Vous êtes sur la page 1sur 181

PROES

TOPSIDES INSTALLATION CHECKLIST


Project name: Date:

Contact No: No:

IDENTIFICATION OF THE STRUCTURE


Drawing(s) No: No:
VERIFICATIONS
DESCRIPTION Y N CHECKED

Field welding inspectiosfor the stabbing pins have been accepted

The environmental conditions allow the work to be performed

Forecast indicated that wave height will not exced 2.0m in height for next 24hrs (from the star of the

tospides positioning operatio

Material receiving inspection report has been completed at barge arrival

Visual inspection has been performed on topsides and touch-up areas have after its installation

attach if necessary

Verify survey is ready

Crane (and all its componentes has beenpre-inspected and pre-tested.

Crane mats are material barge are positioned based on the approved installation sequence drawings

Rigging has been cheched after attached to jacket (securely attached) based on the aproved installation

Sequence drawings

Sea fastening has been removed

REMARKS

ATTACH WEATHER REPORT TO THIS CHECKLIST

RECEIPT

Field Eng Name Sign Title Date

QC Name Sign Title Date


PROES

INSPECTION REPORT ON PRE-CAST ELEMENTS


project name: Project No:
Contact NO: Drawing (s) No:

Pre-cast Panel Typse No: Weight of the pre-cast panel:

Concret Supplies: Pour location:

Estimated Qty: m3 Placemet method: BUCHET PUMP CHUT

Proposed Date For concerning: Pour type: pour rate:


Date Time

Mix Design: Type of works:

PRE-CONCRETING
FORMWORK REINFORCEMENT

Item Details (if any) YES NO N/A Item Details (if any) YES NO N/A
Drawings IFC Drawings IFC
Survey Request Rebar condition
Survey Approval Epoxy coated rebar’s
Cleanliness/ Surface Size, number, length
Mortar tight Spacing per DWG
Form oil Rebar per DWG
Braces & Tie rods Splices per DWG
Haunches Cleanliness
Drip Strip Rebar wire secured
Blockouts Cover
Steel Plates Chairs
Embeds secured Bending compliant
Embeds protected Welding compliant
Others Lifting points

ACCEPTANCE
I have verified the formwork and reinforcing steel placement I have witnessed and/or being notified of the concreting of the structure

described herein above. described herein above.

Field Engineer : __________________________________________ Owner Representative : ____________________________________________

Date _______________________ Date _____________________ Time____________________

Concreting Post-Concreting
Date: Time: Formwork Release Date: Time
Item Details (if any) YES NO N/A Item Details (if any) YES NO N/A
Pre-pour notification Curing in place
Batch Plant notice Surface finish
Laboratory notice Strip of forms
Vibrator conditions Visual inspection
Concrete placing No cracks
Pouring Rate No honeycomb
Pre-cast element is
Levels achieved properly identified &
stored
Forms secured Survey report
Construction Joints Tolerances achieved
LEGEND : N/A : Non-Applicable
ACCEPTANCE FOR STORAGE
FIELD Eng. Name Sign Title Date

QC Name Sign Title Date


_________________
COATING TOUCH-UP CHECKLIST

Project name: Departure Date:

Contact Nº: Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº:

Structure Nº: TOPSIDE Supply Barge: Field Engineer:

TOPSIDE KAY PLAN

REMARKS

INSPECTION

QC Name Sign Title Date

QA Name Sign Title Date


REP Name Sign Title Date
PROES

COATING TOUCH-UP CHECKLIST


Project name: Departure Date:

Contact Nº: Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº:

Nº: Supply Barge: Field Engineer:

TOPSIDE TOPSIDE KAY PLAN

REMARKS

INSPECTION

QC Name Sign Title Date

QA Name Sign Title Date


REP Name Sign Title Date
PROES
PILE REINFORCING STEEL CAGES FABRICATION & INSTALLATION CHECKLIST

Project name: Date:

Contact No. Project No:

IDENTIFICATION OF THE STRUCTURE


Drawing (s) Nº:

Nº: Leg Nº:

PRE-FABRICATION CHECKS
VERIFY ALL ITEMS Leg: Leg: Leg: Leg

Bottom of Socket elevation

Pile Tip Elevation

Design Socket Length

Actual Socket Length (As Built)

I HAVE VERIFIED ALL ABOVE FIGURES BEFORE CUTTING OF CAGES

KWS Field Engineer : ______________________________ Date _____________

FABRICATION / INSTALATION CHECKS

DESCRIPTION Y N Sign

Material receiving has been completed for Rebar?

Vertical Length, Spacing, Size and Number of Bars Correct?

Spiral size, length & pitch correct?

Rebar cages labeled for the respective piles?

Fabricated rebar cage length (m)? Leg: Leg: Leg: Leg:

Crane (and all its components) has been pre-inspected and pre-tested?

Rigging is tagged correctly?

Rigging attached based on the approved installation sequence drawings?

Are the proper cages installed in the correct Leg?

Installed Rebar Cage length (m)? Leg: Leg: Leg: Leg:

Has this operation been preformed according to specs?

RECEIPT

QC Name Sign Title Date

Feng Name Sign Title Date


PROES

FORMWORK/ FALSEWORK APPROVAL


project name: Approval Nº:

Contact NO: Project Nº:

REQUEST ISSUED BY INSPECTION REQUESTED FOR

Requested By: Date of Inspection:

Date of Request: Time of Inspection:

Time of Request: Date of latest formWork

erection drawing:

Subcontrator: Applicable Non-Applicable Other Location & Site tel:

INSPECTIONS

Drawing (s) Nº:

Remarks (not to be used as a desficiency list)

CERTIFICAT OF CONFORMANCE

This is to certify that the above-noted re-shores have been inspected and found to be in accordance with the

latest approved erection drawings and all supplementary information and is ready for placement of concrete

APPROVAL FOR CONCRETE PLACMENT


Inspected and approved
by :___________________________________________ Sihnature / Date:

APPROVAL FOR FORMWORK / FALSEWORK REMOVAL

Remarks (not te be used as a deficiency list )

DATE CAST DATE TESTED AGE AT TEST COMPRESSIVE OR FLEXURAL VERIFIED APPROVES DATE

(DAYS) STRENGTH (Mpa)

Inspected and approved by: Signature/ Date:

QC notification: Signature/ Date:

ATTACH THE CONCRET TEST REPORT TO THIS FROM


PROES
FIELD TOUCH UPS CHECKLIST

Project name : Date:

Contract No : Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº: Structures Name:

SURFACE PREPARATION
DESCRIPTION Y N COMMENTS

Surface preparation
A transparent adhesive tape test shall be performed in accordance with ISO
8502-3 just prior to coating application. The maximum allowed degree of dust
is ISO 8502-3 class 2. Dust contamination above this level shall be removed.
The anchor profile shall be measured using Testex "Press-O-Film" Replication
Tape in accordance with NACE RP 0287-95. Tape shall be attached to report.
Oil, grease or other surface contaminants shall be removed by biodegradable
detergents or solvent cleaning
The residual chloride salt content shall be measured. The maximum allowable
chloride ion content is 10 μg/cm2 NaCl.

COATING APPLICATION INSPECTION

DESCRIPTION Y N COMMENTS
Wet film thickness (WFT) measurements shall be determined following the
procedure in ASTM D4414 Procedure A or ISO 2808 Method 1a. Frequency of
measurement of wet film thickness shall be at least one measurement (three
individual readings) per every half-hour of coating operation (per operator).
Cure of inorganic zinc primers shall be tested by burnishing the surface with a
coin or other blunt metal object. Properly cured inorganic zinc primers shall be
hard and take on a bright zinc metal appearance without chipping or flaking.
Inspection of inorganic zinc cure shall be performed once per 10 m².
Coating shall be dry, clean and free of dry spray before dry film thickness
measurements are made.

Dry Film Thickness (DFT) shall be measured, per SSPC-PA 2 or ISO 2808,
Method 6a, and recorded for each coat at the frequency stated in SSPC-PA-2.
At least one determination (i.e., 15 individual measurements) per coat shall be
made.
Approved DFT gauge is the Type 2 – constant pressure electromagnetic
probegauge in SSPC-PA 2.
DFT gauges shall be calibrated at the beginning and end of each work shift
according to manufacturer’s calibration procedure.
The average of the spot measurements for each 10 m2 area shall not be less than
the minimum thickness specified in ASTM D4414 Procedure A or ISO 2808
Method 1a. No single spot measurement in any 10 m2 area shall be less than
80% of the specified minimum thickness.

DESCRIPTION Y N COMMENTS
The average of the spot measurement measurements for each 10 m2 area shall
not be more than the specified maximum thickness. No single spot
measurement in any 10 m2 area shall be more than 120% of the specified
maximum thickness.

FINAL COATING INSPECTION

DESCRIPTION Y N COMMENTS
Adhesion tests shall be subject to witness by owner and shall be performed on
finished coatings by making and “x” cut into the coating film to the substrate

and by lifting the coating with a knife. Frequency of testing shall be one test per

1,000 m² for all coated areas.


Wet sponge 67½ volt holiday detectors shall be used for film thicknesses of
500 microns (20 mils) or less. High voltage DC holiday detectors, equipped
with a flexible brush electrode and set to a suitable voltage shall be used for
film thickness exceeding 500 microns. The test procedure and voltage shall

follow NACE RP 0188-99.

Holiday testing shal be conducting at the frequency:


Location % Surface
area
Immersed surface not cathodically 100
protect

Immersed surface cathodically 50


Protect( includes ballast tanks)

Splash zone 100


Atmospheric exposure areas 10

In areas where less than 100% of the coating surface is tested, the holiday

testing shall be concentrated on edges, corners, and weld seams.

