ANUGRAHA ENGINEERING CONSTRUCTION LIMITED

JBF - PTA Site,OSBL MANGALORE

OWNER:M/s JBF PETOCHEMICALS LIMITED CONSULTANT: M/s TECHNIP

WELDING PROCEDURE SPECIFICATIONS (WPS)
(ASME B31.3, Section IX ASME Boiler and Pressure Vessel Code)

Company Name : ANUGRAHA ENGG. CONS. LTD.

WPS No. : AE/TIL/JBF/830/WPS-01 Rev. 0 Date: : 09.09.2014

Supporting PQR : To be Qualified Rev.0 Date: :

Welding Process : GTAW + SMAW Type (s) : MANUAL
(Automatic,Manual, o

*The above WPS applicable for Piping Class. 01CS4PW,01CS4SW,01CS4UU,01CS4FW,01CS4FU,01CS3A

03CS5MW,03CS5CW,09CS5SW,15CS5SW,01CG4
JOINTS (QW-402)
Details
Joint Design SINGLE "V" BUTT JOINT
Root Spacing Yes 4.00 ± 0.5 mm
Backing Yes No ü
Backing Material (Type) NA 35° ± 2.5°
□ Metal □ Nonfusing Metal
□ Nonmetallic □ Other t =12.7 1.6mm ± 0.4
t-mm
4.0 mm
± 0.5mm

BASE METALS (QW-403)

P.No. 1 Group No. 1&2 to P.No. 1 Group No1&2
OR
Specification and type /grade or UNS number A 106 - Gr B, ASTM A 672 Gr C65, ASTM A 105, A
to Specification and type/grade or UNS number A 106 - Gr B, ASTM A 672 Gr C65, ASTM A 105, A
OR
Chemical Analysis and Mech. Properties NA
to Chemical Analysis and Mech. Properties NA
Thickness Range :
Base Metal : Groove : 5.0 mm to 20.0 mm Fillet : ALL
Max.Pass Thickness ≤ ½ in.(13 mm) : NA
Other Pipe Dia.&Thickness :
FILLER METALS (QW-404) Root &Hot Pass Subsequent Passes
Welding Process GTAW SMAW
Spec. No. (SFA) : 5.18 5.1
AWS No. (Class) : ER 70 S2 E7018
F.No : 6 4
A.No. : 1 1
Size of Filler Metals : 2.4 mm 2.5 mm & 3.1
Filler Metal Product Form : NA NA
Supplemental Filler Metal : NA NA
Weld Metal
Deposited Thickness :
Groove : Up to 8 mm Up to 12.0 mm + Re
Fillet : All All
Electrode Flux (Class) : NA NA
Flux Type : NA NA
Flux Trade Name : NA NA
Consumable Insert : NA NA
Other : NA NA

PECL Company M / s ANUGRAHA M / s TPIL M

Name
Signature
Date
 ANUGRAHA ENGINEERING CONSTRUCTION LIMITED
JBF - PTA Site, OSBL MANGALORE

WPS No. : AE/TIL/JBF/WPS-01 Rev.No : 0

POSITIONS (QW- 405) POSTWELD HEAT TREATMENT ( QW

Positions (s) of Grooves : ALL Temp.Range NA
Welding Progressi Up UPHILL Down NA Time Range NA
Position(s) of Fillet : ALL Other N/A
Other
PRE-HEAT (QW- 406 ) GAS ( QW - 408 )
Preheat Temperature Min. 10 o C Percent compositio
Interpass Temperature Max. 250 C o
(Gases) (Mixture)
Preheat Maintainance NA Shielding Argon 99.995%
Other Trailing NA
Backing NA
(Continuous or special heating where applicable should be recorded) Other
ELECTRICAL CHARACTERISTICS (QW - 409 )

Filler Metal Wire

Energy or
Weld Pass Current Type Amps. Feed Volts Travel Speed
Process and polarity Speed
Power
(es) (Range) (Range) (Range) (Range)
Classification Dia. (Range)

Root GTAW ER 70S2 2.5 mm DCEN 60 - 70 - - 16-18 55-60 mm/Min

Hot Pass GTAW ER 70S2 2.5 mm DCEN 60 - 70 - - 16-18 70-75 mm/Min
Subsequent SMAW E 7018 2.5 / 3.15mm DCEP 80 - 105 - - 22-24 60-85 mm/Min
Final SMAW E 7018 2.5 mm DCEP 90 - 100 - - 20- 24 75-85 mm/Min

Amps and volts, or power or energy range,should be recorded for each size,position, thickness, etc..
Pulsing Current NA Heat Input (max.) 1.6 KJ/mmm
Tungsten Electrode Size and Type 2.4 mm Dia & 2% Ceriated (EWCe-2 or Equiv
Mode of metal transfer for GMAW (FCAW) N/A
Electrode wire feed speed range: N/A
Travel Speed ( Range ) See Above Table

TECHNIQUE ( QW - 410 )
String or Weave Bead String for Root : Both string & weave for ot
(Weaving not to exceed 2.5 times max. of el
Orifice, Nozzle, or Gas Cup size 6&8
Initial and interpass cleaning (Brushing,Grinding etc.) Wire brushing & Grinding
Method of Back Gouging NA
Oscillation NA
Contact Tube to Work Distance NA
Multiple or Single Electrodes Multiple
Electrodes Spacing Single
Peening N/A
Other N/A

Company M / s ANUGRAHA M / s TPIL M / s JB

 Name
Signature
Date
 NEERING CONSTRUCTION LIMITED
TA Site,OSBL MANGALORE

CONSULTANT: M/s TECHNIP

OCEDURE SPECIFICATIONS (WPS)
IX ASME Boiler and Pressure Vessel Code)

Page 1 of 2

MANUAL
(Automatic,Manual, or Semi-auto)
S4PW,01CS4SW,01CS4UU,01CS4FW,01CS4FU,01CS3AB,01CS4UY,
03CS5MW,03CS5CW,09CS5SW,15CS5SW,01CG4UY

1.6mm ± 0.4mm

A 106 - Gr B, ASTM A 672 Gr C65, ASTM A 105, ASTM A53 Gr.B

A 106 - Gr B, ASTM A 672 Gr C65, ASTM A 105, ASTM A53 Gr.B

ALL

Subsequent Passes & Capping

SMAW
5.1
E7018
4
1
2.5 mm & 3.15 mm
NA
NA

Up to 12.0 mm + Reinforcement
All
NA
NA
NA
NA
NA

M /s JBF
 NEERING CONSTRUCTION LIMITED
TA Site, OSBL MANGALORE

Page No - 2 of 2

POSTWELD HEAT TREATMENT ( QW - 407 )

NA
NA
N/A

Percent composition
Flow Rate
8 to 10 Ltr/min.
NA
NA

Heat Input
Remarks
KJ/mm

.96 - 1.04
.76 - 0.82
1.4 - 1.6
1.35-1.6

orded for each size,position, thickness, etc..

2.4 mm Dia & 2% Ceriated (EWCe-2 or Equivalent)

String for Root : Both string & weave for other passes
(Weaving not to exceed 2.5 times max. of electrode dia )

N/A

M / s JBF