and
know troubles very well. If anyone ignores this warning, it might cause to
injure person and damage the machine, our company will not be any 25
responsible for such accident and damage caused by such situation.
Warning:
Any personal injury or equipment damage caused by wrong maintenance
or not care, our company will not be any responsible for such accident.
Meanwhile, the warranty will automatically cease to be in force.

In order to ensure the operation in good order and operator’s safety,

following basic jobs must be done everyday:
1) Before operation, please check and confirm that all warning symbols
have shown clearly on proper positions .Any missing or unclear, please
replace at once.
2) Check the over-vibration switch whether it is in good condition or not.
3) Check interlocking condition of the door.
a) Open the loading door, start the machine as usually, the machine
should be impossible to start.
b) Close the loading door and start the machine. Try to open the door
while the machine is operating, it is impossible to open it now.
4) Check drainage valve and try to drain once. The valve should be opened
or closed in good condition.
5) Make sure that the machine should work in good condition .In order to
avoid unsafe problem, all spare parts are original parts.

5.2 Daily Necessary Regulations

a. Before repair or maintenance, you should be familiar with relative chapter
of this manual.
b. Before maintaining, the water, steam and power supply must be cut-off.
c. Overload or under-load is not allowed. Each type machine has its own
rated capacity).
d. Before operation, please start the air compressor. You may operate the
machine until pressure reaches 0.4-0.5 MPa.
e. Switch on power and check rotating direction of drum while extracting.
From the front side, it should show close-wise direction.
f. Water must reach required level while distributing to avoid over-vibration.
g. After extracting, don’t press any key of washing program and force to
open the door.

26
h. While extracting, if the air pressure is too low or the drainage valve has
any trouble, operator should stop and check the machine immediately to
avoid damaging caused by overloaded extracting.
i. Don’t cut-off power and air artificially while washing to avoid any
unnecessary loss.
j. Don’t start and operate the machine before all panels are recovered.
k. In order to avoid any unexpected accident while washing, operator
shouldn’t leave the machine casually.
l. Don’t change any setting parameter of the inverter casually, except
personnel in this field.
m. While sealing parts become aging and leaking, please adjust or replace it
at once.
n. Make sure that the machine has been grounded firmly.
o. While automatically operating, if you find that water level is too low,
please press Cool Water until reaching the required level.
p. Always check the working condition of each sensor.
1) Check water level sensor whether the tested valve is in accordance with
actual number.
2) Check each thermal sensor whether the showing temperature is correct or
not.
3) Check the pressure gauge whether it is in good condition or not.
q. Always check the belt, if it is loose, please tight it immediately.
r. While maintaining, don’t spray the machine with water to avoid short
circuit and other damage.
s. Don’t use any volatile or inflammable or explosive materials inside or
near the machine.

Chapter 6 Maintenance

6.1 Outline
Though the machine is well designed and manufactured daily maintenance
has been reduced as less as possible, some necessary daily maintenance must
be done. Then the machine will have a long service life and create good
profit.

6.2 Daily Maintenance

a. Before operation, please check whether the over-vibration system is in
good condition or not.

27
b. Before operation, please check the door interlock function whether it is in
good condition or not.
c. Check the drainage valve.
d. Clean and flush the agent box, clean the box cover.
e. Clean the front, rear and side panels.
f. Drain off the water from the air dehydrator and inject lubricate (sewing
machine oil) into oil atomizer.
g. Check all stop valves to make sure no leakage.
h. Check the door sealing condition carefully .If there is any leakage, please
maintain or replace it at once.

6.3 Weekly Maintenance

a. Inject lubrication oil for all lubricating points (such as main bearing,
spherical plain bearing, etc.)
b. Clean dust and add lubricant for movable place of each valve and cylinder.
c. Check the loose and worn condition of V belt, check the alignment
condition between two wheels.
d. Check the drainage pipe whether there is any leakage.
e. Check all water inlet pipes whether there is any leakage.
f. Check the safe range of over-vibration switch stroke.
6.4 Monthly Maintenance
a. Dismantle and clean the mesh of filter .In case of block age, please clean
or replace it.
b. Clean the dust inside the machine, check and make sure that any electrical
component is not moist or covered with dust.
c. Check all hoses of water and steam inlet pipes, if there exists aging, please
replace it.
d. Check fastening condition of all connectors monthly.
e. Check the bolts and fasten them if necessary.

