INTERACTIVE SCHEMATIC

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 KENR8336-02
April 2012

773E Off-Highway Truck

Hydraulic System
KEG1-UP
ASK1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Part Machine Schematic
Description
Number Location Location
Brakes - Parking and Service
Adjuster Gp - Rear Brake Adj. 2G-6535 1 E-2, E-8
Brake Gp - Front Brakes 8W-7374 2 D-4, F-4
Brake Gp - Service and Parking 2A-7070 3 C-8, E-2, F-2, F-8
Breather - Brks and Hoist Tank 8X-4575 4 C-7
Cylinder Gp - Front Brk. Master 8X-6987 5 F-4
Cylinder Gp - Rear Brake Master 8W-3405 6 E-8
Filter Gp - Brake Retract 132-5448 7 E-5, F-1
Oil Cooler - Rear Brakes 141-4109 8 D-7
Pump Gp - Brk Rtrct/ Sec. Str. 175-7051 9 D-7
Pump Gp - Parking Brake Rtrct. 111-8399 10 E-5, F-1, B-2
Screen - Brake Cooling 6E-6640 11 D-7
Screen As. - Brake Cooling Rtrct.. 9T-9227 12 C-6
Screen As. - Hoist Pump Suction 7J-3723 13 C-6
Tank Gp - Brake Make Up 143-9426 14 F-7
Tank Gp - Hoist and Brakes 152-2739 15 C-6
Valve Gp - Brake Retract 113-1543 16 F-1, F-7
Valve Gp - Check 138-4733 17 E-7, F-1
Valve Gp - Manual Diverter 3G-2887 18 D-7
Hoist
Cylinder Gp - Hoist 145-5155 19 C-5
Orifice Plate - Hoist 8X-3572 20 C-5
Plate - Orifice 194-1624 21 C-5
Pump Gp - Hoist 111-8399 22 F-1, E-5, B-2
Valve Gp - Hoist Control 194-1465 23 C-4
Powertrain: Transmission and T/C
Breather - Powertrain System 9C-4937 24 B-6
Cooler Gp - Transmission Oil 104-1817 25 B-8
Filter Gp - Powertrain 132-5447 26 B-7
Pump Gp - Transmission Charge 111-6841 27 A-7
Pump Gp - Transmission Scvng. 111-6841 28 A-7
Screen - Transmission Scvng. 8P-3795 29 A-7
Screen - Transmission Charge 8P-3795 30 A-8
Valve Gp - T/C Inlet Relief 9P-0673 31 A-7
Valve Gp - T/C Lock Up Clutch 212-0394 32 B-8
Valve Gp - T/C Outlet Relief 8P-1471 33 B-8
Steering
Cylinder Gp - Steering 105-3357 34 D-2
Filter Gp - Steering Return 9T-5665 35 B-2
Filter Gp -Oil (Ultra High Efficiency) 173-0159 36 B-2
Pump Gp - Steering 219-1964 37 B-2, E-5, F-1
Pump Gp - Brk Rtrct / Sec. Steer 175-7051 38 C-1
Pump Gp - Hand Metering Unit 192-4286 39 D-1
Switch As. - Prim. Low Pressure 3E-6450 40 C-2
Switch As. - Pressure 9X-4455 49 C-1
Tank Gp - Steering 170-8018 41 B-2
Valve Gp - Check 175-7050 42 C-2
Valve Gp - Load Sensing Shuttle 8J-6875 43 C-1
Valve Gp - Vacuum Relief Brkr 9T-0818 44 B-1
Traction Control System
Control Gp - Traction Cntrl Syst. 9G-9208 45 E-1
Engine Prelubrication and Quickevac
Filter Gp - Engine Oil 9Y-1911 46 A-5
Pump Gp - Electric (Engine Oil) 209-3406 47 A-4
Valve Gp - Check (Engine Oil) 123-5150 48 A-5
TAP LOCATION

Tap Schematic
Description
Number Location
BB Right Rear Traction Control Pressure F-1
CC Service Brakes Pressure E-8
DD Parking Brake Pressure C-8
EE Left Brake Pilot Pressure E-1
FF Right Brake Pilot Pressure E-1
GG SOS - Brakes E-5
HH Brake Cooling Pressure C-7
JJ Cylinder Head End Pressure C-5
KK Cylinder Rod End Pressure C-5
LL Steering Pressure C-1
MM SOS - Steering B-2
NN SOS - Transmission and T/C B-8
OO Lock Up Clutch Pressure A-8
PP Charge Pump Pressure B-7
QQ Hoist Pump Pressure E-5
RR Lube Pressure A-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