All holidays shall be repaired.

COMMENTS

RECEIPT
Field Eng. Name: Sign Title: Date:

QC Name: Sign Title: Date:


PROES
STRUCTURAL STEEL BOLETING CHECKLIST

Project name: Date:

Contact Nº: Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s)Nº:

Structure Name: Location:

PRE-INSTALLATION INSPECTION

DESCRIPTION Y N COMMENTS
All fasteners are being stored in their original containers so that they
are protected from dirt and moisture or intermixing of lots.
Do all delivered fastener assemblies have approved manufacturer’s

markings –manufacturer ID, etc.

Have the mill certifications been received?


Material Receiving Inspection Report has been filed to the Quality Lids should be on and the containers
Departement not stores under plastic.
INSPECTION DURING INSTALLATION

DESCRIPTION Y N COMMENTS
Each bolting crew member fully understands the bolt tightening

procedure to be used.
Are only enough fasteners that can be used during a work shift being
removed from storage and are all unused fasteners being returned to
storage in their original containers at the end of each work shift?

Has the bolt-up been completed prior to any bolt tightening?


Are all fasteners in a connection being brought to snug tight before
final tightening is begun? Snug tight should bring all the plies of a

connection into contact with each other.


Has the snug tightening operation started at the most rigid part (near

the center) of a connection and work towards the free edges?

Has installation been monitored to ensure that the installation method See IFC Drawings

required specification for the type of fastener used?


VERIFICATIONS

Bolt Nº. Bolt Nº.1 Bolt Nº.2 Bolt Nº.3

Bolt Ø -

Bolt Length –

Manufacturer ID -

Component lot numbers -


Required bolt tension as been met
in Tension Measuring Device.

Inspection torque wrench has been


set to the average tension of Bolts
1,2 & 3

COMMENTS

RECEIPT

Fiell Eng. Name: Sign Title: Date:

QC Name: Sign Title: Date:


PROES
INSTALLATION CHECKLIST

Project name: Project Nº:

Contact Nº: Product te be used:

Drawing Nº: Location:

SPECIFICATIONS TO VERIFY

SURFACE PREPARATION YES NO N/A Verified / Date


Preparation work and minimum surface profile are according to manufacture’s
recommendations (see product data sheet to achieve the required surface
profile).
Is surface area free from all deteriorated concrete, dirt, oil grease or other bond
inhibiting materials from surface?
Is surface area to be repaired surface saturated dry (SSD) or is a bonding agent
required?
Forms –if applicable- should be liquid tight and nonabsorbent (see product
datasheet to achieve the required forming).

MIXING
Has mixing been done following manufacture’s recommendations to attain
appropriate consistency?
The minimum recommended ambient temperatures are according to
manufacture’s recommendations at time of application.

APPLICATION
Has application being performed according to manufacture’s
recommendations?

CURING
Is curing in place and applied as per manufacture’s recommendations and
specifications?

OTHERS (Specify)

ENGINEERING NOTES

APPROVAL

QC Name: Sign Title: Date:

Feng Name: Sign Title: Date:


REP. Name: Sign Title: Date:
PROES
LOADOUT PROCEDURE CHECKLIST

Project name: Date:

Contact Nº: Project Nº:


IDENTIFICATION OF THE STRUCTURE

Drawing (s)Nº:

Structure Name: Location:

VERIFICATIONS

DESCRIPTION Y N COMMENTS

The barges, cranes and multi-wheels arrangement is in accordance with the


loadout drawings.

All steering functions are available and operable.

The loadout crane is functioning properly.

All operations personnel are fully briefed on operating conditions (Workplan


reviewed).

Local weather conditions are not going to cause danger to the load or operating
personnel.

Marine Warranty Surveyor has issued a Certificate of Approval.

Trailer configuration

Structural strength of transport system checked

Trailer function checks carried out

Trailer layout in accordance with drawings

Packing on trailers conforms to drawings

Clear access under trestles

Environmental data

Wind restrictions

Weather forecast available

Load Out barge

Name of barge

Strength of barge checked

Mooring equipment

Mooring lines and tackle checked

Mooring system in accordance with drawings

General conditions
Load out path clear onshore

VERIFICATIONS

DESCRIPTION Y N COMMENTS

Load out path marked and clear on barge

Steel supports and temporary supports installed on barge

Adequate lighting for operations

Communication systems checked

Toolbox briefing held

Load out meeting held

Cutting, welding, lighting equipment available

Seafastening

Perform, on completion of loadout & seafastening, the final inspection

witnessed

Installation

The environmental conditions allow the work to be performed.

Forecast indicates that wave height will not exceed 2.0 m in height for next

24hrs (from the start of the trestle positioning operation).

The bearing surfaces have been inspected and all debris have been removed in

the area.

Verify survey is ready.

Crane (and all its components) has been pre-inspected and pre-tested.

Crane mats are available on crane barge –if needed.

Crane barge and material barge are positioned based on the approved

installation sequence drawings.

Rigging is tagged correctly.

Rigging has been checked after attaching to trestles (securely attached) based

on the approved installation sequence drawings.

Sea fastening has been removed.

Heavry Life Name: Sign Title: Date:


Eng.

QC Name: Sign Title: Date:


PROES
GIRDER SPLICE & FIEL WELDING CHECKLIST

Project name: Date:

Contact Nº: Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s)Nº:

Structure Name: Weld Nº

VERIFICATIONS

DESCRIPTION Y N Sign

Survey approval has been obtained for the proper camber before splice welding.

Dimensional tolerance inspections including weld fit-up, alignment, length, straightness, girder

square to each other in horizontal and vertical planes prior to welding have been carried out.

Area of work is well protected against any factor that could affect the quality of the weld – water,

wind, etc.

Welding machines and all equipment used in the welding process (es) have up-to-date and/or

valid equipment certification and calibration.

Welding procedures are in conformance with

Welders are qualified for the process and procedure.

Check electrode ovens – shop and field.

Inspect electrodes or filler material to be used according to weld procedure.

Check pre-heat temperature.

Check polarity of welding machine being used.

Observed joint preparation, assembly, welding techniques and performance of each welder.

Inspect size, length, contour and location of all welds with the appropriate gauge.

Visual inspections for cracks, through fusion, crater cross section, weld profile, time of

inspection, undersized weld, undercut, porosity, and stray arcs – inadvertent arc strikes.

NDT requirements met: Visual, MPI, UT, RT and reporting.

Updated Weld Mapping Log

Field Eng. Name: Sign Title: Date:

QC Name: Sign Title: Date:


PROES
HAND-OVER DOCUMENTATION REQUIREMENTS & VERIFICATION

FOR SUBCONTRACTORS

Project name : Report Nº:

Contract No : Project Nº:

GENERAL INFORMATION

Identification of the structure : Subcontractor name:

GENERAL NOTES

Three (3) copies of the following documents shall be received from the subcontractor by

at the end of Contract in the format of a Fabrication Dossier.

DOCUMENTATION

Requirements Y N Notes

1. – Request For Information (RFI) index.

2. – Non Conformance Report (NCR).

3. – Index and dimensional control reports.

4. – Index and “As Built” drawings –These drawings may

include final red lines for the shop drawings, Nest tapes & Cut sheets.

5. – Material certification & traceability information.

6. – Index & weld summary reports.

7. – Index & perssonel qualification records

8. – Index & NDE reports.

9. – Index & NDT reports.

10. – Index & coating application information (eg. Painting report).

RECEIPT

Quality Control Name Sign Date

Quality Manager Name Sign Date

NOTE: Use additional sheet if insufficient space


PROES

GENERAL INSPECTION REPORT

project name: General Inspection Report Nº:


Contact NO: Drawing (s) No:
ITP Nº: STEP Nº: Structure Nº/Name: Drawing (s) No:

Concret Supplies: Pour location:

Estimated Qty: m3 Placemet method: BUCKET PUMP CHUT


Proposed Date For concerning: Pour type: pour rate:
Date Time

Mix Design: Type of works:

PRE-CONCRETING
FORMWORK REINFORCEMENT
Item Details (if any) YES NO N/A Item Details (if any) YES NO N/A
Drawings IFC Drawings IFC
Survey Request Rebar condition
Survey Approval Epoxy coated rebar’s
Cleanliness/ Surface Size, number, length
Mortar tight (no gaps) Spacing per DWG
Form oil Rebar per DWG
Braces & Tie rods Splices per DWG
Haunches Cleanliness
Drip Strip Rebar wire secured
Blockouts Cover
Steel Plates Chairs
Embeds secured Bending compliant
Embeds protected Welding compliant
Others Lifting points
ACCEPTANCE
I have verified the formwork and reinforcing steel placement I have witnessed and/or being notified of the concreting of the structure
described herein above. described herein above.
Field Engineer : __________________________________ Owner Representative : ____________________________________________
Date _______________________ Date _____________________ Time____________________

Concreting Post-Concreting
Date: Time: Formwork Release Date: Time
Item Details (if any) YES NO N/A Item Details (if any) YES NO N/A
Pre-pour notification Curing in place
Batch Plant notice Surface finish
Laboratory notice Strip of forms
Vibrator conditions Visual inspection
Concrete placing No cracks
Pouring Rate No honeycomb
Levels achieved Survey request
Forms secured Survey report
Construction Joints Tolerances achieved
LEGEND : N/A : Non-Applicable
ACCEPTANCE
FIELD Eng. Name Sign Title Date

QC Name Sign Title Date


_____________________
PROES
INSTALLATION CHECKLIST

Project name: Date:

Contact Nº: Project Nº:


IDENTIFICATION OF THE STRUCTURE

Drawing (s)Nº: Nº:


VERIFICATIONS
DESCRIPTION Y N CHECKED

The environmental conditions allow the work to be performed.