Warning:
Before maintenance, make sure that the main power of the machine
has been cut off!

Important Explanation:
After finishing weekly or monthly maintenance, any panel must be
returned its original place.

28
6.5 Yearly Maintenance
a. Check working condition of each motor and make sure that all of them are
in good condition.
b. Replace seriously damaged or worn parts, such as belt.
c. Check bumper springs whether they are in good condition or damaged.
d. Conduct a rust prevention treatment for the machine.

Points for attention: In order to avoid any personnel injury,

maintenance must be done carefully. All materials and parts for
maintenance and repair should be in accordance with the requirements of
the machine. (If there is any question, you may ask our company.) In
case of adopting or treating improperly, it will cause loss or harm, even
damage the machine .Any damage caused by above reasons, our
company won’t keep the warranty and service.

6.6 Stainless Steel Maintenance

For protecting surface of stainless steel, users should pay attention to
following points to keep its fine appearance and prolong its service life.
1) Keeping clean is the most important thing for a machine. General dirt or
greasy dirt can be removed by detergent and water. If it is possible,
operator may finally use cloth to clean its surface. Regularly cleaning will
keep a bright and anticorrosive surface.
2) Remove the dirt in gaps and at corners of stainless steel. In order to avoid
scratch marks, operator must mop the surface in accordance with stainless
steel veining while using abrasive cleaner.
Never use primary steel wool or steel brush to clean. In result, carbon steel
grains will be inlaid stainless steel surface and cause rust. Operator may use
stainless steel wool or other nonmetal soft brush.
3) Keep from other metals. While meeting with salt or acid solution,
electronic corrosion will aggravate.
4) Discoloration caused by overheat and temper color may be removed with
some powder agent or special chemical solvent.
5) Keep from wood or carbon steel for a long term.
6) Don’t keep sterilization or bactericidal solvent in stainless steel container
for a long term, because there is chlorine in solvent, which will corrode
stainless steel.

29
7) Some parts made of iron or steel such as nail or screw will rust and
influence stainless steel. You may paint thick protective coating on carbon
steel parts to solve this problem.

Points for Attention: Any cleanser or other chemicals used for the
machine inside or outside must follow manufacture’s advice. Some
cleansers may be poisonous or flammable. In case of improperly using,
it might cause hurt. Never use volatile solvent, such as acetone, banana
oil, enamel reducer, tetrachloroethylene, gasoline, benzol, or other
volatile oil as cleaning agent!

Chapter 7 Operation Instruction

7.1 Outline
This chapter will introduce operation and functions of the main parts of this
machine .If there is any unclear point, please consult our headquarter or local
branch.

Warning:
Operator must cut off power, water and steam supply before maintaining,
repairing or opening panel!

7.2 Electrical Measurement

It is necessary for you to prepare an ammeter, voltmeter ohmmeter and a
multi-tester.
Ammeter is used to measure overload current, which may cause overloading
to breaker and fuse.
Voltmeter is used to measure voltage.

Warning: any person without electrician certificate is not permitted to

conduce electrical measurement.

Ohmmeter is used to measure resistance.

7.3 Inverter

30
All washing machines of this series have adopted inverter to change and
adjust speed, such structure has following advantages:
1. Compared with non-inverter type structure, it may save energy 30-50%.
2. Improve efficiency and operation quality, reduce the cost of maintenance.
3. The structure is more reasonable.
4. It is easy to implement fuzzy control.

Advice:
1. Don’t open the front cover while switching on or operating, it will get an
electric shock!
2. Don’t touch the inverter terminals while the front cover is removed, in
case of touching high voltage terminal and charging part, people will get
an electric shock!
3. Even if power is cut off, don’t remove the front cover except wiring or
regular checking. Otherwise, connecting inverter charging loop will cause
an electric shock.
4. Please cut off power and wait for 10 minutes, you may measure residual
voltage. Then you may wire or check.
5. The inverter should be grounding independently and firmly.
6. Wiring or checking job must be done by personnel in this specific field.
7. Don’t touch operation switch with moist hand to prevent an electric shock.
8. Motor over-current protection does not make full sure to protect motor
while superheating .It only sends out an output signal.
9. Don’t start or stop inverter frequently.
10. It is easy for inverter to set a high speed. Before changing set parameters,
please check the motor capacity and mechanical property. (Don’t change it
before approved by manufacturer.)
11. Please add holding function of the inverter and fix safety device.
12. Don’t input over-rated voltage to power input terminals (R.S.T). Never
connect power to other terminals, except R.S.T.
13. The operating temperature will seriously influence the service life of
inverter .Try reduce the working temperature as low as possible.
14. Don’t use magnetic contactor between inverter and motor to start
motor .You may control the start /stop through operation switch on the
inverter control board or input terminal (I1, I2)
15. Disconnect wires from inverter while measuring motor insulating
resistance.
16. Don’t force inverter overloading (e.g. over-rated current operating),
it may cause frequency- overload or deadlock.

