Fieldbus system Names and Functions of Product

(5)Fix the manifold by tightening the DIN rail fixing

screws of the EX600-ZMA2. (M4x20)
5
LED Display
Tightening torque: 0.7 to 0.8 Nm.
The tightening torque at the valve side depends on
Operation Manual Names of individual parts The status display LED displays the power supply and communication status.
the valve type.
1 2 Refer to the operation manual of the corresponding Display Content
3 4
5 valve manifold. ST(M) Displays the diagnosis status of the unit.
End plate bracket
EX600-SDN A (EX600-ZMA2) PWR Displays the status of the power supply voltage for control and input.
6 12 PWR(V) Displays the status of the power supply voltage for outputs.

Thank you for purchasing an SMC EX600 Series Fieldbus system. Wiring MS Displays the module status.

Please read this manual carefully before operating the product and make sure you •Connect the M12 connector cable. M12 connector is applicable for SPEEDCON NS Displays the network status.
understand its capabilities and limitations. 11 connector. •SI unit common status
Please keep this manual handy for future reference. 10 7 SPEEDCON connector wiring method is explained below.
8 LED display Content
(1)Align the mark B on the metal bracket of the cable side connector (plug/socket) with
9
the mark A.
To obtain more detailed information about operating this product, No. Description Function Off
The power supply for control and input is Off.

please refer to the SMC website (URL http://www.smcworld.com) or 1 Status display LED Displays the status of the unit.
(2)Align the mark C on the unit and insert the connector into the unit vertically.
contact SMC directly. If they are not aligned, the connector cannot be joined properly. The unit is in normal operation.
2 Display cover Open for the setting of switch. Green LEDs are On
3 Display cover tightening screw Loosen to open the display cover. (3)When the mark B of the connector has been turned 180 degrees (1/2 turn), wiring is
A component failure inside the SI unit.
completed. Confirm that the connection is not loose. If turned too far, it will become
Safety Instructions 4
5
Connector (BUS OUT)
Marker groove
Connects the cable for fieldbus outputs.
Groove to mount a marker.
hard to remove the connector.
Red ST(M) LED is On

The power supply voltage for control and input is abnormal.

6 Connector (PCI)
These safety instructions are intended to prevent hazardous situations and/or
7 Valve plate mounting screw hole
equipment damage.
8 Valve plate mounting groove
These instructions indicate the level of potential hazard with the labels of
9 Joint bracket
"Caution", "Warning" or "Danger". They are all important notes for safety and must
be followed in addition to International standards (ISO/IEC), Japan Industrial 10 Unit connector (plug)
Standards (JIS) and other safety regulations. 11 Connector (BUS IN)
12 Seal cap (2 pcs.)
CAUTION indicates a hazard with a low level of risk which, if
Caution: not avoided, could result in minor or moderate injury.
Assembly
Connects the cable of the handheld terminal.
(1) (2) (3) Red PWR LED is On
Fixes the valve plate.
The power supply voltage for output is abnormal.
Groove to insert the valve plate into. Red PWR(V) LED is On
Bracket for joining to adjacent units. Mark A at cable end
A unit other than the SI unit has been diagnosed and
Mark B at cable end detected.
Transmits signals and power supplies to adjacent units.
Green ST(M) LED is flashing
Connects the cable for fieldbus inputs. Either of the following conditions:
Mounted on to unused connectors. (BUS OUT and PCI) •The valve On/Off counter has exceeded the set value.
Mark C on the unit Red ST(M) LED is flashing •The valve is short circuited or disconnected.
Red/green ST(M) LED is flashing alternately
Connection error between units occurred.

WARNING indicates a hazard with a medium level of risk

Warning: which, if not avoided, could result in death or serious injury.
Composing the unit as a manifold
•Connector pin assignment
Configuration Pin
Signal name
•DeviceNetTM status
LED display Content
BUS IN BUS OUT number
DANGER indicates a hazard with a high level of risk which, if (1)Connect the unit to the end plate.
Danger: not avoided, will result in death or serious injury. The Digital unit, Analog unit can be connected in any order.
Tighten the bracket of the joint using tightening torque 2 1
1 2
1
2
DRAIN
V+
Off
The power supply for control and input is Off.