(16) VALVE GP
(3) BRAKE GP BRAKE RETRACT
(14) TANK GP SERVICE AND PARK 113-1543
LEFT REAR
BRAKE (17) VALVE GP
REAR BRAKES
(MAKEUP) (16) VALVE GP CHECK
2A-7070
143-9426 BRAKE BRAKE RETRACT
(2) BRAKE GP
BRAKE RETRACT 138-4733 (10) PUMP GP
SERVICE
F 113-1543 GEAR F
FRONT BRAKES
8W-7374 BRAKE
RETRACT
LEFT REAR 111-8399
FROM TOW
TO HOIST PILOT
PUMP

(5) CYLINDER GP (37) PUMP GP (22) PUMP GP

(3) BRAKE GP AIR / HYDRAULIC TO REAR BRAKE STEERING GEAR
LEFT OIL COOLER
SERVICE AND PARK 8X-6987 219-1964 HOIST
REAR BRAKES
FRONT
BB 111-8399
2A-7070

(7) FILTER GP
OIL
(37) PUMP GP (PARKING, SERVICE BRAKES)
(6) CYLINDER GP STEERING 132-5448
(7) FILTER GP
AIR / HYDRAULIC 219-1964 OIL (PARKING,
LEFT BRAKE PRESSURE
TEST PORT
8W-3405 SERVICE BRAKES)
TO TRACTION CONTROL
SYSTEM VALVE
(10) PUMP GP
132-5448
EE
GEAR
(17) VALVE GP BRAKE RETRACT
CHECK 111-8399
E (1) ADJUSTER GP E
(PARKING BRAKE GG SLACK
RELEASE)
138-4733 OIL SAMPLE PORT 2G-6535
(1) ADJUSTER GP
SLACK
2G-6535
(22) PUMP GP QQ PUMP PRESSURE
TEST PORT MAIN RELIEF
(45) CONTROL GP
GEAR DUMP SPOOL
HYD BRAKE
HOIST RIGHT REAR
RETRACT
111-8399
9G-9208
(3) BRAKE GP
CC RAISE
RELIEF SERVICE AND PARK
FF
REAR BRAKES RIGHT BRAKE PRESSURE
LOWER, FLOAT, 2A-7070 TEST PORT
SNUB
LOWER SOLENOID
RELIEF DUAL STAGE
SIGNAL SPOOL

SERVICE BRAKE PRESSURE

(8) CORE GP
OIL COOLER TRACTION CONTROL SYSTEM
TEST PORT (BRAKE, HOIST)
141-4109 RAISE
(34) CYLINDER GP
STEERING
D HOLD RIGHT
105-3357 D
(11) SCREEN AS FRONT
(HYDRAULIC OIL) SNUB
6E-6640
(18) VALVE GP FLOAT

DIVERTER BRAKE
(39) PUMP GP
LOWER
(TOWING) COOLING METERING
RELIEF
3G-2887 192-4286
M
(9) PUMP GP (2) BRAKE GP
ELECTRIC SERVICE
BRAKE RETRACT FRONT BRAKES
RAISE
175-7051 SOLENOID
8W-7374 STEERING PRESSURE

LL TEST PORT

(43) VALVE GP
SHUTTLE
(13) SCREEN AS (40) SWITCH AS STEERING
DD 7J-3723 PRESSURE 8J-6875
3E-6450 (49) SWITCH AS
(4) BREATHER CYLINDER ROD END (23) VALVE GP PRESSURE
PRESSURE TEST PORT
8X-4575 (21) FLANGE CONTROL HOIST PRESSURE 9X-4455
PARKING BRAKE PRESSURE 194-1624 REDUCING
194-1465 VALVE
C TEST PORT
CYLINDER HEAD END KK (38) PUMP GP C
PRESSURE TEST PORT ELECTRIC
(12) SCREEN AS SECONDARY
BACKUP STEERING
9T-9227 RELIEF
(42) VALVE GP PRIMARY VALVE M
175-7051
(20) ORIFICE PLATE CHECK AND RELIEF
BACKUP
JJ HOIST (STEERING)
RELIEF
VALVE