Forecast indicates that wave height will not exceed 2.0 m in height for next 24hrs

(from the start of the jacketpositioning operation).

The seabed has been inspected and all debris have been removed in the area.

Material receiving inspection report has been completed at barge arrival.

Grout seals in place.

Seals greased

Verify survey is ready.

Check hydraulic release shackle functionality and power supply.

Crane (and all its components) has been pre-inspected and pre-tested.

Crane mats are available on crane barge –if needed.

Crane barge and material barge are positioned based on the approved installation sequence drawings.

Rigging is tagged correctly.

Rigging has been checked after attaching

Visual inspection has been performed on jackets and required touch-up areas have been marked after
its installation (attach pictures if necessary).

Sea fastening has been removed


REMARKS

ATTACH WEATHER REPORT TO THIS CHECKLIST

RECEIPT

QC Name: Sign Title: Date:


ENG Name: Sign Title: Date:
PROES
PRE-POUR AND CONCRET NOTIFICATION

Project name: Pre-pour Notification Nº:

Contact Nº: Project Nº:

Request Issued by Inspection Requested for

Name: Date/Time Date/Time

DESCRIPTION

ITP Nº: STEPNº: Drawing Nº:

Concrete Supplier: Pour Location:

Estimated Qty: m3 Placement method: BUCKET PUMP CHUTE

Proposed Date for concreting: Pour type: Pour rate:


date / time

Mix Design: Type of works:

General Notes:

RECEIPT-BY Owner'Sqa

Name: Sign: Date: Time:


Remarks:

RECEIPT- FIELD ENGINEER

Time: Sign: Date: Time:


Remarks:

NOTES: To be issued 24 hours in advence directly to Owner's QA


PROES
SURVEY REQUEST

Project name: Survey Request Nº:

Contact Nº: Project Nº:

DETAIL OF REQUEST
Requested By: Date of Request:

ITP Nº: Date /Time of survey:

STEP Nº: Drawing Nº:

Subcontrator: Applicable Non-Applicable Other Location:

For data: For setting-ou For Checking


DISCRIPTION

DRAWINGS, SKETCH, LOCATION, MAPS, PHOTOS, OTHERS

SURVEY RECEIPT

Survey Manager Signature Date/Time

SURVEY APPROVAL

IMPORTANT: ATTACH TO THIS REPORT A COPY OF THE SURVEY DATA BOOK AND SIGN FOR APPROVAL

Surveyor: Signature: Date/Time:


NOTE: Minimum one day in advans for fild survey ( Setting-out and Checking) Minimum one week in advence
for survey data Use additional sheet ifinsufficient space
PROES
MOORING HOOK'S INSTALLATION CHECHLIST

Project name: Date:

Contact No. Project No:


IDENTIFICATION OF THE STRUCTURE

Drawing (s) No: No: Hook Base Type:

VERIFICATIONS YES NO
HOOK BASE HOLDING DOWN BOLTS

Holding down bolts are installed as indicated on drawings, using templates supplied by Harbour and Marine engineering.

Bolts are oriented according to the lates IFC drawing.

Bolts are installed vertically and checked for square in layout. Obtain survey approval.

Template is at the proper elevation and level to accommodate future grout.

Bolt threads are protected from damage during and after installation.

Fill in the Pre-pour inspection report and the 24-hr pre-pour notice

All conduits and/or exits for Capstan power, Comms and grounding are placed according to SNC requirements.

HOOK BASE UNITS

Obtain survey approval for right shim depth to attain proper elevation & leveling of the Hook Base Unit.

Crane is positioned based on the approved installation sequence drawings.

The hook base is to be installed on its designated dolphin in accordance with the base labeling.

Rigging is tagged correctly.

Rigging has been checked after attaching to Hook Base (securely attached) based on the approved installation sequence

drawings.

Visual inspection has been performed on Hook base and required touch-up areas have been marked after its installation

(attach pictures if necessary).

GROUT UNDER HOOK BASES

The bolts, sides and underside of base plate are clean of all rust, oil, grease and dirt, free of laitance and loose particles

Surface is maintained 24-hour saturated with water, clean and free from oil, grease and dirt prior to grouting

Remove standing water and blow dry before placing grout

DO NOT grout unless the surfaces to be grouted are at a temperature between 5 oC and 20 oC. Obtain the grout
manufacturer’s recommendations if grouting must be carried out in extremes of temperature (below 10 °C or above 20 °C).

Machinery operating nearby does not transmit vibration to the equipment being grouted until grout has been placed and

has achieved final set

The formwork is strong, tight to prevent leakage and movement of the grout.

Grout shall be mixed and installed according to manufacturer’s instructions.

Grout hook base according to installation manual.

Grout sampling for testing was taken by a Third Party Inspector.

HOOK BASE UNITS’ BOLT-UP

All bolt threads are clean before fastening nuts, apply anti-seize grease to threads. Install fasteners and fully tighten nuts

according to the Engineering installation manual.

QUICK RELEASE HOOKS’ INSTALLATION AND BOLT-UP

Installation of the quick release hooks is performed according to Engineering installation manual.

Visual inspection has been performed on Hook base and required touch-up areas have been marked after its installation
(attach pictures if necessary).
RECEIPT

FIELD Eng. Name Sign Title Date


QC Name Sign Title Date
PROES
FIELD WELDING CHECKLIST

Project name : Date:


Contract No : Project Nº:
GENERAL INFORMATION
Drawing (s) Nº:
Structure Name:
GENERAL NOTES
Requirements Y N
Survey approval has been obtained for the proper weld location within
tolerances.
Dimensional tolerance inspections including weld fit-up, alignment, length,
straightness according to shop drawings prior to welding have been carried
out.
Area of work is well protected against any factor that could affect the
quality of the weld – water, wind, etc.
Welding machines and all equipment used in the welding process (es) have
up-to-date and/or valid equipment certification and calibration.
Welding procedures are in conformance
Welders are qualified for the process and procedure.
Check electrode ovens – shop and field.
Inspect electrodes or filler material to be used according to weld procedure.
Check pre-heat temperature.
Check polarity of welding machine being used.
Observed joint preparation, assembly, welding techniques and performance
of each welder.
Inspect size, length, contour and location of all welds with the appropriate
gauge.
Visual inspections for cracks, through fusion, crater cross section, weld
profile, time of inspection, undersized weld, undercut, porosity, and stray
arcs – inadvertent arc strikes.
NDT requirements met: Visual, MPI, UT, RT and reporting.
Updated Weld Mapping Log
SIGN-OFF AREA

Fiel Eng. Name Sign Title:

QC Name Sign Title:


CHECKED DATE

Date

Date
PROES
INSTALLATION OF BEARING ASSEMBLIES CHECKLIST

Project name: Drawing (s) Nº:

Contact Nº: Product Nº:

BEARING ASSEMBLY LOCATION

Instructions: Field in the above the type ofbearing & location


FIELD ENGINEER SIGN-OFF AREA

SPECIFICATION TO VERIFY Y

1. Bearing assemblies’ materials are being received without defects

2. Surfaces beneath bearings are within tolerances, clean, free of debris and/or grease that

will affect welding.

3. Have cross beams been checked for correct elevation and level within required

tolerances as shown on the latest revised IFC drawings.

4. Proper placement and alignment of bearings have been established and checked.
5. Full contact between the sole plate and bottom flange of the girder and between bearing

plate and embed, cross beams or supports.

6. Following completion of the superstructure, has the alignment of bearing assemblies

been checked

7. Perform field welding according

8. Install bolts according to the bolting procedure

9. Perform field paint touch ups according

SIGN-OFF AREA

Field Eng Name: Sign Title:

QC Name: Sign Title:


ES CHECKLIST

rawing (s) Nº:

ring & location


EA

N N/A Verified / Date


Date:

Date:
PROES
FIELD WELDING CHECKLIST

Project name : Date:

Contract No : Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº:

Structure Name:

VERIFICATION

Requirements Y N

Has the material receiving inspection report been filed for material

acceptance?

Are the guardrails and handrails installed in the right location? (see

installation drawings)

Are the guardrails and handrails end offsets correct according to the

installation drawings?

Is post spacing correct?

Are the posts reasonably plumb?

Is the rail alignment smooth, both horizontally and vertically?

Have the rail sections been lapped correctly? (see installation drawings)
Is the guardrail height above T.O.C correct: 525 mm to center line?

Is the handrail height above T.O.C correct: 1000 mm to center line?

Are washers in correct location on all connections?

Have all the fire hose connection platforms been installed in the right

location (Type 1 and Type 2)?

Are high strength bolts used in fastener connections?

Are plate washers on guardrail post bolts being installed according to plans?

Have all paint touch ups been treated according to the approved method?

COMMENTS

SIGN-OFF

Fiel Eng. Name Sign Title:

QC Name Sign Title:


CHECKED DATE
Date

Date
PROES
EXPANSION JOINTS INSTALLATION CHECKLIST

Project name : Date:

Contract No : Project Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº:

Structure Name:

VERIFICATION

DESCRIPTION Y N
Has the material receiving inspection report been filed for material
acceptance?
Check the drawing for temperature setting of joint.
Install the embedded angles on the right orientation –known better as armor
plates.

Is the armor recessed 6 mm?

Expansion joint armor must be parallel to each other in all directions.