31
7.4 Drain Valve

Cylinder

Cover board

Platen

Seal Packing

Valve body

Drain pipe

Water drain valve consists of valve body, cylinder, seal packing and platen.
While compressed air passes through the cylinder, it means that the valve
7.1 Water Drain Valve
has an action.
In case that seal packing is aging and leaking, you may dismount valve body
and cylinder from sewage conduit and replace damaged seal packing .In this

Warning:
Don’t force to pull the air pipes.
process, you must number the air inlet and outlet hoses , connectors of
cylinder to avoid confusion while remounting .In case of confusion, the
drainage will be difficult .

In case of confusion, you may press the plastic button on connector and
exchange the air pipe only.

Points for Attention:

After remounting, please try to test drainage to make sure that the air
pipes have been connected correctly.
32
Advice:
1.The compressed air pressure should reach 0.4-0.5 MPa before use.
2.In case that the pressure is too low or the water drain valve has something
wrong, please don’t start the machine.
3.It is suggested that operator should check the water drain valve without
leakage.

7.5 Water and Steam Intake Valves

All machines are equipped with different water or steam intake valves. All of
water intake valves are diaphragm –type magnetic valves (220 V/AC), all
steam intake valves are piston type magnetic valves (220V/AC). If supplied
water is clean, valves will keep in good working condition. It is necessary to
mount a filter before each valve. If pressure is unstable, it is necessary to
mount a monostat.

Advice: In case that the valve can’t be opened or closed, it is suggested to

check it as follows.
1.Check the voltage with voltmeter whether there is an abnormal voltage
draw down.
2.Check magnetic valve coil whether it is burned.
3.Check the rated valve pressure whether it is accordance with water
pressure.
4.Check the clean condition of filter.
5.Check magnetic valve whether there is foreign body or impurity inside,
which may block small guide hole.
6.Check the guiding metal ring whether it is pulled out.
Adjust bolt Loop part

Rotor part
Valve cover Press spring
Piston part

Valve body

33
7.6 Door and Sealing

Door flange Stator Door glass Door Gemel stator

Lock
Cylinder Handle Frame Seal packing Switch

Fig 7.4 Loading door

The door consists of a stainless steel ring mounted with press-frame handle,
hinge door glass and sealing rubber. The door glass is fixed on the stainless
steel ring by platen and bolts .The sealing rubber is coated with strong
adhesives to bond with stainless steel ring. While closing the door, the

34
pressure will press sealed between sealing rubber and flange. After a certain
days, the sealing rubber will be permanent set. You may adjust filler pieces
under the hinge fixed block and lock catch by the means of removing 1-2
pieces.
It is important to keep the concentricity between door and drum to prevent
from damaging garments.

Points for Attention: please keep the removed pieces carefully which
will be used in the future while replacing new sealing rubber.

Advice:
1. You must pay attention to the concentricity between door and drum while
adjusting door- sealing condition.
2. Never use gasoline or other petroleum base products to mop mantle ring
or other rubber products.
3. After finishing daily job, it is suggested to clean sealing rubber with soft
cloth and open the door to make sealing rubber relaxant.

7.7 Door Interlock Structure

Door interlock system is a safe structure to ensure no damage while
Accidentally opening.
The door locking system mainly consists of two parts:
1) Test system used to check the door closed or not;
2) Locking system used to lock the door.
Test system is located near the door hinge and switch on the adjustable base
plate. While the max. gap excesses 50 mm, the machine can’t be started.
While the machine is running, if the maximum. gap excesses 50mm, the
machine will be emergent cut-off.
Locking system consists of a cylinder near door handle and an adjustable
fixed plate. While the machine is running or water reaches low level,
cylinder will push piston rod into the hole of the fixed plate to lock the door
safely. So it is impossible to open the door while running. You may adjust
the over-travel limit switch as follows:
While the gap excesses 50 mm and the machine still keeps running, it means
that the distance between the contact of over-travel –limit switch and the
apron on hinge is not proper. You may loosen the screws on the base of
over- travel limit switch, (but needn’t disassemble it.) then adjust the switch
right or left to ensure the action in the range of 50 mm, or you may hear
“click” while opening the door within the range of 50mm. But if the
distance is too close, it will cause contact no function and damage.