(15) TANK GP 8X-3572 175-7050

BRAKE COOLING PRESSURE
HYD HOIST (19) CYLINDER GP
TEST PORT
152-2739 TELESCOPING
(3) BRAKE GP
HOIST ECM
SERVICE AND PARK
REAR BRAKES HH 145-5155
2A-7070 RIGHT REAR
(37) PUMP GP
MAIN STEERING
219-1964
(10) PUMP GP
(25) CORE AS GEAR BRAKE
OIL COOLER RETRACT
OIL SAMPLE PORT
(TRANSMISSION, 111-8399 (44) VALVE GP
TORQUE CONVERTER) PUMP PRESSURE
(35) FILTER GP BREAKER RELIEF
TEST PORT (HYDRAULIC OIL)
B (33) VALVE GP 104-1817 STEERING B
RELIEF 9T-5665 9T-0818
(TORQUE PP (22) PUMP GP
NN CONVERTER OUTLET) QUICK DISCONNECT OIL SAMPLE PORT
GEAR HOIST
8P-1471 FOR QUICKVAC 111-8399
(32) VALVE GP (26) FILTER GP
LOCKUP CLUTCH OIL (36) FILTER GP
LOCK-UP CLUTCH
(24) BREATHER AS MM OIL (ULTRA HIGH EFFICIENCY)
AND SOLENOID PRESSURE TEST PORT POWERTRAIN 9C-4937
(TORQUE CONVERTER) 132-5447 (48) VALVE GP (41) TANK GP (HYDRAULIC TANK)
212-0394 CHECK STEERING 173-0159
LOCK ENGINE OIL 170-8018
UP 123-5150
VALVE (27)PUMP GP
GEAR (47) PUMP GP
TORQUE CONVERTER OO POWERTRAIN RR LUBE PRESSURE
ELECTRIC
STEERING SYSTEM
111-6481 TEST PORT ENGINE ENGINE OIL M
HYDRAULIC
CONTROLS 209-3406
CHARGE
PUMP (31) VALVE GP
T/C INLET RELIEF
9P-0673 (46) FILTER GP
SCAVENGE LINE PATTERNS
PUMP (29) SCREEN GP ENGINE OIL
(30) SCREEN GP (28) PUMP GP 9Y-1911 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pressure Line
A SUCTION (TRANSMISSION) A
SUCTION GEAR BRAKE RETRACT (SECONDARY)
Pilot / Load Sensing Pressure
8P-3795 TRANSMISSION ELECTRICAL CIRCUITS
(TORQUE 111-6841 SECONDARY STEERING PUMP CIRCUIT
Drain / Return Lines
CONVERTER) HOIST PUMP CIRCUIT

8P-3795 ENGINE PRELUBRICATION AND QUICK EVAC STEERING PUMP CIRCUIT

TRANSMISSION SCAVENGE PUMP CIRCUIT
PUMP SUPPLY LINE
Component Group

BRAKE CIRCUIT (FRONT AND REAR) CALLOUTS

TRANSMISSION CHARGE PUMP CIRCUIT
TORQUE CONVERTER AND TRANSMISSION
DRAIN / RETURN LINE
TORQUE CONVERTER CIRCUIT
BRAKE RETRACT PUMP AND CIRCUIT
BRAKE COOLING CIRCUIT
ENGINE PRELUBE AND QUICKEVAC CIRCUIT
THIS SCHEMATIC IS FOR THE 773E OFF-HIGHWAY TRUCK HYDRAULIC SYSTEM
Taps (Pressure, Sampling, Sensor - by letter)
YY
MEDIA NUMBER: KENR8336-02
SCHEMATIC PART NUMBER: 199-8416, CHANGE: 02, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
40 41 42 36 35 38 18 16 17 BB 21 JJ KK 19 20 1

44

LL

MM

49
39

GG
7 14 34 2 37 10 22 4 12 15 3

40
42 5 6 34 14 2 33 NN 23 28 27 29 4 12 13 15 18 19 20 3 30
21
44
JJ
41
KK
35
24
36
1
48
45
25
EE
11
FF
8
31
46
RR
43 49 9 38 47 39 7 2 PP 26 34 10 22 37 16 17 19 20 OO 32 3
BRAKE COMPONENTS
VIEW ALL CALLOUTS

10 4

12

15
1

18

CC 16

17
3
3
COOLING COMPONENTS
VIEW ALL CALLOUTS

23

15

DD

HH
HOIST COMPONENTS
VIEW ALL CALLOUTS

15 20
19
23

21

20

19
22

QQ KK JJ
STEERING COMPONENTS
VIEW ALL CALLOUTS

38 41 44 MM 36 35
LL

40

42

34

37

39 34