Support properly.

Prepare the construction joint before casting the concrete.

Fill in the Pre-pour inspection report


Cover the top of the joint opening, to prevent any concrete from obstructing
this opening
Fill the blockout with the specified concrete concrete mix; take care to
properly vibrate the freshly placed concrete, so it fills all the spaces around

the studs, anchor plates and/or rebar.


Screed the concrete to the level of the vertical anchor plates, leaving a
roughened surface.

Finish and Curing the same way as deck.

Install the expansion joint seal as per manufacture’s instructions.


COMMENTS

Fiel Eng. Name Sign Title:

QC Name Sign Title:


KLIST

CHECKED DATE
Date

Date
PROES
GRATING INSTALLATION CHECKLIST

Project name: Drawing (s) Nº:

Contact Nº: Product Nº:

IDENTIFICATION OF THE STRUCTURE

Drawing (s) Nº:

Structure Name:
VERIFICATION
SPECIFICATION TO VERIFY Y N N/A
Has the material receiving inspection report been filed for material

acceptance?
For metal support: make sure the ‘L’ section is not twisted or tilted and

grating must not be rocking.


The 'L' angles are not excessively tilted inward or outward so that 'point

seating' will be created.


Check for flatness before anchoring the metal support prior, during and
after concrete placement.

The angles are installed and properly secured against movement during
concrete placement.

Mantain the proper width to accommodate grating along its bearing length.

Top of agle is flush with the cast-in-place concrete –whenever applicable.

Maintain cleanliness of angle before, during and after concrete placement.

Grating seats flatly without a gap.


Grating is aligned and installed according to the installation drawings and
straightness is attained.
LEGEND: Y=NO, N=NO, N/A=NON-APPLICABLE
Comments:

SIGN-OFF

Field Eng Name: Sign Title:

QC Name: Sign Title:


CHECKED DATE
Date:

Date:
PROES
GROUT PLACEMENT CHECKLIST
Project name: Project Nº:

Contact Nº: Product te be used:

Drawing Nº: Structure name:


SPECIFICATIONS TO VERIFY
ITEM YES NO
1. The bolt holes, bolts, sides and underside of base plate are clean of all rust,
oil, grease and dirt, free of laitance and loose particles.
2. Grout shall be mixed and installed according to manufacturer’s
instructions.
3. The drilled holes are maintained 24-hour saturated with water, clean and
free from oil, grease and dirt prior to grouting.
4. Remove standing water and blow dry before placing grout.
5. DO NOT grout unless the surfaces to be grouted are at a temperature
between 5 oC and 20 oC. Obtain the grout manufacturer’s recommendations if
grouting must be carried out in extremes of temperature (below 10 °C or
above 20 °C).
6. Machinery operating nearby does not transmit vibration to the equipment
being grouted until grout has been placed and has achieved final set.
7. The formwork is strong, tight to prevent leakage and movement of the
grout.
8. Do not vibrate grout. Flow and consolidation may be assisted by strapping
under the base plate. Strap from the opposite side to the pour. Use baling
straps, do not use chain.
9. Cure grouts in accordance with the manufacturer’s specifications. Treat

exposed grout surfaces with grout sealer.


10. Clean up all areas in which work is carried out, during and on completion
of the work.

11. Grout sampling for testing was taken by a Third Party Inspector.
LEGEND: N/A= NON-APPLICABLE
Comments:
APPROVAL

Feng Name: Sign Title:

QC Name: Sign Title:


N/A Verified / Date
Date:

Date:
PROES

FRENDER ASSEMBLY & INSTALLATION CHECKLIST


project name: Date:
Contact Nº: Project Nº:
IDENTIFICATIONOF THE STRUCTURE
Drawing (s) Nº: Fender atructure:
VIRIFICATIONS
Certificate of Completion for the Assembly
Bolting Assembly of the Fender Support
Perform tack welding to secure fastening plaes between Fender and fender supports according to
installation procedure
PRE-CONCRETING
FORMWORK REINFORCEMENT
Item Details (if any) YES NO N/A Item Details (if any)
Drawings IFC Shop Drawings IFC
Survey Asbuilts for Rebar condition
studs location Size, number, length
Perform studs welding Spacing per DWG
Perform plate stiffners Upper support rebar
wilding per shop DWG
Perform formwork steel Lower support rebar
plate welding per shop DWG
NDEs on welds by a Laps per shop DWG
3rd Party agency
DFT,Holiday Test & Rebar cleanliness
Pull offs Cover, Chairs
Embeds secured Rebar wire secured
Motar tight (no gaps) Epoxy coated rebars
surface cleanliness touch uprepairs
GROUTING POST-GROUTING
Date: Time: Formwork Release Date:
Item Details (if any) YES NO N/A Item Details (if any)
Pre-pour notification Curing in place
Laboratory notice Cleanliness
Grout placing Survy request
Test specimen taken Survy report
Pouring Rate Tolerances archiedes
Levels achieved Others
VIRIFICATIONS

Instal the as pererection drawings and adjust chain length by using the turnbuckles.

Have the nuts been torqued to specifications after epoxy grout is 7 days pld and Fender bolt tensioning
RECEIPT

Name Sign Date

Name Sign Date


T

MENT
YES NO N/A

OUTING
Time
YES NO N/A

YES NO
Activity

HP WP

2 X

1 X
Grout Mix Design acceptance

2 X

5
Concrect & Grout Testing- 1 X
Laboratory

6 Formwork 1 X

2 X

7 Galvanized Steel Olaces 1 X


2 X
INSPECTION AND TESTING PLAN

Review and submist Trial Mixes

Submit manufactur's name andspecification for a grout suitable for the conditions and
use.

Inspection of grout for conformance with the purchase order

All factory packaged grout shall be stored according to the fabricator's documentes
procedures.

Concrete Testing Service certification from a Qualifiedtesting firm


Grout Testing Service certification from a Qualifiedtesting firm

Submit all Forms drawings calculations - for approvals


P.Eng scaled-Ifrequired

Inspection of from conformance with the purchase order.From ties,liner and release
agents have to beinspected.

All froms shall be stored according to the fabricator's documented procedures.

Sumit Shop Certifications Welding procedures & materials


& Welder Certifications ,Submit Mill Certificat of
Material,

Submit all Shop drawings for fabrication P.Eng scaled -If required.
Contact Nº:

I.T.P.Nº:
STEP Nº:
REVISION:

I review for cach mix


design submittted, I review
for cach mix change 2 Test Report
weeks in advance, Each
change in material

Prior to commencing
construction Data sheet

on reciept

Inspection Report
on reciept

Prior to commencing
construction Certificat

Designe calculation repor/


14 days in advance Property formwork system
drawing

on reciept
Inspection Report

on reciept

Befor fabrication Certificates


Befor fabrication Approved Shop drawings-If
required.

REVIEWED BY:
SIGNATURE:
DATE:
Activity

HP WP

3 X

4 X

5 X

1 X
8 Drain

2 X

3
INSPECTION AND TESTING PLAN

Submit Certificate of Galvanization

Dimencional Inspection on shop, Visual Weld Inspection Dip Galvanizing Visual


inspection

Inspection of steel plates for conformance with purchase order and approved drawings

Embedments shall be stored according to the fabricator's documented procedures

Submit Technical data sheets for pipes, filter fabric and drain rock.

Inspection of pipes, filter fabric,drain rockof conformance with the purchase order-where
applicable.

All materials shall be stored according to the fabricator's documented procedures.Where


apllicalbe.
Contact Nº:

I.T.P.Nº:

STEP Nº:
REVISION:

100% Certificates

100% Inspection Report

on reciept

Inspection Report
on reciept

14 days in advance Non-Aplicable

on receipt

Inspection Report

on reciept

REVIEWED BY:
SIGNATURE:
DATE:
Activity

HP WP

1 X

2 X

3 X

1 X
8 Drain

2 X

3
INSPECTION AND TESTING PLAN

Submit the loadout procedure ,including:qualified equipement testing and


inspections, drawings illustrating and indicating full details of loadout, detailed packing lists
of all items of supply and their location

Perform inspection on the packagins, and the provision for any other
necessary protection-fender bumpers-, of all loose and vulnerable parts.

Perform, on completion of loadout & seafastening.


Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Prior to loadout Procedure

Prior to departure of the tow Packing slip,Check List,


Inspection Report for approval of
loadout

Non-Applicable
Non-Applicable

REVIEWED BY:
SIGNATURE:
DATE:
I.P.T.TITLE: Field Paint Touch ups
STEP TITLE: Source Acceptance

Activity

HP WP

1 X
1 Materials

2 X

2 Personal 1 X
Qualifications

2 X

3 X

3 Equipment 1 X

4 Submittals 1 X
I.P.T.TITLE: Field Paint Touch ups
STEP TITLE: Source Acceptance

Activity

HP WP

1 Surface Preparation
& Testing

2 Application & Testing

3 Repairs & Testing


INSPECTION AND TESTING PLAN

Blast material to be selected based on the required profile according to Civil 08


specifications.

Approved paint shall meet the requirements of Civil 08 and paint manufacturer
specifications.

Representative (QCR) shall be a current NACE Certified Coating Inspector or equivalent.


Equivalent qualification shall be approved by the CLNG.

The Coating Applicator Qualification will be granted to each operator who demonstrates
knowledge of relevant sections of this specification and show competence by successfully
completing a test and performing project related tasks using approved procedures. The test
shall be based on the NACE "Guide to Qualification of Tradesman Industrial Painters".