1.5 to 1.6 Nm. 3 V-

•Double checking the node address.
Operator 5 5
4 CAN_H
Green MS LED is On •Communication error.
(2)Add more units. 4 3
This operation manual is intended for those who have knowledge of machinery Up to 10 units (including the SI unit) can be 3 4 5 CAN_L Communication is normal.
connected to one manifold. 2 Green MS and NS LEDs are both On
using pneumatic equipment, and have sufficient knowledge of assembly,
operation and maintenace of such equipment. Only those persons are allowed •Mounting the marker
(3)Connecting the SI unit. Signal name of the input or output devices and unit Connection is not established.
to perform assembly, operation and maintenance. After connecting the necessary units, connect the SI unit. 1 Green MS LED is On and green NS LED is flashing
address can be written to the marker, and it can be
Read and understand this operation manual carefully before assembling, Connecting method is the same as above (1), (2). installed to each unit. The element in SI unit is broken.
operating or providing maintenance to the product. Mount the marker (EX600-ZT1) into the marker groove Red MS LED is On
(4)Mounting the valve plate. 4 as required.
Mount the valve plate (EX600-ZMV ) to the valve Fatal communication error.
manifold using the valve set screws. (M3x8) Green MS LED is On and red NS LED is On
Valve plate
Apply 0.6 to 0.7 Nm tightening torque to the screws. (EX600-ZMV )

Safety Instructions (5)Connect the SI unit and the valve manifold.

Insert the valve plate to the valve plate Setting and Adjustment Minor communication error.
Green MS LED is On and red NS LED is flashing
Warning set groove on the side of SI unit.
Then, tighten it with the valve plate x10 x1 Flashes when performing self diagnosis test when the
Do not disassemble, modify (including changing the printed circuit board) or repair. set screws (M4x6) to fix the plate. ON 9
0 1
9
0 1
9
0 1
An injury or failure can result. Red/green MS LED is flashing alternately. power supply starts.
Tightening torque for set screws 0.7

2 3

2 3

2 3
7 8

7 8

7 8
Then, Red/green NS LED is flashing alternately
Do not operate the product outside of the specifications. to 0.8 Nm. 1 2 3 4 5 6
4
5 6
4
5 6
4

5 Refer to the SMC website (URL http://www.smcworld.com) to obtain more detailed

Do not use for flammable or harmful fluids. Setting1 Address Data Rate
Fire, malfunction, or damage to the product can result.
ON
information about LED display.
Verify the specifications before use.
Mounting and Installation
Do not operate in an atmosphere containing flammable or explosive gases.
Fire or an explosion can result.
1
Setting2
2 3 4 5 6 7 8
Troubleshooting
This product is not designed to be explosion proof.
Installation •Address setting switch •Data Rate setting switch
Refer to the LED Display. Refer to the SMC website (URL http://www.smcworld.com)
If using the product in an interlocking circuit: •Direct mounting Address X10 Address X1 Node Address Data Rate Communication speed
•Provide a double interlocking system, for example a mechanical system. to obtain more detailed information about troubleshooting.
•Check the product regularly for proper operation. (1)When joining six or more units, fix the middle 0 0 0 (Default setting) 0 125 kbps (Default setting)
Otherwise malfunction can result, causing an accident. part of the complete EX600 unit with an 0 1 1 1 250 kbps

The following instructions must be followed during maintenance:

intermediate reinforcing brace (EX600-ZMB1)
before mounting using 2-M4x5 screws.
: : : 2 500 kbps Specification
•Turn off the power supply. 6 3 63 3
•Stop the air supply, exhaust the residual pressure and verify that the air is released before performing Tightening torque: 0.7 to 0.8 Nm.
Power Control and input 24 VDC Class2, 2 A
maintenance. 6 4 : PGM
(2)Fix and tighten the end plates at one end of the supply Output 24 VDC Class2, 2 A
Otherwise an injury can result. : : PGM 9
unit. (M4) Connected load Solenoid valve with lamp and circuit of protection of surge voltage of 24 VDC 1.5 W (SMC)
9 9
Caution Tightening torque: 0.7 to 0.8 Nm.
Fix the end plate at the valve side while referring Intermediate reinforcing brace •V_SEL switch: The number of outputs (size) occupied by the SI unit is selected.
Operating temperature range -10 to 50 oC (Max. surrounding air temperature rating: 50 oC)

