GUANGDONG HWASHI TECHNOLOGY INC.

TECHNICAL PROPOSAL
of
Penumatic AC Pulse Spot Welding Machine

HONG KONG CO.： HWASHI TECHNOLOGY (HONG KONG) CO., LTD

DOMESTIC CO.： GUANGDONG HWASHI TECHNOLOGY INC.

WEBSITE： www.hwashi.com

EMAIL ADDRESS： sales4@hwashi.com

1. Theme of the Proposal

Under the operation of transformer, pneumatic AC pulse spot

welding machine utilizes the general mains supply to lower the voltage

and increase the electric current. Such kind of low voltage but large
current will be transmitted from the electrode to the linked point of two

work pieces. On the linkage, due to the resistance of work piece, high

temperature will occur so the metal will therefore generate high heat to

make the work pieces in the molten condition. Thus, the purpose of

welding the two pieces of work pieces is achieved.

The power of the pneumatic AC pulse spot welder that we produce is

from 3KVA to 600KVA.

It can be used to weld 10mm of iron and metals like stainless steel. It is

applicable to all kinds of hardware.

2. Design Concept

 The Welding spots are good in looking, firm, and stable and reliable.

Well consistency of welding spots.

 Wide application. The machine, electricity and other mechanism

could be reasonably assembled. It could be used to weld other similar

products after relevant modification of microcomputer data program.

One machine could serve several purposes.

 Design Working Life: 8-10 years

3. Material Configuration

1. Adopt SEMIKON, IXYS from West Germany or Silicon controlled of

IR from United States. High precision and durable. Be able to achieve

high stable control on the magnitude of current.

2. Adopt Motorola integrated circuits from United States. Quick reaction.

3. Adopt pneumatic parts from Japan or Taiwan.

4. All the devices are from imported famous brands.

4. Technical Parameters
The Overall Dimension and Welding Capability of Pneumatic AC Pulse Spot
Welder
Dimensions (mm)
Model Weight (kg)
Width Depth Height
WL—3K 550 700 1120 180
WL-5K 550 700 1120 180
 WL-10K 550 700 1120 180
WL--16K 480 900 1500 220
WL--25K 480 900 1600 280
WL--35K 480 900 1600 310
WL--50K 480 900 1600 350
WL--75K 780 1250 1800 400
WL--100K 780 1250 1800 500
WL--150K 780 1250 1800 700
WL--200K 800 1300 1800 1000
WL--300K 950 1320 1800 1500

Main Models and Specification of Pneumatic AC Pulse Spot Welder

Input Input Output Electrode Platform Electrode Cooling

Pressurization Closure
Model Voltage Power Current Stroke Distance Distance Water
V KVA A kg mm mm mm mm Lit/Min
WL-S-3K 220/1 10 5000 200 50 65-115 - 145-165 -
WL-S-5K 220/1 10 6000 200 50 65-115 - 145-165 -
WL-S-10K 220/1 10 8000 200 50 65-115 - 145-165 -
WL-S-16K 16 10000 300 80 6
WL-S-25K 25 12000 300 80 6
WL-S-35K 35 16000 350 80 6
WL-S-50K 50 19500 500 80 6
WL-SP-25K 25 12000 300 80 145-225 250 320-420 6
WL-SP-35K 50 16000 350 80 145-225 250 320-420 6
WL-SP-50K 50 19500 500 80 145-225 250 320-420 6
380/1
WL-SP-75K 75 24000 1000 100 130-230 260 490-540 8
WL-SP-100K 100 34000 1000 100 130-230 260 490-540 8
WL-SP-150K 150 40000 1000 100 130-230 260 490-540 8
WL-SP-200K 200 1500 100 130-230 260 490-540 8
WL-P-75K 75 24000 1000 100 130-230 260 - 8
WL-P-100K 100 34000 1000 100 130-230 260 - 8
WL-P-150K 150 40000 1000 100 130-230 260 - 8
WL-P-200K 200 50000 1500 100 130-230 260 - 8
WL-P-300K 300 60000 2000 100 130-230 260 - 8
5. Machine Picture
Constant Current and Constant Voltage Intelligent Microcomputer Spot Welding
Machine Controller/ WD-KD5

1) Three control functions: constant primary and secondary current, constant

voltage;
2) Automatic adjustment of welding power and welding current;
3) Ensure the automatic cycle of each program segment of welding process in order
to achieve complete automation;
4) When the current is too low, it will automatically electrify to conduct repair
welding;
5) Be able to use the control panel to set parameters for different welding models
directly. Convenient operation, easy adjustment;
6) Both single welding and continuous welding are available and each welding cycle
has three welding conditions;
7) The intensity and time of welding current of each welding condition could be set
separately. In the meantime, the current could be set to gradual up or down;
8) Pneumatic control (action output); the pneumatic control could be delayed;
9) Be able to store 9 types of welding models. Be able to select and adjust different
welding models by choosing the number of models;
10) Silicon controlled adopts phase shift to trigger and the synchronous voltage is
from the grid voltage to ensure the silicon controlled and grid will conduct
 synchronous phase shift trigger so as to achieve precise adjustment of the
welding current and to meet the requirement of welding different materials;
11) When the power grid voltage fluctuates, the automatically compensation can
make the welding current more stable. Thus, the welding quality could be
guaranteed even though the grid voltage is under bad situation.

Technology Parameters:
1) Main Welding Power Source: AC380V±15% / AC220V±15% / 50Hz/ 60Hz
2) Main Control Power Source: AC380V±15% / AC220V±15% / 50Hz/ 60Hz
3) Working Environment: temperature≤40℃ / humidity≤85% / no high-intensity
magnetic field / no violent vibration
4) Control Method: All LCD digital display, synchronous type.
5) Input Signal: 0~5A alternating current
6) Output Specification: the rated current of driving thyristor (mold) is no more
than 2000A.
7) Action Output (amount of switches): 1
8) Contact Driving Capacity: 1A/220V

6. Quality Standard

The machine is manufactured according to the following standard.

1) Rated Value and Operation Condition of Electric Resistance Welding

Equipment GB/T8366-2008

2) Safety Requirement of Electric Resistance Welding Equipment

GB/15578-2008

3) Controller General Technical Specification of Electric Resistance

Welding Equipment JB/T10110-2008

4) Fixed Spot or Projection Welding Machine JB/T10101-2000

5) Transformer General Technical Specification of Electric Resistance

Welding Equipment JB/T9529-2008

6) QA Inspection Standard of Our Factory HS/040120006

7. Payment and Delivery Time

Receive 50% of the contract price as deposit in advance. The spare money

should be paid before delivery.

The goods will be delivered within 7 days after receiving the deposit.

8. Packaging:

Wooden packaging