The coating manufacturer shall designate a MANUFACTURER's Technical Representative


(MTR) who is fully conversant with the materials, surface preparation, application techniques
and repairs.

Surface preparation equipment and coating application equipment shall be adequate and
properly maintained for the intended work.

Coating procedures shall include details of equipment, materials, operator requirements,


surface preparation, application techniques, repairs, inspection and testing. These procedures
shall also include waste handling and disposal methods. These procedures shall be developed
using the requirements of this specification, manufacturer’s recommendations and applicable
documents. Current calibration certificates of all coating/testing equipment is required -if
applicable.
INSPECTION AND TESTING PLAN

Preparatory activities, ambient conditions, extent of surface preparation,


solvent cleaning, power tool cleaning to bare metal (SP11), abrasive blasting,
temporary holding primers and the verification of blasting procedure shall

Coating operations shall be performed in such a manner as to minimize the


need to repair finished coatings. The approved procedure shall take into
account: Steel surface condition and timing, Ambient conditions, Preparation,
Requirements and timing for succeeding coats, Mixing of materials,
Verification of coating application procedure and the Application stripe
coating.

Defects exposed during surface preparation, painting application or final


inspection shall be repaired as per the approved procedure.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

If field blastingis Data sheets


required

100% Certifications

100% Certification

100% Qualification

100% Certification

100% Non-Applicable

100% Procedure
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Coating applicator

100% Coating applicator

100% Coating applicator


I.T.P. TITLE : Cast-in-Place Concrete Contract
STEP TITLE : Pre-Construction

Activity

HP WP

1 Reinforcing Steel acceptance 1 X

2 X

Concrete Mix Design 1 X


acceptance

2 X

Concrete Materials acceptance - 1 X


Aggregates

2 X

3 X

4 X

5 X

6 X

7 X

8 X

9 X
I.T.P. TITLE : Cast-in-Place Concrete Contract
STEP TITLE : Pre-Construction

Activity

HP WP

10 X

11 X

12 X

13 X

4 Concrete Materials acceptan 1 X


Cementious Materials

2 X

3 X

5 Concrete Materials acceptan 1 X


Water

6 Concrete Materials acceptan 1 X


Chemical Admixtures

7 Batch Plant 1 X
2 X

3 X

I.T.P. TITLE : Cast-in-Place Concrete Contract


STEP TITLE : Pre-Construction

Activity

HP WP

8 Concrete Testing - Field & 1 X


Laboratory

9 Miscellaneous Metals 1 X

2 X

3 X

4 X

10 Formwork 1 X
INSPECTION AND TESTING PLAN

Review and submit to the Steel Mill Certificates

Epoxy-coated reinforcing steel according to the requirements

Review and submit Mix design for each proposed mix

Review and submit Trial Mixes

Review methodology for the sampling of aggregates for use in concrete

Review and submit the Fine and Coarse Aggregate Sieve Analysis

Inspect for Clay Lumps in Natural Aggregate

Inspect for Low Density Granular Material in Aggregate

Inspect for Amount of Granular Material Finer than 0.08mm

Test for Organic Impurities in Fine Aggregate

Inspect for Aggregate Soundness - Magnesium Sulphate

Inspect for Flat and Elongated Particles

Inspect for Resistence to Degradation of Fine Aggregates by Abrasion and Impact in the
Micro-Deval Apparatus
INSPECTION AND TESTING PLAN

Inspect for Resistence of Unconfimed Coarse Agg. to Freeze/Thaw according

Inspect for the Potential Expansitivity of Aggregate Change due to Alkali Aggregate
Reactivity in Concrete (AAR)

Inspect for the Petrographic Analysis of Coarse and Fine Aggregate for Use in Concrete

Inspect for the Resistence to Degradation of Small and Large Coarse Aggregates by Abrasion
and Impact in the Los Angeles Machine

Review and submit acceptance for Portland Cement

Fly Ash shall conform Standard

Review and submit acceptance for Silica Fume

Review and submit acceptance for Batching Water


questionable.

Review and submit acceptance for Chemical Admixtures

Obtain Concrete plant certification


Obtain Certification of accuracy for batching equipment from the Dominion Government
Weights and Measures Division which is not over 6 months old in accordance with the

Obtain Batching and mixing certification

INSPECTION AND TESTING PLAN

Concrete Testing Service certification from a Qualified testing firm

Fabrication and galvanization of miscellaneous metals

Submit Shop Certification ,Welding procedures materials & Welder


Certifications

Submit Mill Certificates of materials

Submit Mill Certificates of Galvanization

Submit all Formwork drawings and calculations


P.Eng sealed -If required.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

14 days prior to use Supplier Certification


materials

Supplier Certification
14 days in advance

1 review for each mix Supplier Mix Design Report


design submitted, 1 review
for each mix change 2
weeks in advance Supplier Test Report

Supplier Instruction Procedure

Supplier Grain size distribution Test Result


Report

Supplier Test Result Report

Supplier Test Result Report

Each source of material, Supplier Test Result Report


Each change in material

Supplier Test Result Report

Supplier Test Result Report

Supplier Test Result Report

Supplier Test Result Report


Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Test Result Report

Each source of material, Test Result Report


Each change in material

Test Result Report

Test Result Report

Each Type of material, Each


source of material, Each
change in material

Each source -If questionable Test Result Report

Each Type of material, Each Test Result Report/Certificate


source of material, Each
change in material

Prior to commencing Certificate


construction

Prior to commencing Calibration Certificate


construction

Prior to commencing Certificate


construction

Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Prior to commencing Certification


construction

Before Fabrication

Before Fabrication Certification

100% Certification

100% Certification

14 days in advance Design calculation report /


Propietary formwork system
drawing
I.T.P. TITLE : Cast-in-Place Concrete Contract
STEP TITLE : Construction

1 Formwork 1

2 Reinforcing Steel 1 1

3 Miscellaneous Metals 1

4 Survey - Request & Approval 1 X

5 Pre-pour Inspection 1 X

6 Pre-pour notice and Concrete 1 X


Notification

7 Concrete Testing - Field 1 X

2 X

3 X
I.T.P. TITLE : Cast-in-Place Concrete Contract
STEP TITLE : -Construction

Activity

HP WP

4 X

5 X

6 X

8 Concrete Placing 1 X

2 X

9 Curing 1 X

10 Concrete Testing-Laboratory 1 X

11 As-built 1
INSPECTION AND TESTING PLAN

rete Contract

Use IFC-Formwork drawings & Perform the MRIR.

Use approved Rebar placing drawings - Shop drawings & Perform the MRIR.

Perform the MRIR on the miscellaneous metals.Use IFC-drawings.

Obtain Survey Request to verify the initial, final alignments, levels, layout of
all embeds and structural elements. Obtain KWS Survey Approval to ensure
that all items are properly aligned and leveled prior, during and after placing
concrete.

Perform Inspection of Formwork, Reinforcing Steel, Embed placement &


Anchor bolts.

Submit notice prior to placing


concrete.

Sampling of Plastic Concrete

Making and Curing Test Specimens, Compressive Strength of Test


Specimens

Air Content by Pressure Method


INSPECTION AND TESTING PLAN

rete Contract

Slump of Fresh Concrete

Ambient and Fresh Concrete Temperatures

Density-Yield and Cementing Materials Factor of Plastic Concrete

Concrete shall be handled and placed in accordance with the requirements

Concrete finish

Curing shall begin immediately following the placing and finishing operations
and shall provide the temperature and moisture conditions for the period of
time necessary for concrete to develop its strength, durability, and other
properties.

Review and submit test results for the Compressive Strength of Cylindrical
Concrete Specimens

Submit to the QA/ QC departement the as-builtrecords.


Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100%

100%

100%

100%

Through Operations

24-hr before pour

100%

1 set of 3 cylinders each


every 100 m3 or portion
thereafter for each class of
concrete or structural
element cast

Every load or batch of


concrete until satisfactory
control of the air content is
established and fewer test
are required by Owner or
Quality Manager

Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Every load or batch of


concrete until satisfactory
control of the air content is
established and fewer test
are required by Owner or Field Inspection Report

Density and Yield tests


shall be performed with
every air test and strength
test

100% Inspection Report

100%

100% Inspection Report

Test at 7 and 28 days, Test Compressive Strength Test


for Early Strength if Results
required

100% As-built Report


I.T.P. TITLE : Pre-Cast Concrete
STEP TITLE :Construction

1 Reinforcing Steel acceptance 1 X

2 Formwork 1 X

3 Miscellaneous Metals 1 X

4 Lifting anchors 1 X

5 Gasketing material 1 X

6 Batch Plant 1 X

Concrete Mix Design & 1 X


7 Materials acceptance

8 Concrete Testing - Field & 1 X


Laboratory
I.T.P. TITLE : Pre-Cast Concrete
STEP TITLE :Construction

1 Formwork 1

2 Reinforcing Steel 1

3 3 Embeds, Anchor bolts 1 1

4 Survey - Request & Approval 1 X

5 Pre-pour Inspection 1 X

6 Pre-pour notice and Concrete 1 X


Notification

7 Concrete Testing - Field 1 X

8 Concrete Placing 1 X

2 X

9 Curing 1 X
I.T.P. TITLE : Pre-Cast Concrete
STEP TITLE :Construction

10 Concrete Testing - Laboratory 1 X

11 Pre-cast deck panels' 1 X


identification

12 Stripping, Handling, Storing, 1 X


Loading & Transportation

13 Pre-cast deck panels' moc 1 X


INSPECTION AND TESTING PLAN

Reinforcing steel shall conform to the requirements

Formwork shall conform to the requirements

Steelwork items shall be fabricated in accordance with the contract drawings. Fabrication and
galvanization of miscellaneous metals

Lifting anchors shall be of the type being approved by engineering design. Receive and store
lifting anchors according to manufacture's recommendation.