35
Advice:
1. Before starting every day, operator must check whether the interlock
system is in good condition according to the above mentioned methods.
2. Before maintenance, don’t wet the switch to avoid short –circuit.

7.8 Over-vibration System

Over-vibration system is located in the front of left side and covered by side
panel .It consists of adjustable base plate, over-travel limits switch spring
and impact head (see Fig 7.5).
In case of over-vibration, the flange on case will touch the spring, which will
bring impact head to strike micro-switch to avoid over-vibration. In case of
over-vibration, the tested result will be sent to controller and come to
emergency braking to prevent over-vibration and protect machine and
persons .The properly setting distance for testing over-vibration is 12-15mm.
Any over-vibration will seriously damage the machine, even harm personal
safety. In case of over-vibration, you may restart the machine. Then it will be
relieved.
Suggestions for general test and maintenance:
1.Pull the spring to confirm it can strike micro switch within the distance of
12-15mm. (If the switch is triggered you may hear a “Click” sound.
2.If the trigger distance does not meet the needs of 12-15 mm, you may
loosen the screw on the adjustable base plate to a suitable distance, then
fasten it.

Advice:
1.Make sure that the over-vibration system is in good condition before
operating every day.
2.It is not allowed to remove over-vibration system.
3.It is suggested that operator should weekly check the trigger whether the
distance is in accordance with the requirement.

Microswitch

Impact head
Spring

Case frange
36

Adjustable base plate

 Fig. 7.5 Over-vibration System

7.9 Belt Adjustment and Replacement

All motors of our washing machines are fixed on delta plates. Motor
adjustable bolt is mounted on the plate along the belt direction. The belt
tension can be adjusted through bolt (see Fig.7.6).

Fig. 7.6 Schematic Drawing of Belt Tension

37
Advice:
1.While using a new belt, the fit tolerance of belts should be as small as
possible to keep belts standing force equivalently. (Try to keep the belts in
the same group with the same length.)
2.In the process of tensing, the shaft line of belt wheel should be in
parallel .The symmetrical plane of V belt of each belt wheel should match
together, the tolerance shouldn’t excess 0.2 degree.
3.The central distance should be adjusted as less as possible while replacing
belt. Don’t force to enter in case of any bad effect of V-belt life.

7.10 Bearing and Main Shaft Sealing

1. The main shaft structure of XGQ –25F,XGQ-50F is basically similar. The
main shaft includes big belt wheel, bearing seat and sealing body. The
axial allocation of rear bearing is carried by the round nut, the other one
by bearing seat and cover. The structure of sealing body is similar with
XGQ-100F, XGQ-70F. Connecting and fixture between big belt wheel
and main shaft adopt conical bushing structure. For details, See Fig 7.7

Rear Rear Front Front

Big belt bearing bearing bearing bearing
wheel cover seat cover seat Drum

Seal
Conical Round Rear Front Press packing
bushing nut bearing bearing plank seat Seal packing

Fig. 7.7A XGQ-50F Main Shaft Structure Drawing

38
2. Suggestions on replacing main shaft and sealing body:
1) Cut off power, water and steam supply
2) Remove all panels
3) Dismount the door from front flange. Support the drum and case to
prevent from overturning while dismounting the front flange.
4) Loosen screws on conical bushing, then dismount belt wheel.
5) Find and mark relative datum lines in the front of drum and case and at
the rear of main shaft and case respectively for correcting in the future
while re-installation.
6) For XGQ-50F, dismount rear bearing cover and front bearing cover. For
XGQ-25F, dismount rear bearing cover.
7) Loosen round nut of bearing seat group.
8) For XGQ-50F, pull out 4 pieces of tapered cotter from the bearing seat,
loosen the fastener, then pull out bearing seat. For XGQ-25F, use 6 pieces
of ∮8 round steel (with threads on both ends). Screw one end into screw
of rear bearing seat. Set another end with 12mm armor plate and place a
jack between the head of main shaft and armor plate. Press jack to make
main shaft move ahead and separate main shaft from bearing seat.
9) Remove four pressing nut on sealing ring.
10) Replace or repair bearing and sealing element.