When handling the unit or assembling/replacing units: (EX600-ZMB1) Storage temperature range -20 to 60 oC
to the operation manual of the corresponding Settings1
•Do not touch the sharp metal parts of the connector or plug for connecting units. Content SI unit output data size Pollution degree For use in Pollution Degree 2 Environment (UL508)
•Take care not to hit your hand when disassembling the unit.
valve manifold. 1 2
The connecting portions of the unit are firmly joined with seals. 10 to 57 Hz: constant amplitude 0.75 mm p-p
OFF OFF Number of occupied valve 32 outputs 4 byte (Default setting) Vibration resistance 57 to 150 Hz: constant acceleration 49 m/s2
•When joining units, take care not to get fingers caught between units. •DIN rail mounting
OFF ON Number of occupied valve 24 outputs 3 byte for 2 hours each in direction X, Y and Z respectively (De-energized)
An injury can result. (Available for series other than SY series. Refer
to the catalog for SY series.) ON OFF Number of occupied valve 16 outputs 2 byte Impact resistance 147 m/s2 3 times each in directions of X, Y and Z respectively (De-energized)
After maintenance is complete, perform appropriate functional inspections.
Stop operation if the equipment does not function properly. (1)When joining six or more units, fix the middle ON ON Number of occupied valve 8 outputs 1 byte Refer to the product catalog or SMC website (URL http://www.smcworld.com) to
Safety cannot be assured in the case of unexpected malfunction. part of the complete EX600 unit with an •Switch for diagnosis: Allocates the diagnostic data to the input data.
intermediate reinforcing brace (EX600-ZMB2)
obtain more detailed information about product specifications.
Provide grounding to assure the safety and noise resistance of the Fieldbus system. Intermediate reinforcing brace Settings2 Diagnostic size set for
Individual grounding should be provided close to the product with a short cable.
before mounting, using 2-M4x6 screws. (EX600-ZMB2) Mode Content
Tightening torque: 0.7 to 0.8 Nm. 1
OFF OFF
2
0 Input data only (Default setting)
the input
0 byte
Commissioning
NOTE 1 OFF ON 1 Input data + System diagnosis 4 byte
•Parameter Setting •Hardware Configuration (EDS file) •I/O Map
The direct current power supply to combine should be UL1310 Class2 power (2)Mount the end plate bracket (EX600-ZMA2) to the end ON OFF 2 Input data + System diagnosis + Unit diagnosis (Up to 10 units) 6 byte •Diagnostic •DeviceNetTM Object
plate at the opposite end to the valves, using 2-M4x14 •HOLD/CLEAR switch: Sets the output status when the Fieldbus has a communication error or is in idling state.
supply when conformity to UL is necessary. screws. Refer to the SMC website (URL http://www.smcworld.com) to obtain more detailed
Tightening torque: 0.7 to 0.8 Nm.
Settings2
Content
information about these setting above.
3
Maintenance End plate bracket
(EX600-ZMA2)
OFF Output is Off. (Default setting)
Outline with Dimensions
ON Holds the output.
•Maintenance should be performed according to the Safety Instructions. 2
•HW/SW switch: Select the selection method of the Fieldbus address and Data Rate. Refer to the product catalog or SMC website (URL http://www.smcworld.com) to
•Perform regular maintenance and inspections.
There is a risk of unexpected malfunction. (3)Hook the DIN rail mounting groove to the DIN rail. 3 Settings2
obtain more detailed information about outline dimensions.
Content
•Do not use solvents such as benzene, thinner etc. to clean each unit. 4
They could damage the surface of the body and erase the markings on the body. DIN rail mounting groove
OFF Address and Data Rate are set by the SI unit switch. (Hardware) (Default setting) URL http://www.smcworld.com
Use a soft cloth to remove stains.
For heavy stains, use a cloth soaked with diluted neutral detergent and fully squeezed, then wipe up ON Address and Data Rate are set via the PLC. (Software) * Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JAPAN
the stains again with a dry cloth. DIN rail *: In order to set software via PLC, set the address or Data Rate switch to PGM. Phone: +81 3-5207-8249 Fax: +81 3-5298-5362

Refer to the SMC website (URL http://www.smcworld.com) to obtain more detailed (4)Press the manifold using its side hooked to the Refer to the SMC website (URL http://www.smcworld.com) to obtain more detailed Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
DeviceNetTM is a trademark of ODVA.
information about maintenance. DIN rail as a fulcrum until the manifold is locked. 4 information about setting and adjustment. © 2009 SMC Corporation All Rights Reserved