Gasketing material shall be of the type and material being approved by engineering design.
Receive and store gasketing material according to manufacture's recommendation.

Obtain Concrete plant certification, Certification of accuracy for batching equipment,


Batching and mixing certification .

Mix design and its materials -aggregates, cementious materials, water, chemical admixturesfor
each proposed mix as well as its Trial Mixes shall conform to the requirements as outlined design submitted, 1 review

Concrete Testing Service certification

INSPECTION AND TESTING PLAN


Use IFC-Formwork drawings & Perform the MRIR.

Use approved Rebar placing drawings- Shop drawings & Perform the MRIR.

Use IFC-drawings for the positioning of the embedments & anchor bolts.
Perform the MRIR.

Obtain Survey Request to verify the initial, final alignments, levels, layout of
all neccesary items and structural elements to subsequently obtain KWS
Survey Approval to ensure that all items are properly aligned and leveled
prior to placing concrete.

Perform Inspection of Formwork, Reinforcing Steel, Embed placement.

Submit to the Canaport LNG's representative a notice prior to placing


concrete.

Concrete Testing on the field shall conform to the requirements as outlined in


concrete until consistency

Concrete shall be handled and placed in accordance with the requirements

Concrete finish shall be as outlined

Curing will be conducted and Curing


compounds shall not be used.

INSPECTION AND TESTING PLAN


Review and submit test results for the Compressive Strength of Cylindrical
Concrete Specimens

All materials and products shall be clearly identified and approved for
delivery prior to its loading and transportation.

Stripping, handling, storing, loading & transportation of precast elements


shall be performed taking into account the minimum concrete strength, the
number and location of lifting points in order to minimize twisting, racking,
bowing or warping of the product.

Submit to the QA/QC department the dimensional review records of each precast
deck panel clearly identified.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

14 days prior to use Certificate


materials, On arrival

14 Days in advance Design calculation report /


Proprietary formwork system
drawing

Before Fabrication, Certification


On arrival

100%

1 review for each mix Mix Design & Test Reports


design submitted, 1 review
for each mix change 2
weeks in advance

Prior to commencing
construction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Formwork designer

100% Supplier

100%

100%

Through Operations

24-hr before pour

Every load or batch of


concrete until consistency

100%

100%

100%
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Test at 7 and 28 days, Test


for Early Strength if
required

Prior to storage

Through Operations

Prior to loadout
I.T.P. TITLE : Structural Steel Bolting
STEP TITLE :Construction

1 Material Receiving

3 Installation of fasteners in

connections
INSPECTION AND TESTING PLAN

Verify contents according to order.

Implement the structural steel bolting procedure for the installation of Bolting procedure,

fasteners in connections.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Inspection Report

Calibration on a daily basis Inspection Report


I.T.P. TITLE : Structural Steel Bolting
STEP TITLE :Pre-Construction

Materials 1 X

2 X

2 Equipment 1 X

3 Submittals 1 X

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
INSPECTION AND TESTING PLAN

ructural Steel Bolting


re-Construction

Mill test report from each fastener component

Galvanizing to meet the requirements

Supply a tension measuring device capable of testing bolt torque and tension, impact
wrenches and inspection torque wrench. Provide calibration certificate for tension measuring
device current to within 6 months of use.

Structural Steel Bolting Procedure

tivity may not proceed until inspection / Verification has been completed
witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Supplier Mill test reports

100% Supplier Non-Applicable

Prior of bolting Supplier Calibration Certificates,


Manufactures Warranty

100%
INSPECTION AND TESTING PLAN

I.T.P. TITLE : Structural Steel Bolting


STEP TITLE :Pre-Construction

Materials 1 X Mill test report from each fastener component

2 X Galvanizing to meet the requirements

2 Equipment 1 X Supply a tension measuring device capable of testing bolt torque and tension, impact
wrenches and inspection torque wrench. Provide calibration certificate for tension measuring
device current to within 6 months of use.

3 Submittals 1 X Structural Steel Bolting Procedure


Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Supplier Mill test reports

100% Supplier Non-Applicable

que and tension, impact Prior of bolting Supplier Calibration Certificates,


certificate for tension measuring Manufactures Warranty

100%
I.T.P. TITLE : Field Welding
STEP TITLE :Source approval & Construction

1 Submittals 1 X

2 X

3 X

4 X

X
5

6 X

2 Field Welding 1 X
INSPECTION AND TESTING PLAN

All field welding on structural and mechanical components shall be done by a company
certified

All welding shall conform to W59 and be performed as per the companies approved CWB
welding procedure.

The welding sub contractor shall provide evidence that all welders and welding operators are
currrently qualified by the CWB at the time of welding in the procedures and processes

All welding machines and welding equipment to have been calibrated, current to within 6
months.

Submit qualification of NDT company, NDT procedures and calibration of all testing
and inspection equipment.

Provide qualifications of all NDT inspectors.


equivalent.

Submit NDT summary for all welds. Visual inspection, MPI, UT or RT as required.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Prior to beginning work Sub Contractor Certificate

100% Sub Contractor Weld Maps


I.T.P. TITLE : Installation
STEP TITLE :Insertion of Main Piles

1 Material Receiving 1 X

2 Submittals 1 X

2 X

3 X

4 X

3 Main Pile Installation 1

4 Survey 1 X
INSPECTION AND TESTING PLAN

Perform & record visual inspections on all items included on the detailed packing lists.
Revise hand-over documentation requirements for subcontractors.

Installation procedure & sequence drawings.

Calculations for all lifts greater than 50 MT.

The current test certificates and inspections for cranes, copies of the current test certificates
for slings, shackles, chains, link hooks and any part used with cranes and lifting appliances.

•Marine documents for installation spreads • Certificates of diving equipment and diving

Install piles in their proper orientation in the appropiate jacket leg as outlined in the current
installation procedure & contract drawings.

Advance main piles to designated design elevation without causing excessive deformation to
the tip.

Obtain survey approval for the final location of jacket & submit
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Upon barge arrival

Prior to loadout Non-Applicable

Prior to loadout Non-Applicable

Prior to loadout & no more


than one year old unless Test Certificates
otherwise required

Prior to loadout Test Certificates

100%

Inspection Report

Every main pile

After have driven each main asbuilt (post vibratory


pile to refusal hammer)
I.T.P. TITLE : Installation
STEP TITLE :Drilling Operations

1 Submittals 1 X

2 X

3 X

4 X

5 X

6 X

7 X

2 Survey 1 X

3 Drilling 1

2 X
3 X
INSPECTION AND TESTING PLAN

Submit the drilling procedure indicating the sequence of drilling operations to be followed.

All installation sequence drawings.

The current test certificates and inspections for cranes and any lifting applicances.
Furthermore, for lifting equipment, load tests shall be carried out by appropiate skilled and
qualified personnel and witnessed by Third party authorities.

Copies of the current test certificates for slings, shackles, chains, link hooks and any part used
with cranes and lifting appliances, stating the manufacturer, the lengths & diameter (slings),
the type & capacity (shackles) and the safe working load & breaking strength (slings,
shackle).

Calculations for all lifts greater than 50 MT.

Welding & NDT procedures for all temporary falsework, temporary supports & temporary
bracing.

•Marine documents for installation spreads, • Calibration certificates for all survey
equipment (if applicable).

Additional level checks shall be carried out as follows -IF APPLICABLE: • Before and after
drilling of each socket.

Drill according to the drilling procedure.

Geotechnical Review & acceptance.


Soundings to the bottom of the hole shall be taken immediately before insertion of the anchor
rebar cage or anchor pin to ensure that the hole is clear.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Prior to loadout Methodology & Procedure

Prior to loadout Non-Applicable

Prior to loadout & no more


than one year old unless Test Certificates
otherwise required

Prior to loadout Test Certificates

Prior to loadout Non-Applicable

Prior to loadout Procedures & Results

Prior to loadout Certificates

Before & after drilling each asbuilt (post drilling)


socket

100% Drill logs

100%
Field reports, Rock socket
acceptance & recommendation for
100% pile cut-off
I.T.P. TITLE : Installation
STEP TITLE :Drilling Operations

Submittals 1 X

2 X

3 X

4 X

5 X

6 X

7 X
INSPECTION AND TESTING PLAN

Shop drawings for each type of bearing showing all details of the bearing Before fabrication
assemblies and proposed material.

Certificate for natural rubber durometer 100%

Mill certificates for sole/bearing plates and keepers 100%

Certificate of PTFE in conformance to the requirements of ASTM 100%

Mill certificates for stainless steel 100%

Fabrication of steel reinforced elastomeric bearings shall be in accordance 100%

Certificate of conformance of the bearings in accordance with the contract 100%


documents.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

efore fabrication Non-Applicable

Material certification

Material certification

Material certification

Material certification

Manufacture's Certification

Conformance Certificate
I.T.P. TITLE : Bearing Assemblies
STEP TITLE :Supply and Installation of elastomeric bearning

1 Material Receiving 1 x

2 Installation 1

3 Survey - Positioning and 1 x


tolerances

4 Bolt Tensioning 1 x
INSPECTION AND TESTING PLAN

ric bearning

Inspect elastomeric bearings' components for conformance with the purchase Prior to installation
order, approved drawings. Store and protect the bearings during handling,
transportation and installation according to manufacture's recommendations.