39
11) Assemble it with a converse process.
Points for Attention:
1.Inject enough ZL3 lubricating grease.
2.Make sure that all parts keep clean while assembling.
3.Follow the datum line to find the position of drum and case.
4.Before assembling, disassemble and clean conical bushing, then inject
ZL3 lubricating grease. Fasten the nut in diagonal direction gradually
while assembling .The moment value is 81.3 N/M. After running 5
minutes, fasten it again to keep the moment value of 81.3 N/M.

7.11 Motor
All motors are conversion type .So the speed can be adjusted by inverter.

Advice:
1) In case of loudly electromagnetic noise coming from the motor, please
check its voltage.
2) If the motor moment comes down, please check the current values of
different phases are the same or not. If the tolerance excesses 15 %, check
the resistance and input voltage of different windings.
3) In case of suspecting that winding has burned or broken circuit, check
all 3-phase winding with an ammeter. Resistance value should be similar.

7.12 Fluviograph
Fluviograph is an electronic pressure switch to measure water level inside
machine .A connector fixed on sewage conduit is connected with the
machine through nylon hose and pressure switch.
If you find that the measuring result is wrong, please check connecting nylon
hose whether there is leaking, wrong connection or dropsy. The connection
place between air pipe and drainage valve should not hang down. Don’t let
water enter hose.

Advice: Don’t pull the hose connected with fluviograph to avoid leaking.

7.13 Shock Absorber

Shock absorber mainly includes spring buffer and hydraulic damper. With
joint action, the shock has been reduced and absorbed greatly .The vibration
transported to ground will be minimal.

40
Advice:
It is suggested that monthly check all springs whether there is any crack or
damage, or fatigue deformation, which will cause machine inclining.

7.14 Water and Steam Strainer

Strainers are enclosed with machine. Please connect them with water and
steam pipe. For installation, see Fig.7.14.
There is a mesh under the cap of filter to prevent foreign matter or rubbish
entering magnetic valve. They will influence magnetic valve working
properly or bring difficult while opening and closing.
Hot water, cool water, Filter
team pipe connector

Outlet Inlet
Filter mesh cover Direction

Fig .7.8 Filter Installation Drawing

Advice:
Clean mesh monthly. (If water quality is bad, clean cycle should be
shortened.) Neglect of installing and cleaning will influence the machine
operation. Following points for attention while cleaning filter:
1) Dismount the cap of mesh.
2) Dismount mesh and other filter elements.
3) Flush the mesh with water to remove all impurities.
4) Put the mesh into filter.
5) Screw the cap of mesh again.

7.15 Air Dehydrator

Air dehydrator is enclosed with machine. It must be fixed near balance pipe
located at the upper side of rear panel while connecting compressed air pipe.
For other parts, see Fig .7.15 components of Air Dehydrator

Pressure gauge
Pressure Oil atomizer
Ball valve Filter adjusting

Air inlet Air outlet 41

Connecting compressed air hose
 Fig.7.9 Components of Air Dehydrator
With the functions of filtering compressed air, dehydration, lubricating air
and adjusting pressure, air dehydrator will ensure magnetic valve and
cylinder in good working condition.
Before operation every day, please open ball valve and let compressed air
pass through. After finishing daily job, please close ball valve .It is
impossible to start the machine before compressed air has reached the
required pressure.

Suggestions on adjusting and maintaining air dehydrator:

1) Adjust the jaw opening of oil point. Generally, turn 1-2 rounds, oil path
will be fully opened. Operator may observe oil drip condition.
2) Turn the knob anti close-wise before supplying compressed air. Then
supply air and turn the knob close-wise gradually until pressure reaches
0.4-0.5 MPa, then lock it with braking knob.
3) Drain water from air dehydrator regularly.
4) While oil level is nearby the lowest level, please oil it to high level.
5) Clean filter core and water cup regularly.

Chapter 8 Trouble Shooting

8.1 Outline
This chapter will introduce you how to use the machine efficiently, find and
solve troubles.
Before trouble shooting, please check following respects:
1) To be sure that all operation steps are proper and all connected pipes, and
wiring are in good condition.