Bearings shall be installed to the locations as shown on the drawings. 100%

Field welding Monitor interpass 100%


temperature not to exceed 120oC

Bearings shall be set to the dimensions and tolerances as outlined on the 100%
construction drawings.

Install bolts and inspect their tensioning according to the bolting procedure 100%
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

r to installation
I.T.P. TITLE : Miscellaneous Metals
STEP TITLE :Fabrication

1 Shop Drawings 1 X

2 X

2 Materials 1 X

3 Fabrication 1 X

2 X

3 X
INSPECTION AND TESTING PLAN

Steelwork items shall be fabricated in accordance with the contract drawings.


Subcontractor &

Shop drawings shall show all information necessary for the fabrication of the miscellaneous
metals.

Structural steel shall

Submit Shop Certification , Welding procedures & materials


& Welder Certifications , Submit Mill Certificates of
Material.

Galvanization

Dimensional Inspections on shop,Visual Weld Inspections, Hot Dip Galvanizing Visual


Inspections
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Drawings

100% Drawings

100% Mill certificates

100% Certificates

100% Certificates

100% Shop Inspections


I.T.P. TITLE : Miscellaneous Metals
STEP TITLE: Installation

1 Material Rece 1 X

2 Installation
1

2
INSPECTION AND TESTING PLAN

Record MRIR & perform visual inspections on all items included on the detailed packing lists
as well as coatings. Store items as per manufacture's recommendations.

Install and position the miscellaneous metals to the tolerances as outlined in the current
installation drawings.

All field welds and damaged galvanized coatings shall be repaired and painted with two coats
of Zinga
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

100% Inspection Reports

100% Inspection Reports as per


structure to be installed

100%
I.T.P. TITLE : Pre-Cast Concrete
STEP TITLE: Loadout, Seafastening, Transportation & Installation
Group #

Control and testing Activity

Line #
points title
HP WP

1 Pre-cast elements release 1 X

2 Loadout Procedure 1 X

2 X

3 Seafastening 1 X

4 Transportation 1 X

5 Pre-cast elements installation 1 X


2 X
INSPECTION AND TESTING PLAN

g, Transportation & Installation

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

All materials and products shall be repaired, clearly prepared and approved
for delivery prior to its loading and transportation according to the approved
material and procedure.

Submit the loadout procedure to Canaport LNG, including: qualified


equipment testing and inspections, drawings illustrating and indicating full
details of loadout, detailed packing lists of all items of supply and their
location.

Perform, on completion of loadout & seafastening, the final inspection


of the pre-cast deck panels, inspections on the packaging, and the
provision for any other necessary protection, of all loose and vulnerable
parts.

Submit to Canaport LNG the seafastening design including its: shop


drawings, installation & removal procedures.

Submit Shop Certification as per CSA W47.1-03, Welding procedures &


materials as per CSA W59-03 & Welder Certifications as per CSA W59-03,
Submit Mill Certificates of Material -IF APPLICABLE.

Perform Dimensional Inspections, Visual Weld Inspections -IF


APPLICABLE.

Submit a Transportation procedure -IF APPLICABLE.

Any equipment used for personnel transfer shall be tested every 6 months and
baskets shall be tested every 3 months.

Install previously the 10-mm gasketing material on the jackets' support girders
according to manufature's recommendations as per latest IFC drawings.
IFC Drawings
Install the precast elements on the rigth location according to the IFC
drawings.

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible From to use

Dimensional Reviews, Inspection


reports for concrete repair

Prior to loadout Procedure

Prior to departure of the


tow

Before fabrication & Prior


to loadout

Before fabrication Certificates

Inspection Reports

Prior to loadout Procedure & Records

every 6 months, every 3 Test Certifications


months, every major repair
I.T.P. TITLE : Catwalk Installation
STEP TITLE: Loadout, Seafastening & Transportation

1 Submittals 1 X

2 X

3 X

4 X

5 X

2 Material Receiving & 1 X


INSPECTION AND TESTING PLAN

astening & Transportation

Loadout procedure, including: qualified equipment testing and inspections, drawings


illustrating and indicating full details of loadout, detailed packing lists of all items of supply
and their location.

Lifting Details including: Description of hauling and handling equipment, Weight of


members, Length and height of loads, Location and method of member support, Details of
handling, storing and loading members. Cranes shall have recent testing and certification.
Slings, shackles and all other lifting appurtenances shall be certified and have test certificate.

Submit to Canaport LNG the seafastening design including its: shop drawings, installation &
removal procedures.

Dimensional Inspections on shop,Visual Weld Inspections, 100% MPI -If requested.

Submit a Transportation procedure . Technical documents for


Transportation -Whenever applicable.

Record MRIR & perform visual inspections on all items included on the detailed packing lists
as well as coatings. Store structural elements as per manufacture's recommendations.
''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Before loadout Procedure

Non-Applicable

Procedure

Inspection Report

Procedure & Records

Inspection Reports
I.T.P. TITLE : Catwalk Installation
STEP TITLE: Positioning
Group #

Control and testing Activity

Line #
points title
HP WP

1 Catwalk Release 1 X

2 Submittals 1 X

2 X

3 X

4 X

5 X

6 X

3 Setting & Positioning 1 X

2 X

3 X
4 As built 1 X
INSPECTION AND TESTING PLAN

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Perform Final Inspection Report for splicing of Jetty Catwalks & record visual inspections on
all items included on the detailed packing lists as well as coatings for reparations.

All installation sequence drawings of the offshore structures.

The current test certificates and inspections for cranes and any lifting appliances.
Furthermore, for lifting equipment, load tests shall be carried out by appropiate skilled and
qualified personnel and witnessed by Third party authorities.

Copies of the current test certificates for slings, shackles, chains, link hooks and any part used Prior to loadou
with cranes and lifting appliances, stating the manufacturer, the lengths & diameter (slings),
the type & capacity (shackles) and the safe working load & breaking strength (slings,
shackle).

• Calibration certificates for all survey equipment -IF APPLICABLE.

Welding & NDT procedures for all temporary falsework, temporary supports & temporary
bracing -IF APPLICABLE.

Calculations for all lifts greater than 50 MT.

Inspect rigging, Install and position the catwalks to the tolerances as outlined in the current
installation procedure. Obtain survey approval for the final location. Submit as built records.

Install and position the bearing assemblies to the tolerances as outlined


. Install bolts and inspect their tensioning according to the bolting procedure.

Field welding . Monitor interpass temperature not to


exceed 120oC
Obtain survey approval for the final location and submit as built recordsDaily reports

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible From to use

Prior to shiupping & Prior


to installation

Prior to installation Non-Applicable

No more than one year oldTest Certificates


unless otherwise required

Prior to loadout Test Certificates

Prior to loadout Certificates

Prior to loadout Procedures & Results

Prior to loadout Non-Applicable

Inspection Reports as per

Inspection Reports
I.T.P. TITLE : Installation
STEP TITLE: Concreting & Grouting Operations
Group #

Control and testing Activity

Line #
points title
HP WP

1 Concrete & Grout Mix Design 1 X


acceptance

2 Batch Plant 1 X

3 Concrete & Grout Testing - 1 X


Field & Laboratory

4 Procedure 1 X

5 Survey 1 X

6 Tremie Concrete & Grout 1 X


Stages

7 Concrete/Grout Sampling & 1 X


Testing
2 X

3 X

8 Conformance Report 1 X
INSPECTION AND TESTING PLAN

ting Operations

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Mix design for each proposed mix as well as its Trial Mixes shall conform to the
requirements as outlined in ITP-0005. Grout material for cold weather applications must be
approved by engineering design.

Obtain Concrete plant certification, Certification of accuracy for batching equipment,


Batching and mixing certification as outlined in ITP-0005.

Concrete/Grout Testing Service certification from a Qualified testing firm

Submit the Tremie concrete and Grouting procedure indicating the sequence of operations to
be followed. Indicate the course of action to be adopted in the event of interruption of any
stage due to loss of concrete or grout into the formation or failure of batch plant or equipment.
The procedure shall include methods of measuring concrete and grout consistencies at all
stages.

Additional level checks shall be carried out as follows: • Before grouting starts • After
completion of grouting - IF APPLICABLE.

After insertion of the anchor pin KWS shall ensure that it is kept centralised and immobile
until concreting and grouting are completed following the approved procedures.

Cube samples shall be taken during concreting/grouting of each rock socket, jacket leg and
annulus. Samples shall be taken from the mixing tank only after attaining the required
density. Concrete/Grout density checks are to be made at the mixing tank.
24 hours compression test will be carried out by compression testing machine and the results
of these tests will be submitted to the Canaport LNG -IF APPLICABLE.

7 days and 28 days compression tests will be carried out at a shore based laboratory having
compression testing facilities. Such tests will be witnessed by certification agency. The exact
interval between pumping and testing shall be noted in each case.

Concrete and/or Grout strength shall be met as per jacket's pile assembly IFC drawing.

Submit the Conformance report and Turn over documents release.


Contract
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible From to use

1 review for each mix Mix Design, Test Reports, Trial


design submitted, 1 review Reports
for each mix change 2
weeks in advance

Prior to commencing Certificate


construction

Prior to commencing Certificate


construction

Prior to commencing Procedure


construction

100% Asbuilt

100% Field Report

100%
100% Field Placement Reports,
Compression Test Reports

100%

100%

100% Conformance Report


INSPECTION AND TESTING PLAN

I.T.P. TITLE : Mooring Hooks


STEP TITLE: Equipment Supply, Material Receiving & Storage
Group #

Control and testing Execution,


Activity
Control and Testing Instruction

Line #
points title (features, criteria)
HP WP

1 SmartHook Mooring Load 1 x


Monitoring System

2 x

3 x

4 x

5 x

6 x

2 Reinforcing Steel acceptanc 1 x

3 Holding Down Bolts 1 x


4 Cast-in-place concrete 1 x

5 Formwork 1 x
INSPECTION AND TESTING PLAN

terial Receiving & Storage

Reference Frequency
Documents

Results on the hook shock test up to the maximum design load then quick released under the
nominal load.

Steel certificates for the quick release hooks that confirm resistance to the test pull and x-ray
examinations performed at 100%

Certificate of flameproof for all the electric equipment and installations.

Certificate of insulation for the quick release hook mounting base and anchor bolts to
prevent electrical contact with the jetty.

Assembly Details including: Detailed procedures for offloading members upon delivery,
Details of temporary storage and support of members on site prior to erection.

Perform & record visual inspections on the display boards, display board pedestal with
electric rotator, remote release console, equipment rack, computers, current sensor mounting
stand, weather station & visibility sensor mounting stand, lasers, 125T quick release hooks.
Revise hand-over documentation requirements for subcontractors. Store all items as per
manufacture's recommendations.

Bend rebar for concrete block for mooring hook according ot the latest IFC drawings. Submit
shop drawings and the Mill Certificates of received reinforcing steel according to CAN/CSA

Perform & record visual and dimensional inspections on received holding down bolts. Submit
material fabrication and certification as per manufacture's data book
Reinforcing steel, concrete mix design, concrete materials -aggregates, cementious materials,
water, chemical admixtures-, batch plant, concrete testing - field & laboratory- shall conform

Formwork drawings and its calculations -if required- shall conform

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Responsible Verification Document

Factory Acceptance Testing


Completion Certificate

Factory Acceptance Testing


Completion Certificate

Factory Acceptance Testing


Completion Certificate

Factory Acceptance Testing


Completion Certificate

Before offloading , Contractual,


Erection & Shop Drawigs

On arrival

14 days prior to use Shop drawings, Mill Certificates


materials

On arrival Shop drawings, Mill Certificates


100% Data sheets

14 days in advance Design calculation report /


Propietary formwork system
drawing
I.T.P. TITLE : Mooring Hooks
STEP TITLE: Site Installation, Testing and Commisioning
Group #

Control and testing Activity


points title Line #
HP WP

1 Survey 1 X

2 Loadout procedure 1 X

2 X

3 Installation procedure 1 X

4 Setting & Positioning 1 X

2 X

3 X

4 X
5 Installation 1 X

6 Grout under plates 1 X

7 Bolting 1 X

8 As-built 1 X

I.T.P. TITLE : Mooring Hooks


STEP TITLE: Site Installation, Testing and Commisioning
Group #

Control and testing Activity


Line #

points title
HP WP

9 On-site Testing 1 X
10 System Integration 1 X
INSPECTION AND TESTING PLAN

on, Testing and Commisioning

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Obtain survey as-builts on the location of the mooring dolphin jackets required for the layout
of holding down bolts of the mooring hooks.

The current test certificates and inspections for cranes and any lifting appliances.

Copies of the current test certificates for slings, shackles, chains, link hooks and any part used
with cranes and lifting appliances, stating the manufacturer, the lengths & diameter (slings),
the type & capacity (shackles) and the safe working load & breaking strength (slings,
shackle).

Submit the mooring hook's offshore installatIon procedure including the following: All
installation sequence drawings of the offshore structures.

Install rebar for mooring hooks as per IFC shop drawings to fit into each mooring dolphin's
block formwork.

Install holding down bolts for mooring hooks according to the latest IFC formwork and design
drawings. Perform visual and dimensional inspections on steel templates for holding down
bolts.

Obtain survey approval for the final alignment and positioning of holding down bolts.

Perform final pre-pour inspections & submit to the representative a notice


prior to placing concrete. Concrete placement, curing & finish shall conform
manufactures specifications.
Install the right mooring hook -double or triple- to the right mooring dolphin jacket structure Installation
according to the installation procedure. procedure

Place grout under plates

Structural steel bolting shall conform to manufacture's recommendations.

Obtain survey approval for the final location. Submit to the QA/QC department the as-built
records.

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction

INSPECTION AND TESTING PLAN

on, Testing and Commisioning

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Test the SmartHook Mooring Load Monitoring System in accordance with the Factory
Acceptance Test.
Integrate the mooring hooks with the fender monitoring system, environmental monitoring
system and the berthing velocity monitoring system.
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible Verification Document

Before installation Post-grout Jacket Asbuilts

Before loadout

Before loadout Certificates

Before installation Procedure

Propietary formwork
100% system/general arrangement
drawings

100% Refer to asbuilt records


100% Procedure

100%

100%

100% As-built Report

Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible Verification Document


After final installation Certificate of Completion
I.T.P. TITLE : Fenders Assembly
STEP TITLE: Equipment Supply, Material Receiving & Storage
Group #

Control and testing Activity

Line #
points title
HP WP

1 Fender Supports 1 X

2 Fender Protectors 1 X

3 Air-Block Fenders 1 X

4 Spare Parts 1 X

5 Anchor bolt assemblies 1 X

6 Horizontal & Suspension 1 X


Chains

7 Automatic Air Pressure 1 X


Monitoring System

8 Epoxy 1 X
9 Repair kits 1 X

10 Bolting Equipment 1 X

I.T.P. TITLE : Fenders Assembly


STEP TITLE: Equipment Supply, Material Receiving & Storage
Group #

Control and testing Activity


Line #

points title
HP WP

Epoxy-Resin-Base Grout
System
INSPECTION AND TESTING PLAN

y, Material Receiving & Storage

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Perform & record visual inspections on all items included on the detailed packing lists.
Receive and review hand-over documentation requirements from subcontractors.

Perform & record visual inspections on all items included on the detailed packing lists.
Receive and review hand-over documentation requirements from subcontractors.

Perform & record visual inspections on all items included on the detailed packing lists as well
as manufacture's name, fender size, manufacturing date or date code, fender serial number &
initial or rated internal pressure. Receive and review hand-over documentation requirements
from subcontractors.

Perform visual inspections and verify types and quatities of all spare parts listed on the
vendor approved spare part list.
Approved vendor

Perform & record visual inspection on full thread rods 2½”×12’, heavy hex. nuts 2½” &
2½”×5/16" thk. washers

Perform & record visual inspections on all items included on the detailed packing lists as well
as hot-dip galvanized coatings. Receive and review hand-over documentation requirements
for subcontractors.

Perform & record visual inspections on all items included on the detailed packing lists for all
the electrical instrumentation for the pressure monitoring system.

Perform & record visual inspections on the fast weld epoxy putty from polymer systems inc.
Perform & record visual inspections on all items included on the detailed packing lists for the
two repair kits.

Supply impact wrenches and inspection torque wrench and calibration certificate for such
devices current to within 6 months of use.

''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction

INSPECTION AND TESTING PLAN

y, Material Receiving & Storage

Execution, Control and Testing Instruction Reference


(features, criteria) Documents

Review and submit acceptance for FIVE STAR® ROCKWATER RockEpoxy® 21 grout
System according to ASTM C 881 Standard Specification for Epoxy-Resin-Base Bonding
Systems.
ASTM C 881 100% Five Star®
Five Star® Manufacturer Data
Sheet
12 Reinforcing Steel acceptance 1 X
Bend rebar according to survey as-builts on the location of the fender supports & shim depth
required for the final alignment of the air block fenders. Submit rebar cage shop drawings and
the Mill Certificates of received reinforcing steel according to CAN/CSA G30.18-M, G30.3-
M and G30.5-M.
C04-1.4,SPE-001,
SPE-0002 art. 3.4
Prior to use materials
KWS Survey,
Supplier
Shop drawings, Mill Certificates
2 X Epoxy-coated reinforcing steel according to the requirements of ASTM A775M and D3963M.
C04-1.4,
SPE-0002 art. 3.5
Prior to use materials Supplier Certificate
13
Formwork - Design &
Fabrication
1X
Submit all Formwork drawings and calculations for fabrication -CAN/CSA-S269.3- P.Eng
sealed -AS APPLICABLE.
SPE-0001, SPE-
0002 art. 2.2, 2.3,
3.9, 4.2, 5.8
Prior to installation KWS
Design calculation report /
Propietary formwork system
drawing
14
Testing Agency Qualifications -
Field & Laboratory
1X
Testing Service certification from a Qualified testing firm according to the latest edition of
CSA A283-06.
CSA A283-06
Prior to commencing
construction
3rd Party Insp. Certificate
15
Panel Grout Material - Field &
Test specimens Testing
1X
Field & Laboratory tests shall conform to the requirements as outlined in the material data
sheet.
Five Star®
Manufacturer Data
Sheet
100% KWS
Five Star® Manufacturer Data
Sheet
CP-04-MA-ITP-0015 - Fenders Assembly R(01)
''HP'' Hold Point: Activity may not proceed until inspection / Verification has been completed
''WP'' : Owner may witness at any time during construcction
Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible Verification Document

Upon arrival Fabrication Dossiers

Upon arrival
Fabrication Dossiers

Upon arrival Fabrication Dossiers

Upon arrival

Upon arrival

Upon arrival

Upon arrival

Upon arrival
Upon arrival

Prior ot bolting Calibration Certificates,


Manufacturer Warranty

Contact Nº:
I.T.P.Nº:
STEP Nº:
REVISION:

Frequency Responsible Verification Document

Vous aimerez peut-être aussi