42
2) Cut off power before maintaining.
3) Check all joints of wires and pipes. Any loose will influence operation.
4) Check dielectric character of components, make sure that electrical
insulating character is good.
8.2 Trouble Shooting
Trouble Possible reason
A. Failure to 1. No power
start 2. Air pressure is low or cut –
out.
3. Door switch is damaged or
the distance is not proper.
4. Over-vibration switch has not
reset.
5. 24V fuse in controller has
burned.
B. Distribution 1.Water level is too low.
result is bad. 2.Belt is slipped.
3.Water drainage valve has not
opened or opened too early.
4.Garments float because
distributing time is too long.
5.Distributing speed is
improper.
C. Serious 1.Distribution is unsatisfied.
vibration 2.Something wrong with shock
while middle absorber.
Trouble shooting
1.
a) Check main fuse or
breaker in electrical box.
b) Check the fuse of
computer board.
c) Check the cable
whether it is broken or
cut.
2.Switch on compressed
air and adjust the pressure
up to 0.4-0.5 MPa.
3.Maintain and adjust it.
4.Replace.
5.Adjust and repair.
1. Add water to middle –
high level.
2. Adjust tension or
replace.
3.
a) Check water drainage
valve;
b) Reset valve opening
time to while
distributing.
c) Adjust distributing
time.
d) Adjust distributing
speed.
1.Solve it. For details,
refer to B.
2.Check and replace
43
and high 3.Sewage has not fully drained damaged spring.
extracting off. 3.Fasten joints which may
be loose or check
drainage valve.
D. Drainage 1.Drainage pipe has blocked. 1. Clean the pipe line
speed is too 2.Something wrong with the 2. Check the pressure of
low. drainage valve compressed air.
3. Replace aging cylinder.

E. Water level 1.Pipe line of fluviograph is 1.Check and replace pipe

is incorrect. leaking; line;
2.Something wrong with 2.Replace.
fluviograph.

F. Noise 1. The bearing is lack of grease 1. Inject grease regularly.

comes from to cause imlubrication 2. Replace sealing part
front bearing friction; and bearing.
2. Water has entered bearing
and caused rust.
G. Supply 1. Pressure is too low. 1. Water pressure should
water slowly 2. Filter of water inlet valve has keep 0.2-0.3 MPa.
blocked. 2. Clean filter.
3. Water inlet valve has 3. Replace.
damaged. 4. Repair.
4. Water level switch has 5. Maintain the valve.
damaged.
5. Drainage valve can be fully
closed.
H. Door can’t 1. Air pressure is too low. 1. Check the air pressure.
be opened 2. Magnetic valve has damaged. 2. Replace.
3. Water in drum hasn’t been 3. Completely drain off
fully drained off. remaining water.
Shortage of 1. Shortage of pressure. 1. Increase the diameter
pressure in of pipe.
No.22 air 2. Drain in air-store
fountain bucket of air
compressor.
3. The air compressor is
not suitable.
Over-loading 1. Over-loading running. 1. Operate following
44
of transducer 2. Loosen of braking belt. manual.
3. Bad quality of motor. 2. Check the contactor of
4. Failure of transducer. cylinder.
3. Replace the motor.
4. Repaired by Career-
man.
Over-vibration 1. Bad distribution. 1. Look for reasons.
2. Mix of different clothes of 2. Wash by separate.
soping.

Chapter 9 Ordering Spare Parts

9.1 Ordering Spare Parts

Customers may order spare parts from our company directly.
In order to get proper spare part, please provide following parameters while
ordering:
1.Exact model of machine;
2.Name of spare parts;
3.Name of components;
4.Needed quantity;
5.Number of ex-factory;
6.Voltage, phase and frequency of machine.

You may find the model number of ex-factory and electrical data of the
machine on name- plate.
All information, diagrams, explanation and technical specifications of this
user manual come from our latest products while printing. All information is
subject to change without prior notice.

9.2 Ordering Motor

Please provide following information to our service department while
ordering different motors:
1. Model of machine;
2. Number of machine;
3. Name and model of motor ;
4. Name of manufacturer.

45
Our company will not held be responsible for any returning spare parts or
loss caused by a wrong ordering.
Appendix 1
View of Machine
XGQ 25F and 50F

46